CN1434122A - Two-stage double-zymolyte integrated fermentation productive method for 1,3-propylene alcohol - Google Patents

Two-stage double-zymolyte integrated fermentation productive method for 1,3-propylene alcohol Download PDF

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CN1434122A
CN1434122A CN 03119280 CN03119280A CN1434122A CN 1434122 A CN1434122 A CN 1434122A CN 03119280 CN03119280 CN 03119280 CN 03119280 A CN03119280 A CN 03119280A CN 1434122 A CN1434122 A CN 1434122A
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integrated
glycerine
glucose
ammediol
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CN1206362C (en
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李春
杨东
杜晨宇
张延平
曹竹安
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Tsinghua University
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Tsinghua University
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Abstract

The present invention relates to a two-stage double-zymolyte integrated fermentation productino method of 1,3-propylene alcohol, belonging to the field of biological synthesis production technology of 1,3-propylene glycol. It is characterized by that said invented two-stage seed culture uses glucose and glycerine as mixed double-substrate, and can integrate the two-stage seed culture under the aerobic condition and glycerine anaerobic conversion under the anaerobic condition in same fermentation tank to implement them, and uses the complete consumption of glucose as conversion condition from aerobic to anaerobic fermentation. Said invention can reduce process steps, and can raise utilization rate of equipment, and can shorten into production period.

