Zirconium-base catalyst for synthesis of isobutyric acid and preparation method thereof
Technical field
The invention belongs to the fine chemical product catalyst preparation technical field, refer in particular to the catalyst that a kind of synthetic isobutyric acid is used.
Background technology
Chinese patent 02148562.3 discloses " a kind of synthetic isobutyric method ", and promptly isobutylaldehyde is through the synthetic isobutyric technology of water oxidation heterogeneous catalysis.This technology replaces oxygen or air with water, has pollution-free, safety, characteristics that selectivity is high, and the main accessory substance of this technology is an isobutanol, is easy to separate, and can be recycled, and the reaction scheme of technology is:
Analyze from principle, above-mentioned reaction is reacted through the following two-step and is finished, that is:
This is pollution-free, the isobutyric acid synthesis technique of the safety of high selectivity, employed catalyst is made up of metal Cu, Zn, Al and Zr and one or more the oxide that is selected from rare earth La, Ce and Y, the shortcoming of this catalyst is a less stable, stoichiometric number hour active just sharply decline usually.
Summary of the invention
The objective of the invention is to develop a class good stability, the isobutylaldehyde that conversion ratio and selectivity are high synthesizes isobutyric catalyst through water oxidation heterogeneous catalysis, and this catalyst is equally applicable to this class synthesis catalytic reaction of n-butyric acie/propionic acid.Specifically can implement like this: Zirconium-base catalyst for synthesis of isobutyric acid, it is characterized in that the oxide of catalyst by copper, zinc, zirconium, and one or more compositions of lanthanum, cerium, yttrium class rare earth element, each component is Cu 5-40% in the content of metal, Zr50-90%, Re 1-10%, Zn≤10%.The feature of this catalyst is to be catalyst carrier with the zirconium, thereby has improved the stability of catalyst greatly.
Catalyst preparation step proposed by the invention is as follows:
1. precipitation reaction mixes the soluble-salt solution of the copper, zinc, zirconium and the rare earth element that measure and carbonate or bicarbonate aqueous solution; ,
2. slaking the 1st goes on foot the sediment of gained;
3. the sediment that the 2nd step was obtained filters, washs, filter cake oven dry roasting;
4. the burned material that the 3rd step was obtained is pulverized extrusion or compression molding.
In the Catalyst Production process, the temperature of precipitation reaction is controlled to be 50-90 ℃, and pH value is 9-11, and the time is more changeable, generally is controlled to be 5-30 minute.
The time of sediment slaking was generally 10-500 minute, preferably 60-100 minute.
The condition of filter cake oven dry roasting is: 60-150 ℃ of oven dry down, the time was generally 5-12 hour, and then 350-450 ℃ of following roasting, the time was generally 6-12 hour;
The soluble-salt solution of the copper among the preparation method, zinc, zirconium and rare earth element refers generally to nitrate or chloride etc., the sodium salt that is often referred to it as the hydrochlorate or the bicarbonate of precipitating reagent, sylvite etc.
Catalyst by this method preparation is used for isobutyric acid through water oxidation synthetic reaction, good stability, conversion ratio and selectivity height.
The specific embodiment
Embodiment 1:
Measure 160ml 1M copper nitrate solution with graduated cylinder, 31ml 1M zinc nitrate solution, 222ml 1M zirconyl chloride solution, 10ml 1M ceric ammonium nitrate solution mixes in dropping funel.In another dropping funel, add 800ml 1M sodium carbonate liquor.Under stirring state, the solution in two dropping funels is added drop-wise to simultaneously and carries out precipitation reaction in the beaker, the relative gob speed control pH value by regulating two solution about 10,80 ℃ of reaction temperatures, 30 minutes sedimentation times.After dripping, 80 ℃ of slakings 1 hour.Filter, being washed till with deionized water does not have Na in the filtrate
+And NO
3 -Ion.120 ℃ of down oven dry, after 6 hours again 400 ℃ of following roastings 9 hours.After the cooling, be broken into 100 orders, become ф 4*4mm particle with the tablet press machine compressing tablet.The weight ratio that gets each metal is Cu: Zn: Zr: Ce=30: 6: 60: 4.
Embodiment 2:
With embodiment 1, just the amount of each solution is respectively: 1M copper nitrate solution 160ml, 1M zirconyl chloride solution 230ml, 1M lanthanum nitrate hexahydrate 20ml, the temperature of precipitation reaction is controlled to be 50 ℃, and pH value is 9, precipitate 20 minutes, sediment slaking 8 hours, filter cake be 70 ℃ of down oven dry 12 hours, 350 ℃ of roastings 12 hours.The weight ratio that gets each metal is about Cu: Zr: La=30: 62: 8.
