CN1274458C - Aluminium based interlayer alloy for liquid phase diffusion weld - Google Patents
Aluminium based interlayer alloy for liquid phase diffusion weld Download PDFInfo
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- CN1274458C CN1274458C CN 200410024048 CN200410024048A CN1274458C CN 1274458 C CN1274458 C CN 1274458C CN 200410024048 CN200410024048 CN 200410024048 CN 200410024048 A CN200410024048 A CN 200410024048A CN 1274458 C CN1274458 C CN 1274458C
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Abstract
The present invention discloses an aluminum base middle-layer alloy for liquid phase diffusion welding. The weight percentage of all elements is: 60% to 95% of aluminum, 0.5% to 10% of silicon, 0.5% to 35% of copper, 0.5% to 10% of magnesium, 0.001% to 1% of gallium, and 0.001% to 0.1% of rare earth. The present invention can be applied to welding various products made of aluminum and aluminum alloys.
Description
Technical field
The present invention relates to a kind of aluminium base intermediate layer alloy that is used for liquid-phase diffusion welding, be specially adapted to the aluminium base intermediate layer alloy of aluminium and the diffusion welding (DW) of aluminium alloy liquid phase.
Background technology
Aluminium and aluminium alloy are because characteristics such as little, the good corrosion resistance of density, heat-conductivity conducting be good and in Aeronautics and Astronautics, military affairs and civil area extensive use.Because there is the very fine and close oxide-film of one deck on the surface of aluminium and alloy thereof, the character of this layer oxide-film is highly stable, can fully resist the erosion of atmosphere, and it can generate new film again at any time when old film is broken, so aluminium and the very difficult welding of alloy thereof.
Someone adopts Vacuum Soldering Technology to carry out the welding of aluminium and alloy thereof, adds Mg in the scolder as the essential element of removing oxide-film, and is aided with vacuum condition and removes oxide-film again.But Vacuum Soldering Technology is very sensitive to the slight change of parameter, is difficult to guarantee that solder is even, and scolder and mother metal effect are incomplete, and weld strength is low, and qualification rate is low; Adopt vacuum equipment in addition, the cost height, the cycle is long, efficient is low.
Summary of the invention
The object of the present invention is to provide a kind of aluminium base intermediate layer alloy, can realize aluminium and alloy thereof are connect at the liquid-phase diffusion welding under the atmospheric conditions.
The technical solution adopted for the present invention to solve the technical problems is: the aluminium base intermediate layer of liquid-phase diffusion welding alloy, the content of its each element (percentage by weight) is: aluminium 60%~95%, silicon 0.5~10%, copper 0.5~35%, magnesium 0.5~10%, gallium 0.001%~1%, rare earth 0.001%~0.1%.
Rare earth element is at least a in lanthanum, cerium, the neodymium.
The fusing point in aluminium base intermediate layer is 480 ℃~580 ℃.
Aluminium base intermediate layer of the present invention alloy has identical matrix element aluminium with welding base metal aluminium and alloy thereof, has guaranteed that intermediate layer and mother metal have good wetting property, has reduced the discontinuous of composition and tissue, has strengthened the adhesion in mother metal and intermediate layer.Silicon, copper and aluminium can low temperature eutectic, guarantee the toughness and the bending strength of welding point.Magnesium can react with oxide-film, reaches the purpose of direct removal oxide-film.Gallium is a low melting point element, has very high flowability in aluminium and alloy thereof, and can be diffused rapidly to the crystal boundary of aluminium, broken oxide-film.It is to purify crystal boundary that rare earth element mainly acts on, and suppresses the generation of second phase.
Its preparation method is that each component percentage by weight is in accordance with regulations made foundry alloy; foundry alloy is packed in the quartz crucible; eddy-current heating remelting under the protection of high-purity argon gas; after reaching suitable temperature; argon gas with certain pressure rotates fused solution alloy spray to cast on the red copper roller in the high speed of any surface finish, and chilling just can obtain the aluminium-based amorphous alloy metallic foil that thickness is 0.02~0.10mm.
Compared with the prior art, the liquid-phase diffusion welding that aluminium base intermediate layer of the present invention alloy is finished aluminium and alloy thereof connects, and welding cost is low, and the time is short, and the efficient height can be widely used in the welding of various aluminium and Al-alloy products.
The specific embodiment
Provide specific embodiments of the invention below.
The aluminium base intermediate layer of a kind of liquid-phase diffusion welding alloy, its each weight percentages of components be, silicon 8%, and copper 2.5%, magnesium 2%, gallium 0.03%, cerium 0.02%, surplus is Al.
Aluminium base intermediate layer alloy is prepared into the film that thickness is 0.05mm.