Description

1, two sections integrated fermentation method for producing of Double bottom thing of ammediol
Technical field:
1, two sections integrated fermentation method for producing of Double bottom thing of ammediol relate to 1, and the production technical field of ammediol refers more particularly to 1, the biosynthesizing production method technical field of ammediol.
Background technology:
1, ammediol (1,3-propanediol, 1,3-PD) be a kind of important chemical material, except that being used as the solvent, mainly be used as the monomer of synthesizing polyester, urethane, with 1 as other dibasic alcohol, 3-PD is that the polytrimethylene terephthalate (PTT) that monomer is produced is a kind of new polyester material, have easy dyeing, good springiness, good flexibility, drape, low static, advantage such as biodegradable, be mainly used in producd fibers and textiles, as carpet, panty hose, Sportswear etc.Industrial main employing chemical synthesis and biological synthesis process carry out 1 at present, the production of ammediol, shortcoming such as chemical synthesis has that facility investment is big, technical difficulty is high, needs heavy metal catalyst, contaminate environment, raw material are non-renewable, therefore, each state all is devoted to develop biological process and produces 1, the technology of 3-PD.Biological synthesis process mainly is under the effect of biological catalyst, with transformation of glycerol is 1, ammediol, at present, can be used for 1, the microorganism of the biosynthesizing production method of ammediol mainly has: genus such as Klebsiella, Citrobacter, Clostridium, Ilyobacter, Lactobacillus, Enterobatcer, wherein studying maximum is Klebsiella pneumoniae (Ke Shi pneumobacillus), Citrobacter freundii (Fu Shi lemon bacterium) and Clostridiumbutyricum (butyric acid shuttle shape sporeformer).Wherein Ke Shi pneumobacillus and Fu Shi Citrobacter are in facultative anaerobe, and facultative anaerobe grows faster under aerobic condition.
At present, utilizing facultative anaerobe is that the processing step of 1,3 propylene glycol is mainly as biological catalyst with transformation of glycerol: (is example with fermented liquid 4L): 1, seed activation (24 hours); 2, carry out first order seed under aerobic condition and cultivate, carbon source is glycerine or glucose (volume 50ml, 12 hours); 3, carrying out secondary seed under aerobic condition cultivates, carbon source is glycerine or glucose (volume 500ml, 12 hours), and this stage mainly is that seed is carried out enlarged culturing, make bacterial classification reach certain scale, for next step transformation of glycerol is created better starting condition; 4, in the anaerobically fermenting stage (volume 4L, 60 hours), substrate is a glycerine, and this stage is to be 1 with transformation of glycerol under anaerobic, and ammediol is that carbon source is grown with glycerine also as the thalline of biological catalyst simultaneously.In above-mentioned steps, the cultivation of the secondary of seed is to carry out in two systems respectively with next step glycerine anaerobism conversion under the aerobic condition, make the fermentation period lengthening like this, reducing usage ratio of equipment reduces, increase operation steps simultaneously, and changing over to the process of another system, increased the chance of bacteria infection, for subsequent technique brings disadvantageous effect from a system.
Summary of the invention:
The objective of the invention is to, overcome the above-mentioned shortcoming of prior art, proposed a kind of 1, two sections integrated fermentation method for producing of Double bottom thing of ammediol, this method serves as to mix the Double bottom thing with glucose and glycerine, the secondary of seed under aerobic condition cultivated and the anaerobism conversion of glycerine is integrated in the device and carries out, reduced processing step, improved usage ratio of equipment, the time of the aerobic cultivation of thalline is shortened greatly, promptly shorten the cycle of fermentation, do not influenced 1 again, the concentration that ammediol is final; Owing to there is not the process of system's conversion, also reduced the chance of bacteria infection,
The present invention contains following steps successively:
The seed activation of facultative anaerobe;
At aerobic condition, be that carbon source is carried out the first order seed cultivation with glucose;
At aerobic condition, be that carbon source is carried out the secondary seed cultivation with glucose;
Under anaerobic, be biological catalyst with above-mentioned facultative anaerobe body, be 1 with transformation of glycerol, ammediol;
It is characterized in that, it serves as to mix the Double bottom thing that above-mentioned secondary seed is cultivated with glucose and glycerine, secondary seed under the above-mentioned aerobic condition cultivated and anaerobic condition under transformation of glycerol be integrated in the same fermentor tank and carry out, and whether run out of with glucose and to be aerobic condition to the anaerobism conversion, it contains following steps:
(1) seed activation of facultative anaerobe;
