CN1251790A - 5-coordinate compound structure of numerically controlled machine-tool - Google Patents
5-coordinate compound structure of numerically controlled machine-tool Download PDFInfo
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- CN1251790A CN1251790A CN 99123749 CN99123749A CN1251790A CN 1251790 A CN1251790 A CN 1251790A CN 99123749 CN99123749 CN 99123749 CN 99123749 A CN99123749 A CN 99123749A CN 1251790 A CN1251790 A CN 1251790A
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Abstract
A 5-coordinate numerically controlled machine-tool is composed of machine frame, bench, mainshaft above bench, two parallel straight guide tracks above machine frame, two slide blocks for each guide track, drive and transmission units in guide track and slide block. Said mainshaft unit is supported by 4-leg parallel structure. Each leg is composed of more than one equal-length drive bar which is connected to mainshaft unit and slide block at both ends. Its advantages are simple structure, high rigidity and precision, low cost and easy manufacture.
Description
The invention belongs to automation of machinery manufacture and Digit Control Machine Tool field, particularly a kind of structural design of connection in series-parallel composite construction five-coordinate numerally controlled machine tool.
At present, five-coordinate numerally controlled machine tool structurally mainly contains two types, and a class is to adopt the routine five coordinate lathes of cascaded structure, and another kind of is the parallel-connection structure scheme based on Stewart platform principle that development in recent years is got up.
Conventional five coordinate lathes adopt workpiece and the cutter edge scheme of guide rail associated movement separately basically on general structure.A kind of typical scenario is that the turntable that will load workpiece is fixed on the quadrature workbench, allows it drive workpiece along the rotation of C axle and do translational motion in X-Y plane; Main axle unit is installed on can be along on the yaw of A axle or B axle rotation, and yaw is fixed on allows it move along the Z axle on the column slide plate; Realize that thus three rectilinear motions add two five coordinate motions that rotatablely move.In this class formation, because the total mass ratio of motion parts (comprising workpiece, anchor clamps, turntable and workbench etc.) is bigger, the strain and the frictional resistance in the guide rail of adding transmission link are bigger, make lathe be difficult to obtain high feed speed and acceleration, can not satisfy the requirement of Modern High-Speed highly-efficient processing.Another outstanding problem is, conventional five coordinate machine tool structures are a kind of series connection open-chain structures, form many, the complex structure of link, and owing to the connection gap that exists between cantilever section and link, be difficult to guarantee high global stiffness, be not easy to obtain high machining accuracy and crudy.
Typical structure based on the five-coordinate numerally controlled machine tool of Stewart platform principle is one " six bar platform structure ".Its concrete implication is, an end of six roots of sensation variable-length drive rod (abbreviation drive rod) is fixed on the silent flatform (as ground or machine framework), and the other end of drive rod and moving platform, promptly main axle unit links.Like this, regulate the length of six drive rods, can make main shaft and cutter do the six degree of freedom feed motion with respect to workpiece.Comprising along the translational motion of three linear axes X, Y, Z and rotatablely moving along three turning cylinder A, B, C.Because the cutter that is loaded in the main shaft is generally revolving body, only can determine its position and attitude with five amounts.Therefore, only need during practical application the motion of X, Y, Z, A, these five coordinates of B is controlled in real time, can realize the processing of five coordinates.
Can find by analyzing: for general direct five-coordinate numerally controlled machine tool based on Stewart platform principle, the suitable exercise scope of its rotational coordinates (has only 20~30 degree as the rotating range of A, B axle usually than conventional five-coordinate numerally controlled machine tool is much smaller, and conventional five coordinate lathes can reach more than 90 degree), and along with the effective working space of these class five coordinate lathes of increasing of the anglec of rotation will reduce significantly.Therefore, can not process the part of multi-coordinate motion on a large scale based on the five-coordinate numerally controlled machine tool of Stewart platform principle, this has just limited the range of application of this class lathe greatly.
