CN1298521C - Method and device for mfg. tile and ceramic board, and tile and ceramic board mfg. thereby - Google Patents

Method and device for mfg. tile and ceramic board, and tile and ceramic board mfg. thereby Download PDF

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Publication number
CN1298521C
CN1298521C CNB021571376A CN02157137A CN1298521C CN 1298521 C CN1298521 C CN 1298521C CN B021571376 A CNB021571376 A CN B021571376A CN 02157137 A CN02157137 A CN 02157137A CN 1298521 C CN1298521 C CN 1298521C
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China
Prior art keywords
embedded body
equipment
ceramic
compacting
station
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Chinese (zh)
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CN1426881A (en
Inventor
皮耶鲁戈·阿切尔比
西尔瓦诺·瓦利
埃尔梅斯·万代利
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SACKME-IMORA MACHINERY COOPERATIVE SpA
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SACKME-IMORA MACHINERY COOPERATIVE SpA
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/12Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
    • B28B3/123Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material on material in moulds or on moulding surfaces moving continuously underneath or between the rollers, e.g. on an endless belt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/044Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/06Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with powdered or granular material, e.g. sanding of shaped articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/08Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
  • Catalysts (AREA)

Abstract

A method for manufacturing construction elements such as ceramic tiles and slabs, consisting of pressing in one or two stages a mass consisting of at least two ceramic materials generally in powder form at least partially mixed together and having different properties, generally different colours, followed by firing of the pressed product, characterised by comprising the following operative steps: separately preparing bodies of generally irregular form starting from at least one ceramic material generally in powder form having properties different from those of said at least two materials of said mass; adding said bodies to said mass before the final pressing; and subjecting the product to a surface finishing operation before or after said firing step.

