CN1431141A

CN1431141A - High-speed machine for filling in liquid and adding plugs

Info

Publication number: CN1431141A
Application number: CN 03118094
Authority: CN
Inventors: 唐岳; 曾凡云
Original assignee: CHANGSHA CHUTIAN PACKAGING MACHINERY Co Ltd
Current assignee: Changsha Chutian Science and Technology Co Ltd
Priority date: 2003-02-20
Filing date: 2003-02-20
Publication date: 2003-07-23

Abstract

A high-speed liquid bottling and plugging machine is composed of bottle conveying belt, tracking unit with toggle wheel, bottling unit plugging unit, plug sorting unit, bottle recepting tray, electric control box, and drive unit. Its advantages are simple structure, high quantitative correctness, high speed, and lower breaking rate of bottles.

Description

The high-speed liquid filling and stopper-adding machine

One, technical field

The present invention relates to pharmaceutical machine, food packing machine technical field, particularly the technological improvement of oral liquid bottle, cillin bottle can, the equipment of jumping a queue.

Two, background technology

In filling liquid is jumped a queue production process,, require equipment under high speed, to move and realize high yield according to needs of scale production; and claimed structure is simple; bottle must reduce breakage rate as far as possible in can, the process of jumping a queue, guarantee to jump a queue quality, and Installation and Debugging are easy to maintenance.Existing filling and stopper-adding machine has straight line and two kinds of Clothoid types intermittently, and the former changes relatively difficulty of specification part, debugging, and the bottle that falls easily in service yields poorly; The latter is because advancing bottle is intermittently to carry out, so yield poorly, complex structure cleans also relatively difficulty, can not satisfy the requirement of liquid at high speed filling and stopper-adding.

Three, summary of the invention

Technical matters to be solved by this invention is the above-mentioned defective that overcomes prior art, for the user provides a kind of simple in structure, easy to use, can be automatically can continuously, jump a queue, quality is good, the low novel high speed filling liquid stopper-adding machine of bottle breakage rate.

The present invention solves the problems of the technologies described above by following technical scheme, it is characterized in that it comprises into bottle member, filling parts, tracking unit, reason plunger member, goes up plunger member, goes out bottle member, frame, drive disk assembly and electric cabinet; Advance bottle member, filling parts, tracking unit, go up plunger member, go out bottle member, the reason plunger member is installed on the frame, electric cabinet is located at above the frame platen, describedly advance that load-transfer device and can thumb wheel join in the bottle member, the can thumb wheel is contained on the centre pilot axle of tracking unit, this can thumb wheel correspondence position is established filling parts, filling parts is meshed with plug thumb wheel on the last plunger member, the other reason plunger member of establishing of last plunger member, the outlet of reason plunger member links to each other with chock plug on the last plunger member, goes out bottle member and links to each other with plug thumb wheel on the last plunger member; Described drive disk assembly is contained in below the rack table, set transmission gear engagement on gear on its output shaft and the tracking unit, the tracking unit upper transfer gear again with last plunger member on set transmission gear engagement.

The present invention can realize moving automatically and continuously of bottle filling and stopper-adding, and it is simple in structure, and processing and manufacturing is easy, and is easy for operation, and filling measurement is accurate, and is steady when jumping a queue, do not have and impact, and the speed height, effective, the qualification rate height, bottle destroying rate is low.Be adapted to the filling and stopper-adding of control, molded cillin bottle especially, also can realize the filling and stopper-adding of other similar type liquid.

Four, description of drawings

Fig. 1 is the structural representation of the embodiment of the invention

Fig. 2 is the birds-eye view of Fig. 1

Fig. 3 advances the structural representation of bottle member for the embodiment of the invention

Fig. 4 is the birds-eye view of Fig. 3

Fig. 5 is the structural representation of embodiment of the invention filling parts

Fig. 6 is the B-B section-drawing of Fig. 5

Fig. 7 is the structural representation of embodiment of the invention tracking unit

Fig. 8 is the birds-eye view of Fig. 7

Fig. 9 is the top plug block construction scheme drawing of the embodiment of the invention

Figure 10 is the birds-eye view of Fig. 9

Figure 11 is the structural representation of the drive disk assembly of the embodiment of the invention

Figure 12 is the right elevation of Figure 11

Five, the specific embodiment

The embodiment of the invention as shown in Figure 1 and Figure 2, it comprises into bottle member 1, filling parts 2, tracking unit 3, go up plunger member 4, go out bottle member 5, frame 6, drive disk assembly 7, reason plunger member 9 and electric cabinet 8, wherein advance bottle member 1, filling parts 2, tracking unit 3, last plunger member 4, go out bottle member 5, drive disk assembly 7, reason plunger member 9, be arranged on the frame 6, electric cabinet 8 is located on the frame platen 24.

