A kind of light component for concrete filling
(1) technical field
The present invention relates to a kind of concrete filled light hollow unit.
(2) background technology
Arch without beam is that present Cast-in-place Concrete Building Floor is used wider floor structural form, have that speed of application is fast, structure height is little, advantages such as ceiling decoration can be cut apart and need not to room area flexibly, the lightweight member of filling in it has various hollow sections and box, and box has hollow or solid.Is that ZL99232921.3, name are called " cast-in-place reinforced concrete filling thin wall cylinder " utility model patent as the applicant in the patent No. of application on March 10th, 1999, and it is made up of horniness thin-walled tube and two plugs, is applied to use as lightweight member in the arch without beam.The beam army in Shijiazhuang City, Hebei Province city and for example, the patent No. in application on February 23rd, 2000 is that ZL00203695.9, name are called the formwork that uses in " combination concrete hidden rib floor structure " utility model patent, Instructions Page 2 the 5th walk to the 7th line description " formwork can be solid; also can be hollow; light materials such as available plant straw, glass fiber reinforced plastic, sheet iron plate, glass fibre cement are made; its profile can be made shapes such as rectangle, circle, polygon according to designing requirement; ", being applied to equally make up in the concrete hidden rib superstructure also is to use as lightweight member.And for example publication number is that CN1356440A, name are called: " a kind of cover of storied building in space structure ", include shuttering member, cast-in-situ reinforced concrete main rib that formwork and structure base plate link, it is characterized in that also including the cast-in-situ reinforced concrete upper plate, and on same precast construction base plate, include at least 2 prefabricated hollow formworks alternately with at least one cast-in-situ reinforced concrete time rib, the sidewall of cast-in-situ reinforced concrete time rib and hollow mould shell is superimposed each other, and cast-in-situ reinforced concrete main rib, cast-in-situ reinforced concrete time rib constitute the staggered dark close rib structure of cover of storied building in space structure primary and secondary.The shuttering member that uses in this superstructure also is to use as lightweight member.And for example publication number is that CN1348044A, name are called: " a kind of steel bar reinforced floor slab in space structure formwork structural element ", it comprises upper base, go to the bottom, sidewall, by upper base, go to the bottom, sidewall constitutes enclosed cavity on every side, it is characterized in that at least one sidewall, also including module and at least one montant die cavity or brace die cavity or both combinations of at least one protrusion, and going to the bottom is the structure base plate, its thickness ratio upper base thickness of slab and the sidewall wall thickness is big all around.It is lighter relatively that this formwork structural element is applied to the floor structure weight that forms behind the cast-in-situ reinforced concrete floor slab in space structure, and have in light weight, characteristics such as intensity is high, simple in structure, convenient construction and transport, simultaneously, also have the cast-in-place and prefabricated bonding surface of hanging the bottom surface of cast-in-situ reinforced concrete floor slab in space structure behind the object and do not ftracture, can transmit the characteristics such as power of floor slab in space structure.This formwork structural element equally also is to use as lightweight member.But no matter be hollow section or box, be applied to superstructure as permanent lightweight member after, the stressed Force transmission parts of no superstructure in its member, particularly when the lightweight member size is big, show more obviously, simultaneously, the intensity of corresponding cast in site floor is relative with rigidity relatively poor.Japan Patent JP2001214562A, it discloses a kind of hollow concrete plate core, this core is provided with groove as lightweight member at end face and bottom surface, and lightweight member is provided with the cast hole of concrete, groove is communicated with the cast hole, like this, when lightweight member is applied to superstructure, though hole in the member and groove can form bracing piece or the pier and the reinforcing rib of Cast-in-place concrete, can become the stressed and Force transmission parts of superstructure, solve the problem that above-mentioned hollow section and box exist preferably.But this lightweight member is imbedded in the Cast-in-place concrete, and its manual is not described this effect, and the main content of its description and purpose are the sound insulation values that reduces the quality of hollow concrete plate and improve hollow concrete plate.And this lightweight member is the solid component that adopts the such class synthetic resin material foaming of poly-stupid vinylic foam to make, because this class lightweight member is the solid light member, thereby its material usage is big, corresponding cost height, and also Material Strength own is low, fireproof performance is poor.Therefore, develop a kind of novel concrete filled light hollow unit, for being badly in need of.
(3) summary of the invention
The object of the present invention is to provide a kind of concrete filled light hollow unit, after being applied to arch without beam, can significantly improve the mechanical property of superstructure, its shearing resistance, torsional property improve greatly, intensity and rigidity are greatly improved, simultaneously, the light hollow member also has characteristics such as simple in structure, that intensity is high, making is easy, cost is low.