Description

Make the method and apparatus of ceramic tile and porcelain plate
Technical field
The present invention relates to the manufacturing of ceramic building material, this construction material is roughly ceramic tile, but also comprise being equally applicable to large-sized porcelain plate of using like this, perhaps with one or more elements of this large scale porcelain plate acquisition with smaller szie and/or roughly different shape.
The invention still further relates to the device of implementing described method.
Background technology
Well-known ceramic tile manufacturing industry is constantly being sought new or is being reformed it and decorate the design style, and when the emphasis of front decoration is imitated natural stone and rock, as marmorean outward appearance, known this material has elongated various forms and color texture or striped.
Imitation symbol natural stone or rock are the decoration design style of typical key element attractive in appearance as marble or granite, can be by being that typical advanced ceramics manufacturing technology obtains with the porcelain stone material, and this is known in those skilled in the art, repeats no more here.
Summarize, this type of decorates design decorative pattern and ceramic tile or the whole aggregated material of porcelain plate, and for example full depth is correlated with, and perhaps the surface layer that only appears with described ceramic tile or porcelain plate is relevant.
Especially under second kind of situation, adopted dual reinforced, the matrix material of the no special value of reinforced for the first time use is used to form the supporting course of ceramic tile, and the reinforced for the second time finishing material with characteristic that adopts can appear the feature that expection is provided on the face at ceramic tile or porcelain plate.
Described second kind of material can comprise at least two kinds of ceramic materials that are roughly powder, and they mix at least partially, have different characteristics, roughly is different colors.
Document WO-A-9615888 discloses a kind of compacted powder that is used for to make the method and relevant equipment of compacting ceramic tile.This method comprises following operation: form powder bed on conveyer, conveyer is sent to mould with this powder bed; By making described mould bases near described conveyer and at a part of described layer of the mould bases internal insulation of described mould; And that part of described layer that the drift that utilizes the described mould that descends in described mould bases comes compacting to be isolated by described mould bases.
The equipment that is used to carry out said method comprises the conveyer that is used for powder bed is sent to mould, and described mould comprises drift and mould bases, and wherein, drift is movable on the direction that is substantially perpendicular to described layer, and drift is continuous with pressed powder with relevant crossbeam; Mould bases is independent of described drift and movable on the direction that is substantially perpendicular to described layer, and mould bases upcountry engages with described drift slidably, and mould bases is used as spacer assembly to isolate the described layer of a part on described conveyer.
According to aforementioned, natural stone or rock, for example marble, usually the texture and the streak feature that have the stretching, extension of multi-form and color, generally be to be produced by the agglomerate cohesion of natural dissimilar compositions, heterogeneity has irregular gathering and dispersion, and is rather random.
Such as described natural stone or rocks such as marbles, the stage feature of advancing that presents is to have different types of inclusion enclave, tuberculosis, an agglomerate etc., has very big difference with the matrix parent of building stones or rock at least aspect color.
Those skilled in the art know that material usually derives from for example recrystallization process of natural component, as the calcite in lime stone or the dolomite, aragonite.
The size of these inclusions and metamorphosis are very big.Usually be elongated form, its cross section generally shows to be generally has the roughly band around the edge of irregular widths, follows various shade background colors and one or more painted usually, all with major part significant difference is arranged usually.
Summary of the invention
Main purpose of the present invention is to provide a kind of device, can be used for making ceramic building material, be roughly ceramic tile and porcelain plate, have aforesaid as the natural stone of marble class or the typical multi-color of rock outward appearance, particularly decorate texture and the striped that various colors and shape are arranged, also have by lines around the erose zone that is roughly with mode of appearance of being different from whole parent on every side, and, the band or the haloing that may be had irregular widths at least in part center on, this band or haloing roughly have at least a partly with the different color in the described regional inboard or the outside.
The described zone that is also referred to as spot constitutes symbol in fact by aforementioned inclusion enclave as marble class natural stone or rock, concretion or agglomerate.
According to an aspect of the present invention, a kind of method of making ceramic tile and porcelain plate is provided, described method comprises: aggregated material is carried out the compacting of a stage or two stages, aggregated material by at least two kinds Powdered, mix at least in part and ceramic material with different color constitutes; Carry out roasting to suppressing the back product then, it is characterized in that, comprise following operating procedure: the ceramic material that has an at least a powder shape of different color by the described at least two kinds of materials with described aggregated material prepares the embedded body of irregular form separately, before last compacting, described embedded body is joined in the described aggregated material, and before or after described calcination steps, product surface is carried out finishing operation.