The liquid-phase diffusion welding that the aluminium base intermediate layer of this composition is used for φ 60 * 8 alusil alloy pipes (LF2) connects, and the result is: break during stretching at mother metal, tensile strength is σ
b=215MPa reaches the tensile strength (σ of mother metal
b〉=170MPa); Crooked 90 ° break.
Claims (4)
1. the aluminium base intermediate layer of liquid-phase diffusion welding alloy, it is characterized in that: the percentage by weight of its component and content is: aluminium 60%~95%, silicon 0.5~10%, copper 0.5~35%, magnesium 0.5~10%, gallium 0.001%~1%, rare earth 0.001%~0.1%.
2. by the aluminium base intermediate layer of the described liquid-phase diffusion welding of claim 1 alloy, it is characterized in that: described rare earth is at least a in lanthanum, cerium, the neodymium.
3. by claim 1 or the aluminium base intermediate layer of 2 described liquid-phase diffusion weldings alloy, it is characterized in that: the thickness of the aluminium base intermediate layer of described liquid-phase diffusion welding alloy is 0.02-0.10mm.
4. by the aluminium base intermediate layer of the described liquid-phase diffusion welding of claim 3 alloy, it is characterized in that: the fusing point of the aluminium base intermediate layer of described liquid-phase diffusion welding alloy is 480 ℃~580 ℃.
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CN 200410024048 CN1274458C (en) | 2004-04-27 | 2004-04-27 | Aluminium based interlayer alloy for liquid phase diffusion weld |
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CN 200410024048 CN1274458C (en) | 2004-04-27 | 2004-04-27 | Aluminium based interlayer alloy for liquid phase diffusion weld |
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CN1569385A CN1569385A (en) | 2005-01-26 |
CN1274458C true CN1274458C (en) | 2006-09-13 |
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Cited By (1)
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CN101817128B (en) * | 2009-04-21 | 2012-01-11 | 兰州理工大学 | Preparation method of aluminum-based brazing filler metal with low melting point |
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JP5284542B1 (en) | 2011-11-02 | 2013-09-11 | 古河スカイ株式会社 | Method for producing aluminum alloy clad material |
CN103567655B (en) * | 2012-07-26 | 2016-12-21 | 北京有色金属与稀土应用研究所 | The preparation method of Al Si Cu Mg acieral state foil-shaped brazing material |
CN103008907B (en) * | 2012-12-07 | 2015-04-01 | 国家电网公司 | Welding flux for liquid-phase diffusion welding of copper and aluminum |
CN103624417A (en) * | 2013-11-08 | 2014-03-12 | 上海龙烁焊材有限公司 | High-strength intermediate temperature vacuum brazing filler metal and preparation method thereof |
CN103692085B (en) * | 2014-01-09 | 2015-10-14 | 北京航空航天大学 | A kind of aluminium alloy interface low temperature diffusion method of attachment for interface enhancing heat transfer |
CN105436739A (en) * | 2015-12-02 | 2016-03-30 | 贵州理工学院 | Medium temperature aluminum alloy brazing solder and preparing method thereof |
CN105458547B (en) * | 2015-12-28 | 2017-12-15 | 西安交通大学 | A kind of active solder of cast aluminium based composites strengthened suitable for high-volume fractional SiC and preparation method thereof |
CN106425155A (en) * | 2016-09-30 | 2017-02-22 | 西安交通大学 | Al-Mg-Ga series active soft solder for high-volume-fraction aluminum matrix composite and preparation method thereof |
CN109158791B (en) * | 2018-09-25 | 2021-01-22 | 广东美的制冷设备有限公司 | Aluminum-copper brazing filler metal, welding ring and pipe |
CN110539104B (en) * | 2019-09-04 | 2021-06-22 | 山东建筑大学 | Aluminum alloy welding material for powder metallurgy aluminum alloy welding and preparation method thereof |
CN111085768A (en) * | 2019-12-31 | 2020-05-01 | 东莞材料基因高等理工研究院 | Low-temperature diffusion bonding method for aluminum-based metal material |
CN112222673B (en) * | 2020-09-10 | 2022-07-15 | 泰格尔科技有限公司 | Brazing filler metal for welding SiCp/Al composite material in atmospheric environment and preparation method and application thereof |
CN114015916A (en) * | 2021-11-08 | 2022-02-08 | 隆达铝业(顺平)有限公司 | Aluminum-magnesium alloy material for high-toughness structural member and preparation method thereof |
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2004
- 2004-04-27 CN CN 200410024048 patent/CN1274458C/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101817128B (en) * | 2009-04-21 | 2012-01-11 | 兰州理工大学 | Preparation method of aluminum-based brazing filler metal with low melting point |
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