CN1404953A - Fully numerically-controlled flexible automatic processing line for graphite electrode connector - Google Patents
Fully numerically-controlled flexible automatic processing line for graphite electrode connector Download PDFInfo
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- CN1404953A CN1404953A CN 02112654 CN02112654A CN1404953A CN 1404953 A CN1404953 A CN 1404953A CN 02112654 CN02112654 CN 02112654 CN 02112654 A CN02112654 A CN 02112654A CN 1404953 A CN1404953 A CN 1404953A
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Abstract
The full numericall-controlled graphite electrode contact flexible automatic manufacture line comprises electrode contact cutting machine tool, numerically-controlled electrode contact flat end face central-hole-drilling machine tool, numerically-controlled electrode contact double male cone machine tool, numerically-controlled electrode contact double-screw combing machine tool and numerically-controlled electrode contact bolt hole drilling, bolt-mounting and groove-milling machine tool. The said machines are connected together by conveying device to form into the manufacturing line. Its control system comprises main control system and special-purpose machine control systems.
Description
Technical field
The present invention relates to a kind of electrode automatic machining line, especially a kind of numerical control automatic machining line of electrode contact belongs to metallurgical electrode processing technique field.
Background technology
Electrode contact is the workpiece that a kind of two ends all are shaped on taper thread, is widely used in metallurgy industry.Because graphite electrode belongs to consumable material in steel industry, therefore be in great demand.Big in order to solve the feed driving error that original electrode contact thread cutting machine exists, processing is impacted big, and problem such as single cutter Milling Process work efficiency is low, the applicant had once designed the two chasing tool machining tools of a kind of numerical control electrode joint screw thread, and had applied for Chinese patent (99229426).The applicant feels more and more profoundly in constantly putting into practice, because the graphite electrode nipple manufacturing procedure is more, precision is higher, especially wherein taper thread chasing tool processing has unique technological requirement, so traditional unit is processed step by step, and not only work efficiency is low, and be connected between the operation uncertain, assurance to the finished product final mass is very unfavorable, and the result causes electrode in use to contact undesirable, loss increasing even fracture and come off easily.Find after consulting interrelated data, U.S.'s Ingersoll has successively been developed by electrode contact cutting-off machine, electrode contact spotfacing and centering machine, electrode contact outer cone lathe, the two screw threads comb of electrode contact machining tool, electrode contact brill keyhole dress bolt groove milling lathe with the only lathe company of getting over of Japan in recent years, and the graphite electrode nipple automatic machining line of conveying device and control system composition.Yet, these external processing lines are not only because domestic uncontested product, import price is very expensive, and have the following disadvantages: the one, whole processing line centralized Control, can't adjust separately flexibly, so the adaptability of processing line be relatively poor according to the situation of every equipment, not enough flexibility, being difficult to satisfy electrode contact processing should centralized Control, need the special requirement adjusted separately again; The 2nd, workpiece adopts platform-type conveying, needs ascending, descending clamping repeatedly, and the station of workpiece shifts and control is all convenient inadequately automatically, and floor space is big.
Summary of the invention
Primary and foremost purpose of the present invention is: at the deficiency of existing import processing line existence, by to the innovative design of control system and the improvement of equipment coupling, a kind of fully numerically-controlled flexible automatic processing line for graphite electrode connector that can satisfy electrode contact processing special requirement is proposed.
Further aim of the present invention is: the improvement design by to conveying device, a kind of workpiece transfer, convenient mounting and clamping are proposed, and the fully numerically-controlled flexible automatic processing line for graphite electrode connector of compact conformation, thereby help to improve automatization level.
In order to reach above primary and foremost purpose, fully numerically-controlled flexible automatic processing line for graphite electrode connector of the present invention comprises control system, and respectively by the following special purpose machine tool of the driven by servomotor that is controlled by control system: A. electrode contact cutting-off machine; B. numerical control electrode joint planar end surface, drill centers lathe; C. two outer cone lathes of numerical control electrode joint; D. the two screw threads of numerical control electrode joint are combed machining tool; E. the numerical control electrode joint bores keyhole, dress bolt, groove milling lathe;
Above lathe is connected by conveying device, forms processing line; It is characterized in that: described control system comprises a central controlled master control system and at least one special purpose machine tool control system of control separately, the downstream of described special purpose machine tool control system links to each other with the electrical equipment of corresponding special purpose machine tool by control circuit, and its upstream links to each other with the corresponding port of master control system by input/output interface module.
