CN1317526A - Antirust insulating water paint of acrylic resin and its preparing process - Google Patents

Antirust insulating water paint of acrylic resin and its preparing process Download PDF

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Publication number
CN1317526A
CN1317526A CN01113541.7A CN01113541A CN1317526A CN 1317526 A CN1317526 A CN 1317526A CN 01113541 A CN01113541 A CN 01113541A CN 1317526 A CN1317526 A CN 1317526A
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China
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water
acrylic resin
borne acrylic
parts
coating
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CN01113541.7A
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CN1151212C (en
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杨昌正
任秋贤
蒋锡群
何纪元
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Nanjing University
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Nanjing University
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Abstract

An antirust insulating paint is prepared from water acrylic resin, solid inorganic filler and water-soluble solidifying agent in mass ratio of 100:(40-120):(15-45). Its advantages include no poison, high water-proof and antirust performance, and high volume resistance (greater than 1000 ohm/micron).

Description

A kind of water-borne acrylic resin is antirust, insulation compound and method for making thereof
The present invention relates to propylene ester resin, specifically antirust, the insulation compound of aqueous acrylamide ester resin.
Up to the present, the technology of formation one layer insulating and the prescription of coating have had many on the conduction steel disc.Coating the earliest mainly is that chromic salt and phosphoric acid salt form one deck mineral membrane on the conduction steel disc.Although the excellent heat resistance of mineral membrane, its water tolerance, shock resistance, tack are all very poor.Recently, in order to address the above problem, there has been certain methods to use the compo prescription that comprises organic and inorganic two main ingredients.This prescription has made full use of good water-fast, the insulation of good welding property of mineral membrane and resistance toheat and organic membrane, shock resistance and adhesion property.For example U.S. Pat 4,830, and 877, US4,844,753, US5,624,749, mentionedly in the Chinese patent 98,125,437 be used for the coated with conductive steel disc to form the coating of insulation layer, all be to adopt this class organic one inorganic compo prescription.
US4,844,753 have proposed a kind of method that forms one deck insulating film on electromagnetic steel sheet.Mainly comprise acrylic resin, guanamine resin, chromic salt, emulsifying agent and dispersion agent in the prescription, form antiknock permeability good insulation coating.But its curing speed is slower, wants three minutes film-formings under 300 ℃, can influence production efficiency, and uses harmful chromic salt.
US4, the formulation for coating material of insulating coating mainly comprises (methyl) acrylic resin that contains unsaturated carboxylic acid on 830, the 877 conduction steel discs that propose, and adopts Powdered methyl methacrylate to improve the welding property of coating.But the inorganic component of this prescription contains deleterious chromic salt, and preparation technology is complicated.
US5,624,749 utilize emulsion polymerisation process to prepare hud typed emulsion, examine to be crosslinked hydrophobic resin, and shell is a hydrophilic resin, and the insulating film that makes has the good comprehensive performance.But preparation technology is complicated, will certainly improve the production cost of factory.And used a large amount of tensio-active agents in the preparation process, and make coating in use spume because stir easily, defectives such as aperture appear in the final film surface that makes, thereby have reduced the insulativity and the erosion resistance of film.And the adding of tensio-active agent also can reduce the stability and the anti-freezing property of coating.
Chinese patent 98,125,437 mentioned coating have used commercial acid acrylic resin to prepare this type of coating, mainly improved the water absorbing properties of coating, make coating in the atmospheric environment of humidity, be difficult for being clamminess, there are harm and disabled pure ethers organic solvent in the Human Physiology system but used in the process for preparation of coating.
The purpose of this invention is to provide a kind of on electromagnetic steel sheet, form the superior isolation coating, need not poisonous organic solvent and the water-borne acrylic resin coating of chromic salt.Another object of the present invention provides the method for making of coating of the present invention.
Technical scheme of the present invention is as follows:
Antirust, the insulation compound of a kind of water-borne acrylic resin, it mainly is made up of water-borne acrylic resin, inoganic solids filler and water soluble solid agent, the mass ratio of water-borne acrylic resin and inoganic solids filler is 100: 40-120, water soluble solid agent consumption is the 15-45% of resin quality, and wherein water-borne acrylic resin is mainly formed by following three kinds or four kinds of monomer polymerizations:
A. alkyl acrylate or alkyl methacrylate, wherein alkyl is the alkyl of 1-4 carbon atom,
B. vinylformic acid hydroxyalkyl acrylate or methacrylic ester hydroxyalkyl acrylate, wherein hydroxyalkyl is hydroxyethyl or hydroxypropyl,
C. the organic carboxyl acid that contains unsaturated double-bond,
D. add or be not added with vinyl monomer, wherein the mass ratio of A, D component sum and B, C component sum is 20-40: 80-60, and the water-borne acrylic resin of gained after the polymerization is neutralized into water dispersion with the aqueous solution of organic bases.
Inoganic solids filler in the above-mentioned coating can be phosphoric acid salt, silicate or carbonate or the titanium dioxide of calcium, zinc or aluminium, or their mixture, and their median size is 0.1-0.5 μ m, and through the organo-silicon coupling agent surface activation process.The median size of water-borne acrylic resin water dispersion is 0.1-0.4 μ m.The mass ratio of acrylic resin and water is 100: 40-60.
Vinyl monomer can be vinyl cyanide, vinylbenzene or iso-butylene in the monomer of the water-borne acrylic resin of above-mentioned coating.
In the above-mentioned coating, the organic bases of neutralization usefulness is a boiling point at 100-200 ℃ organic amine, as triethylamine, dimethylethanolamine or diamino dimethyl propyl alcohol.
Water-borne acrylic resin of the present invention is antirust, the method for making of insulation compound, and it mainly comprises the following steps:
A. with 30-45 part (quality, down with) alcoholic solvent places reactor, is warming up to 80-90 ℃, stir 25-35 part that property adding next time is dissolved with the oil soluble radical initiator and contain above-mentioned A, B, four kinds of monomeric mix monomers of C, D, be incubated 30-60 minute, slowly splash into above-mentioned mix monomer 75-65 part that is dissolved with initiator again, dropwise, be incubated 40-60 minute, measure double bond content, guarantee that monomer conversion greater than 97% back cooling, adds organic bases and is neutralized to PH6-8
B. the water-borne acrylic resin that steps A is made adds solidifying agent and mineral filler, and thin up is 30-80 second (method by GB1723-79 is measured with coating-4 viscosity meter) to viscosity.Ball milling or sand milling mix coating, promptly get antirust, the insulation compound of water-borne acrylic resin of the present invention.
Coating of the present invention is with 1-4 gram/m 2The consumption roller coat on treated steel disc, 300-500 ℃ the oven dry film forming.This paint solidification speed is fast, and at 300 ℃, 1 minute is completion of cure.
Water-borne acrylic resin of the present invention is antirust, insulation compound does not contain poisonous organic solvent and chromic salt, and sticking power reaches one-level, and volume resistance is greater than 1000 ohm every micron, water-fast, good antirust property.
Description of drawings:
Fig. 1 is a resin particle diameter distribution plan;
Fig. 2 is the packing material size distribution plan.
The present invention is described by the following examples.Embodiment 1: the monomer consumption:
65 parts of methyl methacrylates
20 parts of methacrylic acids
15 parts of initiators of Hydroxyethyl acrylate (Diisopropyl azodicarboxylate) consumption: 1 part of solvent (Virahol) consumption: 30 parts of neutralizing agents (triethylamine) consumption: 10 parts
With 65 parts of methyl methacrylates, 20 parts of methacrylic acids, 15 parts of Hydroxyethyl acrylates add 1 part of Diisopropyl azodicarboxylate and mix, and form mix monomer.
30 parts of Virahols are placed reactor, be warming up to 80 ℃, under agitation, 25 parts of the above-mentioned mix monomers of disposable adding, be incubated 30 minutes, slowly splash into 75 parts of above-mentioned remaining mix monomers again, drip China's insulation 60 minutes, measure double bond content, monomer conversion is greater than 97%, cooling adds 10 parts of triethylamines, is neutralized to PH=6-8.