According to another aspect of the present invention, provide a kind of equipment of implementing said method, it comprises: one one stage or two stages compacting station have each corresponding device thereof of supplying with ceramic parent material; With a roasting station that is used for by the product of described compacting station moulding, the downstream of described compacting station or roasting station, be provided with one and be used to repair the device that described product appears face, it is characterized in that, described feedway is connected with a production line, and this production line is used for the embedded body of moulding conduct by the insert of the product of this device fabrication.
On the meaning, decorating ceramic articles is made of the insert of preformed corresponding suitably embedded body as final products substantially.According to the present invention, described embedded body roughly has irregularly shaped and less relatively size, and so-called less relatively size refers to much smaller than the ceramic tile of desire manufacturing and the size of porcelain plate.
Described embedded body roughly comprises at least a ceramic material, is roughly the powder form of being convenient to compacting, and they will be added into and be used for making the roughly ceramic material of powder form of the porcelain stone class explained as preamble.
The described at least a ceramic material that is roughly the powder form takes on a different character with described porcelain stone class material, roughly is to have different colors.
The useful feature according to the present invention, the embedded body of described decorated articles can be by at least a ceramic batch, be roughly cover-coat enamel and cover at least partly, glaze generally on features such as color with the composition material and the final products of described embedded body, different as the carrier material of ceramic tile or porcelain plate.
Described embedded body can have shape and size arbitrarily.
About its shape, be roughly irregular and be preferably longilineal.It is level and smooth that the outer surface of described elongated shape roughly is preferably, and promptly avoids having cusp or other outstanding sharp edges in practicality.
About its size, its lateral dimension particularly, normally proportional with the reinforced common thickness that is seated in ceramic tile or the porcelain plate mould, according to producing the test result that draws in the experimental factory of the technology of the present invention, average transverse that the embedded body of elongated shape has and longitudinal size are respectively 5-15mm and 10-50mm is proved to be suitable, but should be worth only as a kind of example.
Ceramic tile or porcelain plate, its carrier material preferably only are combined with described embedded body in its superficial layer, operated by surfacing, are roughly and polish operation, and to appear its outer surface at the bottom of a part or whole part as described, this outer surface that appears is one or more colors.
Described polishing is preferably in by carrying out immediately after the compression moulding.In addition, can after roasting, carry out.
The features and advantages of the present invention will be in the back in conjunction with the accompanying drawings shown in and infinite example be described in detail, particularly about the example of the equipment front portion of implementing described method.
Description of drawings
Fig. 1 is a side view of the present invention.
Fig. 2 is the vertical view of last figure.
Fig. 3 is III-III cross section shown in Figure 2, but has the ratio of amplification.
Fig. 4 is the perspective view of assembly shown in Figure 3.
Fig. 5 is V-V cross section shown in Figure 4.
Fig. 6 packs into to be used for making reinforced fragmentary sectional view according to the mould cavity of ceramic tile of the present invention or porcelain plate.
Fig. 7 is complete in last figure, shows the ceramic tile of compacting or the cross sectional view of porcelain plate.
Fig. 8 has showed the same ceramic tile after polishing.
Fig. 9 is the vertical view of last figure.
Figure 10 is the Computer Processing image of the emmarble type according to the present invention.
The specific embodiment
Described accompanying drawing, Fig. 1 to 5 particularly, the upstream portion of having showed ceramic tile or porcelain plate manufacturing equipment, the downstream part of the manufacturing equipment that illustrates for simplicity's sake one after the other comprises basically: a supply station that is used for parent material (starting material), and part shown in Figure 1 extends to this supply station; A shaping station can be single or two compacting type; Possible polish or polish station; A roasting station for example, has the balladeur train that single or multiple lift transmits mobile ceramic tile; And one polish or polish station, if it is provided with in the shaping station downstream.
Be illustrated in that part of equipment among Fig. 1 to 5, constituted one and be used for the production line that the roughly irregular shape of moulding is decorated embedded body (seeing Fig. 6 to 10), the product that this embedded body is used to finish is as ceramic tile and porcelain plate.Described embedded body roughly has relatively little size, and, be preferably elongated form, be generally illustrated as described peanut-shaped.
For example, the average transverse that has of described embedded body 1 and average longitudinal size are respectively 5-15mm and 10-50mm.Among Fig. 1 and 2, for simplicity, all described embedded bodies 1 all have with a kind of shape and size.
Described production line consists essentially of compacting station 2, cuts off and finishing station 3, applies station 4 and collection and mobile system 5.
Especially, compacting station 2 comprises the conveyer belt 20 that motor drives, and for example, conveyer belt 20 drives by a gear motor with integrated speed changer, its upstream extremity be positioned at a vertical material-distributing pipe 21 below.
Be linked with adjustable valve part (not shown) with the discharge gate of described cloth tube 21, this valve part is preferably controlled by the system of control conveyer belt 20 rotating speeds.
One group of conduit, displaying be three, to described cloth tube 21 discharges, and they are started by given instruction, for example in the process of discussing at present, can be according to the stochastic relation that combines with the control system of entire equipment (can become) by selection.