Like this, on the one hand, when processing graphite electrode nipple in enormous quantities, both can monitor every equipment of processing line, can control adjustment to special purpose machine tool by the special purpose machine tool control system again by master control system, very convenient; On the other hand, process the graphite electrode nipple of a small amount of special requirement when needs, when perhaps needing to call certain special purpose machine tool temporarily, can avoid master control system, directly at this special purpose machine tool place, debugging special purpose machine tool control system gets final product separately, thereby obviously strengthens the adaptability of processing line, makes its flexibility more.
In order to reach further purpose, conveying device of the present invention is made up of the electric control system that is supported on waggon, the open-close type manipulator on the gantry frame and can sends location of workpiece signal, and described manipulator is installed on the waggon by lowering or hoisting gear.
When processing line of the present invention moves, after the manipulator holding workpiece on the conveying device, raise up, be transported to the special purpose machine tool place that needs clamping workpiece, and send relative position signals, fall workpiece again.After treating clamping workpiece, processing, again by the manipulator clamping, promote, be transferred to next special purpose machine tool, carry out the following process operation.The rest may be inferred, until finishing whole process.No matter compare with existing platform-type conveying device, be that the lifting of workpiece is shifted, and still control is all more flexible automatically, and the clamping of workpiece overlaps with Working position, and floor space obviously reduces.
Description of drawings
The invention will be further described below in conjunction with accompanying drawing.
Fig. 1 is the structural representation of one embodiment of the invention.
Fig. 2 is the structured flowchart of control system of the present invention.
The specific embodiment
Embodiment one
The fully numerically-controlled flexible automatic processing line for graphite electrode connector of present embodiment as shown in Figure 1, mainly by electrode contact cutting-off machine 1, electrode contact planar end surface, drill centers lathe 2, electrode contact outer cone lathe 3, the two screw thread comb of electrode contact machining tool 4, electrode contact bores keyhole, dress bolt, groove milling lathe 5, and conveying device 6 and control system 7 (Fig. 2) composition.Every special purpose machine tool is by the driven by servomotor that is controlled by control system 7.
Conveying device 6 mainly is made up of gantry frame 6-1, waggon 6-2, five open-close type manipulator 6-3, fluid power system, electric control systems.Its concrete structure is: five open-close type manipulator 6-3 that the lever that intersects constitutes are connected mutually by sill 6-6, the folding that is installed in sill 6-6 one end drives oil cylinder 6-7 and is connected on the lever by intersecting of waling stripe 6-8 and five open-close type manipulator 6-3, opens simultaneously or clamps thereby can drive five open-close type manipulator 6-3.Sill 6-6 is connected with the entablature 6-10 that can move up and down along the column of gantry frame 6-1 by two upright extension bar 6-9, entablature 6-10 drives oil cylinder 6-11 by lifting and is connected with waggon 6-2, therefore drive under the driving of oil cylinder 6-11 in lifting, manipulator 6-3 is achieved elevating movement.Waggon 6-2 is supported on the last horizontal pane of gantry frame 6-1, be connected with driven in translation oil cylinder 6-12 on being fixed on gantry frame 6-1, thereby can realize required moving horizontally under it drives, and then drive manipulator 6-3 finishes the transfer of station.
The conveying device of present embodiment not only makes organic being cascaded of each machinery equipment of whole processing line from the angle of process sequence, constitute a complete system, and various automation of operation controls such as workpiece transfer, clamping are very convenient, and owing to rationally utilized the space, save floor space greatly, improved the level and the class of fully numerically-controlled flexible automatic processing line for graphite electrode connector from multiple angles.
