CN1297053C - Starting motor - Google Patents
Starting motor Download PDFInfo
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- CN1297053C CN1297053C CNB2004100059266A CN200410005926A CN1297053C CN 1297053 C CN1297053 C CN 1297053C CN B2004100059266 A CNB2004100059266 A CN B2004100059266A CN 200410005926 A CN200410005926 A CN 200410005926A CN 1297053 C CN1297053 C CN 1297053C
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- axle bolster
- rear axle
- support
- starting motor
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Abstract
To form a yoke with a desired outer diameter without using a pipe material, while contriving the reinforcement of the opening at the end face of a yoke. A yoke 11 for a stator motor 1 is made by drawing. The yoke 11 is made in the shape of a cylinder with both their ends open, and a spigot part 35 which engages with the jointing part 37 of the front bracket 4 is made at the open end on the side of a front bracket 4. An inner collar 41, which extends in the direction of its center, is made at the internal perimeter of the tip of the spigot part 35. The inner collar 41 is thicker than a body 35a of the spigot part 35, whereby the area of a facing part 42 which faces the front bracket 4 is enlarged. The tip of the spigot part 35 is reinforced with the inner collar 41, and even if a force in the radial direction is applied to the spigot part 35 from the front bracket 4 by the load on the side of an engine, it can prevent the deformation of the spigot part 35.
Description
Technical field
The present invention relates to the starting motor that a kind of engine start is used.First execution mode particularly of the present invention relates to the structure and the manufacture method thereof of the support (yoke) in a kind of starting motor.In addition, second execution mode of the present invention relates to magnet in a kind of starting motor and the location structure between the brush.In addition, the 3rd execution mode of the present invention relates to the fixed structure of the brush carriage in a kind of rear axle bolster of starting motor.
Background technology
Up to now, as engine starter, be extensive use of motor shown in Figure 9.The motor 101 of Fig. 9 is automatic two-wheel vehicle used starting motors, and it is the DC motor of the permanent magnet circle magnetic of the armature 103 that configuration can rotate freely in stator 102.At the two ends of stator 102, front axle bolster 104 and rear axle bolster 105 are installed.Stator 102 is connected fastening with front axle bolster 104, rear axle bolster 105 by set bolt 106.
Stator 102 is made of with magnet 108 support (yoke) 107 of tubular and a plurality of boundaries magnetic that is fixed on support 107 inner peripheral surfaces.Armature 103 is made of rotating shaft 109, the armature core 111 and the commutator 112 that are fixed on the rotating shaft 109.On armature core 111, twine coil 113 is installed.Rotating shaft 109 is supported by the bearing 114,115 that is installed on two bearing bracket stands 104,105 with rotating freely.
Between support 107 and two bearing bracket stands 104,105 by latch engages.Figure 10 be the expression formation of support 107 and support 107 and two bearing bracket stands 104,105 the junction surface structure partly cut open end view.Support 107 forms by the iron pipe material is cut into specific length, is provided with latch part 118,119 respectively at its both ends.Latch part the 118, the 119th, cut forms by tube surfaces is carried out, and it forms the diameter littler than iron pipe outer radius portion.Relative therewith, be formed with junction surface 121,122 in the end hole enlargement of two bearing bracket stands 104,105.Latch part 118 is chimeric each other with junction surface 121, latch part 119 and junction surface 122, makes support 107 and two bearing bracket stands 104,105 be bonded together.
In rear axle bolster 105, contain brush carriage 116.As shown in Figure 9, brush carriage 116 is sandwiched between support 107 and the rear axle bolster 105 and fixes.Figure 11 is the oblique view of the formation of expression brush carriage 116.Brush carriage 116 is provided with brush carriage fagging 123 that is made of metallic plate and the cradle portion 124 of accommodating brush 117.Below a cradle portion 124 and between the brush carriage fagging 123, be folded with plastic insulation board 125.Brush 117 is housed in the cradle portion 124 under the state that is pushed by spring, and with commutator 112 sliding contacts.
On brush carriage 116, be formed with the claw 126 of location usefulness.Relative therewith, be formed with breach 127 in support 107 1 sides.Under the state that claw 126 and breach 127 are meshed, brush carriage 116 is sandwiched between support 107 and the rear axle bolster 105.Thus, support 107 is defined with the position relation of brush carriage 116, is positioned thereby be fixed on the magnet 108 in the support 107 and be installed between the brush 117 on the brush carriage 116.
Figure 12 is the key diagram that is illustrated in the state of the rear axle bolster 105 of seeing motor 101 among Fig. 9 from the below.On the end face of rear axle bolster 105, be provided with and be used for motor 101 is fixed on installation fagging 128 on the car body.Install fagging 128 near among Fig. 9 of rear axle bolster 105 end face central authorities slightly below, form with rear axle bolster 105.At the leading section that fagging 128 is installed, be formed with the bolt hole 129 that construction bolt inserts usefulness.
As the document relevant with existing motor, for example following document is known.
Patent documentation 1: the spy opens flat 5-137305 communique
Patent documentation 2: the spy opens the 2000-87829 communique
Patent documentation 3: the spy opens the 2000-92791 communique
Patent documentation 4: the spy opens the 2001-238411 communique
Patent documentation 5: the spy opens the 2002-233096 communique
Patent documentation 6: open clear 58-75456 communique in fact
Summary of the invention
(problem that first execution mode of the present invention will solve)
Wherein, when engine start, bearing bracket stand 104 makes its peristome distortion to support 107 application of forces in the past.When engine start, when motor 101 drove crank axle, bigger load was carried on the rotating shaft 109 from engine one side.Rotating shaft 109 crooked or vibration owing to this load is so bigger power is carried on the latch part 118 by the front axle bolster 104 of supporting breach diametrically.But as can be seen from Figure 10, latch part 118 forms thinlyyer than the wall at other positions, so this power may make latch part 118 distortion.If latch part 118 distortion then produce the gap between front axle bolster 104 and support 107, thereby the problem that exists armature 103 and magnet 108 to interfere.
