Appearance detection equipment and its detection method
Technical field
The present invention relates to a kind of appearance detection equipment and its detection method, particularly relates to a kind of appearance detection equipment and its detection method that can remove the passive device of bad order product really.
Background technology
Passive device (for example, MLCC) after completing, needs to test electrical property and be packaged in shipment in the paper tape through the Package Testing machine; The packaging machine detectable product electrical property that on the packing of passive device, uses at present and with its packing; but can not detect product appearance; therefore; the product of bad order is also often sneaked into shipment in the packing; cause the reduction of shipment yield; and in order to reach the detection of outward appearance, mostly reach its purpose at present in the mode of artificial sampling observation.
Artificial sampling observation needs to do with ready-made suit vision system or in the mode of visual processes, and it can only be used as judging the purpose of outward appearance detection by the area of calculating electrode and body, size, but this mode can be inapplicable because of following several reasons:
1. comparatively loose during being limited in outward appearance and detecting of area and size, be that defectives such as inner some contaminations, breakage and edge be bad are only the part that need comparatively be concerned about on the contrary, electrode for example shown in Figure 1 will be if therefore simple usable floor area and size calculation can't detect defective products fully;
2. for as shown in Figure 2 example, though left electrode broad, because of the breakage of centre can make its area that measures still meet the requirements; In addition, when product deviation area measurement zone was too many, the area of measuring will have error, because the measuring area zone can't be adjusted automatically with product;
3. if the length and width of each position of electrode are adopted the method detection of Fig. 3, its number that X, Y direction setting will detect in electrode, then system can obtain the length of each section of electrode automatically, but the shortcoming of the method is: be example with Fig. 3, the width of each section is all in the scope that requires in the electrode, but in fact Zhong Jian part has produced the phenomenon of distortion indent, so should be considered as defective products; Fig. 4 then is the example of another erroneous judgement; And
4. because product itself has rough phenomenon, the therefore common resulting image of polishing mode is unsatisfactory, so the probability of erroneous judgement is quite high, as shown in Figure 5.
Summary of the invention
In view of this, the objective of the invention is provides a kind of appearance detection equipment and its detection method that is applicable in order to address the above problem, and it can remove the bad order product of passive device really, and the yield of shipment is improved greatly.
In the present invention, provide a kind of appearance delection device, comprising: in order to monitor the image monitoring device of determinand outward appearance: in order to the light source of light to determinand to be provided; And in order to the light reinforcing device of reinforcement light source.
In addition, in the present invention, light source to be being that the mode of inclination is provided with respect to image monitoring device, and the light reinforcing device is reflective mirror, and reflective mirror is semi-circular, and in addition, image monitoring device is a charge-coupled device (CCD).
In addition, in the present invention, provide a kind of appearance detecting method, comprising: a determinand (a) is provided; (b) image of monitoring determinand; (c) calculate the average line of edge of image; (d) on the image border, get a plurality of gauge points, and calculate the length of gauge point to average line; (e) the utilization measuring point is calculated the standard variance of average line to the length of average line; And (f) gauge point to the length of average line is added standard variance respectively, obtaining a plurality of reinforcement values, and utilize reinforcement value to judge whether the outward appearance of determinand is up to specification.
In addition, in the present invention, appearance detecting method also comprises: horizontal direction critical field value (g) is provided, the gauge point of utilization in above-mentioned steps (d), calculating is positioned at the length between two gauge points on the same horizontal line, length and horizontal direction critical field value are compared, judge whereby whether the inside of determinand has defective.
In addition, in the present invention, appearance detecting method also comprises: the vertical direction critical field value vertical with the measurement direction of horizontal direction critical field value (h) is provided, the gauge point of utilization in above-mentioned steps (d), calculating is positioned at the length between two gauge points on the same perpendicular line vertical with horizontal line, length and vertical direction critical field value are compared, judge whereby whether the inside of determinand has defective.
In addition, in the present invention, appearance detecting method also comprises: indicated range value in (i) providing, the image of utilization in above-mentioned steps (b), the interior defective of monitoring determinand compares interior defective and interior indicated range value, judges whereby whether the interior defective of determinand is up to specification.