(2) be carbon source with glucose, under aerobic condition, carry out first order seed and cultivate;
(3) during the integrated fermention medium that will contain glucose and glycerine is packed fermentor tank into, will cultivate through above-mentioned first order seed
The seed of facultative anaerobe insert in the fermentor tank, form integrated fermented liquid; Under 35 ℃~38 ℃ temperature, feed
Air stirs, and beginning to carry out with glucose is the aerobic cultivation of thalline of main carbon source;
(4) when the glucose consumption in the above-mentioned integrated fermented liquid is intact, stop bubbling air, add glycerine and ammonium sulfate;
Under 35 ℃~38 ℃ temperature, feed nitrogen, stir, change over to and under the anaerobic condition glycerine is converted to 1,3
The stage of-propylene glycol; In this process, need to add glycerine to keep the concentration of glycerine, guarantee to have enough sweet
Oil is changed; This process is attended by by product ethanol, acetate and lactic acid and generates;
(5) when not regrowth of thalline, technological process finishes.
In (3) step of above-mentioned integrated fermenting process, the content ratio of glucose and glycerine is 1 in the described integrated fermention medium: (0.8~1.2).In (3) step of above-mentioned integrated fermenting process, the ventilation of air is than being 0.3vvm~1.0vvm.In (4) step of above-mentioned integrated fermenting process, the ventilation of nitrogen is than being 0.3vvm~1.0vvm.In (4) step of above-mentioned integrated fermenting process,, the concentration of glycerine is remained between 10g/L~20g/L by adding glycerine.In (4) step of above-mentioned integrated fermenting process, when by product alcoholic acid content meets or exceeds 2g/L, increase nitrogen ventilation ratio, increase and stir revolution.
Experimental results show that, utilize proposed by the invention 1, two sections integrated fermentation method for producing of Double bottom thing of ammediol, can reduce processing step, improve usage ratio of equipment, shorten process cycle and do not influence 1, the concentration that ammediol is final has also avoided system to change the chance of the bacteria infection that is caused.
Embodiment:
Select amphimicrobian Ke Shi pneumobacillus (Klebsiella pneumoniae) as producing bacterial classification.Experiment 1: the prescription of substratum: LB solid medium: every liter of volume substratum contains yeast powder 5.0g, peptone 10.0g, NaCl 10.0g, agar 15.0g, pH7.0.Seed culture medium: every liter of volume substratum contains glucose 20g, K 2HPO 4.3H 2O 4.45g, KH 2PO 4, 1.3g, (NH 4) 2SO 4
2.0g, MgSO 4.7H 2O 0.2g, CaCO 32.0g, yeast powder 1.0g, trace element solution I 2.0ml,
Fe 2+Solution 1.0ml, pH7.0.Integrated fermention medium: every liter of volume substratum contains glucose 2.5g, glycerine 2.0g (glucose and glycerine ratio are 1: 0.8),
K 2HPO 4.3H 2O?4.45g,KH 2PO 4,1.3g,(NH 4) 2SO 4?2.0g,MgSO 4.7H 2O?0.2g,
CaCl 2.2H 2O 0.02g/L, yeast powder 1.0g, trace element solution I 2.0ml, Fe 2+Solution
1.0ml,pH7.0。
Wherein, the composition of above-mentioned micro-I (mg/L): MgSO 4.4H 2O 100, ZnCl 270, Na 2MoO 42H 2O 35, H 3BO 360, CoCl 2.6H 2O 200, CuSO 4.5H 2O 29.28, NiCl 26H 2O 25,37%HC 10.9ml experimental procedure: 1) seed activation: insert LB solid inclined-plane by culture presevation inclined-plane picking one ring Klebsiella pneumoniae lawn and activate, cultivate after 12 hours for 37 ℃, picking one ring lawn inserts solid LB flat board again, cultivates for 37 ℃ and obtains single bacterium colony after 12 hours.2) the seed one-level under the aerobic condition is cultivated: single bacterium colony of picking from the LB flat board of step 1), insert the 300ml shake-flask culture, and liquid amount 50ml, 37 ℃, stir revolution 150rpm, cultivate 12h.3) two sections aerobic cultivation stages of the integrated ferment-seeded of Double bottom thing: the integrated fermention medium that 4L is sterilized is in advance packed in the fermentor tank, with the 2nd) go on foot in the seed liquor access fermentor tank that obtains, under 37 ℃, stir, the stirring revolution is 400rpm, bubbling air, ventilation add 4N NaOH and regulate the potential of hydrogen of mixed fermentation liquid for neutral than being 0.3vvm.In this process, by detect the content of glucose with biosensor, explanation glucose runs out of when the content of glucose is 0, and this moment, the OD value of thalline was 1.5, reached the requirement of glycerine anaerobism conversion, at this moment changed next stage over to the thalline biomass.The used time in this stage is 2.5 hours.4) two periods integrated anaerobic fermentation transformation stages of Double bottom thing: this stage stops bubbling air, adds glycerine to 20g/L, add simultaneously ammonium sulfate to 4g/L to replenish nitrogenous source.Feed nitrogen then, ventilation, is stirred under 37 ℃ than for 0.3vvm, and stirrings revolution is 400rpm, and is neutrality with the potential of hydrogen that adding 4N NaOH regulates mixed fermentation liquid.In this course, by detect the concentration of glycerine with high performance liquid chromatograph (HPLC), its concentration is remained