On the other hand, as mentioned above, because support 107 is to form by cutting commercially available tubing, so exist the external diameter of motor 101 to be subjected to the problem of the restriction of commercially available pipe diameter.Generally, the size of outer diameter of steel pipes is set by standard stages such as JIS, adopts the preferred outside diameter of motor surely and differ.Therefore, have to set the slightly big external diameter close sometimes, run counter to thereby exist with the miniaturization and of motor with preferred outside diameter, and the problem of costs raisings such as fee of material and portage.
(problem that second embodiment of the invention will solve)
In addition, according to the difference of car type, the installation site of starting motor on car body is also different, thereby setting angle and position that motor is fixed on the installation fagging on the car body are also moved.Fagging is installed generally on the rear axle bolster, is formed, as shown in figure 12,, also be located at sometimes on the rear axle bolster outer peripheral face except being located on the end face.In the latter case, if the position deviation direction of principal axis of fagging is installed, then the rear axle bolster may also will become longer thereupon.On the other hand, the position of brush carriage 116 is by the relation of it and commutator 112 and determine.Therefore, make rear axle bolster 105 elongated if keep the brush carriage position, then the also corresponding inboard that is set at bearing bracket stand, the installation site of brush carriage.
But if brush carriage 116 is configured in the inboard of rear axle bolster as mentioned above, then the claw of the location usefulness between the magnet brush also needs correspondingly elongated.That is, claw need be extended to the breach 127 of support 107 ends from the inboard of rear axle bolster.Consider that from precision and intensity aspect Chang claw is not preferred like this, in addition, also has the problem that makes complex-shapedization of brush carriage and the more materials of needs in order to form claw.In addition, in the motor that does not use brush carriage, this mode can not be adopted, and the locate mode that replaces it will be studied.
On the other hand, when terminal is provided with, when making insulator 131 be connected on rear axle bolster 105 inner peripheral surfaces, carry out the operation of clamp nut.But existing insulator 131 forms the positive quadrangle that can accommodate terminal head degree as shown in Figure 9.Therefore, the contact area between insulator 131 and the rear axle bolster 105 is little, thus the problem that when clamp nut, exists insulator 131 to break.
(problem that third embodiment of the invention will solve)
In addition, when the installation site of brush carriage is positioned at rear axle bolster 105 inboards, in existing starting motor, as shown in Figure 9, because brush carriage 116 is clipped in latch engages portion between rear axle bolster 105 and the support 107, so that latch engages portion also has to is correspondingly elongated.But, because the wall of latch engages portion is thin, so the intensity decreases of support 107 and rear axle bolster 105 parts.Therefore, when latch engages portion is elongated when deepening, becoming of the part that intensity is little is more, needs to increase the thickness of slab of this part, thereby has produced the problem that hinders miniaturization and and cost to reduce.
In addition, because brush carriage 116 so when engine start, rear axle bolster 105 bears power radially, thereby worries that brush carriage 116 produces bending only by the step clamping of latch engages portion.Therefore, can be deformed, thereby existence may reduce the problem of the sliding capability of brush 117 and commutator 112 by the brush carriage 116 of latch engages portion clamping.
On the other hand, open as described in 2000-92791 communique and the Te Kai 2001-238411 communique, also exist and adopt the starting motor of mode of bottom that brush carriage is fixed on the rear axle bolster of aluminium injection moulding system as the spy.In this motor, be difficult to produce with above-mentioned brush carriage installation site and move relevant problem.But, in such motor, come from the load of engine one side during for engine start, in that the problem that is easy to generate undercapacity on fagging and the bearing maintaining part is installed, researching and solving way now.
In starting motor, when engine start, when motor 101 drove crank axle, bigger load was loaded on the rotating shaft 109 from engine one side.Rotating shaft 109 crooked or vibration owing to this load is so bigger power also is carried on the rear axle bolster 105 of supporting rotating shaft 109 diametrically.Therefore, for the installation fagging that rear axle bolster 105 is fixed on the car body side, be easy to generate the problem of undercapacity.Particularly as shown in figure 12, under near the situation of installing the bearing that fagging 128 is located at rear axle bolster 105 end faces, this power concentrates on the end face of rear axle bolster 105, thus produce can not fully guarantee before the problem of intensity of support base portion.In addition, on the end face of rear axle bolster 105, the load when engine start is installed is from the rotating shaft 109 direct bearings 115 that load thereon, so require rear axle bolster 105 also will guarantee the maintenance intensity of this bearing 115.
The objective of the invention is to improve the problem of the starting motor that existing engine start uses.Particularly, the purpose of first execution mode of the present invention is the intensity of reinforced support end face peristome, under the situation of not using tubing, forms support with desired outer diameter.
In addition, the purpose of second embodiment of the invention is, a kind of simple and high strength structure is provided and is applicable to the magnet of the motor 101 that does not use brush carriage and the location structure between the brush.
The purpose of third embodiment of the invention is, strengthens the intensity of the bottom of rear axle bolster, improves the intensity that fagging base portion and bearing maintaining part are installed, and improves the stable maintenance performance and the heat dispersion of brush carriage simultaneously.
(first execution mode of the present invention)
Starting motor of the present invention is provided with: stator is provided with the cylinder-shaped bracket of both ends open; Armature is provided with and is configured in rotating shaft in the said stator, that be connected with the crank axle of engine with rotating freely; The front axle bolster is installed in the distolateral of above-mentioned support; And the rear axle bolster, another that is installed in above-mentioned support is distolateral, it is characterized in that having: latch part, form in the above-mentioned front axle bolster side opening end of above-mentioned support, and chimeric with the junction surface that forms in above-mentioned fore bearing frame end portion; And inward flange portion, on the leading section inner peripheral surface of above-mentioned latch part, form, and extend to center position.
In starting motor of the present invention, owing to the front end of latch part is strengthened by inward flange portion, so improved the intensity of latch part.Therefore, even because the load of engine one side and apply radially power to latch part from the rear axle bolster also can be resisted this power.Therefore, even the support of both ends open also can prevent the distortion of its peristome, thereby prevent the interference of armature and magnet.
In addition, another starting motor of the present invention is provided with: stator is provided with the cylinder-shaped bracket of both ends open; Armature is provided with and is configured in rotating shaft in the said stator, that be connected with the crank axle of engine with rotating freely; The front axle bolster is installed in the distolateral of above-mentioned support; And rear axle bolster, another that is installed in above-mentioned support is distolateral, it is characterized in that, has latch part, above-mentioned front axle bolster side opening end at above-mentioned support forms, and chimeric with the junction surface that forms in above-mentioned fore bearing frame end portion, above-mentioned latch part also has: main part forms near the central authorities of above-mentioned support; And heavy section, form and towards center position its thickness ratio aforementioned body portion big in the front of aforementioned body portion.