Solution of the present invention is on the basis of existing technology, comprise the light hollow member, it is characterized in that at least one hole for in-site pouring concrete is arranged in the light hollow member, simultaneously, have at least one groove that is communicated with the cast hole on external surface of structural member, hole runs through the upper and lower surface of this light hollow member, and hole is at the upper and lower surface place of light hollow member both ends open, be the hole wall of sealing between the hole both ends open, the inner chamber of this sealing hole wall and light hollow member separates.Like this, owing on the light hollow member, there is the hole of Cast-in-place concrete cast usefulness to run through the light hollow member, after the light hollow member is applied to building cover structure, Cast-in-place concrete enters in the hole, after treating setting and harden, form Cast-in-place concrete post or pier, thereby in the light hollow member, formed the stressed and Force transmission parts of superstructure, improve the mechanical property of superstructure greatly, particularly improved the shearing resistance of superstructure, antitorque mechanical property greatly; Simultaneously, because at least one groove that is communicated with the cast hole is arranged on external surface of structural member, Cast-in-place concrete enters into reinforcing rib or the stiffening rib that has formed cast in site floor in the groove, thereby the intensity of superstructure and rigidity are greatly improved, thereby reached purpose of the present invention, the light hollow member also has characteristics such as simple in structure, that intensity is high, making is easy, cost is low simultaneously; In addition, the light hollow member is compared the described hollow concrete plate core of Japan Patent, its material usage is little, low price, corresponding cost is low, and its intensity is better than the intensity and the fireproof performance of the solid component of making of poly-stupid vinylic foam resinoid with fireproof performance, is applicable to the structure of various Cast-in-place concretes building (room) lid, body of wall and road and bridge engineering, is specially adapted to hollow arch without beam.
Feature of the present invention is that also described groove is the step groove.Like this, formed Cast-in-place concrete reinforcing rib or stiffening rib are the reinforcing rib or the stiffening rib of step, the corresponding mechanical property of improving superstructure.
Feature of the present invention is that also described cast hole is that one or both ends are flaring hole.Like this, the concrete cast is more convenient, can effectively improve post or pier stress concentration phenomenon around the corner.
Feature of the present invention is that also described cast hole is an abrupt step shape hole.Like this, help the concrete cast on the one hand, improve post or pier stress concentration phenomenon around the corner; Can form Cast-in-place concrete cap or pier cap on the other hand, further improve the stress performance of superstructure.
Feature of the present invention is that also described cast hole is the cast hole of square circular or oval or polygon or arc angle polygon or its combination of cross or in-line.Like this, more convenient design and production unit help reducing and produce and construction cost.
Feature of the present invention is that also at least one end of pouring into a mould hole has recessed district to be communicated with it.Wherein, when concrete is poured into a mould, the Cast-in-place concrete reinforcing rib can be formed in the groove, the cap of Cast-in-place concrete can be formed in the recessed district.Like this, top and bottom at the light hollow member all can form Cast-in-place concrete reinforcing rib or concrete cap, thereby the intensity of superstructure and rigidity improves greatly, simultaneously, mutual wedge action between light hollow member and the Cast-in-place concrete is further strengthened, and the globality of superstructure greatly improves.
Feature of the present invention also be with pour into a mould groove that hole is communicated with or recessed district be shaped as arc or broken line shape.Like this, the mutual wedge action between light hollow member and the Cast-in-place concrete is stronger, and the globality of superstructure is better.
Feature of the present invention is that also the light hollow member has a plurality of cast holes to be a row or two rows or arranges more and put, and is parallel or quadrature or oblique between two rows or the many rows each other.Like this, can design,, reduce and produce and construction cost to satisfy the needs of different units in charge of construction according to actual conditions.
Feature of the present invention also is to pour into a mould plane that the axis of the axis of hole and groove constitutes and is parallel to each other each other or intersects.Like this, can design,, reduce and produce and construction cost, simultaneously, can further improve the mechanical property of superstructure to satisfy the needs of different units in charge of construction according to actual conditions.
Feature of the present invention is that also the light hollow member has at least one groove on the sidewall all around.Like this, in the groove of side, can form the Cast-in-place concrete bar, when size is big, can form concrete post or pier, can further improve the mechanical property of superstructure.
Feature of the present invention also is the groove connection that the groove on the sidewall links to each other with the cast hole around the light hollow member.Like this, reinforcing rib that forms on the light hollow member or stiffening rib and post or pier can form the network structure in space, further improve the mechanical property of superstructure.
Feature of the present invention is that also groove is parallel or quadrature or oblique layout in the light hollow component surface.Like this, can design,, reduce and produce and construction cost to satisfy the needs of different units in charge of construction according to actual conditions.
Feature of the present invention is that also the groove more than two is the orthogonal thereto or oblique layout of intersection point with the cast hole.Like this, the Cast-in-place concrete rib of formation or reinforcing rib and post or pier are interconnected to integral body, have improved the globality and the mechanical property of superstructure.
Feature of the present invention also is to have in the light hollow member at least one in bracing boom, reinforcing rib, the stiffening rib.Like this, the intensity and the rigidity of light hollow member are higher, and globality is better, can further improve the stressed and transmission force property of superstructure, improve the mechanical property of superstructure.