Each independent pipeline 22 roughly is the powder form at least a ceramic material of following cloth tube 21 feedings, and powder is planted the material material with those (those) that other pipelines 22 are sent in varying degrees and mixed mutually.
For example, under the situation of two kinds of materials by same pipeline 22 feedings, material roughly has different characteristics, for example different colors, and completely or partially mix, produce the mixture of salt and pepper powder type (local pearlite type) (salt and pepper) or texture/striped type respectively.
For example, the material by each independent pipeline 22 feeding can be dust cloud shape, grinding or the microgranular powder that comprises that ceramic semiglaze material or glaze material mixture and these mixture obtain.
Should note, the described material that is roughly the powder form has the different feature of the ceramic material that is roughly the powder form of parent that is provided to form the main body of ceramic tile or porcelain plate finished product (see figure 10) with these, it roughly is different colors, to form natural stone or rock type, as marmorean ornament, its texture or striped are as described shown in the mark 10 among the figure.
Conveyer belt 20 is provided with as follows, makes it can strain, and after this its reason will disclose.For example, can constitute by the Rubber Conveyor Belt Scrap that has the suitable filling mixture that meets strain and mechanical strength.
There is a lead ring 23 at center at the segmentum laterale (outward branch) of conveyer belt 20, here, conveyer belt is along presenting tubulose on its relatively short length, this is to scroll up by the vertical limit that makes conveyer belt to turn up (Figure 4 and 5) and realize, on the segment distance outside the described ring 23, this vertical limit is overlapping, and compaction apparatus 24 also is arranged on the there.
Basically, described ring 23 and described device 24 provide roughly funnel-shaped structure (Figure 4 and 5), and at its upstream end and downstream, the segmentum laterale of conveyer belt 20 presents two groove shapes (Fig. 1 and 2) that narrow down gradually respectively and broaden basically.
Described ring 23 is by 25 supportings (Fig. 4) of the support on the supporting structure that is arranged on conveyer belt 20, and described ring 23 inner surfaces are shaped to frustum shaped, and its small end is arranged on downstream direction, and its girth is less than the width (see figure 5) of conveyer belt 20.
Described ring 23 and described support 25 also are provided with corresponding notch separately up, are used for conveyer belt 20 is embedded and take out (Figure 4 and 5).The part that ring 23 can also be divided in addition, at least two assemblings that can be meshing with each other.
Compaction apparatus 24 comprise a cover along periphery around the idle pulley 240 of equidistant setting, four idle pulleys are arranged in the illustrative example, their are arranged and are arranged to along the tube of the conveyer belt 20 that leaves ring 23 roll (Fig. 1-5).
Especially, two wheels 240 are placed on the horizontal plane, two are arranged on the vertical plane in addition, intersect along the longitudinal axis of described ring 23 on two planes, each is taken turns 240 and flexibly is pressed against consistently on the tube of conveyer belt 20 by corresponding pushing tow parts separately, and the pushing tow parts are illustrated as mark among Fig. 1 and 2 241.
Described pushing tow parts 241 can be made of hydraulic pressure or pneumatic cylinder-piston apparatus, flat helical or helical spring, reed or its equivalent unit.
The profile of wheel 240 is columniform among the figure, does not get rid of the form that adopts other, for example, has the circumferential groove of circular section.
As the another kind of form that replaces wheel 240, can adopt have arc action face or equivalent along periphery around series of blocks.
The aggregated material 210 of loose ceramic material interruptedly is not applied to upstream one side of conveyer belt 20, and make continuous solid by compaction apparatus 24, one thread like body appears from the exit of this compaction apparatus, when opened on conveyer belt 20 previous two overlapping vertical limits, this thread like body just was separated into the agglomerate 11 (Fig. 1 and 2) of different shape and size naturally.
Should be noted that described thread like body is compacted by specified pressure, this specified pressure roughly is essentially half of the latter less than the pressure that is used for final ceramic tile of compacting or porcelain plate.
Described agglomerate is transported to chute 12, and described chute leads to and cuts off and finishing station 3, between the downstream of conveyer belt 20 and the described chute 12, also provides an efferent tract to be used to collect and gets rid of the too little gathering agglomerate of size.
The setting that also can combine with at least one other on all four conveyer belt of described conveyer belt 20 has the loose parent material of different characteristics with compacting, is at least usually to have different colors with discrete material 210 by conveyer belt 20 compactings.Among Fig. 2, described at least a other conveyer belt schematically illustrates by being labeled as 101 dotted rectangle, and can also lead on the chute 12, as shown by arrow A, or to collect and removal system on discharge, as shown by arrow B.
Cut-out and finishing station 3 comprise an inclination cylinder 30 with non-horizontal axis, and this inclination cylinder 30 passes through a suitable drive unit 31, as are combined with gear motor driving the carrying out rotation of speed changer.
The parts that cylinder 30 inside comprise (for succinctly not shown) have two kinds of functions: the one, agglomerate 11 is broken into less embedded body 1, embedded body 1 for example has shape and size as the aforementioned, and another is to polish the sharp edges part that has on the described embedded body 1 behind the described agglomerate 11 of fragmentation.Described difunctional parts can comprise the fin, pin of for example difformity and size and/or similar parts.
By combining, or instead, on the wall of cylinder 30 hole with sharp edges can be set with described parts.Among Fig. 1 and 2, described hole is impartial rhombus, but is a kind of example purely.
