CN1301360C - Glass concrete composite panel - Google Patents
Glass concrete composite panel Download PDFInfo
- Publication number
- CN1301360C CN1301360C CNB028071573A CN02807157A CN1301360C CN 1301360 C CN1301360 C CN 1301360C CN B028071573 A CNB028071573 A CN B028071573A CN 02807157 A CN02807157 A CN 02807157A CN 1301360 C CN1301360 C CN 1301360C
- Authority
- CN
- China
- Prior art keywords
- block
- model
- backing plate
- external surface
- space
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/0056—Means for inserting the elements into the mould or supporting them in the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
- B28B19/0053—Machines or methods for applying the material to surfaces to form a permanent layer thereon to tiles, bricks or the like
- B28B19/0061—Means for arranging or fixing the tiles, bricks or the like in the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0011—Mould seals
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/54—Slab-like translucent elements
- E04C2/546—Slab-like translucent elements made of glass bricks
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Panels For Use In Building Construction (AREA)
- Building Environments (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
- Securing Of Glass Panes Or The Like (AREA)
- Finishing Walls (AREA)
- Laminated Bodies (AREA)
- Joining Of Glass To Other Materials (AREA)
Abstract
A construction system and method for constructing a glass or other block panel (51). The construction system involves creating a composite moulding from interlocking moulding modules (15) each of which have a gasket 19 fitted into a groove (39) thereon. The glass blocks (23) are subsequently laid on top of the mouldings (15) with the gaskets (19) forming a seal around the periphery of the planar faces (23b) of the glass blocks (23). The mouldings (15) have outwardly flared circumferential walls (31) from their supporting faces (33) to create interstices (25) between the glass blocks and circumferential walls (33) within which a concrete binder (27) can be poured and reinforcing rods (29) laid to create a composite panel (11). After curing, the mouldings (15) are released from the panel composite (11), together with the gaskets (19) to expose the planar face (23b) of the glass blocks (23) free from incursions of the binder (27) by virtue of the sealing nature of the gaskets (19).A moulding (15) and gasket (19) are also described.
Description
Technical field
The present invention relates to the manufacturing system and the method for glass or other block board (block panel), its parts, and the glass or other block board that form thus, the present invention is useful especially in construction industry.Concrete (though not being unique) application of the present invention is that make can be in the original place, building site or prefabricated glass or other block board used as floor, ceiling, wallboard in away from the fabric structure of building site, particularly needs to satisfy the above-mentioned glass or the plate of the fire-protection rating standard of regulation.
In whole manual, Unless Otherwise Requested, speech " comprises " or its distortion is meant, comprises a described integral body or one group of integral body, but does not get rid of any other whole or one group of integral body.
Background technology
The prefabricated glass or the structure of other block board are known, and simpler.Yet, the structure that need to satisfy the glass of fire-protection rating standard of regulation or other block board a little complexity a bit, the allowance of the average thickness values of this plate should be bigger than the thickness of standard-sized glass or other block.
The known manufacture method of a kind of glass of form in back or other block board and system comprise and make a removable template, to form a planar substrates, fixing on this substrate and the size and dimension of the block that forms plate corresponding model basically.Model generally comprises the block of being made by timber, nylon or other suitable material, and is arranged in and forms the corresponding matrix of structure of the block of plate.These models separate each other, the space that the interval between formation and the block adapts.
Then, individually place block, with the outerplanar shape of each model surface and put, make the outerplanar shape surface of the external surface of a side of block facing to corresponding model, and the outward flange of block is connected with the vertical edge of model, forms external space round model.Like this, the space around the model connects, the space between the adjacent block that the formation useful binders is full of, and model then remains on block in the matrix that becomes plate.
After block is placed in assigned position, with bonding mixture (as, concrete) pours in the space between the model, and in the space, with discrete interval and block and the enhancing bar highly laid in layer, make these blocks and strengthen bar and imbed in this mixture, till the space is full of by adhesive fully.Utilize vibrator or other device to stir adhesive, be full of by bonding mixture, thereby finish the manufacturing of composite plate to guarantee all spaces that form this space.
Then, make bonding mixture cures or curing in the composite plate, under the concrete situation, may need 18 hours.After hardening or solidifying, take template and model apart, and unclamp from the composite plate that becomes piece, stay the structure of glass block board whole and that support voluntarily.This structure has the ledge of the lattice-shaped that is formed by adhesive, and the space between the block of this ledge from the plate side of placing model and template in advance is outwards outstanding, and be connected between this is prominent.