between 10g/L~20g/L, when the concentration of glycerine is lower than 10g/L, add glycerine, make its concentration reach 20g/L, to guarantee that it is 1 that enough transformation of glycerol are arranged, ammediol.Change behind the anaerobic condition about 4 hours over to, begin to have 1, ammediol generates, and also is attended by by-product acetic acid, ethanol and lactic acid simultaneously and generates.Whole process is along with the continuous adding of glycerine, and the concentration of thalline and 1,3 propylene glycol is also in continuous increase.5) when the biomass (OD) of thalline when reaching 7.4, no longer include thalline and generate, also no longer including transformation of glycerol is 1, ammediol, and technological process finishes, and the used time is 55.5 hours, and record 1 this moment, and the concentration of ammediol is 54.23g/L.
Below 5 groups the experiment under the prerequisite that does not change other step and processing condition, changed the content ratio of glucose and glycerine in the integrated fermention medium respectively, changed the ventilation ratio of air and nitrogen, after experiment finishes, obtain the data shown in the table 1, the finished product concentration refers in the table 11, the concentration of ammediol.
Group The aerobic cultivation of seed The glycerine anaerobism transforms
Glucose and glycerine ratio The air ventilation is than (vvm) Stir commentaries on classics degree (rpm) Cell concentration (OD) Incubation time (h) The nitrogen ventilation is than (vvm) Stir commentaries on classics degree (rpm) Cell concentration (OD) Transformation time (h) The finished product concentration (g/L)
??1 1∶0.8 ????0.5 ??400 ??1.5 ??2.5 ???0.5 ??400 ???7.4 ??55.5 ???54.23
??2 1∶1 ????0.5 ??400 ??1.6 ??2.8 ???0.5 ??400 ???9.3 ??56 ???61.2
??3 1∶1.2 ????0.5 ??400 ??1.8 ????3 ???0.5 ??400 ???8.6 ??57 ???60.8
??4 1∶1 ????0.3 ??400 ??1.5 ??3.5 ???0.3 ??400 ???8.4 ??57 ???57.2
??5 1∶1 ????0.8 ??400 ??1.7 ??2.7 ???0.8 ??400 ???7.8 ??55.2 ???63.8
??6 1∶1 ????1.0 ??400 ??1.75 ??2.6 ???1.0 ??400 ???8.8 ??56 ???64.1
Table 1
From 6 groups shown in the table 1 experiments as can be known, when the aerobic cultivation stage of the seed of integrated fermenting process finished, the time that is consumed only was 2~3.5 hours, shortened greatly with traditional method (cultivate the bacterial classification of identical biomass, required time the 12h) time of comparing.
From testing 1,2,3 as can be known, in integrated fermention medium, the content ratio of glucose and glycerine is 1: when (0.8~1.2) [in integrated fermention medium, every liter of substratum contains (glucose 2.5g respectively, glycerine 2.0g), (glucose 2.5g, glycerine 2.5g), (glucose 2.5g, glycerine 3g)], with glucose thalline that carbon source generated when reaching the required biomass of glycerine conversion, glucose just runs out of, can not be retained in the glycerine anaerobism transformation stage, to the conversion generation restraining effect of glycerine.
In glycerine anaerobism conversion process, can be attended by by product ethanol, acetate and lactic acid and generate, alcoholic acid exists and can produce toxic side effect to fermented liquid, and to thalline and 1, the generation of ammediol is unfavorable.Therefore, under the situation identical with other condition of the 2nd experiment, in the glycerine anaerobism conversion process of integrated fermenting process, when concentration of ethanol reaches 2g/L, 0.8vvm is compared in the ventilation that increases nitrogen, increase stirring velocity to 500rpm, when technological process finished, the biomass that records thalline was 9.4,1, the concentration of ammediol is 68.7g/L, the ventilation ratio of suitable increase nitrogen is described, accelerates stirring velocity, ethanol is fully volatilized, help thalli growth and 1, the conversion of ammediol.The increase of nitrogen ventilation ratio should be no more than 1.0vvm; The increase of stirring velocity also should be no more than 500rpm (in normal ranges).
In the integrated fermentative Production 1 of two sections Double bottom things of the present invention, in the process of ammediol, the temperature of integrated fermentation stage and stirring revolution all are normal ranges, and temperature is selected can be in 35 ℃~38 ℃ of normal ranges, and stirring velocity can be chosen in normal ranges 200~500rpm.Be used to regulate potential of hydrogen and can select other alkaline solution, as potassium hydroxide, ammoniacal liquor etc.In addition, the ventilation of aerobic stage air than and the ventilation ratio of anaerobic stages nitrogen can be unequal, need only the two all in 0.3~1.0vvm scope.
Can prove by above-mentioned experiment, proposed by the invention 1, two sections integrated fermentation method for producing of Double bottom thing of ammediol, reduced processing step, improve usage ratio of equipment, the time of the aerobic cultivation of thalline is shortened greatly, promptly shortened the cycle of fermentation, do not influence 1 again, the concentration that ammediol is final; Owing to do not have the process of system's conversion, also reduced the chance of bacteria infection.

