CN1385260A - Quick shape-rgulating multi-point sheet material formation device - Google Patents
Quick shape-rgulating multi-point sheet material formation device Download PDFInfo
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- CN1385260A CN1385260A CN 02109865 CN02109865A CN1385260A CN 1385260 A CN1385260 A CN 1385260A CN 02109865 CN02109865 CN 02109865 CN 02109865 A CN02109865 A CN 02109865A CN 1385260 A CN1385260 A CN 1385260A
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Abstract
The mould free multi-point forming equipment for plate material is formed from upper and lower basic unit control groups, regutation mechanism, loading mechanism and machine frame. The upper and lower basic unit control groups are formed from several basic unit contral units which can be independently regulated, and every basic body control unit can be regulated by its independent regulation mechanism, and can be moved freely anlong its axial direction, and can be positioned at any position, after the required curved surface is regulated, it can be loaded and formed by means of loading mechanism.
Description
Technical field
Non-mould multi-point shaping apparatus for plates is the equipment that sheet material is carried out plastic working, belongs to mechanical engineering field.
Background technology
At present, sheet material forming mainly adopts various forcing presses to realize by mould.Each parts all needs a cover or number mold just can finish forming process.Traditional sheet material forming plant automation degree is lower, and its efficient and crudy and precision can't satisfy the needs that modern industry is produced.Non-mould multi-point shaping apparatus for plates is to adopt computer-controlled advanced sheet material forming equipment.Utilize a plurality of regularly arranged, adjustable for height element body (drift) and arbitrarily change the forming face shape, replace traditional mould and realize the mouldless shaping of plate accessory, be radical reform and innovation, will produce tremendous influence the technological progress of China's machinery manufacturing industry to existing plate accessory former.
Summary of the invention
The objective of the invention is to change traditional mould that utilizes and make the processing mode of sheet material forming, a kind of non-mould multi-point shaping apparatus for plates based on the non-mould multi-point forming technology of control automatically of realizing is provided.
Above-mentioned purpose of the present invention is achieved in that accompanying drawings is as follows.
Non-mould multi-point shaping apparatus for plates is by element body control module group up and down, guiding mechanism, load maintainer and frame are formed, element body control module group is made up of a plurality of element body control modules that can independently adjust up and down, each element body control module by its independently the guiding mechanism adjustment can axially move freely along it, and can locate at an arbitrary position, adjust required curved surface after, again by the load maintainer loading and shaping.
Independent guiding mechanism is by adjusting application of motor 12, simple and easy rotation angle detecting apparatus 13, control circuit 14 is formed, simple and easy rotation angle detecting apparatus 13 is contained on the motor rear end output shaft 15 of adjusting application of motor 12, simple and easy rotation angle detecting apparatus 13 is combined by grooved light lotus root 16 and trilobed wheel 17, and control circuit is divided into a plurality of feature boards, constitutes compact control module with three-dimensional combined method again, and be installed in and adjust on the application of motor 12, form integral structure.
Independent guiding mechanism adopts the master slave control mode, adjust in the time of by a plurality of element body of computer realization, said master slave control mode is to arrange a plurality of repeaters under the computer, and with each repeater control multiple electric motors, repeater adopts dual-cpu structure again.
Independent guiding mechanism adopts the multilayer arrangement.
Said independent guiding mechanism uses the control mode of restriction Motor torque, to element body group's leveling or zeroing.
The manipulator electromagnet and the flexible chuck of independent guiding mechanism are arranged on the same axis.
The present invention compares with present forcing press, thoroughly changed the form of traditional integral die forming, realize the mouldless shaping of sheet material, save Mould design, manufacturing and debugging operation, produce tens of/one or hundreds of/one of time when shortening to die forming, material, instrument, the energy and the time etc. of saving mfg. moulding die.
Description of drawings
Further specify the particular content of the present invention and the course of work thereof below in conjunction with the accompanying drawing illustrated embodiment.
