CN1280994A - Process for preparing polyoxyvinethene as condensate of styrene, phenol and formaldehyde - Google Patents

Process for preparing polyoxyvinethene as condensate of styrene, phenol and formaldehyde Download PDF

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CN1280994A
CN1280994A CN00112451.XA CN00112451A CN1280994A CN 1280994 A CN1280994 A CN 1280994A CN 00112451 A CN00112451 A CN 00112451A CN 1280994 A CN1280994 A CN 1280994A
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phenol
vinylbenzene
formaldehyde
acid
condenses
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CN1152075C (en
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孙绍山
李国栋
刘红
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Nanjing Normal University
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Nanjing Normal University
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Abstract

A process for preparing polyoxyvinethene as the condensate of styrene, phenol and formaldehyde is disclosed. It features that the organic acid or its mixed acid is used as the catalyst for the alkylating reaction of styrene or phenol to produce by one-step the primary, secondary and tertiary alkylphenols; as the catlyst for the aldehydizing reaction of alkylated product directly with formaldehyde; and as the neutralizer for alkali contained in etherified product. The organic acid salt generated by neutralization is a anionic surfactant used for agricultural emulsifier.

Description

Process for preparing polyoxyvinethene as condensate of styrene, phenol and formaldehyde
Alkylphenol is a class important chemical product, is widely used as the intermediate of resin; Oxidation inhibitor as plastics such as polypropylene, polyethylene, polyvinyl chloride and Mierocrystalline celluloses; As butylbenzene, along the thermal oxidation stabilizer of synthetic rubber such as fourth, neoprene and natural rubber; Also can be used for intermediate of dyestuff and tensio-active agent or the like.
The catalyzer that synthesizing alkyl phenol is used can be classified as two big classes at present basically, and a class is a mineral acid: sulfuric acid, hydrochloric acid, phosphoric acid etc. and Louis mud acid: boron trifluoride, aluminum chloride etc. is made catalyzer.The main drawback of this class catalyzer is that 1. corrodibility is strong; 2. catalyzer is difficult to remove in material, removes and then generates inorganic acid salt, makes troubles to subsequent production; 3. boron trifluoride, aluminum chloride etc. easily cause environmental pollution, and to the water content in the raw material strict (generally should be controlled at 100-200ppm).
Another kind ofly make catalyzer with solid acid, patents such as Japan, Britain and USSR (Union of Soviet Socialist Republics) report is used Zeo-karb, faujusite, β, γ zeolite or sealumination modified Y zeolite; Phenol aluminium, phenol calcium or poly phenol aluminium etc. are made catalyzer, produce mono-substituted alkylphenol.The patent that catalyzer synthesizes one, two, three substituted alkyl phenol of different ratios, suitability for industrialized production are done with heteropolyacid and salt thereof by Nanjing Normal University.Though this class catalyzer has overcome the various shortcoming of the first kind, it exists catalyzer price height, makes difficulty; A part of catalyzer easily is deposited in the bottom of reactor in the production, and catalytic efficiency is reduced, and stirs and easily causes catalyst breakage, forms mechanical impurity; It is few that catalyzer is reused number of times, and production cost is increased; Catalyzer uses the back to form deficiencies such as waste products.
The objective of the invention is to avoid above-mentioned the deficiencies in the prior art part and provide a kind of organic acid or its mixing acid both can make catalyzer in alkylation, the aldehyde reaction process, can behind etherification reaction, do the process for preparing polyoxyvinethene as condensate of styrene, phenol and formaldehyde of the neutralizing agent of alkali again.
Purpose of the present invention can reach by following measure:
Vinylbenzene phenol formaldehyde (PF) condenses Soxylat A 25-7 new synthetic process is characterized in that:
A, carry out the catalyzer of alkylated reaction as vinylbenzene, phenol with organic acid or its mixing acid, vinylbenzene is that 2.0-3.0 is than 1 with the feed ratio of phenol, catalyst levels is the 3-20 ‰ of vinylbenzene phenol total amount, under the normal pressure, temperature of reaction 100-160 ℃, the time 3-5 of drip styrene hour, be incubated 1.0-1.5 hour;
Product after b, the alkylation and formaldehyde carry out aldehyde reaction, and the formaldehyde consumption is 6-12%, generate vinylbenzene phenol formaldehyde (PF) condenses;
The vinylbenzene phenol formaldehyde (PF) condenses of c, generation, neutralize with 0.3-1.2% alkali, transfer pH value to 8-12, temperature of reaction 140-170 ℃ with epoxy second in alkane (EO), propylene oxide (PO) carry out etherification reaction, EO (or PO) is 1.8~3.2 to 1 with the feed ratio of hydroformylation intermediate, the etherificate time is 4-8 hour, be incubated 0.5-1.0 hour, product after the etherificate carries out the alkali neutralization with organic acid or its mixing acid of a, transfer pH value 5-6 to be as the criterion, can produce nonionic surface active agent-vinylbenzene phenol formaldehyde (PF) condenses Soxylat A 25-7.
Purpose of the present invention can also reach by following measure:
Organic acid can adopt phenylformic acid
Figure 0011245100041
R 1: H or-COOH; Phenylsulfonic acid
Figure 0011245100042
R 2:-CH 3,-C 12H 25,-NH 2Naphthene sulfonic acid
Figure 0011245100043
Or its mixing acid;
Also can be used for C 3-C 16The alkylation of alkene and phenols.
The present invention has following advantage compared to existing technology:
The present invention is as catalyzer with organic acid or its mixing acid, its topmost characteristics are that organic acid or its mixing acid both can have been made the catalyzer in alkylation, the aldehyde reaction process, can behind etherification reaction, make the neutralizing agent of alkali again, the organic acid salt that forms is a kind of aniorfic surfactant, and is good with the intermiscibility of vinylbenzene phenol formaldehyde (PF) condenses Soxylat A 25-7; Because the synergy of nonionic and anion surfactant can make stability of emulsion increase, and the generation of old technology is inorganic salt, is a kind of strong electrolyte when forming water miscible liquid, bigger to the stability influence of emulsion.Organic acid salt becomes unfavorable factor and is favorable factor.
Secondly, organic acid or its mixing acid are made catalyzer, can dissolve each other with material, form homogeneous system and help reaction.What generate when alkylation, hydroformylation and etherificate post neutralization is organic acid salt, is aniorfic surfactant, therefore need not filter.Shortened the production cycle, can reduce investment, reduced production costs.
Organic acid acidity, oxidisability and volatility are all little than mineral acid, and be also less to the influence of the corrosion of equipment and environment.Become waste, shortcomings such as the three-waste pollution of formation after having avoided the generation of inorganic acid salt and solid acid catalyst to use.
Embodiment 1:
1, add phenol 100 grams in the four-necked bottle, catalyzer phenylformic acid 3.1 grams, oil bath is warming up to 100 ℃, under agitation drip styrene 210 restrains, rate of addition 2.5-3.0 Grams Per Minute, temperature maintenance be at 150 ℃-155 ℃, dropwised insulation 1.0 hours in 2.5 hours.
Use the gas chromatographic analysis product: benzoic acid transformation efficiency~100%
One substituted alkyl phenol: 23%, two substituted alkyl phenol, 51%, three substituted alkyl phenol 26%
2, above alkylation intermediate 310 grams change over to and are cooled to 60 ℃ in the autoclave, under agitation add 31 gram formaldehyde, are warming up to 95 ℃, and keep backflow to carry out aldehyde reaction in one hour.
The lining average molecular weight is: 483
3, the intermediate of hydroformylation is cooled to 70 ℃, adds 3.5 gram NaOH and neutralizes, and pH value is about 12, insulated and stirred 20 minutes, and oil bath is warming up to 140 ℃ of dehydrations one hour.
4,150-170 ℃, stir the 651 gram oxyethane (EO) of adding down and carry out etherification reaction, 4.5 hours etherificate time, be incubated 0.5 hour.The EO add-on is as the criterion with its cloud point, and the prediction cloud point is 70-75 ℃.Neutralize with 24 gram sulfonic acid, survey pH value, pH value is 6.0, reaches the requirement dehydration that can heat up, and dehydration is complete to be cooled to 80 ℃ of blowings.
Survey cloud point: 70 ℃
5, the horizontal sour calcium (500 of vinylbenzene phenol formaldehyde (PF) condenses Soxylat A 25-7 and dodecylbenzene #), organic solvent, solubility promoter carry out composite generation agricultural emulsifier 2201, are applicable to chrysanthemum ester class highly effective pesticide, its emulsifying property, dispersiveness still can, good stability.
Embodiment 2
1, add phenol 100 grams, vinylbenzene 220 grams in the four-necked bottle, catalyzer tosic acid 4.8 grams, other is with embodiment 1 gas chromatographic analysis result: phenol conversion~100%
One substituted alkyl phenol 16%; Two substituted alkyl phenol 58%; Three substituted alkyl phenol 26%
2, above alkylation intermediate 310 grams change in the autoclave, are cooled to 60 ℃ and under agitation add 35 gram formaldehyde, are warming up to 95 ℃, keep backflow to carry out aldehyde reaction in one hour.
Lining average molecular weight: 492
3, the intermediate of hydroformylation is cooled to 70 ℃, adds 3.5 gram NaOH and neutralizes, and pH value is about 12, insulated and stirred 20 minutes, and oil bath is warming up to 140 ℃, dewaters one hour.
4, under 155-170 ℃ of stirring, add 775 gram EO and carry out etherification reaction, 4 hours etherificate time, be incubated 1 hour, predict that cloud point is about 85 ℃.Neutralize with the horizontal acid of 24 grams, surveying pH value is 6.Heat up and dewater, be cooled to 70 ℃ of blowings.
Survey cloud point: 84 ℃
5, the horizontal sour calcium (500 of vinylbenzene phenol formaldehyde (PF) condenses Soxylat A 25-7 and dodecylbenzene #), organic solvent, solubility promoter carry out composite generation agricultural emulsifier 2201, are applicable to chrysanthemum ester class highly effective pesticide, and its emulsification, dispersion and stability are all good.
Embodiment 3
1, add phenol 100 grams in the four-necked bottle, mixing acid 5.4 grams of catalyzer tosic acid, Witco 1298 Soft Acid, oil bath is warming up to 120 ℃, drip styrene 260 grams, rate of addition 2.5-3.0 gram/mlh, holding temperature 150-160 ℃, 2.5 hour dropwise, be incubated 1.0 hours.
The above product of gas chromatographic analysis: phenol conversion~100%
One substituted phenylethylene phenol: 10%; Disubstituted benzenes phenol ethylene 45%; Trisubstituted benzene phenol ethylene 45%
2, above alkylation intermediate 310 grams change in the autoclave, are cooled to 60 ℃, under agitation add 30 gram formaldehyde, are warming up to 95 ℃, and keep backflow to carry out aldehyde reaction in one hour.Lining average molecular weight: 495
3, the intermediate of above hydroformylation is cooled to 70 ℃ and adds 3.5 gram KOH and neutralize, and pH value is 12, is incubated and stirs 15 minutes.Oil bath heats up and dewaters, and keeps dehydration in a hour during to 140 ℃.
4, under 150-170 ℃, adding 866 gram EO carry out etherification reaction, and the etherificate time is 5.0 hours, and EO finishes continuation and stirred 0.5 hour, carries out neutralization reaction with 24 gram sulfonic acid, and survey pH value 5.5 heats up and dewaters.Dehydration finishes and is cooled to 70 ℃ of blowings.
The survey cloud point is: 92 ℃
5, the horizontal sour calcium (500 of vinylbenzene phenol formaldehyde (PF) condenses Soxylat A 25-7 and dodecylbenzene #), organic solvent, solubility promoter carry out composite generation agricultural emulsifier 2201, are applicable to chrysanthemum ester class highly effective pesticide, its dispersiveness still can, emulsifying property and stability are all good.