Get 100 parts of above-mentioned water-borne acrylic resins; Add 25 parts of aminoresin 570-1 (Xinhua Resin Factory; Shanghai) as solidifying agent and 60 parts of mineral filler (consisting of of mineral filler:10 parts of zinc phosphates; 20 parts of aluminum phosphates; 60 parts of ultra-fine preceding organo-silicon coupling agent KH-570 that add of kaolin; Dawn chemical plant; Nanjing produces); add suitable quantity of water again and be diluted to roller coating required viscosity 30-50 second ( method by GB1723-79 is measured with coating-4 viscosity meter ) .Ball milling makes coating mix.Steel disc through oil removal treatment, is applied to the paint roller for preparing on the treated steel disc.In baking oven in 300 ℃ of one minute drying and forming-films. GB1723-79:-450 25±1℃ GB6735.3-86: GB9268-88: GB1764-79:2 HG2-59-78:1000 GB1733-79: GB1739-79: GB1720-79: GB1738-79:5%2 ::。
70 parts of ethyl propenoates
20 parts of furoate clothings
10 parts of initiators of Propylene glycol monoacrylate (dilauroyl peroxide) consumption: 3 parts of solvents (propyl carbinol) consumption: 40 parts of neutralizing agents (dimethylethanolamine) consumption; 5 parts
With 70 parts of ethyl propenoates, 20 parts of furoate clothings, 10 parts of Propylene glycol monoacrylates add 3 parts of dilauroyl peroxides and mix, and form mix monomer.
40 parts of propyl carbinols are placed reactor, be warming up to 90 ℃, under agitation, 35 parts of the above-mentioned mix monomers of disposable adding, be incubated 60 minutes, slowly splash into 65 parts of above-mentioned remaining mix monomers again, drip China's insulation 40 minutes, measure double bond content, monomer conversion is greater than 97%, cooling adds 5 parts of dimethylethanolamines, is neutralized to PH=6-8.
Get 100 parts of above-mentioned water-borne acrylic resins, add 40 parts of methoxymethyl ethyl-amine resin UformiteMM-83 (Rohm ﹠ amp; Hassco) solidifying agent and 40 parts of mineral fillers (consisting of of mineral filler:45 parts of zinc phosphates; 40 parts in lime carbonate; 15 parts of ultra-fine preceding organo-silicon coupling agent KH-570 that add of kaolin do surface treatment ) add suitable quantity of water again and are diluted to roller coating required 30-50 second ( method by GB1723-79 is measured with coating-4 viscosity meter ) .Ball milling makes coating mix.Steel disc through oil removal treatment, is applied to the paint roller for preparing on the treated steel disc.In baking oven in 250 ℃ of one fen half drying and forming-films. GB1723-79:-445 25±1℃ GB6735.3-86: GB9268-88: GB1764-79:2 HG2-59-78:1000 GB1733-79: GB1739-79: GB1720-79: GB1738-79:5%3::
50 parts of butyl methacrylate
20 parts of methacrylic acids
18 parts of hydroxyethyl methylacrylates
12 parts of initiators of vinyl cyanide (benzoyl peroxide) consumption: 5 parts of solvents (isopropylcarbinol) consumption: 45 parts of neutralizing agents (diamino dimethyl propyl alcohol) consumption: 3 parts
With above-mentioned composition of raw materials, as implement 2 step and prepare water-borne acrylic resin.
Get 100 parts of above-mentioned water-borne acrylic resins; Add 45 parts of part methyl pyramine formaldehyde resin Cymel373 (American Cyanamid) solidifying agent and 120 parts of mineral fillers (consisting of of mineral filler:60 parts in lime carbonate; 25 parts of pure aluminium silicate; 25 parts of ultra-fine preceding organo-silicon coupling agent KH-570 that add of titanium dioxide); add suitable quantity of water again and be diluted to roller coating required 30-50 second ( method by GB1723-79 is measured with coating-4 viscosity meter ) .Ball milling makes coating mix.Steel disc through oil removal treatment, is applied to the paint roller for preparing on the treated steel disc.In baking oven in 350 40 second drying and forming-film. GB1723-79:-443 25±1℃ GB6735.3_86: GB9268_88: GB1764_79:2 HG2_59_78:1000 GB1733_79: GB1739_79: GB1720_79: GB1738_79:5%
Embodiment 4 monomer consumptions:
50 parts of butyl methacrylate
20 parts of methacrylic acids
18 parts of hydroxyethyl methylacrylates
12 parts of initiators of iso-butylene (benzoyl peroxide) consumption: 5 parts of solvents (isopropylcarbinol) consumption: 45 parts of neutralizing agents (diamino dimethyl propyl alcohol) consumption: 3 parts
With above-mentioned composition of raw materials, prepare water-borne acrylic resin as the step of embodiment 2.
Get 100 parts of above-mentioned water-borne acrylic resins; Add 45 parts of part methyl pyramine formaldehyde resin Cymel373 (American Cyanamid) solidifying agent and 120 parts of mineral fillers (consisting of of mineral filler:60 parts in lime carbonate; 25 parts of pure aluminium silicate; 25 parts of ultra-fine preceding organo-silicon coupling agent KH-570 that add of titanium dioxide); add suitable quantity of water again and be diluted to roller coating required 30-50 second ( method by GB1723-79 is measured with coating-4 viscosity meter ) .Ball milling makes coating mix.Steel disc through oil removal treatment, is applied to the paint roller for preparing on the treated steel disc.In baking oven in 350 40 second drying and forming-film. GB1723-79:-443 25±1℃ GB6735.3_86: GB9268_88: GB1764_79:2 HG2_59_78:1000 GB1733_79: GB1739_79: GB1720_79: GB1738_79:5%