In starting motor of the present invention, owing to the front end of latch part is strengthened by heavy section, so improved the intensity of latch part.Therefore, even because the load of engine one side and apply radially power to latch part from the rear axle bolster also can be resisted this power.Therefore, even the support of both ends open also can prevent the distortion of its peristome, thereby prevent the interference of armature and magnet.
In addition, another starting motor of the present invention is provided with: stator is provided with the cylinder-shaped bracket of both ends open; Armature is provided with and is configured in rotating shaft in the said stator, that be connected with the crank axle of engine with rotating freely; The front axle bolster is installed in the distolateral of above-mentioned support; And rear axle bolster, another that is installed in above-mentioned support is distolateral, it is characterized in that, has latch part, above-mentioned front axle bolster side opening end at above-mentioned support forms, and chimeric with the junction surface that forms in above-mentioned fore bearing frame end portion, above-mentioned latch part also has: main part forms near the central authorities of above-mentioned support; And opposing part, the front formation in aforementioned body portion, and big with above-mentioned front axle bolster area in opposite directions to the center position change.
In starting motor of the present invention, owing to the front end of latch part is strengthened by opposing part, so improved the intensity of latch part.Therefore, even because the load of engine one side and apply radially power to latch part from the rear axle bolster also can be resisted this power.Therefore, even the support of both ends open also can prevent the distortion of its peristome, thereby prevent the interference of armature and magnet.
On this basis, another starting motor of the present invention is provided with: stator is provided with the cylinder-shaped bracket of both ends open; Armature is provided with and is configured in rotating shaft in the said stator, that be connected with the crank axle of engine with rotating freely; The front axle bolster is installed in the distolateral of above-mentioned support; And rear axle bolster, another that is installed in above-mentioned support is distolateral, it is characterized in that having latch part, form with the wall thickness identical in the above-mentioned front axle bolster side opening end of above-mentioned support with other positions of above-mentioned support, and chimeric with the junction surface that forms in above-mentioned fore bearing frame end portion.
In starting motor of the present invention,,, improved intensity so compare with the latch part of thin-walled because latch part integral body forms with identical thickness of slab.Therefore, even because the load of engine one side and apply radially power to latch part from the rear axle bolster also can be resisted this power.Therefore, even the support of both ends open also can prevent the distortion of its peristome, thereby prevent the interference of armature and magnet.
On the other hand, in above-mentioned starting motor, can form above-mentioned support, thus, not resemble and be subjected to the restriction of existing size of pipe and tubing the existing support, thereby can at random form desired outer diameter by deep draw processing.Therefore, can freely select the support of optimum diameter, thereby can realize the miniaturization and of motor, reduce costs such as fee of material.In addition, form support, can easily form above-mentioned inward flange portion and heavy section, opposing part, latch part thus by deep draw processing.Therefore, needn't form rib in addition, just can when forming support, form inward flange portion etc., thereby realize the reduction of cost.
(second execution mode of the present invention)
The starting motor of second embodiment of the invention has: stator is provided with the cylinder-shaped bracket of both ends open; Armature is provided with and is configured in rotating shaft in the said stator, that be connected with the crank axle of engine with rotating freely and is fixed on the above-mentioned rotating shaft, with winding the armature core of coil and the commutator that above-mentioned coil is electrically connected is installed; The front axle bolster is installed in the distolateral of above-mentioned support; The rear axle bolster, another that is installed in above-mentioned support is distolateral, and accommodates the brush with above-mentioned commutator sliding contact; Terminal is used in power supply, is electrically connected the commutator sliding contact of this brush and above-mentioned armature with brush; The insulator of insulation usefulness is installed on the above-mentioned rear axle bolster, and is located at above-mentioned power supply with between terminal and the above-mentioned rear axle bolster; Locator protrusions is formed on the above-mentioned insulator, and stretch out above-mentioned rear axle bolster above-mentioned bracket side end face and dispose; And breach, be formed on the end face of above-mentioned rear axle bolster side of above-mentioned support, with above-mentioned locator protrusions in opposite directions, chimeric at above-mentioned support and the fashionable and above-mentioned locator protrusions of above-mentioned rear bearing bridge joint.
In the starting motor of second embodiment of the invention, on the insulator of the insulation usefulness that is formed at the rear axle bolster, form locator protrusions, and make fashionable it and the breach that is located on the support of making of support and rear bearing bridge joint chimeric, thereby position being fixed on the magnet on the support and being fixed between the brush in the brush carriage in the rear axle bolster, so can be with simple structure easily to positioning between magnet and the brush.Therefore, can simplify the brush carriage shape, reduce model expense and fee of material etc., thereby can realize that cost reduces.In addition, locator protrusions can be not long, and can form accurately with the model shaping, so improved the precision and the intensity of location structure yet.
In addition, in the starting motor of second embodiment of the invention, form owing to making locator protrusions stretch out rear bearing frame end face, so the axial dimension of insulator becomes greatly, it is big that the area of insulator itself also becomes.Therefore, become big with the area of rear axle bolster inner peripheral surface fastening force in opposite directions, that bear nut, thereby can reduce the surface pressing of insulator.Therefore, can prevent that the insulator when mounting terminal from breaking.
In above-mentioned starting motor, preferred above-mentioned insulator is housed in the insulator installation portion, and this insulator installation portion depression is arranged on the interior perimembranous of above-mentioned rear axle bolster.In addition, in above-mentioned starting motor, preferred above-mentioned insulator has: flat part, be housed in the above-mentioned insulator installation portion, and form above-mentioned locator protrusions in its end; Protuberance is entrenched in the hole that is communicated with the above-mentioned insulator installation portion be formed on the above-mentioned rear axle bolster and above-mentioned rear axle bolster outside; And the terminal installation portion, when being formed on the opposed surface of raised part of above-mentioned flat part, accommodate the head of above-mentioned power supply with terminal.In addition, in above-mentioned starting motor, preferably be provided with in the above-mentioned rear axle bolster side opening end of above-mentioned support and the chimeric latch part in junction surface that forms in above-mentioned rear bearing frame end portion, above-mentioned breach forms on above-mentioned latch part.
