CN1424190A - Apparatus and method for moulding porcelain with artificial natural stone patterns - Google Patents
Apparatus and method for moulding porcelain with artificial natural stone patterns Download PDFInfo
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- CN1424190A CN1424190A CN 03113534 CN03113534A CN1424190A CN 1424190 A CN1424190 A CN 1424190A CN 03113534 CN03113534 CN 03113534 CN 03113534 A CN03113534 A CN 03113534A CN 1424190 A CN1424190 A CN 1424190A
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Abstract
An apparatus for preparing the ceramics with simulative natural stone pattern is composed of die frame for press, small copy die, small die core, lattice, pattern materials box, hopper, feed tube and electric controller. Said ceramics is made up through forming pattern in said box, locating lattice and small copy die, lifting up the small die core to come in lattice, moving the box above the lattice, lowering down the small die core to make the pattern come in the lattice, removing the box, pressing the pattern, and die pressing. Its advantages are lifelike pattern, and high productivity.
Description
Technical field
The present invention relates to ceramic material machine-shaping technical field, the Apparatus and method for of the ceramic machine-shaping of the continuous material of particularly a kind of natural-like stone pattern.
Background technology
The ceramic stone of imitating natural stone texture effect has three kinds of processing methods now:
First kind is the surface printing decoration method of ceramic stone, this method comprises xerography, impression, silk screen seal and cylinder seal etc., have imitative native texture effect but the pottery of this processed moulding is the surface, but just can disappear after a few experience wear, thereby lost former the design's decorative effect.Therefore its section decorative pattern of pottery of this printed decoration does not have entire body texture.
The processing method of second kind of imitative native texture effect of ceramic stone is the processing molding method that micro mist and multitube quantitatively freely mix cloth, and this method adopts multiple powder, the secondary material distributing of many material blanking tubes, or the cloth of many material blanking tubes behind inhomogeneous batch mixing.For example on August 30th, 2000 Granted publication, Granted publication number discloses a kind of apparatus for distributing of implementing said method for the patent document of CN2393703Y, this equipment has from top to bottom several work feed bins that order links to each other, control belt, secondary and three grades of hoppers and blanking flexible pipe, also has the blender that ceramic powder of all kinds is mixed in proportion, mixed powder is sent in the grid of shaped form or decorative pattern shape grid bar through cloth bucket, becomes the ceramic adobe of imitation lithotome through press compression moulding.
Though the ceramic product of this method machine-shaping can have some entire body texture of lithotome section at some local location after dispatching repeatedly, but because this method is with free randomly cloth after the inhomogeneous mixing of multiple colorant, so that the very right prediction well of the producer is difficult to certain colorant of control and falls into predefined area of cloth exactly, that is to say that this method is difficult to also be difficult to the product by designing requirement duplication of production machine decorative pattern together simultaneously by the imitative natural vein of assigned address appearance of designing requirement at product.Therefore this method is difficult for the imitative native texture pattern of the also wayward machine-shaping pottery of prediction.Simultaneously just because of above-mentioned reason, the ceramic product of this free cloth machine-shaping, with regard to it generally speaking, the entire body effect of the imitative natural vein of its section is remarkable inadequately, and promptly the entire body texture of the imitative natural vein of its product section is not strong.
The third is the processing molding method that the location cloth is produced the ceramic product of natural-like stone, this method adopts every kind of colorant to come cloth by the pattern template blanking in the grid of corresponding pattern, after the pattern of every kind of different colours wants cloth method once to finish whole cloth process, carry out processing and forming again, for example on October 2nd, 2002, patent application document disclosed, that publication number is CN1371790A disclosed a kind of apparatus for distributing of implementing said method.This equipment has feed bin, template, pattern grid, and it is by different templates, and the powder of different colours is sent in the pattern corresponding in the pattern grid, is pressed into the ceramic adobe of imitation lithotome through press.
Though the ceramic product of this method machine-shaping has the entire body texture of lithotome section, but because this method requires the pattern of different colours to separate cloth, be every kind of color pattern cloth once, so output and pattern color are inversely proportional to, in actual production, the fastest 5 times (with 650 * 650mm specification is example to the brick of two kinds of colors (a kind of pattern) for per minute, down together), the brick of two kinds of patterns, output is that per minute is below 2.5 times, so when with its production multicolor pattern brick, do not have actual use value at all.The pattern of this device fabrication brick is determined by grid, and owing to limited by the logical moving property of powder, powder can plug pattern and can not produce the product of little pattern when pattern is too small, just because of above-mentioned reason, this cloth system can only be produced the imitation natural stone section product of the thick dull coloring of pattern, and owing to yield poorly, then necessary two machines, one line, thus the equipment that increases manufacturer is greatly injected capital into.