Resulting block board can be as the Constracture unit of formation wall, floor or ceiling in the building structure, and this element also is translucent under the situation of glass brick.
The shortcoming of this known form of structure is, model must accurately be placed on the template surface, with the tram and the formation on the outerplanar shape surface that guarantees space and model, to proofread and correct the tram of block.This is very time-consuming and labour's, and therefore, the manufacturing cost of making block board like this increases greatly.
Another problem is, because the defective of block side surface and model itself, being connected some and locally forming gaps between the outerplanar shape surface of the side surface of facing of block and model, and to be bonding mixtures can infiltrate part in these places, particularly in the adhesive vibration processes.This adhesive migration can damage block after removing template and model to block surface, it is then difficult and expensive to remove these adhesives.Because adhesive infiltrates block surface and takes place in contiguous adhesive protuberance office, this just need carry out cleaning in unapproachable place in addition in final plate.Therefore, often be exactly the infringement zone that stays block surface simply, the result makes the appearance of plate not have attraction, and under the situation of glass block board, then can not realize allowing the main purpose of this plate that light passes through.
Summary of the invention
The objective of the invention is to solve some (if not whole) problems of above-mentioned manufacturing glass or other block board, or alleviate some (if not the whole words) problems in these problems at least.
A kind of improvement of making the method for glass or other block board is provided according to an aspect of the present invention, this method comprises the corresponding model that block is laid on the external surface of a series of coplane with the block that is used for being bearing in a matrix, between the adjacent outward flange of block the space is arranged, this space is full of with adhesive; Improvement comprises:
To be centered around regularly by the backing plate that elastomeric material is made on the periphery of planar shaped external surface of model, and make the edge of backing plate outstanding from this external surface; With
Place block, the side towards the external surface of model of block is sealed with backing plate, pass the junction between the facing sides of backing plate and block to prevent adhesive.
A kind of improvement of manufacturing system of block board is provided according to another aspect of the present invention, this system comprises the model of the external surface with a series of coplanes that are bearing in the block in the matrix, space between the adjacent outward flange of block is full of by adhesive, improvement comprises: the backing plate of being made by elastomeric material is fixed on the periphery of each planar shaped external surface of model, and the part at backing plate edge is outstanding from this surface, is used to support the surface with the block of its sealed engagement.
A kind of backing plate of being made by elastomeric material is provided according to a further aspect of the invention, and it is fixed on the model, is used for support block, makes groove on the planar shaped external surface of this model; This backing plate comprises: be used for placing reliably and block in this groove the inside shank and with respect to this inside shank opposed outer part of giving prominence to that tilts; When fix this backing plate be placed on groove above the flat seal of block when engaging, far-end of this outer outstanding part forms the planar obit simulation that protrudes from the planar shaped external surface of model.
A kind of assembly type model of making block board is provided according to another aspect of the present invention, and this model comprises:
Peripheral wall; Cover the planar shaped external surface of this wall; With outwards outstanding relative with the planar shaped external surface substantially parallel and separate the radial flange of certain intervals from this wall;
Radial flange be centered around equably extend radially out changeless wall around, and have the edge of step, can engage with adjacent model is overlapping, with the matrix of formation rule; The flange of this wall and the model that combines forms the space between the external surface of a series of coplanes, glass brick can be placed on the external surface of these a series of coplanes.
A kind of improvement of making the method for glass or other block board is provided according to a further aspect of the invention, this method comprises the external surface that block is laid on a series of coplanes that are used for being bearing in matrix, between the adjacent outward flange of block the space is arranged, the space between the external surface is full of with adhesive; Improvement comprises:
Will be as the described a series of discrete assembly type models in above-mentioned aspect of the present invention adjacent one another are regularly and be placed on overlappingly on the substrate, to form the matrix of the planar shaped external surface that the space evenly separates; With
Block is laid on this surface with corresponding relation, so that before being full of the space with adhesive, the space between continuation and the maintenance block.
Provide according to a further aspect of the invention a kind of by the block matrix with adhesive the bond together glass that forms or the manufacturing system of other block board, it comprises:
As the adjacent one another are of type as described in the penult of the present invention aspect be fixed on a plurality of models that have the matrix in regularly spaced space on the substrate with formation overlappingly; Be full of with adhesive before the space, can place the external surface of a series of coplane of block.