(the 3rd execution mode of the present invention)
The starting motor of third embodiment of the invention is provided with: stator is provided with cylinder-shaped bracket; Armature is provided with and is configured in rotating shaft in the said stator, that be connected with the crank axle of engine with rotating freely; The front axle bolster is installed in the distolateral of above-mentioned support; The rear axle bolster, another that is installed in above-mentioned support is distolateral; And latch part, be formed on the above-mentioned front axle bolster side opening end of above-mentioned support, and it is chimeric with the junction surface that forms in above-mentioned fore bearing frame end portion, on above-mentioned rear axle bolster, be provided with the bearing of supporting above-mentioned rotating shaft and be kept for brush carriage to the brush of above-mentioned armature supplying electric current, and the bottom surface sections at above-mentioned rear axle bolster is provided with base portion, this base portion is given prominence to towards direction of principal axis and is formed, and above-mentioned brush carriage is placed on the surface thereon.
In the starting motor of third embodiment of the invention, owing on rear axle bolster bottom surface, be provided with base portion,,, fagging is located near the bearing even being installed so improved the bottom surface intensity of rear axle bolster, also can fully guarantee the intensity of installation base plate base portion.In addition, because brush carriage is placed on the outstanding in the axial direction base portion that is provided with, so can freely change the installation site of brush carriage by means of the height of base portion.Therefore,, brush carriage can be configured on the position of regulation, and needn't prolong the latch engages portion between rear axle bolster and the support this moment regardless of the position that fagging is installed.
In above-mentioned starting motor, preferred said base portion surrounds forming of above-mentioned bearing on every side.Thus, strengthened by base portion around the bearing, thereby the bearing that has improved the rear axle bolster keeps intensity.Therefore, when engine start, can guarantee to resist the bearing that is applied to the power on the bearing and keep intensity.Surrounding under the bearing situation on every side, not only comprise the mode of surrounding the whole periphery of bearing, also comprise mode with the C font encirclement of a part of breach.
In addition, in above-mentioned starting motor, preferred above-mentioned brush carriage is fixed in the said base portion under the upper surface state of contact of the almost whole surface of its bottom surface and said base portion.Thus, brush carriage directly contacts with the rear axle bolster of aluminium injection moulding system, and can obtain its contact area to greatest extent.Therefore, promptly use synthetic resin to form brush carriage, also can
Guarantee heat dispersion by base portion, thus can be corresponding with big current specification.
In addition, in above-mentioned starting motor, preferred above-mentioned support and above-mentioned front axle bolster, above-mentioned rear axle bolster, be fastened to one by means of the set bolt that inserts their inside, above-mentioned rear axle bolster has the bolt installation portion that forms with said base portion, be screwed into the said fixing bolt.Thus, base portion forms the shape of surrounding the bolt installation portion, thereby has guaranteed to be screwed into the negative thread wall thickness on every side of set bolt.In addition, because forming, base portion make the bolt installation portion be squeezed in shape in the outer wall of rear axle bolster, so further improved the intensity of bolt installation portion.Therefore, interpolation bolt mode can be adopted, and the maintenance intensity of set bolt can be fully guaranteed.
On this basis, in above-mentioned starting motor, preferably the upper surface in said base portion is provided with the brush placing plate, and this brush placing plate is formed by insulating material, places above-mentioned brush with rotating freely.Thus, brush carriage directly is fixed on mode on the base portion, also can guarantees the sliding capability of brush, and can guarantee the insulating properties between brush and the rear axle bolster even adopt.
Description of drawings
Fig. 1 is the cutaway view of formation of the starting motor of expression one embodiment of the present invention.
Fig. 2 is the left side view of the starting motor of Fig. 1.
Fig. 3 be the expression formation of support and support and front axle bolster, rear axle bolster the junction surface structure partly cut open end view.
Fig. 4 is the key diagram of the variation of expression latch part.
Fig. 5 is the oblique view of the formation of expression terminal and insulator.
Fig. 6 is an end view of seeing the rear axle bolster from openend one side.
Fig. 7 is the oblique view of the formation of expression rear axle bolster and brush carriage.
Fig. 8 is the oblique view of the location structure between expression magnet and the brush.
Fig. 9 is the cutaway view of the existing engine start of expression with the formation of motor.
Figure 10 be the formation of support of motor of presentation graphs 9 and support and front axle bolster, rear axle bolster the junction surface structure partly cut open end view.
Figure 11 is the oblique view of formation of brush carriage of the motor of presentation graphs 9.
Figure 12 is the key diagram of state of the rear axle bolster of the expression motor of seeing Fig. 9 from Fig. 9 below.
Embodiment
Following with reference to accompanying drawing, embodiments of the present invention are described.Fig. 1 is the cutaway view of formation of the starting motor of expression one embodiment of the present invention, and Fig. 2 is the end view (left side view of Fig. 1) of the starting motor of Fig. 1.As shown in Figure 1, starting motor 1 (being designated hereinafter simply as motor 1) is the DC motor of the permanent magnet circle magnetic of the armature 3 that configuration rotates freely in stator 2.Motor 1 is used for the engine start of automotive bicycle, and its rotating shaft 14 is connected with the crank axle of not shown engine.
Two ends at the stator 2 of motor 1 are equipped with front axle bolster 4 and rear axle bolster 5.Stator 2 is fastenedly connected by set bolt 6 with front axle bolster 4, rear axle bolster 5.Set bolt 6 bearing bracket stand 4 one sides in the past inserts, and is screwed into the negative thread 32 that forms on the rear axle bolster 5 and fixes.In this motor 1,, adopt set bolt 6 is configured in two bearing bracket stands 4,5 and support 11 inside, the i.e. fastening means of interpolation bolt mode in order to realize the miniaturization of motor.Be formed with on rear axle bolster 5 fagging 40 is installed, thus, motor 1 is fixed on the assigned position of car body.