The objective of the invention is for effectively solve conventional five coordinate machine tool structure complexity, problem such as rigidity is poor, precision is difficult to guarantee, manufacture difficulty is big, production cost height and weak point such as Stewart platform five coordinate lathe rotational coordinates range of movement are little, processing space is little, design a kind of 5-coordinate compound structure of numerically controlled machine-tool, make that it is not only simple in structure, rigidity is big, precision is high, easy to manufacture, production cost is low, and have on a large scale outstanding advantage such as working ability, be fit to popularization and application in other production divisions of process industry, national defense industry and national economy.
The present invention proposes a kind of 5-coordinate compound structure of numerically controlled machine-tool, comprise machine framework, workbench, be arranged at the spindle unit of this workbench top, it is characterized in that, also comprise two parallel linear guides that are arranged at said machine framework top relative position, two slide blocks are arranged on each guide rail, be equipped with in guide rail and the slide block and drive and transmission device, said spindle unit is supported in the workbench top by four leg parallel-connection structures, every leg is made up of the drive rod of equal length fixing more than, and an end of this drive rod is connected with spindle unit, and the other end is connected with corresponding slide block.
In four leg parallel-connection structures of the present invention, the structure of four legs is identical, and the two ends of the drive rod of every leg are provided with ball pivot (or Hooke's hinge).Each drive rod is parallel to each other in this structure, and is positioned at vertical plane.
Driving of the present invention and transmission device can be made up of leading screw, the nut of driven by servomotor, and said servomotor links to each other with leading screw and is arranged in the guide rail, and said slide block links to each other with nut.
The driving of another form of the present invention and transmission device can adopt linear electric motors directly to drive, and by the motor stator that is fixed on the guide rail, the electric mover that is fixed on the slide block is formed.When electric mover during with respect to stator movement, can directly drive slide block movement, save machine driving links such as leading screw, nut, thereby helped improving the feed speed and the acceleration of lathe, and can improve the machining accuracy of lathe.
Spindle unit of the present invention comprises supporting base, servomotor is equipped with on its top, bearing is equipped with in the bottom of this supporting base, be supported on the electric main axle unit on this bearing: this servomotor and electric main axle unit are connected with little profile of tooth belt wheel and big profile of tooth belt wheel respectively, and the cog belt that is placed in big or small profile of tooth belt wheel.This servomotor drives electric main axle unit by cog belt and does ± 90 ° of rotations around axle.
The specific implementation process of lathe five coordinate motions of the present invention is as follows:
(1) X coordinate motion
When four slide blocks 10,12,24,30 along guide rail 14,16 to+when directions X moves simultaneously, can drive main shafts 18 and cutter as shown in Figure 1 by four legs 26 with respect to workpiece work+X coordinate motion.When four slide blocks along guide rail to-when directions X moves simultaneously, can be by the moving main shaft of four bottom bands of trouser legs and cutter with respect to workpiece work-X coordinate motion.As long as the guide rail long enough, the movement travel of X coordinate is hard-core, and therefore, this lathe both can be processed miniature workpiece, also can the machining large workpiece.
(2) Y coordinate motion
When two slide blocks on the guide rail 16 12,30 motion round about simultaneously (distance between two slide blocks is increased), and two slide blocks 10,24 on the guide rail 14 are simultaneously to relative direction motion (distance between two slide blocks is dwindled), then can drive main shaft and cutter with respect to workpiece work+Y coordinate motion as shown in Figure 2 by four legs.If the motion of four slide blocks is opposite with said process, main shaft and cutter are then with respect to workpiece work-Y coordinate motion.
(3) Z coordinate motion
(4) C coordinate motion
The C coordinate motion rotation of Z axle (spindle unit around) is that the coordinated movement of various economic factors by four slide blocks realizes.When four slide blocks move by Fig. 4 mode, can be by the moving spindle unit work+C coordinate motion of four bottom bands of trouser legs.When four slide blocks are done the motion opposite with Fig. 4, can be by the moving spindle unit work-C coordinate motion of four bottom bands of trouser legs.