Advance bottle member 1 and mainly finish the concentrated conveying of bottle and separate to carry, the separation that former type is finished bottle is carried and is mainly realized by auger, and this need increase by a long auger mechanism.The present invention has cancelled this mechanism, as shown in Figure 3, Figure 4, comprise load-transfer device 10, bottle 11, front bottle piece 12, backstop bottle piece 13, its load-transfer device 10 links to each other with can thumb wheel 14, be provided with front bottle piece 12 and backstop bottle piece 13 between load-transfer device 10 and the can thumb wheel 14, wherein the periphery of can thumb wheel 14 is offered the arc groove of placing bottle 11, and bottle 11 is sent in this groove by load-transfer device 10, and the groove correspondence position is provided with sidebar 15; Sidebar 15 is fixed on the frame platen 24 by fixed link 26; Front bottle piece 12 is contained in the terminal or affixed with barrier 15 of load-transfer device 10, and backstop bottle piece 13 is loaded on the end of load-transfer device 10.

Filling parts 2 is mainly finished the can of soup, as Fig. 5, shown in Figure 6, it comprises fill head 27, gear 33, can cam 60, swing rod 48, fork 61, connecting rod 62, oscillating axle 63, piston pump Lift Part 64, piston pump 65, adapter plate 66, clamping plate 67,68, column 69, hydraulic pipe 71, feed tube 72, connecting rod 73, medicine liquid tank 74; On the centre pilot axle 21 of tracking unit can thumb wheel 14 is housed; Swing rod 48 is fixed on the frame 6, and an end and the swing rod 48 of fork 61 are hinged, matches with can cam 60 in the centre of fork 61, and the other end and oscillating bearing 19 join, and links to each other with oscillating axle 63 by connecting rod 62, and the short fork 70 of can is hinged with connecting rod 73; The other end of connecting rod 73 is connected with piston pump Lift Part 64, piston pump Lift Part 64 can move up and down under the drive of short fork 70 of can and connecting rod 73, piston pump 65 lower ends are connected with piston pump Lift Part 64, and piston pump 65 upper ends are fixed on the adapter plate 66; Adapter plate is installed on the column 69, and its installation site can be along column 69 adjustment that is shifted up and down; Column 69 is fixed on the frame 6, and clamping plate 67,68 are established on the top of column, and hydraulic pipe 71 is fixing by clamping plate 67,68; One of hydraulic pipe 71 terminates on the piston pump 65, and the other end is received on the fill head 27, and fill head 27 is dialled above the correspondence position of putting bottle 11 on the opinion 14 in can, and is fixed on the can headstock 28 on centre pilot axle 21 tops; During can, the piston pump Lift Part of piston pump 65 pumps, and the soup in the soup bottle 74 is pumped in the piston pump 65 by feed tube 72, pours into through hydraulic pipe 71 and fill head 27 then and finishes the can action in the bottle 11.

Tracking unit 3 is mainly finished the pursuit movement of fill head 27, as Fig. 7, shown in Figure 8, comprise swing rod 16, lifting fork 17, lifter cam 18, oscillating bearing 19, lifting linking member 20, the axis of guide 21, hollow shaft 22, gear 23, permanent seat 25, fixed link 26, fork 29, camshaft 30, fork axle 32, connecting rod 33, follow the tracks of fork 34, follow the tracks of cam 35 etc., wherein swing rod 16 is fixed on the frame 6, lifting fork 17 is housed on the swing rod 16, one end of lifting fork 17 cooperates with lifter cam 18, lifter cam 18 is fixed on the frame 6 by camshaft 30, the other end of lifting fork 17 joins with the centre pilot axle 21 that is contained in the hollow shaft 22 by oscillating bearing 19 and lifting linking member 20, can drive the axis of guide 21 and do dipping and heaving; Fork axle 32 also is housed on swing rod 16, be equipped with on the fork axle 32 and follow the tracks of fork 34, follow the tracks of fork 34 and be connected, follow the tracks of fork 34 and link to each other with an end of fork 29 by connecting rod 33 with tracking cam 35, the other end of fork 29 and the axis of guide 21 join, and drive the axis of guide 21 swings; The axis of guide 21 passes through the frame platen and is fixed on the platen 24 of frame by permanent seat 25, and gear 23 is housed on the axis of guide 21, and can thumb wheel 14 is housed above the gear 23.