Stator 2 by support 11 cylindraceous, be fixed on a plurality of boundaries magnetic on support 11 inner peripheral surfaces with magnet 12.Fig. 3 be the expression formation of support 11 and support 11 and two bearing bracket stands 4,5 the junction surface structure partly cut open end view.As mentioned above, existing support forms by cutting existing steel pipe, and support 11 forms by deep draw processing.That is, on the direction vertical, the porose discoideus blank of central authorities is carried out deep draw, form tubular, thereby make support 11 with the plectane plane.
In the motor 101 of Fig. 9, support 107 is to form by cutting commercially available tubing, so the external diameter of motor 1 is restricted to the caliber of commercially available product, thereby motor differs and adopts preferred outside diameter surely.Therefore, have to set the slightly big external diameter close sometimes, run counter to thereby exist with the miniaturization and of motor with preferred outside diameter, and the problem of costs raisings such as fee of material and portage.Relative therewith, in this motor 1, support 11 forms by deep draw processing, so do not resemble the restriction that is subjected to existing steel pipe sizes the existing support, can at random form desired outer diameter.Therefore, in motor 1, can freely select the support 11 of optimum diameter, thereby can realize the miniaturization and of motor 1, reduce costs such as fee of material.
Adopt latch engages between support 11 and two bearing bracket stands 4,5, be provided with latch part 35,36 respectively at the both ends of support 11.Latch part the 35, the 36th is undertaken by the external diameter to the cylindrical shape intermediate products that formed by deep draw processing that cut forms, and it forms forr a short time than the diameter at other positions.Relative therewith, in two bearing bracket stands, 4,5 ends, hole enlargement is formed with junction surface 37,38, and its internal diameter is bigger slightly than latch part 35,36.As shown in Figure 3, latch part 35 almost seamlessly engages respectively with junction surface 38 with junction surface 37, latch part 36.Latch part 35,36 has been installed at outer peripheral face under the state of sealing ring 39 of rubber system, and is chimeric with junction surface 37,38, thus make support 11 and two bearing bracket stands 4,5 under sealing state by chimeric.
Front end in the latch part 35 of front axle bolster 4 one sides is formed with flange shape inward flange portion 41.Inward flange portion 41 forms on the leading section inner peripheral surface of latch part 35, and extends to center position.In addition, when latch part 35 was seen in the cross section, latch part 35 was made of main part 35a that forms near the central authorities of support 11 and the heavy section 35b bigger than the thickness of slab of main part 35a, and this heavy section 35b forms inward flange portion 41.The end face of inward flange portion 41 forms opposing part 42, forms from main part 35a with front axle bolster 4 area in opposite directions to begin to become big shape to center position.
In starting motor, when engine start, power the past bearing bracket stand 4 of latch part 35 distortion is applied on the support 11.That is, when engine start, when utilizing motor 1 to make the crank axle rotation, apply bigger load from engine one side direction rotating shaft 14.Rotating shaft 14 crooked or vibration owing to this load is so bigger power is applied on the latch part 35 from the front axle bolster 4 of supporting rotating shaft 14 diametrically.And latch part 35 is formed thinlyyer than the wall at other positions of support 11, and latch part 35 can be owing to this power be out of shape, thus armature 3 may with magnet 12 interference.
Relative therewith, in this motor 1, the front end of latch part 35 is strengthened by inward flange portion 41, thereby has improved the intensity of latch part 35.Promptly, the inward flange portion of the enlarged areas of opposing part 42 is played a role as ribs all in the annulus, thereby improved the intensity of the open end of support 11 for the power radially that is applied on the latch part 35.Therefore, though since the load of engine one side and in the past bearing bracket stand 4 apply radially power to latch part 35, also can resist this power.Therefore, in the support 11 of both ends open, can prevent the distortion of its peristome, thereby suppress the gap between front axle bolster 4 and the support 11, prevent the interference of armature 3 and magnet 12.
On the other hand, because processing by deep draw, support 11 forms, so can easily form such inward flange portion 41.Though also can form inward flange portion by the bending machining of end face on the support that obtains utilizing the tubing cutting, so, increase operation, and may make the external diameter precision of rack body reduce greatly owing to machining deformation.Relative therewith, in the support 11 that utilizes deep draw to be shaped, can form inward flange portion 41 by a part of remaining mode that makes the blank planar portions, and can the size of main body side not exerted an influence.Therefore, needn't form rib in addition, just can when support 11 is shaped, form inward flange portion 41, thereby realize the reduction of cost.
Fig. 4 (a) and (b) are key diagrams of the variation of expression latch part 35.In Fig. 4 (a), after deep draw forms support 11, bending forming is carried out in the end, thereby similarly form the wall thickness of latch part 35 and inward flange portion 41 with other positions.Shown in Fig. 4 (b), can at first carry out bending forming to plectane, form latch part 35 after, deep draw forms support 11 again, thereby same or than the latch part 35 of other position wall thickness with other positions.
Armature 3 is made of the rotating shaft 14 that is connected with the crank axle of engine and the armature core 15 and the commutator 16 that are separately fixed on the rotating shaft 14.Armature core 15 has a plurality of grooves (slot) that extend in the axial direction, twines in groove coil 17 is installed.Commutator 16 is arranged on the end of armature core 15, has a plurality of fragments 18.One end of coil 17 is connected with each fragment 18.
Front axle bolster 4 forms by aluminium injection moulding, is provided with bearing 21 and packing ring 22.Rotating shaft 14 inserts in the bearing 21, left end side among the figure of the armature 3 that support rotates freely.Encircle between 33 at the inwall 19 of front axle bolster 4 and the C shape that is installed on the rotating shaft 14, accompany thrust piece 23 and 2 packing rings 24.Thrust piece 23 encircles 33 difference butts with inwall 19, packing ring 24 with C shape, bears the power of the press direction of armature 3.
Rear axle bolster 5 forms by aluminium injection moulding, is provided with bearing 26, brush carriage 27 and brush 28.Rotating shaft 14 inserts in the bearing 26, right-hand member side among the figure of the armature 3 that support rotates freely.Between the end face of the inwall 25 of rear axle bolster 5 and commutator 16, accompany end washer 29.Utilize this end washer 29 to carry out the location of the press direction of armature 3.Brush 28 is maintained in the brush carriage 27, with the surperficial sliding contact of commutator 16.Brush 28 is by spring 34 and by to the commutator 16 direction application of forces, and contacts with the surface of fragment 18.