Claims (6)

1. antirust, insulation compound of water-borne acrylic resin, it is characterized in that it mainly is made up of water-borne acrylic resin, inoganic solids filler and water soluble solid agent, the mass ratio of water-borne acrylic resin and inoganic solids filler is 100: 40-120, water soluble solid agent consumption is the 15-45% of resin quality, and wherein water-borne acrylic resin is mainly formed by following three kinds or four kinds of monomer polymerizations:
A. alkyl acrylate or alkyl methacrylate, wherein alkyl is the alkyl of 1-4 carbon atom,
B. vinylformic acid hydroxyalkyl acrylate or methacrylic ester hydroxyalkyl acrylate, wherein hydroxyalkyl is hydroxyethyl or hydroxypropyl,
C. the organic hydroxy acid that contains unsaturated double-bond,
D. add or be not added with vinyl monomer,
The mass ratio of A, D component sum and B, C component sum is 20-40: 80-60, and is neutralized into water dispersion with organic bases.
2. coating according to claim 1, it is characterized in that phosphate silicate or carbonate or titanium dioxide that described inoganic solids filler is calcium, zinc or aluminium, or their mixture, their median size is 0.1-0.5 μ m, and through the organo-silicon coupling agent surface activation process.
3. coating according to claim 1, the median size that it is characterized in that the water-borne acrylic resin water dispersion are 0.1-0.4 μ m.
4. coating according to claim 1, the monomer vinyl monomer that it is characterized in that described water-borne acrylic resin is vinyl cyanide, vinylbenzene, iso-butylene.
5. coating according to claim 1, the organic bases of neutralization usefulness are boiling point at 100-200 ℃ organic amine.
6. a method for preparing the described coating of claim 1 is characterized in that mainly comprising the following steps:
A. alcoholic solvent is placed reactor, be warming up to 80-90 ℃, stir the described mix monomer of claim 1 that property adding next time is dissolved with 25-35 part (quality) of oil soluble radical initiator, be incubated 30-60 minute, slowly splash into the mix monomer 75-65 part that is dissolved with initiator again, dropwise, be incubated 40-60 minute, measure double bond content, guarantee that monomer conversion is greater than 97% back cooling, add organic bases and be neutralized to PH6-8
B. the water-borne acrylic resin that steps A is made adds solidifying agent and mineral filler, and adding water, to release viscosity be 30-80 second (coating-4 viscosity meter mensuration).Ball milling or sand milling mix coating, promptly get antirust, the insulation compound of water-borne acrylic resin of the present invention.
CNB011135417A 2001-04-17 2001-04-17 Antirust insulating water paint of acrylic resin and its preparing process Expired - Fee Related CN1151212C (en)