Glass or other block board according to any one described method of above-mentioned aspect or system's formation are provided according to a further aspect of the invention.
Description of drawings
To a specific embodiment explanation, will understand the present invention by following better.Explanation is carried out with reference to following accompanying drawing, wherein:
Fig. 1 a is the phantom drawing of model end face;
Fig. 1 b is the phantom drawing of the lower end of Fig. 1 a institute representation model;
Fig. 1 c is the lateral view of Fig. 1 a and 1b institute representation model;
Fig. 2 a is the phantom drawing of backing plate;
Fig. 2 b is the part phantom drawing by the cross section of the backing plate shown in Fig. 2 a;
The cross-sectional view of Fig. 3 for getting by the circumferential wall of model and the connection place between the external surface;
Fig. 4 is the cross-sectional view of the overlapping relation between the model of expression placed adjacent;
Fig. 5 is the cross-sectional view of model and template compound glass block board manufacturing system when in place;
Fig. 6 a be between the external surface of backing plate peripheral wall by model when assigned position the junction, the partial cross sectional view of relative position in the presentation graphs 5;
Fig. 6 b is the corresponding partial view of Fig. 4 of the relative position in the presentation graphs 5;
Fig. 7 is the plan view of the glass block board finished;
Fig. 8 is the cross-sectional view of the plate shown in Figure 7 got by cross section C-C; With
Fig. 9 is the cross-sectional view of the plate shown in Figure 7 got by cross section D-D.
The specific embodiment
The preferred embodiments of the present invention are about satisfying manufacturing system and method regulation and the glass block board of fire-protection rating standard, and it requires the average thickness of plate bigger than the single thickness of each the glass block that forms this plate.Present embodiment has also illustrated a kind of assembly type model and the backing plate that uses when making this plate, and the final plate that constitutes like this.
Fig. 5 represents manufacturing system 11, and wherein wooden form 13 forms a substrate, is fixing plastic pattern 15 with screw fastener 17 on this substrate, forms composite model.Backing plate 19 is fixed on the model, and glass brick 23 is located on the model formation space 25 between backing plate and model.Space 25 is full of the adhesive of concrete 27 forms and the enhancing bar 29 of steel, to constitute compound block board manufacturing system.
Present more specifically each parts of bright this system, template 13 and glass brick 23 are the product of type design.Module is a timber (a for example veneer).Glass brick is a rectangle, and each glass brick comprises side 23a and periphery edge 23b of pair of parallel.
Concrete 27 also is the bonding mixture of standard, can satisfy fire-protection rating requirement and structural strength requirement that glass brick is bonded together and forms plate.Equally, it also is regulatory specifications that steel strengthens bar 29, and its size makes and can be placed in the space.
Shown in Fig. 6 a, the junction between planar shaped external surface 33 and the peripheral wall 31 is formed with a continuous groove 39, is used to place backing plate 19.Groove 39 end at the minor face (short) with far-ends planar shaped external surface 33 juxtaposed inside wall 39b (being called second far-end or end) groove with far-ends peripheral wall 31 juxtaposed lateral wall 39a (being called first far-end or end) and locate.
Shown in Fig. 2 and Fig. 6 a, backing plate 19 is made by elastomeric material (as rubber), and comprises inner shank 19a, is used for placing reliably and being stuck in the groove 39, also comprise outer outstanding part 19b, it is staggered relatively obliquely with about 135 ° angle of incidence with respect to inner shank.Backing plate forms a ring, make the far-end 41 of outer outstanding part 19b be fixed in the groove be placed on groove on block flat seal when engaging, the planar obit simulation that formation protrudes from the planar shaped external surface 33 of model 15.Shown in Fig. 6 a, the angle direction of outer outstanding part 19b outwards is offset from the transversal line and the junction of formed planar obit simulation, so that best with the side 23b sealed engagement of glass brick, and stop concrete to enter junction between the facing sides of the external surface 33 of model and block 23.
As Fig. 5 and shown in Figure 7, when being placed on model on by the planar array mode backing plate 19, the elasticity of backing plate 19 is convenient to glass brick 23 is fixed on assigned position, and helps this block is remained on assigned position.