The basic condition of control system 7 comprises and realizes central controlled master control system---central processing unit (CP474) and three control systems that can control special purpose machine tool separately---spotfacing and centering machine digital control system (CGK-24 digital control system), two outer cone CNC system for lathe (CGK-26 digital control system), the two screw thread comb of joint machining tool digital control system (CGK-21 digital control system) as shown in Figure 2 in the present embodiment.Wherein the downstream of special purpose machine tool control system (CGK-24 digital control system), (CGK-26 digital control system), (CGK-21 digital control system) links to each other with the electrical equipment of corresponding special purpose machine tool respectively by control circuit, and its upstream links to each other with the corresponding port of master control system (CP474) respectively by input/output interface module (DI435/DO435).Like this, can be according to the needs of producing in batches, concentrate adjustment control from No. 1 guidance panel of master control system (CP474), again can be according to the actual needs of concrete processing, carry out precision adjustment in real time at the special purpose machine tool place, both convenient rapidly, actual flexibly again, strengthened the flexibility level of processing line greatly.
Electrode contact as first working procedure cuts off processing, because of it has certain particularity, therefore present embodiment has adopted and has taked special purpose machine tool electrical equipment (CG-27, CG-29) to pass through input/output interface module (DI435/DO435) elder generation and be connected from processor (EX470), link to each other with the corresponding port of master control system (CP474) by CAN (Control Area Network) bus again, promptly make CG-27 and CG-29 cutting-off machine by guaranteeing that its independence and timeliness two from processor, hang on the master control system of CGK-28.Like this, master control system can be positioned on the CGK-28 Machine Tool Electric Appliance, and as required, can expand much from processor, and can will be put into place far away from processor, and it links to each other with the CAN bus each other, thereby realizes Long-distance Control.
Less tail operation is adjusted in more and provisional processing for work step---and electrode contact bores keyhole, dress bolt, groove milling lathe, present embodiment has then taked special purpose machine tool electrical equipment (CGK-28) directly by input/output interface module (DI435/DO435) and the mode that the corresponding port of master control system (CP474) links to each other, and can make whole system comparatively simple and direct like this.
In addition, central controlled master control system in the present embodiment---central processing unit (CP474) also by interface module IF311.7, analog quantity input interface AI354 respectively with computer and printer, electric current, voltage sensor and weighing device are connected, thereby make whole processing line monitoring function complete, output is convenient.
Claims (6)
1. a fully numerically-controlled flexible automatic processing line for graphite electrode connector comprises control system, and respectively by the following special purpose machine tool of the driven by servomotor that is controlled by control system: A. electrode contact cutting-off machine; B. numerical control electrode joint planar end surface, drill centers lathe; C. two outer cone lathes of numerical control electrode joint; D. the two screw threads of numerical control electrode joint are combed machining tool; E. the numerical control electrode joint bores keyhole, dress bolt, groove milling lathe;
Above lathe is connected by conveying device, forms processing line; It is characterized in that: described control system comprises a central controlled master control system and at least one special purpose machine tool control system of control separately, the downstream of described special purpose machine tool control system links to each other with the electrical equipment of corresponding special purpose machine tool by control circuit, and its upstream links to each other with the corresponding port of master control system by input/output interface module.
2. according to the described fully numerically-controlled flexible automatic processing line for graphite electrode connector of claim 1, it is characterized in that: described conveying device is made up of the electric control system that is supported on waggon, the open-close type manipulator on the gantry frame and can sends location of workpiece signal, and described manipulator is installed on the waggon by lowering or hoisting gear.
3. according to the described fully numerically-controlled flexible automatic processing line for graphite electrode connector of claim 2, it is characterized in that: described control system comprises central processing unit (CP474) and three control systems that can control special purpose machine tool separately---the spotfacing and centering machine digital control system (CGK-24 digital control system) as master control system, two outer cone CNC system for lathe (CGK-26 digital control system), the two screw thread comb of joint machining tool digital control system (CGK-21 digital control system), special purpose machine tool control system (CGK-24 digital control system wherein, the CGK-26 digital control system, the CGK-21 digital control system) downstream links to each other with the electrical equipment of corresponding special purpose machine tool respectively by control circuit, and its upstream links to each other with the corresponding port of master control system (CP474) respectively by input/output interface module (DI435/DO435).