Summary of the invention
Technical problem underlying to be solved by this invention has three:
The one, the Unpredictability and the uncontrollability of machine-shaping ceramics imitation natural stone textured pattern.
The 2nd, the entire body texture of the imitative natural vein of its section of machine-shaping ceramics imitation natural stone pattern is poor.
The 3rd, processing is sent in the colorant process, can not carry out simultaneously by multiple colorant.
For addressing the above problem, the technology used in the present invention solution is made up of a set of equipment and the method for using this equipment thereof.
The continuous material of the pattern device systems of the ceramic machine-shaping of a continuous material of cover natural-like stone pattern of the present invention, except that comprising that hydraulic forming machine and press are framed, it also duplicates little mould framed being connected with of described press, on duplicate little mould, grid is set, at grid one end the grid driver is housed, on grid, be provided with a pressing plate, this is equipped with the pressing plate elevating mechanism above pressing plate, at the grid other end platform is set, this is provided with the pattern magazine above platform, on the pattern magazine, be provided with tremie pipe, hopper is set on tremie pipe, is provided with the magazine driver, also be equipped with the polylith small mould core duplicating little mold inside at pattern magazine one end, device has positioning cylinder below duplicating little mould, and device has the small mould core elevating mechanism below small mould core; The ceramic machine-shaping device of the continuous material of described pattern also comprises cylinder and the electric control gear that is used to control above-mentioned each concrete equipment.Above-mentioned grid by grid frame with form by the Turbogrid plates in some identical square grid hole.This grid frame is a rectangular metal frame preferably, and the sash plate adopts the metal batten of featheredge.Duplicate have in the little mould some corresponding to grid grid hole and the template through hole that overlaps fully with it.The small mould core that duplicates in the little mould is complementary with grid hole on the corresponding Turbogrid plates.In the pattern magazine, go to be divided into several area of cloth by bag pattern and color.In the pattern magazine each above the area of cloth all correspondence be connected to a tremie pipe and a hopper.
In addition, the method of the ceramic machine-shaping of the continuous material of a kind of natural-like stone pattern of application the said equipment of the present invention system, its concrete steps comprise: (1) is put multiple colorant in the hopper into, forms default powder integral pattern through tremie pipe in the pattern magazine from flowing into; (2) the pressing plate elevating mechanism drives pressing plate and rises together and put in place, positioning cylinder rises and makes grid and duplicate little mould location, and afterwards, positioning cylinder descends and resets, the small mould core elevating mechanism drives small mould core simultaneously and rises, and the polylith small mould core is directly entered fill a vacancy in the grid and maintains an equal level with grid surface; (3) magazine driver drives pattern magazine and tremie pipe are located on grid and the small mould core plane forward and are stopped; (4) the small mould core elevating mechanism drives the polylith small mould core simultaneously and descends, and the continuous simultaneously material of the powder integral pattern in the pattern magazine is descended, and forms that powder material pattern is disposable to be copied in the grid; (5) magazine driver drives pattern magazine and tremie pipe stop on flat surface backward; (6) the pressing plate elevating mechanism drives pressing plate and drops to the powder material pattern that the grid face will be replicated in the grid and add press fit; (7) the framed interior punch forming of press sent into stone material pattern powder together by grid driver drives grid and pressing plate.
Compared with prior art, the present invention has following beneficial effect:
1, the ceramics imitation natural stone pattern of machine-shaping of the present invention has predictable and controllability.Because the continuous material method of pattern of the present invention, it is natural-like stone pattern subregion fixing global pattern that forms in the pattern magazine by design in advance, and press stone texture controllable sub section and mix colorant or compounding effect not, make product the natural-like stone pattern on appointed positions, occur according to designing requirement, and since the pattern magazine can duplication of production identical patterns decorative pattern product, so the present invention can predict and can control the imitative natural pattern texture of processed moulding ceramic stone.Thereby fundamentally having solved existing free cloth method can't predict and uncontrollable technical problem the imitative natural effects of ceramic stone.The different demands of modern consumer have also successfully been satisfied simultaneously to natural-like stone pattern ceramic product.