(5) B coordinate motion
Drive electric main axle unit by the servomotor in the spindle unit and do ± 90 ° of rotations, can realize desired B coordinate motion.This motion matches with the C coordinate motion, can carry out comprehensive control to the attitude of cutter.
The significant difference of the present invention and prior art is:
(1) conventional cascaded structure five coordinate lathes have at least five motion links to be in series, and are difficult to improve lathe global stiffness and machining accuracy.The present invention is that a high rigidity link in parallel adds a series connection link, and global stiffness greatly improves, and is very beneficial for improving machining accuracy and crudy.In addition, five coordinate lathes of the present invention, only cutter and the motion of its driver part, heavy workpiece, anchor clamps and workbench etc. do not move, thereby are easy to realize high-speed and high-efficiency processing.
Article (2) six, the leg parallel machine has six-freedom degree (have superfluous in the free degree), need six legs three-dimensional translational motion and three-dimensional that realizes main shaft and cutter of moving simultaneously to rotatablely move, because the mutual restriction between the multi-coordinate motion has not only limited the range of movement of rotational coordinates greatly, and increased the complexity of design with control.The present invention adopts four legs, emphasis solves the rotation of a direction (being the C coordinate) on the basis of realizing the three-dimensional translational motion, owing to there is not the restriction of other rotational coordinates motion, thereby be easy to make the C coordinate to obtain the bigger anglec of rotation, the B coordinate wide-angle that adding spindle unit provides rotatablely moves, and can make cutter obtain omnibearing movable on a large scale, thereby not only can process more complicated parts, and simplified the lathe general structure greatly, help optimal design and efficient control.
The present invention has following remarkable result:
That the present invention had both had was simple in structure, rigidity big, the precision advantages of higher, has the bigger range of work again, its rotational coordinates range of movement can reach ± and 90 °, processing space is much higher than Stewart platform five coordinate lathes, particularly its vertical stroke can reach more than 10 meters, can machining large and heavy complex part.In addition, this novel lathe also can be formed production line easily, further enhances productivity.
The present invention can provide a kind of important new equipment for war production, aerospace vehicle manufacturing and all kinds of civilian manufacturing industry.Because this class lathe can carry out comprehensive processing, thereby not only can process various complex parts, and can increase substantially processing flexibility and working (machining) efficiency.Applying of this novel lathe will be the process industry modernization, strengthen the contribution that overall national strength is made big actual effect.
Brief Description Of Drawings:
Fig. 1 is a lathe X coordinate motion schematic top plan view of the present invention.
Fig. 2 is a lathe Y coordinate motion schematic top plan view of the present invention.
Fig. 3 is a lathe Z coordinate motion schematic top plan view of the present invention.
Fig. 4 is a lathe C coordinate motion schematic top plan view of the present invention.
The schematic perspective view of Fig. 5 embodiment of the invention general structure.
Fig. 6 is the example structure schematic diagram of driving leg of the present invention.
Fig. 7 is one of the embodiment of a slide-driving device of the present invention structural representation.
Fig. 8 is two structural representations of the embodiment of slide-driving device of the present invention.
Fig. 9 is a spindle unit example structure schematic diagram of the present invention.