Fig. 1 is the structural representation with non-mould multi-point shaping apparatus for plates of three beam four-column type frames;
Fig. 2 is the structural representation of element body and control module thereof;
Fig. 3 is the schematic diagram of simple and easy angle detection device;
Fig. 4 is a schematic diagram of arranging single reinforcement in the motor gap;
Fig. 5 is a schematic diagram of arranging two reinforcements in the motor gap;
Fig. 6 control system theory diagram;
Fig. 7 half-duplex repeater electrical principle block diagram;
Fig. 8 control module electrical principle block diagram.
Among the figure: 1. descend on 2. times flanging cylinders of element body control module group, 3. Forming Workpiece 4. that flanging cylinder 6. moved cross beams 7. operating cylinders 8. hydraulic pressure frames are that 10. times blank holders of blank holder, 11. drifts 12. are adjusted the fixing 21. pairs of reinforcements of big plate 19. single reinforcement 20. motor output shafts of application of motor 13. Simple corner checkout gears 14. control circuits 15. motor shafts 16. grooved light lotus roots 17. trilobed wheels, 18. element bodies on the entablature 9. on the element body control module group 5.
The specific embodiment
Further specify the particular content of the present invention and the course of work thereof below in conjunction with the accompanying drawing illustrated embodiment.
So-called multi-point formation apparatus is meant behind surface modeling, and the guiding mechanism by each drift is adjusted to required shaping curved surface before shaping, and all element bodies can be adjusted simultaneously.The multi-point formation apparatus for sheet material of fast velocity modulation shape of the present invention is consulted Fig. 1:
It is to be connected together by four cylinders by lower and upper cross-member that sheet material does not have mould multiple spot shaped device, and moved cross beam 6 slides on four cylinders between the lower and upper cross-member, and four cylinders play the guiding role; Element body group and the flange fixing installation (this flange fixing installation can determine whether install as required) arranged around the element body are separately fixed on two blocks of big plates together up and down, last element body group and big plate are fixed on the moved cross beam 6 and move up and down with moved cross beam 6, and following element body group and big plate are fixed on the sill together.During shaping, last element body group and flange fixing installation move down with moved cross beam 6, with the following element body group who is fixed on the sill pressure are made part forming.
This device is mainly by element body control module group up and down, guiding mechanism, and load maintainer and frame are formed, and element body control module group is made up of a plurality of element body control modules that can independently adjust up and down.
Independent guiding mechanism is by adjusting application of motor 12 (can adopt common minitype speed reducing motor), simple and easy rotation angle detecting apparatus 13, control circuit 14 (can adopt CPU to handle integrated circuit) is formed, realize FEEDBACK CONTROL by corresponding software, accurately control the stroke of element body, simple and easy rotation angle detecting apparatus 13 is contained on the motor rear end output shaft 15 of adjusting application of motor 12, simple and easy rotation angle detecting apparatus 13 is combined by grooved light lotus root 16 and trilobed wheel 17, control circuit is divided into a plurality of feature boards, constitute compact control module with three-dimensional combined method again, and be installed in and adjust on the application of motor 12, form integral structure.Simple and easy angle detection device 13 is in order to control displacement and speed, control the revolution of motor and rotating speed to be provided with.Its structure is consulted Fig. 3.
For realizing the power supply of control signal, detection signal and detecting position displacement sensor generally being arranged to the adjustment displacement of element body and the control of speed.The sensor that detects displacement will be connected with fixed part with moving component; For mold-free multi-point forming device, use hundreds and thousands of regularly arranged, adjustable for height element body (drift 11), each element body all has the power supply of control signal, detection signal and detecting position displacement sensor.For realizing non-mould multi-point forming, element body shown in Figure 2 unit is made up of element body, simple and easy angle detection device 13 and polylith integrated circuit, and structure is very compact.
Consult Fig. 5: utilize the eccentric structure of motor output shaft 20,, can arrange that between motor single reinforcement 19 consults Fig. 4, also can arrange two reinforcements 21 in order to improve the stress of the fixing big plate 18 of element body
Independent guiding mechanism adopts the master slave control mode, adjust in the time of by a plurality of element body of computer realization, said master slave control mode is to arrange a plurality of repeaters under the computer, and with each repeater control multiple electric motors, repeater adopts dual-cpu structure again.