2, the ceramics imitation natural stone pattern texture effect entire body texture of machine-shaping of the present invention is strong.The present invention has adopted pattern to continue the material method, make the natural-like stone pattern in the pattern magazine, form the powder integral pattern in advance naturally, cooperate simultaneously and duplicate the same together time decline of little mould, make powder material pattern directly be replicated in the grid, and its pattern plane increased pressure board fixed, pattern is held its shape substantially, be delivered directly to the framed moulding of press.Therefore the present invention has overcome the relatively poor defective of texture entire body texture in the imitative natural technology of existing pottery effectively, strengthened the entire body texture of ceramic section natural-like stone pattern texture significantly, natural-like stone pattern ceramic product has been pursued the durable again requirement of nature thereby met modern consumer preferably.
3, the present invention adopts pattern to continue the material method when processing ceramic natural-like stone pattern, and having changed in the past that cloth is confined to can only several colorants of cloth and long problem of cloth time.Continuous material equipment of pattern of the present invention and method are applicable to multiple or infinitely plant colorant and form the powder integral pattern in the pattern magazine naturally from flowing in hopper, colorant descends simultaneously when duplicating little mould and descend, in grid, form the continuous material of pattern, that is to say in the pattern magazine and duplicate away a pattern that and then it can continue back same pattern in the pattern magazine.The present invention can become the powder material pattern of unlimited colorant by duplicating little mould copy-once, has both saved the cloth time of a large amount of " location apparatus for distributing ", makes natural-like stone pattern ceramic color texture abundanter again, imitation Du Genggao true to nature.
4, simple and practical, the flexibility and reliability of pattern of the present invention continuous material Apparatus for () and method therefor, highly versatile, to the also corresponding raising of the imitation degree of natural-like stone pattern, and easy to operate, productive rate is higher, and steady quality, effect are remarkable.Be embodied in following several respects:
(1) the pattern magazine can even infinitely be planted colorant with multiple colorant and be formed the continuous material of continuous pattern in the pattern magazine from flowing among the present invention.And existing " location apparatus for distributing " can only process two kinds of colorants, also needs template of every kind of colorant configuration, and will drive colorant bucket cloth simultaneously one time.
(2) duplicating little mould among the present invention can will copy in the grid with the powder material pattern that forms in the pattern magazine once.And existing " location apparatus for distributing " can only duplicate once by a kind of colorant, and two kinds of colorants will duplicate secondary.
(3) grid can satisfy once and duplicates little mould the powder material pattern that is replicated is fixed in the grid among the present invention, and existing " location apparatus for distributing " do not possess this function.
(4) the center platen of the present invention powder material pattern that can will be replicated in the grid adds press fit, and be transported to press framed in, this holds its shape powder material pattern substantially, and existing " location apparatus for distributing " do not have this function.
(5) among the present invention, in processing natural-like stone pattern ceramic process, when needing changing patterns, only need to change corresponding pattern magazine in the continuous material equipment of pattern and just can produce required natural-like stone pattern product.
(6) do not needing to produce natural-like stone pattern product among the present invention, and will produce mill run the time, the continuous material of pattern device just is put required common powder into toward hopper in, and pressing plate unloaded just can carry out mill run and process.
(7) the present invention is in processing natural-like stone pattern ceramic process, corresponding pattern continues material equipment, the hydraulic forming machine circulating working time is basic identical with processing mill run circulating working time, and existing " location apparatus for distributing " is just long at the hydraulic forming machine circulating working time.
Description of drawings
Fig. 1 is the ceramic machine-shaping device structural representation of the continuous material of natural-like stone pattern of the present invention.
Fig. 2 is that the press of present device embodiment is framed, the horizontal layout schematic diagram of pressing plate, grid, small mould core, pattern magazine, tremie pipe.
Among the figure: 1, press is framed; 2, duplicate little mould; 3, grid; 4, grid driver; 5, pressing plate; 6, pressing plate elevating mechanism; 7, platform; 8, pattern magazine; 9, tremie pipe; 10, hopper; 11, magazine driver; 12, small mould core; 13, small mould core elevating mechanism; 14, positioning cylinder.
The specific embodiment
Elaborate to realizing methods preferred for this invention below in conjunction with accompanying drawing:
The technical solution adopted in the present invention is made up of a set of equipment and the method for using this equipment thereof.
Figure 1 shows that the device structure schematic diagram of the ceramic machine-shaping of the continuous material of natural-like stone pattern of the present invention, this complete equipment is except that comprising known hydraulic forming machine and press thereof framed 1, it is connected with at described press framed 1 especially and duplicates little mould 2, on duplicate little mould 2, be provided with grid 3, at grid 3 one ends grid driver 4 is housed, on grid 3, be provided with pressing plate 5, this is provided with pressing plate elevating mechanism 6 above pressing plate 5, be connected with platform 7 at grid 3 other ends, this is provided with pattern magazine 8 above platform 7, on pattern magazine 8, be provided with tremie pipe 9, this is provided with hopper 10 above tremie pipe 9, be provided with magazine driver 11 at pattern magazine 8 one ends, also be equipped with polylith small mould core 12 duplicating little mould 2 inner faces, device has positioning cylinder 14 below duplicating little mould 2, and device has small mould core elevating mechanism 13 below small mould core 12; The continuous material of this cover pattern device systems also comprises cylinder and the electric control gear that is used to control above-mentioned each concrete equipment.