Embodiment 3:
With embodiment 1, just the amount of each solution is respectively: 1M copper nitrate solution 106ml, and 1M zinc nitrate solution 26ml, 1M zirconyl chloride solution 258ml adds 2.1 gram Y
2O
3Powder.The temperature of precipitation reaction is controlled to be 90 ℃, and pH value is 11, sediment slaking 100 minutes, filter cake is 150 ℃ of down oven dry 5 hours, 450 ℃ of roastings 6 hours, the weight ratio of each metal is about Cu: Zn: Zr: Y=20: 5: 70: 5.
Embodiment 4:
With embodiment 1, just each solution is respectively: 1M copper chloride 40ml, and 1M zinc nitrate solution 48ml, 1M zirconyl chloride solution 278ml adds 0.8 gram Y
2O
3Powder, precipitating reagent changes saleratus into, and the temperature of precipitation reaction is controlled to be 70 ℃, and pH value is 10.5, precipitates 10 minutes, sediment slaking 3 hours, filter cake is 100 ℃ of down oven dry 8 hours, 420 ℃ of roastings 10 hours.The weight ratio that gets each metal is about Cu: Zn: Zr: Y=8: 10: 80: 2
Embodiment 5:
With embodiment 1, just each solution is respectively: 1M copper chloride 220ml, and 1M zirconyl chloride solution 191ml, 1M lanthanum nitrate hexahydrate 12.6ml adds 2.2 gram Y
2O
3Powder, precipitating reagent changes sodium acid carbonate into.The temperature of precipitation reaction is controlled to be 60 ℃, and pH value is 9.5, precipitates 30 minutes, sediment slaking 30 minutes, and filter cake is 120 ℃ of down oven dry 10 hours, 380 ℃ of roastings 10 hours.The weight ratio that gets each metal is about Cu: Zr: Y: La=40: 50: 5: 5
The evaluating catalyst method:
The catalyst preliminary treatment: get the catalyst of 30g method for preparing, the internal diameter of packing into is in the reactor of 20mm, feeds to use 5%H
2/ N
2, and kept 5 hours through temperature programming to 280 in 20 hours ℃ from room temperature.
Reaction: isobutylaldehyde (18g/ hour) and water (18g/ hour) (mol ratio of isobutylaldehyde and water is 1: 4) mix vaporization, are preheated to 250 ℃, enter reactor, and 280 ℃ of reaction temperatures, reaction pressure are normal pressure.Be divided into oil reservoir and water layer after the product condensation, weighing respectively, analysis, be 1 hour sample time.The results are shown in Table 1,2.
Table 1. reaction result (react after 2 hours, analyze be gas chromatography)
Embodiment | Oil reservoir weight (gram) | Water layer weight (gram) | Reservoir analysis is wt% as a result | Water layer analysis result wt% |
Isobutylaldehyde | Isobutyric acid | Isobutanol | Water | Isobutylaldehyde | Isobutyric acid | Isobutanol | Water |
1 | 15.4 | 19.1 | 61.00 | 31.21 | 5.29 | 2.51 | 7.25 | 4.45 | 0.21 | 88.08 |
2 | 15.9 | 18.2 | 63.71 | 27.81 | 6.13 | 2.34 | 8.58 | 4.66 | 0.29 | 86.48 |
4 | 16.1 | 18.9 | 85.13 | 9.79 | 3.55 | 1.53 | 6.18 | 1.45 | 0.14 | 92.23 |
5 | 15.8 | 18.5 | 60.69 | 31.14 | 5.68 | 2.49 | 7.36 | 4.19 | 0.22 | 88.22 |
Table 2. embodiment 3 made catalyst stabilities are investigated result's (analyze and be gas chromatography)
Reaction time (hour) | Oil reservoir weight (gram) | Water layer weight (gram) | Reservoir analysis is wt% as a result | Water layer analysis result wt% |
Isobutylaldehyde | Isobutyric acid | Isobutanol | Water | Isobutylaldehyde | Isobutyric acid | Isobutanol | Water |
1 | 14.9 | 19.4 | 68.09 | 25.42 | 4.35 | 2.13 | 5.96 | 4.28 | 0.31 | 89.45 |
48 | 15.2 | 18.8 | 67.10 | 26.19 | 4.01 | 2.71 | 5.23 | 4.15 | 0.43 | 90.19 |
90 | 15.8 | 19.1 | 69.73 | 24.56 | 3.99 | 1.72 | 6.34 | 3.78 | 0.29 | 89.58 |
240 | 14.5 | 19.9 | 68.75 | 25.15 | 3.88 | 2.22 | 6.52 | 4.42 | 0.38 | 88.68 |