Last plunger member 4 is mainly finished the top plug function of bottle, as Fig. 9, shown in Figure 10, comprise total aspirate tube 36, total aspirate tube chuck 37, top plug gear 38, bearing seat 39, main shaft 40, descending cam 41, lifting bar 42, go up obturating plug 43, top plug thumb wheel 44, branch aspirate tube 45, air distribution disk 51, go up chock plug 46, advance plug cock 47; Described total aspirate tube 36 connects vacuum pump, is enclosed within the main shaft 40, and air distribution disk 51 and gas-separating valve 52 are equipped with in the top of total aspirate tube 36, and total aspirate tube 36 and gas-separating valve 52 are fixed on the frame 6 by total aspirate tube chuck 37; Top plug main shaft 40 is a hollow shaft, is fixed on the frame 6 by bearing seat 39, and bearing seat 39 is provided with the up cam of the lifting bar that fuses with it, is provided with descending cam 41 on its camming surface top, and lifting bar 42 moves up and down under cam 41 effects; Top plug gear 38 is equipped with in top plug main shaft 40 lower ends, and top plug gear 38 drives with gear 23 engagements and by gear 23; Last obturating plug 43 is contained on the top plug main shaft 40, lifting bar 42, air distribution disk 51, branch aspirate tube 45 are contained on the obturating plug 43, last chock plug 46 is contained on the lifting bar 42, top plug gear 38 drives top plug main shaft 40, last obturating plug 43, lifting bar 42 again, divides air parcel 51, branch aspirate tube 45, last chock plug 46 to make directed uniform movement together, when last obturating plug 43 turns round, last chock plug 46 is done dipping and heaving under row cam and 41 effects of descending cam on the bearing seat 39, finishes the plug plug action of plug.On last obturating plug 43 top plug thumb wheel 44 is housed, offers the arc groove of placing bottle 11 on the top plug thumb wheel 44, it is corresponding with last chock plug 46 that groove is offered the position, and be meshed with can thumb wheel 14.Barrier 49 is equipped with in the outside of groove, and barrier 49 is loaded on the frame platen 24 by column 50; Advance plug cock 47 and be loaded on chock plug 46 cooresponding positions, each divides aspirate tube 45 1 ends to link to each other with last chock plug 46, the other end links to each other with minute air parcel 51, divide air parcel 51 with its mutually also parts can control the inspiratory duration of chock plug 46, go up chock plug 46 during work and can divide a bottle stopper of taking away in the plug cock 47 into, it is descending to go up chock plug 46 when forwarding certain control position to, plug is filled on the bottleneck of bottle 11.Like this, can finish the process of jumping a queue of bottle automatically continuously.

Reason plunger member 9 is arranged near the plunger member 4, mainly comprises Bucket for putting plug in proper order and vibrator, its outlet with advance plug cock 47 and join, manage plug can be delivered to after the arrangement that plunger member 9 finishes plug in the plug cock 47.

Bottle after Li Sai finishes can be taken away by the bottle member 5 that goes out that is arranged on plunger member 4 another locations.

Drive disk assembly such as Figure 11, shown in Figure 12 comprise motor 54, retarder 55,59, coupler 58, on motor 54 output shafts handwheel 53 are housed, and use during jiggering; Motor 54 is by retarder 55 outputting powers, retarder 55 is exported an end of the coupler 58 that is coupling, the input shaft of the other end of coupler 58 and retarder 59 joins, the output shaft of retarder 59 is connected with camshaft 30, lifter cam 18 is housed respectively on the camshaft 30, follows the tracks of cam 35, can cam 60 and drives them to rotate; On another output shaft of retarder 59 gear 56 is housed, gear 56 and gear 23 engagements, gear 23 is sent to the last plunger member 4 of top plug gear 38 drivings with power and finishes top plug work.