Described cylinder 30 is to applying station 4 discharges, also have a vertical material-distributing pipe 42 that is used for ceramic batch to lead to the coating station by unshowned metering valve, ceramic batch comprises and at least aly is roughly the powder shape, has different characteristic with loose parent material 210, is different painted materials at least.
Described batching can comprise different types of powder or particle, for example or from the dust cloud shape of pottery, semiglaze material or glaze material mixture or the preparation of their mixture, grinding or particulate powder or color base oxide.
Described coating station 4 comprises the inclination cylinder 40 with non-horizontal axis, and it passes through a suitable drive unit 41, as is combined with gear motor driving the carrying out rotation of speed changer.
The inside of cylinder 40 is provided with the parts (for succinctly not shown) that help to apply with described batching described embedded body 1, and described parts can comprise the fin or the projection of different shape and size.
By regulating the rotating speed of cylinder 40, and/or the opening of the dump valve of control lead 42, can select to cover the coating layer thickness and the scope of embedded body 1 simultaneously.
Basically, can obtain as described below: the embedded body of Fu Gaiing (shown in Fig. 6-9 left side, and present) fully as the 3rd piece of the following middle part of Figure 10; The embedded body that part covers (being positioned in the middle of Fig. 6-9 and right side, Figure 10 bottom); And the embedded body that does not cover fully (being positioned at Fig. 6-9 right side and Figure 10 bottom left side).
Not having the embedded body 1 that applies can be by Temporarily Closed cloth tube 42 when keeping or not keeping cylinder 40 runnings, perhaps, walk around cylinder 40 by the suitable deviator that departs from, and the product that will leave station 3 is delivered directly to and collects and removal system 5 and obtaining.
It should be noted,, for example in the forming process of large-sized ceramic, can walk around aforesaid cut-out and finishing station 3, remove simultaneously or keep coating step in some process.
In an example shown, described coating is that drying is carried out basically, but does not get rid of the method that adopts other.For example, the product that leaves cylinder 30 can be transported on the open mesh conveyer belt, and is dry before delivering to gathering system 5 then to its spray or drip and to make the liquid glaze of working as, or directly delivers to the feeding device of the compacting station of equipment.
As multi-form, described open mesh conveyer belt can be passed through enamel shower plate or dipping bath groove, in its exit suitable fan can be set.
Do not hinder described three kinds of technologies of using are combined.For example, for processed embedded body 1 from station 4, can then carry out as spraying or drip being coated with operation, coating on the embedded body 1 is comprised by first ceramic batch, (whole or local) internal layer as the glaze formation, with (all or local) skin, this skin is by second ceramic batch, as has the glaze that the feature different with aforesaid glaze be typically different color and constitute.
Moreover the downstream of cylinder 30 can be provided with at least one and depart from guider, at least a portion of the embedded body 1 that arrives is turned to apply position (glazing) when needed, and this coating can be undertaken by spray, dropping point or dipping bath.
Get back to Fig. 1 and 2, the embedded body 1 (coated or uncoated) that leaves cylinder 40 is as can be seen comprised two orthogonal mobile conveyer belts 50 and system's 5 collections of 51.
Between cylinder 40 and upstream conveyer belt 50, be provided with a chute 52, have the powdered frit that an efferent tract (invisible among the figure) is used to collect and recycle excess between it and the described conveyer belt 50.
The embedded body 1 that according to said method obtains is admitted to the feeding system of equipment shaping station, and can use by explanation after this.
Under the situation of single phase moulding, that is, be to be compacted to required degree by independent compacting at an independent pressure setting if be used for making the roughly soft ceramic aggregated material of ceramic tile or porcelain plate, described embedded body 1 can be:
If-adopting the single loading method, can be pre-mixed with described roughly soft ceramic aggregated material,
If-adopting loading method twice, can mix with the second layer of described aggregated material in advance,
-no matter using which kind of loading method, also can be deployed directly on the soft aggregated material after the charging.
Aforementioned content is effective to two stage formation systems too, that is, be to be compacted to required degree by the double compacting at two pressure settings if be used for making the roughly soft ceramic aggregated material of ceramic tile or porcelain plate.In this case, embedded body 1 also can be arranged on the product that leaves first pressure setting, that is second or last compacting before be arranged on the product.
To the described direct layout of described soft aggregated material or product, can reach by the device that is fit to arbitrarily, for example, the branch that has dissemination apparatus is worn or hopper.
After compacting finished, the ceramic tile of moulding or porcelain plate can stand at least a surfacing operation, were roughly to polish or polish, and carried out roasting afterwards.
Perhaps, describedly polish or polish and to carry out the product after the roasting.
As explanation, can generally be used to make the porcelain stone type according to embedded body 1 of the present invention, especially for ceramic tile that has natural stone or rock such as marmorean decorative effect or porcelain plate, example as shown in figure 10, but be not limited thereto.
In this respect, do not hinder the porcelain plate or the ceramic tile that embedded body 1 are used to have the parent more regular or more consistent than parent shown in Figure 10, the parent that for example has typical granite spot, it can obtain by the initial ceramic mixture of salt and pepper type (local pearlite type).