4. according to the described fully numerically-controlled flexible automatic processing line for graphite electrode connector of claim 3, it is characterized in that: described electrode contact cuts off Special Purpose Machine for Processing electrical equipment (CG-27) to be passed through input/output interface module (DI435/DO435) elder generation and is connected from processor (EX470), links to each other with the corresponding port of master control system (CP474) by the CAN bus again.
5. according to claim 3 or 4 described fully numerically-controlled flexible automatic processing line for graphite electrode connector, it is characterized in that: the Machine Tool Electric Appliance (CGK-28) that described electrode contact bores keyhole, dress bolt, groove milling lathe directly links to each other with the corresponding port of master control system (CP474) by input/output interface module (DI435/DO435).
6. according to the described fully numerically-controlled flexible automatic processing line for graphite electrode connector of claim 2, it is characterized in that: described conveying device mainly is made up of gantry frame (6-1), waggon (6-2), five open-close type manipulators (6-3), fluid power system, electric control system, five open-close type manipulators (6-3) that the lever that wherein intersects constitutes are connected mutually by sill (6-6), and the folding that is installed in sill (6-6) end drives oil cylinder (6-7) and is connected with the lever upper end that intersects of five open-close type manipulators (6-3) by waling stripe (6-8); Described sill (6-6) is connected with the entablature (6-10) that can move up and down along the column of gantry frame (6-1) by two upright extension bars (6-9), and this entablature (6-10) drives oil cylinder (6-11) by lifting and is connected with waggon (6-2); Described waggon (6-2) is supported on the last horizontal pane of gantry frame (6-1), is connected with driven in translation oil cylinder (6-12) on being fixed on gantry frame (6-1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN 02112654 CN1259165C (en) | 2002-02-08 | 2002-02-08 | Fully numerically-controlled flexible automatic processing line for graphite electrode connector |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 02112654 CN1259165C (en) | 2002-02-08 | 2002-02-08 | Fully numerically-controlled flexible automatic processing line for graphite electrode connector |
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| CN1404953A true CN1404953A (en) | 2003-03-26 |
| CN1259165C CN1259165C (en) | 2006-06-14 |
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| CN 02112654 Expired - Fee Related CN1259165C (en) | 2002-02-08 | 2002-02-08 | Fully numerically-controlled flexible automatic processing line for graphite electrode connector |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101170172B (en) * | 2006-10-24 | 2011-03-30 | 三星Sdi株式会社 | Electrode joint cutter and method for using the cutter |
| CN103128593A (en) * | 2011-11-22 | 2013-06-05 | 洛阳瑞恒冶金成套设备制造有限公司 | Delivery method and delivery equipment of workpiece on production line for aluminum tube and aluminum bar |
| CN103182744A (en) * | 2011-12-27 | 2013-07-03 | 泰兴市晨光高新技术开发有限公司 | Continuous processing method and processing production line for graphite electrodes |
| CN104608260A (en) * | 2014-12-31 | 2015-05-13 | 中国地质大学（武汉） | Automatic processing device used for manufacturing spectra graphite electrode |
| CN104972310A (en) * | 2015-06-24 | 2015-10-14 | 佛山市日丰企业有限公司 | Automatic producing system and processing method for insert |
| CN106094756A (en) * | 2016-07-14 | 2016-11-09 | 辽宁工业大学 | A kind of Rhizoma Dioscoreae powder industrial production line monitoring system based on CAN and fuzzy control method |
| CN108971651A (en) * | 2018-09-18 | 2018-12-11 | 海盐县海塘标准件厂 | A kind of oil connection processing unit (plant) |
| CN109176157A (en) * | 2018-11-09 | 2019-01-11 | 北京航天智造科技发展有限公司 | The flexible automation production line and production method of fastener |