Power supply is connected with brush carriage 27 with terminal 31, and never illustrated battery is supplied with suitable electric power.Terminal 31 is fixed on the rear axle bolster 5 under the state that is installed on the insulator 51.Fig. 5 is the oblique view of the formation of expression terminal 31 and insulator 51.Terminal 31 has head 31a, the threaded portion 31b of square shape.The lead-in wire 58 that is connected with a brush 28 is installed on the head 31a.
On rear axle bolster 5, depression is provided with insulator installation portion 52 (with reference to Fig. 7, Fig. 8).Be formed with on the insulator installation portion 52: have plane bottom and be used to install the insulator resettlement section 52a of flat part 51a and the installing hole 52b that embeds protuberance 51b.Be provided with flat pedestal 53 near the outer peripheral face side opening portion of installing hole 52b.From the threaded portion 31b of the outstanding terminal 31 of installing hole 52b, nut 56 is installed by packing ring 54,55.The cork washer of packing ring 54 use insulation usefulness or synthetic resin packing ring etc., it is placed on the pedestal 53.By clamp nut 56, terminal 31 is clipped in the middle insulator 51, thereby is fixed on the rear axle bolster 5.
Fig. 6 is an end view of seeing rear axle bolster 5 from open end side, and Fig. 7 is the oblique view of the formation of expression rear axle bolster 5 and brush carriage 27.Brush carriage 27 is formed by synthetic resin, is fixed on the bottom of rear axle bolster 5 by screw 43.In the bottom of rear axle bolster 5, base portion 44 is provided with from bottom surface sections 45 outstanding about 10mm, and rear axle bolster 5 is fixed on this base portion 44.
Wherein, starting motor is the installation site difference on car body with the difference of car type, and also move the setting angle and the position that motor are fixed on the installation fagging on the car body.Fagging is installed generally is formed on the rear axle bolster, it is located on the bearing bracket stand outer peripheral face, is offset in the axial direction if the position of fagging is installed, and then bearing bracket stand may be had to elongated thereupon.On the other hand, the position of brush carriage is by the relation decision of it and commutator, if bearing bracket stand is elongated, then the brush carriage installation site may be positioned at the inboard of bearing bracket stand.But, as shown in Figure 9, in existing motor, brush carriage 116 is clipped in the latch engages portion between rear axle bolster 105 and the support 107, if the brush carriage installation site is positioned at rear axle bolster 105 inboards, then latch engages portion also has to correspondingly elongated.
But, because the wall of latch engages portion is thin, so the intensity of this part of support 107 and rear axle bolster 105 also descends.Therefore, deepen if latch engages portion is elongated, it is many that the part that then intensity is little becomes, and need correspondingly increase wall thickness, and this will hinder miniaturization and and cost to reduce.Relative therewith, in this motor 1, brush carriage 27 is fixed on the base portion 44, irrespectively is installed in the rear axle bolster 5 with latch engages portion.And, by suitably changing the height of base portion 44, can make the skew at random in the axial direction of its installation site.Therefore, under the situation that does not reduce rear axle bolster 5 intensity, can brush carriage 27 be set according to various installation faggings position.
In addition, in the motor of Fig. 9,,, thereby reduce the sliding capability of brush 117 and commutator 112 so when engine start, it is crooked to worry that brush carriage 116 produces because brush carriage 116 is only by the step clamping of latch engages portion.When engine start, because the load of engine one side is applied in power radially between support 107 and rear axle bolster 105.Therefore, also be applied in power, thereby may make the whole distortion that produces at brush carriage 116 peripheral parts that are clipped in the middle by latch engages portion.
Relative therewith, as mentioned above, brush carriage 27 is fixed on the base portion 44, irrespectively is installed in the rear axle bolster 5 with latch engages portion.Therefore, when engine start,, can itself not produce any influence yet, thereby it is fixed in the rear axle bolster 5 with being stabilized brush carriage 27 even be applied in power between support 11 and the rear axle bolster 5.Therefore, the sliding capability between brush 28 and the commutator 16 is kept under the same state with initial assembling the time well.
Brush carriage 27 is fixed with the mode that base portion 44 upper surfaces directly contact with whole bottom surface almost.That is, compare with the motor of mode shown in Figure 9, brush carriage 27 significantly increases with the contact area of the rear axle bolster 5 of aluminium injection moulding system.Therefore,, also can guarantee heat dispersion by base portion 44 even form brush carriage 27 by synthetic resin, thus corresponding with big current specification.
Base portion 44 forms approximate C font, disposes bearing 26 on the bore portion of central authorities.Like this, owing to base portion 44 is surrounded bearings 26 and is provided with, so bearing 26 around strengthened by base portion 44, thereby improved the maintenance intensity of the bearing 26 of rear axle bolster 5.Therefore, can guarantee to resist the maintenance intensity of the power radially on the bearing 26 that is applied to owing to the load of engine one side.In addition, as shown in figure 12,, fagging is located near the bearing of rear axle bolster 5 end faces even being installed, because the bottom surface intensity raising of rear axle bolster 5, so also can guarantee to install the intensity of fagging base portion.
On base portion 44, be provided with 2 negative thread portions 46.Under the state that brush carriage 27 is placed on the base portion 44, screw 43 is screwed in the negative thread portion 46.Like this, fastening by screw, brush carriage 27 can at random be fixed in the rear axle bolster 5.In addition, on base portion 44, be formed with recess 59, to accommodate plastic brush placing plate 47.Brush placing plate 47 is in order to make between brush 28 and the base portion 44 insulation and to guarantee that the sliding capability of brush 28 is provided with.
Between the outer wall 48 of base portion 44 and rear axle bolster 5, be formed with bolt installation portion 49 vertically.Be formed with negative thread 32 in the bolt installation portion 49, and be screwed into set bolt 6.Base portion 44 is integrally formed with bolt installation portion 49, and base portion 44 also is the part of bolt installation portion 49, thereby has guaranteed the wall thickness around the negative thread 32.In addition, bolt installation portion 49 forms by base portion 44 and is squeezed in shape on the outer wall 48 of rear axle bolster 5, thereby has improved the intensity of bolt installation portion 49.Therefore, in this motor 1, adopt the mode of interpolation bolt, and can fully guarantee the maintenance intensity of set bolt 6.