All element body control modules constitute the master-slave mode computer-controlled network with master computer, and its structure is consulted shown in Figure 6: the The whole control net adopts RS485 or other industry spot network.Because the criteria limit of network, a computer interface can only link to each other with the control module of some, for example in the RS4SS standard, can only connect 32 control modules at most.In order to control a large amount of element bodies simultaneously, adopt repeater that network is expanded, when needs expansion communication distance, all repeaters should be connected in series, do not have in the mould multi-point quick forming device at sheet material, because of expanding the communication number of connections, all repeaters adopt parallel connection to connect shown in frame of broken lines among Fig. 6.In control network shown in Figure 6, computer and each control module logically have equity, and promptly the information that computer and each control module sent is with all unit on the traverses network.In order to realize the communication between master computer and each the control list, every frame data should comprise following information at least: (1) is initial and synchronous, (2) order or response, and (3) communication unit is encoded, (4) data, finish and verification (5).
Consult Fig. 6: in order to realize the automatic switchover of direction of communication, repeater adopts two CPU symmetrical structures, and communication process be " serial---walk abreast---serial " mode, and is symmetrical in two ends of repeater.Be to improve the repeater interference free performance, two mutual house dogs of CPU (WatChDog) of repeater, when a CPU crashes because of accidental cause, another CPU meeting " perceive " to and send the CPU that reset command makes deadlock and reset and normally move.
The major function of control module is order and the data that receive host computer, and finishes the control corresponding function by order.Its structure is consulted shown in the figure 7.The The whole control unit, is received order and returns running status to host computer by the RS485 communication interface as the control core by a slice single-chip microcomputer (CPU).CPU is according to the difference of the control command of receiving, send control command by photoelectric isolating circuit to program control torque motor driver, make motor moment of torsion and rotational speed on demand, and return corner information to CPU by rotation angle detecting apparatus, realize closed-loop control, and then reach the purpose of accurate adjustment element body.Rotation angle detecting apparatus is made of grooved optocoupler, impeller and interlock circuit.When only doing the corner detection, the angle that turns over can only be detected, direction of rotation can not be discerned with a grooved optocoupler and impeller.In the element body control module, owing to motor steering is controlled by CPU, so only discern adjustment direction and the height that the angle that turns over just can calculate element body.
By program control torque motor driver, CPU can control motor when curved surface transfers shape to adjust with initial bit with different peak torques and speed, reach best control effect.Watchdog circuit can automatically reset when CPU crashes and reset computer.On software, adopt special treatment method, make operating point and then breakpoint succession operation before CPU resets back " remembeing " deadlock.
For independent control element body control module has nearly ten lines such as power line, displacement detecting holding wire and feedback line routinely, total nearly 400 element bodies (thousands of element bodies sometimes), Duo line can't connect like this, and fault rate is also high.Therefore, the independent guiding mechanism that present technique adopts adopts the multilayer arrangement, and all centralized arrangement makes overall structure compact more at the rear portion of element body.
Because after the various errors operations repeatedly such as the mechanical clearance of element body, detection error, the error of calculation, the element body moulding produces error, in order to eliminate error, need be after the operation repeatedly to element body group leveling (zeroing).The present invention uses the control mode of restriction Motor torque, to element body group's leveling or zeroing.For the sake of simplicity, utilize a surface plate to be placed on the workbench, vertical with the element body group (perpendicularity is decided on request) as far as possible, this is to adjust element body to contact with surface plate, when Motor torque (electric current of the motor of flowing through) when being increased to certain value, feed back a signal and give computer, make the motor stall and certain revolution that reverses, other element body also so moves one time.
For the shape that adapts to different plate material parts and the needs of forming mode, element body control module group number can change up and down, and flanging cylinder number also can change.
Claims (6)
1. non-mould multi-point shaping apparatus for plates is by element body control module group up and down, guiding mechanism, load maintainer and frame are formed, it is characterized in that element body control module group is made up of a plurality of element body control modules that can independently adjust up and down, each element body control module by its independently the guiding mechanism adjustment can axially move freely along it, and can locate at an arbitrary position, adjust required curved surface after, again by the load maintainer loading and shaping.