The present invention enters on the bottle member 1 in the can thumb wheel 14 through load-transfer device 10 automatically through manual emission or through other machine, can thumb wheel 14 is made directed uniform movement, bottle is brought to the can station, follow the tracks of by 3 pairs of fill head 27 of tracking unit simultaneously, filling parts 2 pours into soup in the bottle, and in pouring process, fill head 27 remains with bottle and is synchronized with the movement, after having irritated, fill head 27 is pressed the original route fast return.The bottle of having irritated liquid is finished top plug, the action of reason plug through last plunger member 4, and the bottle of first-class plug is delivered to subsequent processing through going out bottle member 5 again, thereby finishes whole can, add the plug operation.

Claims

1, a kind of high-speed liquid stopper-adding machine, it is characterized in that it comprise be installed on that frame (6) goes up advance bottle member (1), filling parts (2), tracking unit (3), reason plunger member (9), last plunger member (4), go out bottle member (5) and drive disk assembly (7), electric cabinet (8) is located at above the frame platen (24), describedly advance that load-transfer device (10) joins with can thumb wheel (14) in the bottle member (1), can thumb wheel (14) is contained on the centre pilot axle (21) of tracking unit (3), this can thumb wheel (14) correspondence position is established filling parts (2), filling in thumb wheel (44) on filling parts (2) and the last plunger member (4) is meshed, the other reason plunger member (9) of establishing of last plunger member (4), the outlet of reason plunger member (9) links to each other with chock plug (46) on the last plunger member (4), go out to fill in thumb wheel (44) on bottle member (5) and the last plunger member (4) and link to each other, bottle (11) is shifted out connecing in the dish of bottle member (5) onto by filling in thumb wheel (44) on the last plunger member (4); Described drive disk assembly (7) is contained in below the rack table (24), and gear on its output shaft and tracking unit (3) are gone up set transmission gear engagement, and tracking unit (3) upper transfer gear goes up set transmission gear engagement with last plunger member (4) again.

2, high-speed liquid stopper-adding machine according to claim 1, it is characterized in that: describedly advance bottle member (1) and comprise load-transfer device (10), bottle (11), front bottle piece (12), backstop bottle piece (13), can thumb wheel (14), wherein: load-transfer device (10) links to each other with can thumb wheel (14), be provided with front bottle piece (12) and backstop bottle piece (13) between load-transfer device (10) and the can thumb wheel (14), wherein the periphery of can thumb wheel (14) is offered the arc groove of placing bottle (11), and the groove correspondence position is provided with sidebar (15); Sidebar (15) is fixed on the frame platen (24) by fixed link (26); Front bottle piece (12) is contained in the terminal or affixed with barrier (15) of load-transfer device (10), and backstop bottle piece (13) is loaded on the end of load-transfer device (10).

3, high-speed liquid stopper-adding machine according to claim 2 is characterized in that: described filling parts (2) comprises fill head (27), gear (33), can cam (60), swing rod (48), can fork (61), connecting rod (62), oscillating axle (63), piston pump Lift Part (64), piston pump (65), adapter plate (66), clamping plate (67), (68), column (69), hydraulic pipe (71), feed tube (72), connecting rod (73), soup bottle (74); Wherein: swing rod (48) is fixed on the frame (6), one end of can fork (61) and swing rod (48) are hinged, match with can cam (60) in the centre of can fork (61), the other end and oscillating bearing (19) join, and link to each other with oscillating axle (63) by connecting rod (62), can lack fork (70) and connecting rod (73) hinged; The other end of connecting rod (73) is connected with piston pump Lift Part (64), piston pump Lift Part (64) can move up and down under the drive of short fork (70) of can and connecting rod (73), piston pump (65) lower end is connected with piston pump Lift Part (64), and piston pump (65) upper end is fixed on movably on the adapter plate (66); Adapter plate (66) is installed on the column (69); Column (69) is fixed on the frame (6), and clamping plate (67), (68) are established in the top of column, and hydraulic pipe (71) is fixing by clamping plate (67), (68); One of hydraulic pipe (71) terminates on the piston pump (65), and the other end is received on the fill head (27), and fill head (27) is dialled opinion (14) in can and gone up the correspondence position top of putting bottle (11), and is fixed on the can headstock (28) on centre pilot axle (21) top.