Claims (3)

1, vinylbenzene phenol formaldehyde (PF) condenses Soxylat A 25-7 new synthetic process is characterized in that:
A, carry out the catalyzer of alkylated reaction as vinylbenzene, phenol with organic acid or its mixing acid, vinylbenzene is that 2.0-3.0 is than 1 with the feed ratio of phenol, catalyst levels is the 3-20 ‰ of vinylbenzene phenol total amount, under the normal pressure, temperature of reaction 100-160 ℃, the time 3-5 of drip styrene hour, be incubated 1.0-1.5 hour;
Product after b, the alkylation and formaldehyde carry out aldehyde reaction, and the formaldehyde consumption is 6-12%, generate vinylbenzene phenol formaldehyde (PF) condenses;
The vinylbenzene phenol formaldehyde (PF) condenses of c, generation, neutralize with 0.3-1.2% alkali, transfer pH value to 8-12, temperature of reaction 140-170 ℃ with epoxy second in alkane (EO), propylene oxide (PO) carry out etherification reaction, EO (or PO) is 1.8~3.2 to 1 with the feed ratio of hydroformylation intermediate, the etherificate time is 4-8 hour, be incubated 0.5-1.0 hour, product after the etherificate carries out the alkali neutralization with organic acid or its mixing acid of a, transfer pH value to be as the criterion to 5-6, can produce nonionic surface active agent one vinylbenzene phenol formaldehyde (PF) condenses Soxylat A 25-7.
2, vinylbenzene phenol formaldehyde (PF) condenses Soxylat A 25-7 new synthetic process according to claim 1 is characterized in that organic acid can adopt phenylformic acid H or-COOH; Benzene sulphur
Figure 0011245100022
R 2:-CH 3,-C 12H 25,-NH 2Naphthene sulfonic acid
Figure 0011245100023
Or its mixing acid.
3, vinylbenzene phenol formaldehyde (PF) condenses Soxylat A 25-7 new synthetic process according to claim 1 is characterized in that also can be used for C 3-C 16The alkylation of alkene and phenols.
CNB00112451XA 2000-08-09 2000-08-09 Process for preparing polyoxyvinethene as condensate of styrene, phenol and formaldehyde Expired - Fee Related CN1152075C (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101953820A (en) * 2010-07-16 2011-01-26 暨南大学 Application of styrene phenol compounds to preparing insulin sensitizer
CN104109555A (en) * 2013-04-16 2014-10-22 中国石油化工股份有限公司 Alkylation product treatment method
CN109627146A (en) * 2018-12-07 2019-04-16 浙江皇马科技股份有限公司 A kind of preparation method of styrylphenol

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101953820A (en) * 2010-07-16 2011-01-26 暨南大学 Application of styrene phenol compounds to preparing insulin sensitizer
CN101953820B (en) * 2010-07-16 2012-05-30 暨南大学 Application of styrene phenol compounds to preparing insulin sensitizer
CN104109555A (en) * 2013-04-16 2014-10-22 中国石油化工股份有限公司 Alkylation product treatment method
CN109627146A (en) * 2018-12-07 2019-04-16 浙江皇马科技股份有限公司 A kind of preparation method of styrylphenol

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