A kind of composite construction five-coordinate numerally controlled machine tool structure embodiment of the present invention's design as Fig. 5, Fig. 6, Fig. 7, Fig. 8, shown in Figure 9, is described below respectively in conjunction with each figure:
The five-coordinate numerally controlled machine tool general structure of present embodiment, as shown in Figure 5.Comprise that column 62 (totally four) places on the lathe bed 64, connecting plate 60 (about each) is coupled as one the front and back column.Two line slideways 14 and 16 are arranged at this lathe top.Fromer rail 14 is installed on two front column tops, and rear rail 16 is installed on two rear column tops, and two guide rails are coupled as one by crossbeam 68 (about each). Slide block 10,12,24,30 is housed on the guide rail, drive motors and transmission device are housed in guide rail and the slide block, the spindle unit of lathe (being swivel head) 18 is supported in workpiece 22 tops by four legs.Every leg is made up of the drive rod 26 of two (also can adopt many for strengthening rigidity) regular lengths.One end of drive rod is connected with spindle unit by ball pivot (or Hooke's hinge) 20, and the other end is connected with corresponding slide block by ball pivot (or Hooke's hinge) 28.Regulate four positions of slide block on guide rail, can do the 4-coordinate motion by four leg drive shaft parts.Comprising along X, Y, Z translation of axes campaign and rotatablely moving along C coordinate (around the Z axle).Can do along the rotatablely moving of B coordinate owing to be loaded on electric main axle unit in the spindle unit, thereby make main shaft and cutter can make X, Y, Z, B, C five coordinate motions, realize the five coordinates processing of complex parts.
In four leg parallel-connection structures of present embodiment, the structure of four legs is identical, and Fig. 6 is its structural representation.Every leg is made up of the ball pivot (or Hooke's hinge) 20,28 at two (or many) equal length drive rods 26 and two ends thereof etc.Each drive rod is parallel to each other in this structure, and is positioned at vertical plane.
Fig. 7 is a kind of example structure schematic diagram of slide-driving device among the present invention.This device adopts servomotor 36 to drive, and servomotor 36 drives ball-screw 34 rotations by shaft coupling 72.Leading screw 34 makes nut 32 moving linearlies when rotating, thereby drives slide block 24 along guide rail 14 moving linearlies.Bearing 70 is used to support leading screw and bears the axial force that the slide block transmission comes.
Fig. 8 is the drive unit embodiment schematic diagram of another form of the present invention.This device adopts linear electric motors directly to drive, and motor stator 40 is fixed on the guide rail 14, and electric mover 38 is fixed on the slide block 24.When electric mover during with respect to stator movement, can directly drive slide block movement, save machine driving links such as leading screw, nut, thereby helped improving the feed speed and the acceleration of lathe, and can improve the machining accuracy of lathe.
Fig. 9 is the example structure schematic diagram of spindle unit 18 of the present invention.Two cover circular cone roller bearings 52 are installed in two symmetrical holes of supporting base 42 bottoms in these parts.Electricity main axle unit 56 is supported on this bearing.Servomotor 44 is equipped with on the top of supporting base 42, can drive electric main axle unit 56 by little profile of tooth belt wheel 46, cog belt 48, big profile of tooth belt wheel 50 and do ± 90 rotations around axle 54.
Claims (5)
1, a kind of 5-coordinate compound structure of numerically controlled machine-tool, comprise machine framework, workbench, be arranged at the spindle unit of this workbench top, it is characterized in that, also comprise two parallel linear guides that are arranged at said machine framework top relative position, two slide blocks are arranged on each guide rail, be equipped with in guide rail and the slide block and drive and transmission device, said spindle unit is supported in the workbench top by four leg parallel-connection structures, every leg is by forming with the drive rod of fixed equal length more than one, and an end of this drive rod is connected with spindle unit, and the other end is connected with corresponding slide block.
2,5-coordinate compound structure of numerically controlled machine-tool as claimed in claim 1 is characterized in that, in said four leg parallel-connection structures, the two ends of the drive rod of every leg are provided with ball pivot or Hooke's hinge, and each drive rod is parallel to each other, and is positioned at vertical plane.
3, combined type five as claimed in claim 1 is sat the border structure of numerically controlled machine-tool, it is characterized in that, said driving and transmission device are made up of leading screw, the nut of driven by servomotor, and said servomotor links to each other with leading screw and is arranged in the guide rail, and said slide block links to each other with nut.
4,5-coordinate compound structure of numerically controlled machine-tool as claimed in claim 1 is characterized in that, said driving and transmission device adopt linear electric motors directly to drive, and by the motor stator that is fixed on the guide rail, the electric mover that is fixed on the slide block is formed.
