CN1229829A - Silicon nitride heat generating body and its prodn. method - Google Patents
Silicon nitride heat generating body and its prodn. method Download PDFInfo
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- CN1229829A CN1229829A CN 99113534 CN99113534A CN1229829A CN 1229829 A CN1229829 A CN 1229829A CN 99113534 CN99113534 CN 99113534 CN 99113534 A CN99113534 A CN 99113534A CN 1229829 A CN1229829 A CN 1229829A
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- graphite
- silicon nitride
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- heat generating
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Abstract
A heating boby is made up of silicon nitride as main heating body and tungsten as heating source through hot pressing and sinter. Said main heating body contains silicon nitride (82-93 wt.%), Al2O3 (0.1-5), Yb2O3 (4-8) and aluminium nitride (3-5). It features high strength and resistance to high temp and corrosion, long service life and high safety and reliability.
Description
The present invention relates to thermo electric material, relate in particular to silicon nitride heat generating body and manufacture method thereof.
At present, electric heater both domestic and external generally adopts puts resistance wire with filler insulating Electric heating in the metal tube, perhaps be exactly the resistance wire isolated exposure formula of insulating material type of heating.Such as, above type of heating is all adopted in the electric water heater on the market, electric hot water bottle, electric cup, electric iron, hair dryer, electric food warmer, immersion heater, electric sterilizing-cabinet, warmer, industrial phosphatization pond, the soda acid pond that thermal treatment is used etc. now; Also had in recent years and adopt the well heater of PTC pottery silica tube to be used for warmer, but all there is a common defective in they: work-ing life is too short, poor stability.
Purpose of the present invention is exactly that a kind of long service life, safe and reliable silicon nitride heat generating body and manufacture method thereof are provided in order to overcome the defective that above-mentioned prior art exists.
Purpose of the present invention can realize in the following manner:
A kind of silicon nitride heat generating body, it is made up of pyrotoxin and heating body, it is characterized in that it with tungsten filament as pyrotoxin, the prescription following (weight percentage) of its body that generates heat:
Silicon nitride (Si
3N
4) 82%～93%
Aluminium sesquioxide (Al
2O
3) 0.1%～5%
Yttrium oxide (Y
2O
3) 4%～8%
Aluminium nitride (AlN) 3%～5%
A kind of manufacture method of silicon nitride heat generating body is characterized in that it is made up of following steps:
(1) preparation of raw material: carry out weighing by above-mentioned prescription, and put into the nylon bucket, add ethanol, silicon nitride ball, ball milling 2～48 hours is poured container then into, puts into baking oven and dries, and it is stand-by to sieve.
(2) plain embryo preparation: press heating element shape requirement processing metal mould, pour in the metal pattern half of powder into the strickling powder earlier when suppressing plain embryo, tungsten filament is put into mould, add second half powder again, be placed on pressure head and be on 20～60 tons the press and pressurize, form removal then, it is stand-by to take out plain embryo.
(3) sintering process and technology:
[1] graphite mo(u)ld: press heating element physical dimension processing graphite mould with high purity graphite, coat the boron nitride separating agent at the die surface that touches with plain embryonic breeding.
[2] dress mould:, put in the hot pressing furnace with the plain embryo graphite mo(u)ld of packing into.
[3] sintering process: with graphite mo(u)ld 30～60 minutes internal heating to 1450～1520 ℃, kept 2～15 minutes, continue to heat up and begin pressurization, in 15～60 minutes, graphite mo(u)ld is heated to 1700-1800 ℃ once more, and (total stressed area * 200～300kg/cm) of total head=plain embryo kept 5～60 minutes, then to fill it up with total head, in 10～60 minutes, graphite mo(u)ld is cooled to 1200～1600 ℃, more further cooling, release.
[4] form removal: when temperature in the hot pressing furnace was lower than 150 ℃, graphite mo(u)ld was taken out in blow-on, and goods are taken out in form removal.