4, high-speed liquid stopper-adding machine according to claim 3, it is characterized in that: described tracking unit (3) comprises swing rod (16), lifting fork (17), lifter cam (18), oscillating bearing (19), lifting linking member (20), the axis of guide (21), hollow shaft (22), gear (23), permanent seat (25), fixed link (26), fork (29), camshaft (30), fork axle (32), connecting rod (33), follow the tracks of fork (34), follow the tracks of cam (35) etc., wherein swing rod (16) is fixed on the frame (6), lifting fork (17) is housed on the swing rod (16), one end of lifting fork (17) cooperates with lifter cam (18), lifter cam (18) is fixed on the frame (6) by camshaft (30), and the other end of lifting fork (17) joins with the centre pilot axle (21) that is contained in the hollow shaft (22) by oscillating bearing (19) and lifting linking member (20); Can thumb wheel (14) is housed on the centre pilot axle (21); Fork axle (32) also is housed on the swing rod (16), be equipped with on the fork axle (32) and follow the tracks of fork (34), following the tracks of fork (34) is connected with tracking cam (35), follow the tracks of fork (34) and link to each other with an end of fork (29) by connecting rod (33), the other end of fork (29) and centre pilot axle (21) join and drive centre pilot axle (21) swing; Centre pilot axle (21) passes through frame platen (24), is fixed on the frame platen (24) by permanent seat (25), and gear (23) is housed on the centre pilot axle (21), and can thumb wheel (14) is housed above the gear (23).

5, high-speed liquid stopper-adding machine according to claim 4 is characterized in that: the described plunger member (4) that goes up comprises total aspirate tube (36), total aspirate tube chuck (37), top plug gear (38), bearing seat (39), top plug main shaft (40), descending cam (41), lifting bar (42), goes up obturating plug (43), top plug thumb wheel (44), branch aspirate tube (45), air distribution disk (51), goes up chock plug (46), advances plug cock (47); Described top plug main shaft (40) is a hollow shaft, be fixed on the frame (6) by bearing seat (39), bearing seat (39) is provided with the up cam of the lifting bar that fuses with it, is provided with descending cam (41) on its camming surface top, and lifting bar (42) moves up and down under cam (41) drives; The top plug gear (38) that is meshed with gear (23) is equipped with in top plug main shaft (40) lower end; Last obturating plug (43) is contained on the top plug main shaft (40), lifting bar (42), air distribution disk (51), branch aspirate tube (45) are contained on the obturating plug (43), last chock plug (46) is contained on the lifting bar (42), and top plug gear (38) drives top plug main shaft (40), last obturating plug (43), lifting bar (42) again, divides air parcel (51), branch aspirate tube (45), last chock plug (46) to make directed uniform movement together; Total aspirate tube (36) connects vacuum pump, is enclosed within the top plug main shaft (40), and air distribution disk (51) and gas-separating valve (52) are equipped with in the top of total aspirate tube (36), and total aspirate tube (36) and gas-separating valve (52) are fixed on the frame (6) by total aspirate tube chuck (37); Top plug thumb wheel (44) is housed on the last obturating plug (43), offers the arc groove of placing bottle (11) on the top plug thumb wheel (44), it is corresponding with last chock plug (46) that groove is offered the position; Barrier (49) is equipped with in the outside of groove, and barrier (49) is loaded on the frame platen (24) by column (50); Advance plug cock (47) and be loaded on the cooresponding position of chock plug (46).

6, high-speed liquid stopper-adding machine according to claim 5 is characterized in that: described reason plunger member (9) mainly comprises Bucket for putting plug in proper order and vibrator, and it exports and advance plug cock (47) and joins.

7, high-speed liquid stopper-adding machine according to claim 6, it is characterized in that: described drive disk assembly comprises motor (54), retarder (55), (59), coupler (58), motor (54) is by retarder (55) outputting power, retarder (55) is exported an end of the coupler (58) that is coupling, the input shaft of the other end of coupler (58) and retarder (59) joins, the output shaft of retarder (59) is connected with camshaft (30), lifter cam (18) is housed respectively on the camshaft (30), follows the tracks of cam (35), can cam (60); Gear (56) is housed, gear (56) and gear (23) engagement on another output shaft of retarder (59).

8, high-speed liquid stopper-adding machine according to claim 7 is characterized in that: on described motor (54) output shaft handwheel (53) is housed.