The press that Figure 2 shows that present device embodiment is framed, pressing plate, grid, small mould core, pattern magazine, tremie pipe horizontal layout schematic diagram.Wherein the critical piece function is as follows:
In addition, the present invention uses the method that the continuous material of above-mentioned pattern device systems carries out machine-shaping to the natural-like stone pattern, and its concrete steps comprise:
(1), from flowing into the powder integral pattern that formation presets in the pattern magazine 8, puts on platform 7 through tremie pipe 9 with multiple colorant or infinitely plant colorant and put in the hopper 10.
(2) pressing plate elevating mechanism 6 drives pressing plates 5 and rises together and put in place, then positioning cylinder 14 risings make grid 3 and duplicate little mould 2 location, afterwards, positioning cylinder 4 descends and resets, small mould core elevating mechanism 13 drives small mould core 12 simultaneously and rises, and polylith small mould core 12 is directly entered fill a vacancy in the grid 3 and maintains an equal level with grid 3 planes.
(3) magazine driver 11 drives pattern magazines 8 and tremie pipe 9 and locatees on grid 3 and small mould core 12 planes forward and stop.
(4) small mould core elevating mechanism 13 drives polylith small mould core 12 simultaneously and descends and reset, and the also continuous simultaneously material of the powder integral patterns in the pattern magazine 8 descends, and forms that powder material pattern is disposable to be copied in the grid 3.
(5) magazine driver 11 drives pattern magazines 8 and tremie pipe 9 and stops to 7 on platform backward.
(6) pressing plate elevating mechanism 6 drives pressing plates 5 and drops to the powder material pattern that 3 of grids will be replicated in the grid 3 and add press fit.
(7) grid driver drives grid and pressing plate together powder material pattern is transported to press framed in, natural-like stone pattern powder is carried out punch forming.
Claims (9)
1, the equipment of the ceramic machine-shaping of the continuous material of a kind of natural-like stone pattern, comprise that hydraulic forming machine and press are framed, it is characterized in that: framed being connected with of described press duplicated little mould, on duplicate little mould, grid is set, at grid one end the grid driver is housed, on grid, be provided with a pressing plate, this is provided with the pressing plate elevating mechanism above pressing plate, be connected with platform at the grid other end, this is provided with the pattern magazine above platform, on the pattern magazine, tremie pipe is housed, this tremie pipe is connected with the hopper of top, is provided with the magazine driver at pattern magazine one end, also is equipped with the polylith small mould core duplicating little mold inside, device has the small mould core elevating mechanism below small mould core, and device has positioning cylinder below duplicating little mould; The ceramic machine-shaping device of the continuous material of described pattern also comprises cylinder and the electric control gear that is used to control above-mentioned each concrete equipment.
2, the ceramic machine-shaping device of the continuous material of pattern according to claim 1 is characterized in that: described grid by grid frame with form by the Turbogrid plates in some identical square grid hole.
3, the ceramic machine-shaping device of the continuous material of pattern according to claim 2, it is characterized in that: described grid frame is the metal framework of a rectangle.
4, the ceramic machine-shaping device of the continuous material of pattern according to claim 2, it is characterized in that: described Turbogrid plates are metal battens of featheredge.
5, the ceramic machine-shaping device of the continuous material of pattern according to claim 1 is characterized in that: described duplicate have in the little mould some corresponding to grid grid hole and the template through hole that overlaps with it fully.
6, the ceramic machine-shaping device of the continuous material of pattern according to claim 1 is characterized in that: the described small mould core that duplicates in the little mould is complementary with grid hole on the corresponding Turbogrid plates.
7, the ceramic machine-shaping device of the continuous material of pattern according to claim 1, it is characterized in that: described pattern magazine goes to be divided into several area of cloth by bag pattern and color.
8, the ceramic machine-shaping device of the continuous material of pattern according to claim 1, it is characterized in that: each all is connected to a tremie pipe and a hopper described pattern magazine above the area of cloth.