Claims (33)

1, a kind of method of making ceramic tile and porcelain plate, described method comprises: aggregated material is carried out the compacting of a stage or two stages, aggregated material by at least two kinds Powdered, mix at least in part and ceramic material with different color constitutes; Carry out roasting to suppressing the back product then, it is characterized in that, comprise following operating procedure:
-the ceramic material that has an at least a powder shape of different color by the described at least two kinds of materials with described aggregated material prepares the embedded body (1) of irregular form separately,
-before last compacting, described embedded body (1) is joined in the described aggregated material, and
-before or after described calcination steps, product surface is carried out finishing operation.
2, method according to claim 1 is characterized in that the preparation of described embedded body is to realize by the accumulations that the material by described at least a powder form that cuts off compacting in advance forms.
As method as described in the claim 2, it is characterized in that 3, described accumulations is by than the described little pressure of goods final molding pressure and compacting.
As method as described in the claim 2, it is characterized in that 4, among described cut-out step or afterwards, described embedded body (1) is subjected to finishing operation, purpose is to eliminate the roughness as sharp edges one class.
5, as method as described in the claim 2, it is characterized in that, described embedded body (1) is applied at least one and applies operation, so that at least a ceramic batch that has different color with the composition material of one deck and described embedded body (1) at least applies at least a portion of the outer surface of described embedded body.
6, as method as described in the claim 5, it is characterized in that, described at least one to apply operation be to mix realization by the accumulations that will be made of the aggregated material of the powder shape of the aggregated material of described embedded body and described at least a ceramic batch.
7, as method as described in the claim 5, it is characterized in that, described at least one to apply operation be to realize by spray suitable fluidised described at least a ceramic batch to described embedded body.
8, as method as described in the claim 5, it is characterized in that, described at least one to apply operation be to realize by the formula cloth that drips that makes described embedded body (1) accept the described at least a ceramic batch of fluid form.
9, as method as described in the claim 5, it is characterized in that, described at least one to apply operation be that a grid of the described at least a ceramic material by described embedded body being passed liquid form drenches or the dipping bath groove is realized.
10, as method as described in the claim 5, it is characterized in that, comprise at least two coatings operations in succession using the different color ceramic batch.
11, method according to claim 1 is characterized in that, adds described embedded body to described aggregated material and produces by described embedded body (1) is distributed in the whole described aggregated material.
12, method according to claim 1 is characterized in that, adding described embedded body (1) to described aggregated material is to produce in by the upper strata that described embedded body (1) is distributed to described aggregated material.
13, method according to claim 1 is characterized in that, adding described embedded body (1) to described aggregated material is to produce on by the upper surface that described embedded body (1) is deposited to described aggregated material.
14, method according to claim 1, it is characterized in that, add described embedded body (1) to described aggregated material and before second pressing stage, realize, and realize on the upper surface with corresponding compacting aggregated material of phase I by described embedded body (1) is deposited to.
15, method according to claim 1 is characterized in that, described finishing operation comprises and polishing.
16, a kind of equipment of realizing the method for claim 1 to 15 comprises: one one stage or two stages compacting station have each corresponding device thereof of supplying with ceramic parent material; With a roasting station that is used for by the product of described compacting station moulding, the downstream of described compacting station or roasting station, be provided with one and be used to repair the device (3 that described product appears face, 4), it is characterized in that described feedway is connected with a production line (2,3,4), this production line is used for the embedded body (1) of moulding conduct by the insert of the product of this device fabrication.
17, equipment as claimed in claim 16, it is characterized in that, described production line comprises a moving conveyor belt (20), the segmentum laterale of this conveyer belt is used for accepting loose aggregated material, this loose aggregated material comprises the ceramic material of at least a powder form, and the ceramic material of this powder form has different colors with described parent material, and the segmentum laterale of this conveyer belt is provided with a debulking systems (23,24), can make the aggregated material that is arranged on the described segmentum laterale solid.