Claims (6)

1,1, two sections integrated fermentation method for producing of Double bottom thing of ammediol, contain following steps successively:
The seed activation of facultative anaerobe;
At aerobic condition, be that carbon source is carried out the first order seed cultivation with glucose;
At aerobic condition, be that carbon source is carried out the secondary seed cultivation with glucose;
Under anaerobic, be biological catalyst with above-mentioned facultative anaerobe body, be 1 with transformation of glycerol, ammediol;
It is characterized in that, it serves as to mix the Double bottom thing that above-mentioned secondary seed is cultivated with glucose and glycerine, secondary seed under the above-mentioned aerobic condition cultivated and anaerobic condition under transformation of glycerol be integrated in the same fermentor tank and carry out, and whether run out of with glucose and to be aerobic condition to the anaerobism conversion, it contains following steps:
(1) seed activation of facultative anaerobe;
(2) be carbon source with glucose, under aerobic condition, carry out first order seed and cultivate;
(3) during the integrated fermention medium that will contain glucose and glycerine is packed fermentor tank into, will cultivate through above-mentioned first order seed
The seed of facultative anaerobe insert in the fermentor tank, form integrated fermented liquid; Under 35 ℃~38 ℃ temperature, feed
Air stirs, and beginning to carry out with glucose is the aerobic cultivation of thalline of main carbon source;
(4) when the glucose consumption in the above-mentioned integrated fermented liquid is intact, stop bubbling air, add glycerine and ammonium sulfate;
Under ℃ temperature of 35C~38, feed nitrogen, stir, change over to and under the anaerobic condition glycerine is converted to 1,3
The stage of-propylene glycol; In this process, need to add glycerine to keep the concentration of glycerine, guarantee to have enough sweet
Oil is changed; This process is attended by by product ethanol, acetate and lactic acid and generates;
(5) when not regrowth of thalline, technological process finishes.
2, as claimed in claim 11, two sections integrated fermentation method for producing of Double bottom thing of ammediol is characterized in that, in (3) step of above-mentioned integrated fermenting process, the content ratio of glucose and glycerine is 1 in the described integrated fermention medium: (0.8~1.2).
3, as claimed in claim 11, two sections integrated fermentation method for producing of Double bottom thing of ammediol is characterized in that, in (3) step of above-mentioned integrated fermenting process, the ventilation of air is than being 0.3vvm~1.0vvm.
4, as claimed in claim 11, two sections integrated fermentation method for producing of Double bottom thing of ammediol is characterized in that, in (4) step of above-mentioned integrated fermenting process, the ventilation of nitrogen is than being 0.3vvm~1.0vvm.
5, as claimed in claim 11, two sections integrated fermentation method for producing of Double bottom thing of ammediol is characterized in that, in (4) step of above-mentioned integrated fermenting process, by adding glycerine, the concentration of glycerine are remained between 10g/L~20g/L.
6, as claimed in claim 11, two sections integrated fermentation method for producing of Double bottom thing of ammediol is characterized in that, in (4) step of above-mentioned integrated fermenting process, when by product alcoholic acid content meets or exceeds 2g/L, increase nitrogen ventilation ratio, increase and stir revolution.
CN 03119280 2003-03-07 2003-03-07 Two-stage double-zymolyte integrated fermentation productive method for 1,3-propylene alcohol Expired - Fee Related CN1206362C (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006128381A1 (en) * 2005-06-03 2006-12-07 Tsinghua University Method for preparing 1,3-propanediol by using glycerine as the by-product of the biological diesel oil
CN100463968C (en) * 2006-01-27 2009-02-25 华侨大学 Process for preparing 1,3-propylene glycol and dihydroxy acetone by bio-catalytic conversion of glycerol
US8324434B2 (en) 2008-03-02 2012-12-04 Dow Global Technologies, Llc Hydrogenation process

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006128381A1 (en) * 2005-06-03 2006-12-07 Tsinghua University Method for preparing 1,3-propanediol by using glycerine as the by-product of the biological diesel oil
CN1327001C (en) * 2005-06-03 2007-07-18 清华大学 Method for producing 1,3-propylene glycol through using glycerin of by-product from biologic diesel oil
CN100463968C (en) * 2006-01-27 2009-02-25 华侨大学 Process for preparing 1,3-propylene glycol and dihydroxy acetone by bio-catalytic conversion of glycerol
US8324434B2 (en) 2008-03-02 2012-12-04 Dow Global Technologies, Llc Hydrogenation process

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