Description of drawings
Fig. 1 and 2 is the synoptic diagram of the open defect of expression passive device;
Fig. 3 and 4 is that expression is caused the example of judging by accident by known method;
Fig. 5 is that expression is caused the example of judging by accident by well known device;
Fig. 6 is the synoptic diagram of expression appearance delection device of the present invention;
Fig. 7 is expression makes image quality improve by a device of the present invention example; And
Fig. 8 a-8d is the synoptic diagram that shows appearance detecting method of the present invention.Symbol description
The appearance delection device of 100~passive device,
10~image monitoring device,
20~light source,
30~light reinforcing device,
31~reflective mirror,
40~bogey,
401~supporting part,
200~passive device.
Below, with reference to the embodiment of description of drawings appearance detection equipment and its detection method of the present invention.
With reference to figure 6, appearance delection device 100 of the present invention comprises image monitoring device 10, light source 20, light reinforcing device 30 and bogey 40; Image monitoring device 10 can be positioned over the outward appearance of the passive device 200 on the supporting part 401 of bogey 40 in order to monitoring, and it can be charge-coupled device (CCD).
Light source 20 is in order to providing light to passive device 200, and it is being that the mode of inclination is provided with respect to image monitoring device 10; Light reinforcing device 30 is provided with in the mode in the face of light source 20, and in order to reinforcement light source 20, it can be a semi-circular reflective mirror 31; By the relation that is provided with of 30 of above-mentioned image monitoring devices 10, light source 20, light reinforcing device, can be by light reinforcing device 30 with the light reflection reinforcement of light source 20 and improve the bad problem of image quality; Image quality after the improvement compares itself and Fig. 5 as shown in Figure 7, can obviously learn the situation that is difficult for producing erroneous judgement by device of the present invention.
The appearance detecting method of passive device of the present invention is described below with reference to Fig. 8 a-8d, this method comprises the following steps: at first passive device 200 to be arranged on the supporting part 401 of bogey 40, then monitor the image of passive devices 200 by image monitoring device 10, and calculate the average line (Avg line is shown in Fig. 8 a) of edge of image; On the image border, get a plurality of gauge points afterwards, and calculate gauge point to the length of average line and (shown in the arrow among Fig. 8 a, and be respectively X
0, X
1, X
2... X
n), utilization measuring point to the length of average line is calculated the standard variance of average line, and (the right in Fig. 8 a is for just, and the left side is for negative, and the formula of standard variance is X
Dev=√ [(X
0 2+ X
1 2+ X
2 2+ ...+X
n 2)/n]); Gauge point to the length of average line added respectively at last for the edge roughness characteristic is strengthened standard variance (that is, | X
0|+X
Dev), to obtain a plurality of reinforcement value (X
W0, X
W1, X
W2... X
Wn), and utilize reinforcement value to judge whether the outward appearance of passive device is up to specification, that is can judge too serious situation of the whether too coarse or concave, convex of product edge by the number that reinforcement value surpasses permissible range.
In addition, after the defective at edge has been calculated, calculate the length value of the inner X of product, each position of Y direction again, at first, one horizontal direction critical field value is provided, and utilizes the gauge point in above-mentioned steps, calculate the length between two gauge points that are positioned on the same horizontal line, length and horizontal direction critical field value are compared, judge whereby whether the inside of passive device has defective; The one vertical direction critical field value vertical with the measurement direction of horizontal direction critical field value then is provided, the gauge point of utilization in above-mentioned steps, calculating is positioned at the length between two gauge points on the same perpendicular line vertical with horizontal line, length and vertical direction critical field value are compared, judge whereby whether the inside of passive device has defective; Therefore, when inner defectiveness existed, its length will inevitably be less, and shown in Fig. 8 b, if instead the product evagination, its length value will inevitably be bigger, shown in Fig. 8 c, can detect inner defective product whereby.
In addition, can utilize the Blob function of Matrix Imaging Library (MIL6.1), find out the part of the long and narrow defective of tool, so can remedy the shortcoming that long and narrow part is difficult to judge at product inside; Auspicious it, shown in Fig. 8 d, provide indicated range value in, utilize the image in above-mentioned steps, the interior defective of monitoring passive device with interior defective and the comparison of interior indicated range value, judges whereby whether the interior defective of passive device up to specification.
By apparatus and method of the present invention, can remove the bad order product really, and the yield of shipment is improved greatly.
Though the present invention discloses as above with preferred embodiment; right its is not in order to limit the present invention; those of ordinary skill in any present technique field; without departing from the spirit and scope of the present invention; can make various changes and remodeling, so protection scope of the present invention should be as the criterion with the content that claim was defined.