After accurately being placed on assigned position on backing plate 19 template 13 and model 15, will breaking glass brick carefully and be laid on the assigned position, and fill space 25 with concrete.First floor is strengthened bar be placed on the concrete form mesh before, begin and will be full of the space that forms the space between the model with concrete.After will strengthening bar and being placed on assigned position, concrete is poured in the remaining space in the space between the glass brick, till about 2/3 height that reaches block.Then, place the second layer and strengthen bar, form second mesh layer, and remaining concrete is poured into,, will strengthen bar and imbed wherein to the lateral surface height of glass brick.
Make composite plate structure sclerosis or curing again, this needs 18 hours under the concrete situation.
As Fig. 7～shown in Figure 9, after solidification process is finished, template and model are taken apart, and unclamp from composite plate, stay have with block 23 between the integral body of the outwards outstanding concrete structure 53 that is connected of gap and the glass block board 51 that supports voluntarily.Can find out among the figure that the peripheral wall 31 of model is outwards made tapering, so that model 15 and composite plate are opened.
Should understand, scope of the present invention is not to only limit to described specific embodiment, and the present invention also block materials of available other form forms plate.
Claims (7)
1. make improving one's methods of glass or other block board for one kind, this method comprises the corresponding model that block is laid on the external surface of a series of coplanes with the block that is used for being bearing in matrix, between the adjacent outward flange of block the space is arranged, this space is full of with adhesive; Improvement comprises:
To be arranged on regularly by the backing plate that elastomeric material is made on the periphery of planar shaped external surface of model, and make the edge of backing plate outstanding from this external surface; With
Place block, the side towards the model external surface of block is sealed with backing plate, pass the junction between the facing sides of backing plate and block to prevent adhesive.
2. as claimed in claim 1 improving one's methods, wherein the ledge of backing plate outwards is offset towards adjacent space from this junction.
3. the improved manufacturing system of a block board, this system comprises the composite model of the external surface with a series of coplanes that are bearing in the block in the matrix, space between the adjacent outward flange of block is full of by adhesive, improvement comprises: the backing plate of being made by elastomeric material is fixed on the periphery of each planar shaped external surface of model, and the part at backing plate edge is outstanding from this surface, is used to support the surface with the block of its sealed engagement.
4. improved manufacturing system as claimed in claim 3, wherein said part outwards are offset towards adjacent space from this junction.
5. backing plate of making by elastomeric material, it is fixed on the model, is used for support block, forms groove on the planar shaped external surface of this model; This backing plate comprises: be used for placing reliably and block in this groove the inside shank and with respect to this inside shank opposed outer part of giving prominence to that tilts; When the flat seal of the block above fixing this backing plate and being placed on groove engaged, the far-end of this outer outstanding part formed the planar obit simulation that protrudes from the planar shaped external surface of model.
6. backing plate as claimed in claim 5, the obliquity of wherein said outer outstanding part is offset outside the X of formed planar obit simulation.
7. according to glass and other block board in each formation of the aforementioned claim of method that this limited or system.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AUPR3065A AUPR306501A0 (en) | 2001-02-13 | 2001-02-13 | Panel construction system and method for glass blocks, components thereof, and glass block panel formed thereby |
| AUPR3065 | 2001-02-13 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1545589A CN1545589A (en) | 2004-11-10 |
| CN1301360C true CN1301360C (en) | 2007-02-21 |
Family
ID=3827088