18, equipment as claimed in claim 17 is characterized in that, described conveyer belt (20) turns round continuously by an adjustable drive unit.
19, equipment as claimed in claim 17 is characterized in that, described conveyer belt (20) can strain.
20, equipment as claimed in claim 19 is characterized in that, described debulking systems comprises: guiding parts (23) in the middle of, and be arranged to make the part of the segmentum laterale of described motion to be rendered as tubulose; And the downstream compaction apparatus (24) on tube that is configured to be pressed against described conveyer belt (20).
21, equipment as claimed in claim 20 is characterized in that, described guiding parts (23) comprises a through hole, this through hole is run through by described segmentum laterale, and being formed into frustum shaped, the small end of this truncated cone is towards the downstream, and has one at least less than the girth of conveyer belt (20) width.
22, equipment as claimed in claim 20, it is characterized in that, described compaction apparatus (24) comprise one group around the compacting parts (240) with certain contour shape, the compacting component distribution is around the tube of described conveyer belt (20), and the compacting parts keep being pressed against on this tube by the effect of its elasticity thrustor that is provided with later constantly.
23, equipment as claimed in claim 22 is characterized in that, described compacting parts (240) comprise that respectively is positioned at the idle pulley on the plane, and this plane comprises the axis in described truncated cone duct.
24, equipment as claimed in claim 17 is characterized in that, the downstream of described conveyer belt is provided with the cut-out station, is used for obtaining described embedded body (1) from the aggregated material of described compacting, and polishes the coarse sharp edges of described embedded body.
25, equipment as claimed in claim 24 is characterized in that, described cut-out station (3) comprises the inclination cylinder (30) of a rotation, and the surface is provided with the pin of difformity and size and/or the parts of fin within it.
26, equipment as claimed in claim 25 is characterized in that, is provided with the hole of sharp edges at least a portion of described cylindrical wall.
27, equipment as claimed in claim 17, it is characterized in that, the downstream of described conveyer belt (20) or described cut-out station (3) is provided with at least one and applies station (4), be used for applying described embedded body at least in part by at least a ceramic batch of one deck, this ceramic batch has different colors with at least a composition material of described embedded body (1).
28, equipment as claimed in claim 27 is characterized in that, described at least one coating station (4) comprising: the rotatable cylinder (40) of an inclination, and described embedded body (1) flow to wherein; A distributing device (42) that is used for described at least a ceramic batch, this at least a ceramic batch is the powder shape.
29, equipment as claimed in claim 28 is characterized in that, the inner surface of described cylinder (40) is provided with the hydrid component of projection or rib-shaped piece form.
30, equipment as claimed in claim 27, it is characterized in that, described at least one coating station (4) comprises a supporting and a conveyer that is used for described embedded body, has at least a spray equipment that is used for described at least a ceramic batch to combine with this supporting and conveyer.
31, equipment as claimed in claim 27, it is characterized in that, described at least one coating unit (40) comprises the supporting and the conveyer that are used for described embedded body, has at least a drop instillator that is used for described at least a ceramic batch to combine with this supporting and conveyer.
32, equipment as claimed in claim 27, it is characterized in that, described at least one coating unit (4) comprises be used for described embedded body one supporting and conveyer, and this supporting and conveyer spray flase floor or dipping bath groove by at least one of described at least a ceramic batch.
33, equipment as claimed in claim 16 is characterized in that, described trimming device comprises that at least one polishes or polishing mechanism.
CNB021571376A 2001-12-21 2002-12-17 Method and device for mfg. tile and ceramic board, and tile and ceramic board mfg. thereby Expired - Fee Related CN1298521C (en)

Applications Claiming Priority (2)

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IT2001RE000127A ITRE20010127A1 (en) 2001-12-21 2001-12-21 METHOD AND PLANT FOR THE MANUFACTURE OF CERAMIC TILES AND SLABS, AND TILES AND SLABS OBTAINED WITH THE SAID
ITRE2001A000127 2001-12-21

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CN1298521C true CN1298521C (en) 2007-02-07

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CN (1) CN1298521C (en)
AT (1) ATE335578T1 (en)
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CN104400896B (en) * 2014-12-04 2017-02-01 广西利升石业有限公司 Automatic production line for artificial marble with embedded pattern lines
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ATE335578T1 (en) 2006-09-15
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EP1321256A3 (en) 2004-05-26
ITRE20010127A1 (en) 2003-06-21
DE60213749D1 (en) 2006-09-21
CN1426881A (en) 2003-07-02
PT1321256E (en) 2006-11-30
EP1321256B1 (en) 2006-08-09
BR0205312A (en) 2004-07-20
MXPA02012390A (en) 2004-12-13

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