| CN109623926A (en) * | 2018-11-19 | 2019-04-16 | 江苏科技大学 | Automatic flexible production line for the processing of nonmetallic rectangle plate parts |
| CN111811381A (en) * | 2020-07-01 | 2020-10-23 | 河南昇瑞炭材料科技有限公司 | Method for controlling machining precision of UHP phi 650mm graphite electrode joint |
| CN113352469A (en) * | 2021-07-26 | 2021-09-07 | 江苏晨光数控机床有限公司 | Automatic line for precision machining, detecting, assembling and packaging of numerical control graphite electrode and connector |
| WO2022036916A1 (en) * | 2020-08-17 | 2022-02-24 | 江苏晨光数控机床有限公司 | Moving production line for carbon electrodes |
-
2002
- 2002-02-08 CN CN 02112654 patent/CN1259165C/en not_active Expired - Fee Related
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101170172B (en) * | 2006-10-24 | 2011-03-30 | 三星Sdi株式会社 | Electrode joint cutter and method for using the cutter |
| CN103128593B (en) * | 2011-11-22 | 2016-04-20 | 洛阳瑞恒冶金成套设备制造有限公司 | Workpiece transport method and apparatus on aluminum pipe aluminium bar production streamline |
| CN103128593A (en) * | 2011-11-22 | 2013-06-05 | 洛阳瑞恒冶金成套设备制造有限公司 | Delivery method and delivery equipment of workpiece on production line for aluminum tube and aluminum bar |
| CN103182744A (en) * | 2011-12-27 | 2013-07-03 | 泰兴市晨光高新技术开发有限公司 | Continuous processing method and processing production line for graphite electrodes |
| CN104608260A (en) * | 2014-12-31 | 2015-05-13 | 中国地质大学（武汉） | Automatic processing device used for manufacturing spectra graphite electrode |
| CN104608260B (en) * | 2014-12-31 | 2016-01-27 | 中国地质大学（武汉） | A kind of automatic machining device for the production of spectrum graphite electrode |
| CN104972310B (en) * | 2015-06-24 | 2017-05-10 | 日丰企业集团有限公司 | Automatic producing system and processing method for insert |
| CN104972310A (en) * | 2015-06-24 | 2015-10-14 | 佛山市日丰企业有限公司 | Automatic producing system and processing method for insert |
| CN106094756A (en) * | 2016-07-14 | 2016-11-09 | 辽宁工业大学 | A kind of Rhizoma Dioscoreae powder industrial production line monitoring system based on CAN and fuzzy control method |
| CN106094756B (en) * | 2016-07-14 | 2018-06-15 | 辽宁工业大学 | A kind of yam flour industrial production line monitoring system and fuzzy control method based on CAN bus |
| CN108971651A (en) * | 2018-09-18 | 2018-12-11 | 海盐县海塘标准件厂 | A kind of oil connection processing unit (plant) |
| CN109176157A (en) * | 2018-11-09 | 2019-01-11 | 北京航天智造科技发展有限公司 | The flexible automation production line and production method of fastener |
| CN109623926A (en) * | 2018-11-19 | 2019-04-16 | 江苏科技大学 | Automatic flexible production line for the processing of nonmetallic rectangle plate parts |
| CN111811381A (en) * | 2020-07-01 | 2020-10-23 | 河南昇瑞炭材料科技有限公司 | Method for controlling machining precision of UHP phi 650mm graphite electrode joint |
| WO2022036916A1 (en) * | 2020-08-17 | 2022-02-24 | 江苏晨光数控机床有限公司 | Moving production line for carbon electrodes |
| CN113352469A (en) * | 2021-07-26 | 2021-09-07 | 江苏晨光数控机床有限公司 | Automatic line for precision machining, detecting, assembling and packaging of numerical control graphite electrode and connector |
| WO2023004961A1 (en) * | 2021-07-26 | 2023-02-02 | 江苏晨光数控机床有限公司 | Automatic numerical control graphite electrode and joint precision machining detection assembly and packaging line |
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Assignee: Taixing Chenguang High-tech Development Co.,Ltd. Assignor: Chen Shanyuan Contract fulfillment period: 2009.6.20 to 2014.6.20 contract change Contract record no.: 2009320001537 Denomination of invention: Fully numerically-controlled flexible automatic processing line for graphite electrode connector Granted publication date: 20060614 License type: Exclusive license Record date: 2009.8.14 |
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Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2009.6.20 TO 2014.6.20; CHANGE OF CONTRACT Name of requester: TAIXING CITY CHENGUANG HIGH-TECH DEVELOPMENT CO., Effective date: 20090814 |
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