On the other hand, position as follows between magnet 12 and the brush 28.Fig. 8 is the oblique view of these location structures of expression.Location between magnet 12 and the brush 28 is at support 11 and is installed between the insulator 51 on the rear axle bolster 5 and carries out.In this case, magnet 12 is fixed on the assigned position of support 11.In addition, brush carriage 27 is fixed on the rear axle bolster 5, and brush 28 is housed on the assigned position of this brush carriage 27.In addition, on rear axle bolster 5, insulator 51 is installed on the assigned position.Therefore, if be positioned between support 11 and the insulator 51, then also be positioned between magnet 12 and the brush 28.
As mentioned above, on insulator 51, be formed with locator protrusions 51c.As shown in Figure 8, locator protrusions 51c is outstanding on the junction surface 38 of rear axle bolster 5.Relative therewith, on the assigned position of support 11, be formed with breach 57 in its end.Breach 57 is located on the latch part 36, and extends in the axial direction.When rear axle bolster 5 and support 11 engaged, locator protrusions 51c is embedded in the breach 57, thereby make latch part 36 and junction surface 38 chimeric.
Wherein, in existing starting motor, as shown in figure 11, make breach 127 engagements of claw 126 with the support 107 of brush carriage 116, thereby to positioning between magnet 108 and the brush 117.But if as this motor 1, employing will be placed on the structure on the base portion 44 by the brush carriage 27 that synthetic resin forms, then from Fig. 1,7 as can be seen, will become very long with the claw of the breach that on support, forms engagement.Consider that from precision and intensity aspect Chang claw is not preferred like this, in addition, in order to form claw, it is complicated that the shape of brush carriage will become, and need more material.In addition, in the motor that does not use brush carriage, can not adopt this mode.
Relative therewith, in motor 1, on insulator 51, form projection 51c, and make it and the breach 57 of support 11 mesh and position, so can be with simple structure easily to positioning between magnet 12 and the brush 28.At this moment, on brush carriage 27, do not need special projection, thereby simplified its structure.In addition, projection 51c can be not long, and can form accurately with the model shaping.Also can consider projection to be set on one's body, but when carrying out cut in order to ensure precision, it is many that cutting tip becomes, thereby be disadvantageous aspect man-hour 5 of rear axle bolsters.
On the other hand, as shown in Figure 9, existing insulator 131 is the positive quadrangles that can accommodate terminal head degree, thereby worries can break when clamp nut.Relative therewith, insulator 51 is owing to form locator protrusions 51c, so size becomes big in the axial direction, insulator 51 volumes own also correspondingly become big, and it is big that the area of flat part 51a becomes.Therefore, in rear axle bolster 5, become big with the area of the bottom surface fastening force in opposite directions, that bear nut 56 of insulator resettlement section 52a, thereby can reduce the surface pressing of insulator 51.Therefore, can prevent that the insulator 51 when clamp nut 56 from breaking.
Self-evident, the invention is not restricted to above-mentioned execution mode, in the scope that does not break away from its essence, can carry out various changes.
For example, in the above-described embodiment, show insulator 51 and brush carriage 27 forms single part respectively, and be installed in the structure on the rear axle bolster 5 respectively, but also they can be formed as one.Thus, can reduce amount of parts and assemble man-hour, thus the reduction of realization cost.
The effect of invention
Adopt starting motor of the present invention,,, improved its intensity so strengthened latch part because the front end of the latch part that forms in the cylinder-shaped bracket end of both ends open is provided with inward flange portion.Therefore, though the load of engine one side in the past bearing bracket stand apply radially power to latch part, also can resist this power.Therefore, even the support of both ends open also can prevent the distortion of its peristome, thereby prevent the interference of armature and magnet.
In addition, adopt starting motor of the present invention,,, improved its intensity so strengthened latch part because the front end of the latch part that forms in the cylinder-shaped bracket end of both ends open is provided with heavy section.Therefore, though the load of engine one side in the past bearing bracket stand apply radially power to latch part, also can resist this power.Therefore, even the support of both ends open also can prevent the distortion of its peristome, thereby prevent the interference of armature and magnet.
In addition, adopt starting motor of the present invention,,, improved its intensity so strengthened latch part because the front end of the latch part that forms in the cylinder-shaped bracket end of both ends open is provided with opposing part.Therefore, though the load of engine one side in the past bearing bracket stand apply radially power to latch part, also can resist this power.Therefore, even the support of both ends open also can prevent the distortion of its peristome, thereby prevent the interference of armature and magnet.
On this basis, adopt starting motor of the present invention,,, improved its intensity so strengthened latch part owing to make the wall thickness of the latch part that forms in the cylinder-shaped bracket end of both ends open form identically with the wall thickness at other positions of support.Therefore, though the load of engine one side in the past bearing bracket stand apply radially power to latch part, also can resist this power.Therefore, even the support of both ends open also can prevent the distortion of its peristome, thereby prevent the interference of armature and magnet.
On the other hand, adopt starting motor of the present invention, form above-mentioned support, thus, do not resemble and be subjected to the restriction of existing size of pipe and tubing the existing support, thereby can at random form desired outer diameter by deep draw processing.Therefore, can freely select the support of optimum diameter, thereby can realize the miniaturization and of motor, reduce costs such as fee of material.In addition, form support, can easily form above-mentioned inward flange portion and heavy section, opposing part, latch part thus by deep draw processing.Therefore, needn't form rib in addition, just can when forming support, form inward flange portion etc., thereby realize the reduction of cost.
Claims (15)
1. the starting motor that engine start is used is characterized in that,
Have: stator is provided with the cylinder-shaped bracket of both ends open;
Armature is provided with and is configured in rotating shaft in the said stator, that be connected with the crank axle of engine with rotating freely;
The front axle bolster is installed in the distolateral of above-mentioned support;
The rear axle bolster, another that is installed in above-mentioned support is distolateral; And
Latch part is formed on the above-mentioned front axle bolster side opening end of above-mentioned support, and chimeric with the junction surface that forms in above-mentioned fore bearing frame end portion,
On above-mentioned rear axle bolster, be provided with: bearing, support above-mentioned rotating shaft; And brush carriage, be kept for brush to above-mentioned armature supplying electric current,
And the bottom surface sections at above-mentioned rear axle bolster is provided with base portion, and this base portion is given prominence to towards direction of principal axis and formed, and above-mentioned brush carriage is placed on the surface thereon.