The present invention adopts silicon nitride as starting material,, forms through hot pressed sintering as heating wire with tungsten filament, and therefore, it has following characteristic:
1 is high temperature resistant: can work long hours under less than 1200 ℃ operating mode.
2 is corrosion-resistant: silicon nitride heat generating body carries out boiling test in 6 hours in 30% sodium hydroxide solution, average corrosion rate is 0.43g/m
2H.Carry out boiling test in 6 hours in 5% sulphuric acid soln, average corrosion rate is 9.21g/m
2H, and stainless steel corrosion rate under equivalent environment reaches 81～121g/m
2H.So the antiacid alkali ability of silicon nitride heat generating body far is better than metallic heating body.
3 high strength: the folding strength of every silicon nitride heat generating body is all greater than 700MPa, and as calculated, in 100 ℃ water, area of dissipation is 41cm
2, power is that the silicon nitride heat generating body of 1500w only need have the intensity of 50～60Mpa just can not fracture.
4 is safe and reliable: silicon nitride series insulating material, its leakage current are 0.052mA, and the leakage current of general small household appliance (formula water-heater fast) regulation needs less than 0.25mA.After tested, when input voltage is that the silicon nitride heat generating body of 220v fractures suddenly when working in water, voltage is not enough to human body is damaged less than 36v in the water.Product of the present invention all can use under 6V～380V voltage.
Below in conjunction with embodiment, the present invention is described in further detail:
Embodiment 1～4
A kind of silicon nitride heat generating body, it is made by following steps:
(1) preparation of raw material: carry out weighing by the listed prescription of table one, and put into the nylon bucket, add ethanol, silicon nitride ball, ball milling 3 hours is poured container then into, puts into baking oven and dries, and it is stand-by to sieve after the cooling.
Table one: the prescription unit of the heating body of silicon nitride heat generating body: gram
(2) plain embryo preparation: by 150 * 30 * 4mm heating element shape requirement processing metal mould, earlier half of powder poured in the metal pattern when suppressing plain embryo, wipe powder off, tungsten filament is put into mould, add second half powder again, be placed on pressure head and be on 30 tons the press and pressurize, form removal then, it is stand-by to take out plain embryo.
| Component | Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 |
| ????Si 2N 4 | ????84 | ????89 | ????87.5 | ????92 |
| ????Al 2O 3 | ????3 | ????1 | ????0.5????? | ????0.5 |
| ????Y 2O 3 | ????8 | ????6 | ????7.5 | ????4.5 |
| ????AlN | ????5 | ????4 | ????4.5 | ????3 |
(3) sintering process and technology:
[1] graphite mo(u)ld: by 150 * 30 * 4mm heating element physical dimension processing graphite mould, coat the boron nitride separating agent at the die surface that touches with plain embryonic breeding with high purity graphite.
[2] dress mould:, put in the hot pressing furnace with the plain embryo graphite mo(u)ld of packing into.
[3] sintering process: from room temperature, with graphite mo(u)ld at 60 minutes internal heating to 1450 ℃, kept 5 minutes, continue to heat up and begin pressurization, graphite mo(u)ld was heated to 1700 ℃ once more in 50 minutes, pressure is raised to 45 tons (individual layer burns 5), kept 60 minutes, then, in 60 minutes, graphite mo(u)ld is cooled to 1500 ℃, furnace cooling, release.
[4] form removal: when temperature in the hot pressing furnace was lower than 150 ℃, graphite mo(u)ld was taken out in blow-on, and goods are taken out in form removal.
Tungsten filament is in the middle of the heating body as pyrotoxin, under 6V～380V voltage, according to desired power difference, designs its length and diameter.
Embodiment 5～8
Adopt the prescription identical with embodiment 1～4, its sintering process is: from room temperature, graphite mo(u)ld at 30 minutes internal heating to 1480 ℃, was kept 15 minutes, and continuing to heat up also begins pressurization, in 45 minutes, graphite mo(u)ld is heated to 1790 ℃ once more, pressure is raised to 45 tons (individual layer burns 5), keeps 45 minutes, then, in 30 minutes, graphite mo(u)ld is cooled to 1500 ℃, again furnace cooling, release.Other processing methodes are identical with embodiment 1.