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB028071573A Expired - Fee Related CN1301360C (en) | 2001-02-13 | 2002-02-13 | Glass concrete composite panel |
Country Status (8)
| Country | Link |
|---|---|
| EP (1) | EP1370735A4 (en) |
| CN (1) | CN1301360C (en) |
| AU (3) | AUPR306501A0 (en) |
| HK (1) | HK1070676A1 (en) |
| HR (1) | HRP20030736A2 (en) |
| NZ (2) | NZ528181A (en) |
| WO (1) | WO2002064902A1 (en) |
| ZA (1) | ZA200307090B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES1053364Y (en) * | 2002-11-28 | 2003-07-16 | Ramilo S A | PREFABRICATED CONCRETE CONCRETE PANEL WITH SIDE VIEW OF NATURAL STONE OR SIMILAR. |
| JP5570737B2 (en) * | 2009-02-18 | 2014-08-13 | 株式会社安藤・間 | Construction method for earthquake-resistant concrete blocks and earthquake-resistant walls with built-in light-transmissive members with high compressive strength |
| FR2962461B1 (en) * | 2010-07-09 | 2017-09-08 | Lamoureux Ricciotti Ingenierie | MONOLITHIC CONSTRUCTION PANEL OF ULTRA HIGH PERFORMANCE FIBER CONCRETE WITH INCLUSION OF GLASS OR VITREOUS ELEMENTS AND METHOD FOR MANUFACTURING SAME |
| CN114939924A (en) * | 2022-05-27 | 2022-08-26 | 哈尔滨工业大学（深圳） | Fiber reinforced composite material column permanent template sectional prefabricated mold and preparation method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1085309A (en) * | 1965-10-15 | 1967-09-27 | Raymond Leroy Surine | Building blocks |
| JPH0251242A (en) * | 1988-08-12 | 1990-02-21 | Sharp Corp | Assembling method for semiconductor device |
| CN2108769U (en) * | 1991-12-28 | 1992-07-01 | 北京市建筑工程研究所 | Large sized glass steel form |
| EP0853168A2 (en) * | 1997-01-11 | 1998-07-15 | Oberland Glas AG | Hollow glass block |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH162060A (en) * | 1932-05-06 | 1933-06-15 | Liese Paul | Glass iron concrete structure. |
| US2426796A (en) * | 1945-06-27 | 1947-09-02 | Fred F Stadelhofer | Concrete wall form |
| FR1110213A (en) * | 1953-12-12 | 1956-02-09 | Process for making glass-cement structures with protruding ribs, shapes for their realization and structures thus obtained | |
| FR1319185A (en) | 1961-04-29 | 1963-02-22 | Method and device for obtaining glass, glass plate and reinforced cement elements | |
| DE3815140C2 (en) * | 1987-05-07 | 2001-03-08 | Oddo Borghetto | Frame to form a joint formwork for the connection of individual glass components |
| JPH0551242A (en) * | 1991-08-23 | 1993-03-02 | Nippon Electric Glass Co Ltd | Production of glass block panel |
| JP2001132119A (en) * | 1999-11-01 | 2001-05-15 | Ge Toshiba Silicones Co Ltd | Method for sealing planar glass block panel |
-
2001
- 2001-02-13 AU AUPR3065A patent/AUPR306501A0/en not_active Abandoned
-
2002
- 2002-02-13 NZ NZ528181A patent/NZ528181A/en unknown
- 2002-02-13 CN CNB028071573A patent/CN1301360C/en not_active Expired - Fee Related
- 2002-02-13 NZ NZ538014A patent/NZ538014A/en unknown
- 2002-02-13 WO PCT/AU2002/000148 patent/WO2002064902A1/en not_active Application Discontinuation
- 2002-02-13 EP EP02710705A patent/EP1370735A4/en not_active Withdrawn
-
2003
- 2003-09-11 ZA ZA200307090A patent/ZA200307090B/en unknown
- 2003-09-12 HR HR20030736A patent/HRP20030736A2/en not_active Application Discontinuation
-
2005
- 2005-04-21 HK HK05103433A patent/HK1070676A1/en not_active IP Right Cessation
-
2007
- 2007-11-23 AU AU2007234642A patent/AU2007234642B2/en not_active Ceased
-
2009
- 2009-03-13 AU AU2009201037A patent/AU2009201037B2/en not_active Ceased
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1085309A (en) * | 1965-10-15 | 1967-09-27 | Raymond Leroy Surine | Building blocks |
| JPH0251242A (en) * | 1988-08-12 | 1990-02-21 | Sharp Corp | Assembling method for semiconductor device |
| CN2108769U (en) * | 1991-12-28 | 1992-07-01 | 北京市建筑工程研究所 | Large sized glass steel form |
| EP0853168A2 (en) * | 1997-01-11 | 1998-07-15 | Oberland Glas AG | Hollow glass block |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2002064902A1 (en) | 2002-08-22 |
| HK1070676A1 (en) | 2005-06-24 |
| AUPR306501A0 (en) | 2001-03-08 |
| NZ538014A (en) | 2005-08-26 |
| EP1370735A4 (en) | 2005-06-15 |
| EP1370735A1 (en) | 2003-12-17 |
| HRP20030736A2 (en) | 2005-06-30 |
| AU2009201037B2 (en) | 2011-06-30 |
| AU2007234642B2 (en) | 2009-04-23 |
| CN1545589A (en) | 2004-11-10 |
| NZ528181A (en) | 2005-06-24 |
| AU2007234642A1 (en) | 2007-12-13 |
| AU2009201037A1 (en) | 2009-04-02 |
| ZA200307090B (en) | 2004-03-09 |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20070221 Termination date: 20110213 |