2. by the described non-mould multi-point shaping apparatus for plates of claim 1, it is characterized in that said independent guiding mechanism is by adjusting application of motor (12), simple and easy rotation angle detecting apparatus (13), control circuit (14) is formed, simple and easy rotation angle detecting apparatus (13) is contained on the motor rear end output shaft (15) of adjusting application of motor (12), simple and easy rotation angle detecting apparatus (13) is combined by grooved light lotus root (16) and trilobed wheel (17), control circuit is divided into a plurality of feature boards, constitute compact control module with three-dimensional combined method again, and be installed in and adjust on the application of motor (12), form integral structure.
3. by claim 1 or 2 described non-mould multi-point shaping apparatus for plates, it is characterized in that said independent guiding mechanism adopts the master slave control mode, adjust in the time of by a plurality of element body of computer realization, said master slave control mode is to arrange a plurality of repeaters under the computer, with each repeater control multiple electric motors, repeater adopts dual-cpu structure again.
4. by the described non-mould multi-point shaping apparatus for plates of claim 1, it is characterized in that said independent guiding mechanism adopts the multilayer arrangement.
5. by the described non-mould multi-point shaping apparatus for plates of claim 1, it is characterized in that said independent guiding mechanism uses the control mode of restriction Motor torque, to element body group's leveling or zeroing.
6. by the described non-mould multi-point shaping apparatus for plates of claim 1, it is characterized in that the manipulator electromagnet of guiding mechanism and flexible chuck are arranged on the same axis.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB021098654A CN1169638C (en) | 2002-05-23 | 2002-05-23 | Quick shape-rgulating multi-point sheet material formation device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB021098654A CN1169638C (en) | 2002-05-23 | 2002-05-23 | Quick shape-rgulating multi-point sheet material formation device |
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| CN1385260A true CN1385260A (en) | 2002-12-18 |
| CN1169638C CN1169638C (en) | 2004-10-06 |
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| CNB021098654A Expired - Fee Related CN1169638C (en) | 2002-05-23 | 2002-05-23 | Quick shape-rgulating multi-point sheet material formation device |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100423865C (en) * | 2006-10-18 | 2008-10-08 | 北京航空航天大学 | Composite flexible cushion for multi-spot forming equipment |
| CN101274346B (en) * | 2007-03-28 | 2010-12-29 | 鸿富锦精密工业（深圳）有限公司 | Method for producing metallic stamping pieces |
| CN101428318B (en) * | 2008-09-09 | 2011-02-16 | 中国航空工业第一集团公司北京航空制造工程研究所 | Compound punch for multi-point forming mould |
| CN102233383A (en) * | 2010-04-27 | 2011-11-09 | 江南造船(集团)有限责任公司 | Multi-column regulation type pressing die and method for forming titanium alloy double-curvature plate by using same |
| CN102240712A (en) * | 2011-05-06 | 2011-11-16 | 江苏广厦铝业科技有限公司 | Double-curved-surface pressing equipment |
| CN103191986A (en) * | 2013-03-27 | 2013-07-10 | 苏州市职业大学 | Complex curve surface die |
| CN103203414A (en) * | 2013-04-18 | 2013-07-17 | 上海交通大学 | Combined sheet multi-point die shape-adjusting device |
| CN103433384A (en) * | 2013-08-26 | 2013-12-11 | 北京理工大学 | Controllable variable-temperature combined multiple-punch forming device for high-strength steel plates |
| CN104139129A (en) * | 2014-07-07 | 2014-11-12 | 吉林大学 | Multi-point forming technology-applied forming method for curved-surface ship board |
| CN105013946A (en) * | 2015-06-16 | 2015-11-04 | 常州工学院 | Installing structure of multi-point forming punch and height adjustment mechanical arm thereof |