Embodiment 9～12
Adopt the prescription identical with embodiment 1～4, its sintering process is: from room temperature, graphite mo(u)ld at 45 minutes internal heating to 1500 ℃, was kept 10 minutes, and continuing to heat up also begins pressurization, in 40 minutes, graphite mo(u)ld is heated to 1700 ℃ once more, pressure is raised to 45 tons (individual layer burns 5), keeps 60 minutes, then, in 45 minutes, graphite mo(u)ld is cooled to 1450 ℃, again furnace cooling, release.Other processing methodes are identical with embodiment 1.
Embodiment 13～16
Adopt the prescription identical with embodiment 1～4, its sintering process is: from room temperature, graphite mo(u)ld at 40 minutes internal heating to 1520 ℃, was kept 7 minutes, and continuing to heat up also begins pressurization, in 75 minutes, graphite mo(u)ld is heated to 1750 ℃ once more, pressure is raised to 45 tons (individual layer burns 5), keeps 10 minutes, then, in 10 minutes, graphite mo(u)ld is cooled to 1200 ℃, again furnace cooling, release.Other processing methodes are identical with embodiment 1.
Claims (2)
1. silicon nitride heat generating body, it is made up of pyrotoxin and heating body, it is characterized in that described pyrotoxin is a tungsten filament, and described heating body prescription is (weight percentage):
Silicon nitride (Si
3N
4) 82%～93%
Aluminium sesquioxide (Al
2O
3) 0.1%～5%
Yttrium oxide (Y
2O
3) 4%～8%
Aluminium nitride (AlN) 3%～5%
2. the manufacture method of a silicon nitride heat generating body is characterized in that it is made up of following steps:
(1) preparation of raw material: carry out weighing by the described prescription of claim 1, and put into the nylon bucket, add ethanol, silicon nitride ball, ball milling 2～48 hours is poured container then into, puts into baking oven and dries, and it is stand-by to sieve.
(2) plain embryo preparation: press heating element shape requirement processing metal mould, pour in the metal pattern half of powder into the strickling powder earlier when suppressing plain embryo, tungsten filament is put into mould, add second half powder again, be placed on pressure head and be on 20～60 tons the press and pressurize, form removal then, it is stand-by to take out plain embryo.
(3) sintering process and technology:
[1] graphite mo(u)ld: press heating element physical dimension processing graphite mould with high purity graphite, coat the boron nitride separating agent at the die surface that touches with plain embryonic breeding.
[2] dress mould:, put in the hot pressing furnace with the plain embryo graphite mo(u)ld of packing into.
[3] sintering process: with graphite mo(u)ld 30～60 minutes internal heating to 1450～1520 ℃, kept 2～15 minutes, continue to heat up and begin pressurization, in 15～60 minutes, graphite mo(u)ld is heated to 1700～1800 ℃ once more, and fills it up with the total head (total stressed area * 200～300kg/cm of total head=plain embryo
2), kept 5～60 minutes, then, in 10～60 minutes, graphite mo(u)ld is cooled to 1200～1600 ℃, more further cooling, release.