9, application rights requires the method for the ceramic machine-shaping of the continuous material of a kind of natural-like stone pattern of 1 described equipment, and its step comprises:
(1) multiple colorant is put in the hopper, formed default powder integral pattern in the pattern magazine from flowing into through tremie pipe; (2) the pressing plate elevating mechanism drives pressing plate and rises together and put in place, and positioning cylinder rises and makes grid and duplicate little mould location, and afterwards, positioning cylinder descends and resets the small mould core lift
Structure drives small mould core simultaneously and rises, and the polylith small mould core is directly entered fill a vacancy in the grid and maintains an equal level with grid surface; (3) magazine driver drives pattern magazine and tremie pipe are located on grid and the small mould core plane forward and are stopped; (4) the small mould core elevating mechanism drives the polylith small mould core simultaneously and descends, and the continuous simultaneously material of the powder integral pattern in the pattern magazine is descended, and forms that powder material pattern is disposable to be copied in the grid; (5) magazine driver drives pattern magazine and tremie pipe stop on flat surface backward; (6) the pressing plate elevating mechanism drives pressing plate and drops to the powder material pattern that the grid face will be replicated in the grid and add press fit; (7) the framed interior punch forming of press sent into stone material pattern powder together by grid driver drives grid and pressing plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03113534 CN1424190A (en) | 2003-01-06 | 2003-01-06 | Apparatus and method for moulding porcelain with artificial natural stone patterns |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03113534 CN1424190A (en) | 2003-01-06 | 2003-01-06 | Apparatus and method for moulding porcelain with artificial natural stone patterns |
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| CN1424190A true CN1424190A (en) | 2003-06-18 |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1296188C (en) * | 2003-12-16 | 2007-01-24 | 广东东鹏陶瓷股份有限公司 | Apparatus for natural stone simulation pattern payoff ceramics machine-shaping and method therefor |
| CN100391709C (en) * | 2005-03-14 | 2008-06-04 | 杨德宁 | Technique for making 3-D billet color ceramic patterned products |
| CN1640691B (en) * | 2004-01-15 | 2010-06-23 | 杨德宁 | Three-dimensional colour pattern decorative plate for imitating flowing rock-magma intersection |
| CN103264433A (en) * | 2013-05-24 | 2013-08-28 | 广东萨米特陶瓷有限公司 | Pre-squeezing and pre-forming device for making porcelain stone-like pattern product and method for using pre-squeezing and pre-forming device |
| CN106985268A (en) * | 2017-04-13 | 2017-07-28 | 佛山市三水区广顺自动化设备有限公司 | A kind of production method of lines entire body ceramics |
| CN107297485A (en) * | 2017-05-26 | 2017-10-27 | 西安赛特思迈钛业有限公司 | A kind of preparation method containing micro- titanium alloy large-sized ingot casting |
| CN107599144A (en) * | 2017-10-12 | 2018-01-19 | 清远市简陶瓷有限公司 | A kind of distributing technique of three-dimensional entire body texture ceramic tile |
| CN111331709A (en) * | 2020-04-22 | 2020-06-26 | 佛山市新鹏工业服务有限公司 | Pressing method for large-plate ceramic tile |
-
2003
- 2003-01-06 CN CN 03113534 patent/CN1424190A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1296188C (en) * | 2003-12-16 | 2007-01-24 | 广东东鹏陶瓷股份有限公司 | Apparatus for natural stone simulation pattern payoff ceramics machine-shaping and method therefor |
| CN1640691B (en) * | 2004-01-15 | 2010-06-23 | 杨德宁 | Three-dimensional colour pattern decorative plate for imitating flowing rock-magma intersection |
| CN100391709C (en) * | 2005-03-14 | 2008-06-04 | 杨德宁 | Technique for making 3-D billet color ceramic patterned products |
| CN103264433A (en) * | 2013-05-24 | 2013-08-28 | 广东萨米特陶瓷有限公司 | Pre-squeezing and pre-forming device for making porcelain stone-like pattern product and method for using pre-squeezing and pre-forming device |
| CN106985268A (en) * | 2017-04-13 | 2017-07-28 | 佛山市三水区广顺自动化设备有限公司 | A kind of production method of lines entire body ceramics |
| CN107297485A (en) * | 2017-05-26 | 2017-10-27 | 西安赛特思迈钛业有限公司 | A kind of preparation method containing micro- titanium alloy large-sized ingot casting |
| CN107599144A (en) * | 2017-10-12 | 2018-01-19 | 清远市简陶瓷有限公司 | A kind of distributing technique of three-dimensional entire body texture ceramic tile |
| CN111331709A (en) * | 2020-04-22 | 2020-06-26 | 佛山市新鹏工业服务有限公司 | Pressing method for large-plate ceramic tile |
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