| CN105127371A (en) * | 2015-09-29 | 2015-12-09 | 徐小华 | Full-automatic forming secondary-accuracy mold and use method |
| CN105666768A (en) * | 2016-01-15 | 2016-06-15 | 广州海鸥卫浴用品股份有限公司 | Integral bathroom chassis and production method of chassis body thereof |
| CN109482740A (en) * | 2018-12-07 | 2019-03-19 | 西安飞机工业（集团）有限责任公司 | A kind of material tooling template flexible forming mold and manufacturing process again |
| CN113732175A (en) * | 2021-09-07 | 2021-12-03 | 吉林大学 | Multi-point die for metal forming and application method thereof in segmented forming |
| CN116765233A (en) * | 2023-08-16 | 2023-09-19 | 昆明市明利丰通信铁塔制造有限公司 | Iron tower installation position plate punching device with automatic positioning function |
-
2002
- 2002-05-23 CN CNB021098654A patent/CN1169638C/en not_active Expired - Fee Related
Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100423865C (en) * | 2006-10-18 | 2008-10-08 | 北京航空航天大学 | Composite flexible cushion for multi-spot forming equipment |
| CN101274346B (en) * | 2007-03-28 | 2010-12-29 | 鸿富锦精密工业（深圳）有限公司 | Method for producing metallic stamping pieces |
| CN101428318B (en) * | 2008-09-09 | 2011-02-16 | 中国航空工业第一集团公司北京航空制造工程研究所 | Compound punch for multi-point forming mould |
| CN102233383A (en) * | 2010-04-27 | 2011-11-09 | 江南造船(集团)有限责任公司 | Multi-column regulation type pressing die and method for forming titanium alloy double-curvature plate by using same |
| CN102240712A (en) * | 2011-05-06 | 2011-11-16 | 江苏广厦铝业科技有限公司 | Double-curved-surface pressing equipment |
| CN102240712B (en) * | 2011-05-06 | 2013-07-10 | 江苏广厦铝业科技有限公司 | Double-curved-surface pressing equipment |
| CN103191986A (en) * | 2013-03-27 | 2013-07-10 | 苏州市职业大学 | Complex curve surface die |
| CN103203414B (en) * | 2013-04-18 | 2015-09-09 | 上海交通大学 | A kind of combined type plate multi-point mould shape-adjusting device |
| CN103203414A (en) * | 2013-04-18 | 2013-07-17 | 上海交通大学 | Combined sheet multi-point die shape-adjusting device |
| CN103433384A (en) * | 2013-08-26 | 2013-12-11 | 北京理工大学 | Controllable variable-temperature combined multiple-punch forming device for high-strength steel plates |
| CN103433384B (en) * | 2013-08-26 | 2015-10-28 | 北京理工大学 | The controlled combination of variable temperature of high strength steel plate many drifts building mortion |
| CN104139129A (en) * | 2014-07-07 | 2014-11-12 | 吉林大学 | Multi-point forming technology-applied forming method for curved-surface ship board |
| CN105013946A (en) * | 2015-06-16 | 2015-11-04 | 常州工学院 | Installing structure of multi-point forming punch and height adjustment mechanical arm thereof |
| CN105013946B (en) * | 2015-06-16 | 2016-10-19 | 常州工学院 | The mounting structure of a kind of multi-point forming drift and tune shape mechanical hand thereof |
| CN105127371A (en) * | 2015-09-29 | 2015-12-09 | 徐小华 | Full-automatic forming secondary-accuracy mold and use method |
| CN105666768A (en) * | 2016-01-15 | 2016-06-15 | 广州海鸥卫浴用品股份有限公司 | Integral bathroom chassis and production method of chassis body thereof |
| CN109482740A (en) * | 2018-12-07 | 2019-03-19 | 西安飞机工业（集团）有限责任公司 | A kind of material tooling template flexible forming mold and manufacturing process again |
| CN113732175A (en) * | 2021-09-07 | 2021-12-03 | 吉林大学 | Multi-point die for metal forming and application method thereof in segmented forming |
| CN116765233A (en) * | 2023-08-16 | 2023-09-19 | 昆明市明利丰通信铁塔制造有限公司 | Iron tower installation position plate punching device with automatic positioning function |
| CN116765233B (en) * | 2023-08-16 | 2023-11-24 | 昆明市明利丰通信铁塔制造有限公司 | Iron tower installation position plate punching device with automatic positioning function |
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| Publication number | Publication date |
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| CN1169638C (en) | 2004-10-06 |
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Granted publication date: 20041006 Termination date: 20140523 |