2. starting motor according to claim 1 is characterized in that,
Also have inward flange portion, be formed on the leading section inner peripheral surface of above-mentioned latch part, and extend to center position.
3. starting motor according to claim 1 is characterized in that,
Above-mentioned latch part also has: main part forms near the central authorities of above-mentioned support; And heavy section, form and towards center position its thickness ratio aforementioned body portion big in the front of aforementioned body portion.
4. starting motor according to claim 1 is characterized in that,
Above-mentioned latch part also has: main part forms near the central authorities of above-mentioned support; And opposing part, be formed on the front of aforementioned body portion, and become big to center position with above-mentioned front axle bolster area in opposite directions.
5. starting motor according to claim 1 is characterized in that,
Above-mentioned latch part forms with the wall thickness identical with other positions of above-mentioned support.
6. starting motor according to claim 5 is characterized in that, forms the inward flange portion of extending to center position on the leading section inner peripheral surface of above-mentioned latch part.
7. starting motor according to claim 1 is characterized in that, above-mentioned support forms by deep draw processing.
8. starting motor according to claim 1 is characterized in that having:
Terminal is used in power supply, is electrically connected the commutator sliding contact of this brush and above-mentioned armature with brush;
The insulator of insulation usefulness is installed on the above-mentioned rear axle bolster, and is located at above-mentioned power supply with between terminal and the above-mentioned rear axle bolster;
Locator protrusions is formed on the above-mentioned insulator, and stretch out above-mentioned rear axle bolster above-mentioned bracket side end face and dispose; And
Breach is formed on the end face of above-mentioned rear axle bolster side of above-mentioned support, with above-mentioned locator protrusions in opposite directions, chimeric at above-mentioned support and the fashionable and above-mentioned locator protrusions of above-mentioned rear bearing bridge joint.
9. starting motor according to claim 8 is characterized in that, above-mentioned insulator is housed in the insulator installation portion, and this insulator installation portion depression is arranged on the interior perimembranous of above-mentioned rear axle bolster.
10. starting motor according to claim 9 is characterized in that,
Above-mentioned insulator has:
Flat part is housed in the above-mentioned insulator installation portion, is formed with above-mentioned locator protrusions in its end;
Protuberance is entrenched in the hole that is communicated with the above-mentioned insulator installation portion be formed on the above-mentioned rear axle bolster and above-mentioned rear axle bolster outside; And
The terminal installation portion when being formed on the opposed surface of raised part of above-mentioned flat part, is accommodated the head of above-mentioned power supply with terminal.
11. starting motor according to claim 8 is characterized in that, above-mentioned breach is formed on the above-mentioned latch part.
12. starting motor according to claim 1 is characterized in that, said base portion surrounds forming of above-mentioned bearing on every side.
13. starting motor according to claim 1 is characterized in that, above-mentioned brush carriage is fixed in the said base portion under the direct state of contact of upper surface of almost whole bottom surface and said base portion.
14. starting motor according to claim 1, it is characterized in that, above-mentioned support and above-mentioned front axle bolster, above-mentioned rear axle bolster, be fastened to one by means of the set bolt that inserts their inside, above-mentioned rear axle bolster has the bolt installation portion that forms with said base portion, be screwed into the said fixing bolt.
15. starting motor according to claim 1 is characterized in that, is provided with the brush placing plate at the upper surface of said base portion, this brush placing plate is formed by insulating material, places the above-mentioned brush that is free to slide.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2003046785A JP2004260893A (en) | 2003-02-25 | 2003-02-25 | Starter motor |
JP046785/2003 | 2003-02-25 |
Publications (2)
Publication Number | Publication Date |
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CN1525621A CN1525621A (en) | 2004-09-01 |
CN1297053C true CN1297053C (en) | 2007-01-24 |
Family
ID=33113199
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CNB2004100059266A Expired - Fee Related CN1297053C (en) | 2003-02-25 | 2004-02-24 | Starting motor |
Country Status (2)
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JP (1) | JP2004260893A (en) |
CN (1) | CN1297053C (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2006115092A1 (en) * | 2005-04-19 | 2006-11-02 | Mitsuba Corporation | Rotating electric machine |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4454437A (en) * | 1981-10-30 | 1984-06-12 | Mitsubishi Denki Kabushiki Kaisha | Stator frame and housing for venticular starting motor with reduction gears |
US5338995A (en) * | 1992-02-14 | 1994-08-16 | Mitsuba Electric Manufacturing Co., Ltd. | Casing structure of a motor |
JPH09163662A (en) * | 1995-12-11 | 1997-06-20 | Mitsuba Corp | Motor |
CN1260626A (en) * | 1998-12-30 | 2000-07-19 | 三菱电机株式会社 | Starting motor with epicyclic gear speed-reduction device |
JP2003032966A (en) * | 2001-05-10 | 2003-01-31 | Mitsuba Corp | Electric motor |
-
2003
- 2003-02-25 JP JP2003046785A patent/JP2004260893A/en active Pending
-
2004
- 2004-02-24 CN CNB2004100059266A patent/CN1297053C/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4454437A (en) * | 1981-10-30 | 1984-06-12 | Mitsubishi Denki Kabushiki Kaisha | Stator frame and housing for venticular starting motor with reduction gears |
US5338995A (en) * | 1992-02-14 | 1994-08-16 | Mitsuba Electric Manufacturing Co., Ltd. | Casing structure of a motor |
JPH09163662A (en) * | 1995-12-11 | 1997-06-20 | Mitsuba Corp | Motor |
CN1260626A (en) * | 1998-12-30 | 2000-07-19 | 三菱电机株式会社 | Starting motor with epicyclic gear speed-reduction device |
JP2003032966A (en) * | 2001-05-10 | 2003-01-31 | Mitsuba Corp | Electric motor |
Also Published As
Publication number | Publication date |
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JP2004260893A (en) | 2004-09-16 |
CN1525621A (en) | 2004-09-01 |
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Granted publication date: 20070124 Termination date: 20120224 |