5, combined type five as claimed in claim 1 is sat the border structure of numerically controlled machine-tool, it is characterized in that, said spindle unit comprises supporting base, servomotor is equipped with on its top, bearing is equipped with in the bottom of this supporting base, be supported on the electric main axle unit on this bearing, this servomotor and electric main axle unit are connected with little profile of tooth belt wheel and big profile of tooth belt wheel respectively, and the cog belt that is placed in big or small profile of tooth belt wheel.
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CN99123749A CN1078515C (en) | 1999-11-19 | 1999-11-19 | 5-coordinate compound structure of numerically controlled machine-tool |
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CN99123749A CN1078515C (en) | 1999-11-19 | 1999-11-19 | 5-coordinate compound structure of numerically controlled machine-tool |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101666859B (en) * | 2009-10-13 | 2012-05-30 | 上海理工大学 | Drive feeding mechanism of dual-linear motor |
CN102615645A (en) * | 2012-04-12 | 2012-08-01 | 重庆大学 | Six-degree-of-freedom high-maneuvering high-accuracy practical parallel connection robot |
CN105499904A (en) * | 2016-01-04 | 2016-04-20 | 湘潭大学 | Part repairing device based on additive and decreasing manufacturing and application method of part repairing device |
CN110293247A (en) * | 2019-07-02 | 2019-10-01 | 电子科技大学 | The rigidity enhancement device and its control method of parallel connection type drilling machine |
CN111113244A (en) * | 2020-01-08 | 2020-05-08 | 陈海洋 | Polishing equipment for automobile bumper |
CN111243374A (en) * | 2020-01-17 | 2020-06-05 | 杜建男 | Six-degree-of-freedom motion simulator with large translation stroke and high response speed |
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CN102528525A (en) * | 2012-02-16 | 2012-07-04 | 汕头大学 | Elevated gantry-type series-parallel configuration machine tool with six degrees of freedom |
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JPH0950500A (en) * | 1995-06-02 | 1997-02-18 | Yushi Seihin Kk | Bar code, its similar product, installed product and method therefor |
FR2757440B1 (en) * | 1996-12-20 | 1999-03-19 | Conservatoire Nat Arts | HEXAPODE PLATFORM AND SPHERICAL ARTICULATION DEVICES FOR USE IN THE PRODUCTION THEREOF |
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1999
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101666859B (en) * | 2009-10-13 | 2012-05-30 | 上海理工大学 | Drive feeding mechanism of dual-linear motor |
CN102615645A (en) * | 2012-04-12 | 2012-08-01 | 重庆大学 | Six-degree-of-freedom high-maneuvering high-accuracy practical parallel connection robot |
CN105499904A (en) * | 2016-01-04 | 2016-04-20 | 湘潭大学 | Part repairing device based on additive and decreasing manufacturing and application method of part repairing device |
CN105499904B (en) * | 2016-01-04 | 2017-12-08 | 湘潭大学 | A kind of part prosthetic device and its application method based on increase and decrease material manufacture |
CN110293247A (en) * | 2019-07-02 | 2019-10-01 | 电子科技大学 | The rigidity enhancement device and its control method of parallel connection type drilling machine |
CN110293247B (en) * | 2019-07-02 | 2020-05-22 | 电子科技大学 | Rigidity enhancing device of parallel drilling machine and control method thereof |
CN111113244A (en) * | 2020-01-08 | 2020-05-08 | 陈海洋 | Polishing equipment for automobile bumper |
CN111113244B (en) * | 2020-01-08 | 2021-07-13 | 中山市澳凯汽车用品制造有限公司 | Polishing equipment for automobile bumper |
CN111243374A (en) * | 2020-01-17 | 2020-06-05 | 杜建男 | Six-degree-of-freedom motion simulator with large translation stroke and high response speed |
CN111243374B (en) * | 2020-01-17 | 2021-12-17 | 杜建男 | Motion simulator with large translation stroke and high response speed |
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