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Application Number Priority Date Filing Date Title
CNB011135417A CN1151212C (en) 2001-04-17 2001-04-17 Antirust insulating water paint of acrylic resin and its preparing process

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CN1151212C CN1151212C (en) 2004-05-26

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1303167C (en) * 2003-12-19 2007-03-07 上海电瓷厂 Composite nano insulating paint processing method and coating method on zinc oxide valve plate
CN101486866B (en) * 2009-02-20 2012-06-06 南京大学 High temperature resistant annealing treated single-component chromium-free water-based silicon steel sheet insulating coating solution
CN102816486A (en) * 2011-06-10 2012-12-12 上海建冶科技工程股份有限公司 Rust-removing-free environment-friendly acrylic acid zinc phosphate organic composite ceramic anticorrosive paint and preparation method thereof
CN108219562A (en) * 2018-02-06 2018-06-29 漳州三德利油漆涂料有限公司 Colorful environmental protection coating material of sunlight heat reflecting heat insulation water burnt-in sand and preparation method thereof
CN109439125A (en) * 2018-11-07 2019-03-08 长沙小如信息科技有限公司 A kind of water-based acrylic resin anti-corrosive insulation coating and preparation method thereof
CN111032789A (en) * 2017-09-05 2020-04-17 株式会社日本触媒 Adhesive composition, anchor body, and method for producing anchor body
WO2022088117A1 (en) * 2020-10-30 2022-05-05 河北比尔尼克新材料科技股份有限公司 Preparation method for and application of water-based acrylic resin anti-rust insulating paint special for motor

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1303167C (en) * 2003-12-19 2007-03-07 上海电瓷厂 Composite nano insulating paint processing method and coating method on zinc oxide valve plate
CN101486866B (en) * 2009-02-20 2012-06-06 南京大学 High temperature resistant annealing treated single-component chromium-free water-based silicon steel sheet insulating coating solution
CN102816486A (en) * 2011-06-10 2012-12-12 上海建冶科技工程股份有限公司 Rust-removing-free environment-friendly acrylic acid zinc phosphate organic composite ceramic anticorrosive paint and preparation method thereof
CN111032789A (en) * 2017-09-05 2020-04-17 株式会社日本触媒 Adhesive composition, anchor body, and method for producing anchor body
CN108219562A (en) * 2018-02-06 2018-06-29 漳州三德利油漆涂料有限公司 Colorful environmental protection coating material of sunlight heat reflecting heat insulation water burnt-in sand and preparation method thereof
CN108219562B (en) * 2018-02-06 2020-02-18 漳州三德利油漆涂料有限公司 Sunlight heat reflection heat insulation water-sand-in-sand colorful environment-friendly coating and preparation method thereof
CN109439125A (en) * 2018-11-07 2019-03-08 长沙小如信息科技有限公司 A kind of water-based acrylic resin anti-corrosive insulation coating and preparation method thereof
WO2022088117A1 (en) * 2020-10-30 2022-05-05 河北比尔尼克新材料科技股份有限公司 Preparation method for and application of water-based acrylic resin anti-rust insulating paint special for motor

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