[4] form removal: when temperature in the hot pressing furnace was lower than 150 ℃, graphite mo(u)ld was taken out in blow-on, and goods are taken out in form removal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 99113534 CN1076944C (en) | 1999-03-15 | 1999-03-15 | Silicon nitride heat generating body and its prodn. method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 99113534 CN1076944C (en) | 1999-03-15 | 1999-03-15 | Silicon nitride heat generating body and its prodn. method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1229829A true CN1229829A (en) | 1999-09-29 |
| CN1076944C CN1076944C (en) | 2001-12-26 |
Family
ID=5276714
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 99113534 Expired - Fee Related CN1076944C (en) | 1999-03-15 | 1999-03-15 | Silicon nitride heat generating body and its prodn. method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1076944C (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101945506A (en) * | 2010-08-17 | 2011-01-12 | 钟秉霖 | Ceramic energy heating element |
| CN102170716A (en) * | 2010-12-09 | 2011-08-31 | 江苏华盛精细陶瓷科技有限公司 | Method for manufacturing silicon nitride heating body |
| CN102612180A (en) * | 2012-03-22 | 2012-07-25 | 广州石潮特种陶瓷制造有限公司 | Dry-point silicon nitride electric heating element and manufacturing method thereof |
| CN103096528A (en) * | 2010-12-09 | 2013-05-08 | 江苏华盛精细陶瓷科技有限公司 | Preparation method for silicon nitride heating body |
| CN101754497B (en) * | 2010-01-20 | 2013-09-04 | 贺连英 | Silicon nitride heat generator and manufacturing method thereof |
| CN106376107A (en) * | 2016-11-24 | 2017-02-01 | 常德科锐新材料科技有限公司 | Large-power silicon nitride ceramic heating plate and inner-soft outer-hard manufacturing method thereof |
-
1999
- 1999-03-15 CN CN 99113534 patent/CN1076944C/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101754497B (en) * | 2010-01-20 | 2013-09-04 | 贺连英 | Silicon nitride heat generator and manufacturing method thereof |
| CN101945506A (en) * | 2010-08-17 | 2011-01-12 | 钟秉霖 | Ceramic energy heating element |
| WO2012022097A1 (en) * | 2010-08-17 | 2012-02-23 | 酷科瓷能科技有限公司 | Ceramic heater |
| CN102170716A (en) * | 2010-12-09 | 2011-08-31 | 江苏华盛精细陶瓷科技有限公司 | Method for manufacturing silicon nitride heating body |
| CN102170716B (en) * | 2010-12-09 | 2013-01-30 | 江苏华盛精细陶瓷科技有限公司 | Method for manufacturing silicon nitride heating body |
| CN103096528A (en) * | 2010-12-09 | 2013-05-08 | 江苏华盛精细陶瓷科技有限公司 | Preparation method for silicon nitride heating body |
| CN103096528B (en) * | 2010-12-09 | 2015-04-08 | 江苏金盛陶瓷科技有限公司 | Preparation method for silicon nitride heating body |
| CN102612180A (en) * | 2012-03-22 | 2012-07-25 | 广州石潮特种陶瓷制造有限公司 | Dry-point silicon nitride electric heating element and manufacturing method thereof |
| CN102612180B (en) * | 2012-03-22 | 2014-07-02 | 广州石潮特种陶瓷制造有限公司 | Dry-point silicon nitride electric heating element and manufacturing method thereof |
| CN106376107A (en) * | 2016-11-24 | 2017-02-01 | 常德科锐新材料科技有限公司 | Large-power silicon nitride ceramic heating plate and inner-soft outer-hard manufacturing method thereof |
| CN106376107B (en) * | 2016-11-24 | 2020-03-20 | 常德科锐新材料科技有限公司 | High-power silicon nitride ceramic heating plate and manufacturing method of high-power silicon nitride ceramic heating plate with soft inside and hard outside |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1076944C (en) | 2001-12-26 |
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Owner name: GUANGZHOU SHICHAO SPECIAL CERAMICS MANUFACTURING C Free format text: FORMER NAME OR ADDRESS: GUANGZHOU SHICHAO HIGH PERFORMANCE CERAMICS GENERAL CORPORATION |
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Address after: Lotus Road, Panyu District of Guangzhou City, Guangdong Province town stone floor No. 2 Patentee after: Changzhou Shichao High Performance Ceramics Company Address before: Shilou Town Industrial Zone Guangdong city Panyu province Chao Tian Patentee before: Shichao High Performance Ceramic Corp. |
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Granted publication date: 20011226 Termination date: 20120315 |