Feature of the present invention also is in light hollow member, bracing boom, reinforcing rib or the stiffening rib at least one reinforce is arranged.Like this, the intensity and the rigidity of member are bigger, and globality is higher, and the stressed and transmission force property that participates in superstructure is better.
Feature of the present invention is that also reinforce is at least one in reinforcing bar, steel wire, prestressed reinforcement, gauze wire cloth, steel mesh reinforcement, fiber, fleece or cloth, thin band, braid over braid, the strap.Like this, reinforce wide in variety can be selected according to design and the needs of producing, and help reducing construction and cost of production.
Feature of the present invention also is to have in the light hollow member at least one that reveal in bar, dew rib or the dew reinforce.Like this, the bonding between light hollow member and the Cast-in-place concrete is more firm, and the globality of superstructure is better.
Feature of the present invention also is on the light hollow member align member is arranged.Like this, the light hollow member is more convenient when construction, helps accelerating speed of application, reduces construction cost.
Feature of the present invention also is on the light hollow member butting member is arranged.Like this, the light hollow member is more convenient when construction, helps accelerating speed of application, reduces construction cost.
Feature of the present invention is that also there is inner corner trim at least one corner of light hollow member.Like this, can form the bar of Cast-in-place concrete at the inner corner trim place, size can form post or pier when big, can further improve the mechanical property of superstructure.
Feature of the present invention is that also described inner corner trim is connected with groove.Like this, Cast-in-place concrete post that forms on the light hollow member or pier and stiffening rib or reinforcing rib form spacial framework, can further improve the mechanical property of superstructure.
Feature of the present invention is that also the light hollow member is polyhedron, cylinder, circular cone stage body, pyramid stage body, arc angle shape polyhedron.
Feature of the present invention is that also the concrete filled light hollow unit is applied to Cast-in-place Concrete Building Floor.
Feature of the present invention is that also the concrete filled light hollow unit is applied to the Cast-in-place concrete arch without beam.
Feature of the present invention is that also the concrete filled light hollow unit is applied to the Cast-in-place concrete roof system.
Feature of the present invention is that also the concrete filled light hollow unit is applied to sole plate.
Feature of the present invention is that also the concrete filled light hollow unit is applied to body of wall.
Feature of the present invention is that also the concrete filled light hollow unit is applied to bridge.
(4) description of drawings
Fig. 1 is the structural representation of the embodiment of the invention 1.Among Fig. 1,1 is the light hollow member, and 2 are the cast hole, and 3 is groove, in each accompanying drawing, numbers identically, and its explanation is identical.As shown in Figure 1,4 holes that run through 2 are arranged in the light hollow member 1, simultaneously, 4 grooves 3 that are communicated with cast hole 2 are arranged on external surface of structural member.
Fig. 2 is the structural representation of the embodiment of the invention 2, and its groove 3 is the step groove.
Fig. 3 is the structural representation of the embodiment of the invention 3, and an end of its hole 2 is tubaeform.
Fig. 4 is the structural representation of the embodiment of the invention 4, and the two ends of its hole 2 are tubaeform.
Fig. 5 is the structural representation of the embodiment of the invention 5, and its hole 2 is an abrupt step shape hole.
Fig. 6 is the structural representation of the embodiment of the invention 6, and its hole 2 is a circular opening.
Fig. 7 is the structural representation of the embodiment of the invention 7, and its hole 2 is criss-cross square hole.
Fig. 8 is the structural representation of the embodiment of the invention 8, and its hole 2 all has the square hole in recessed district 4 for end.
Fig. 9 is the structural representation of the embodiment of the invention 9, the two ends of its hole 2 not only fluted 3 but also have recessed district 4 to be attached thereto.
Figure 10 is the structural representation of the embodiment of the invention 10, and its groove 3 is that broken-line type is trapezoidal, and recessed district 4 is the recessed district of fold angle type.
Figure 11 is the structural representation of the embodiment of the invention 11, and its groove 3 is an arc groove, and recessed district 4 is the recessed district of right-angle type.
Figure 12 is the structural representation of the embodiment of the invention 12, and its groove 3 is the orthogonal thereto layout of intersection point with cast hole 2.
Figure 13 is the structural representation of the embodiment of the invention 13, and its 3 cast holes 2 are to arrange to be put.
Figure 14 is the structural representation of the embodiment of the invention 14, and its a plurality of cast holes 2 are two row and quadrature arrangement.
Figure 15 is the structural representation of the embodiment of the invention 15, and its cast hole 2 is parallel to each other each other with the plane that groove 3 axis constitute.
Figure 16 is the structural representation of the embodiment of the invention 16, around it on sidewall 5 fluted 3.
Figure 17 is the structural representation of the embodiment of the invention 17, and the groove 3 that the groove 3 on its sidewall 5 links to each other with cast hole 2 is communicated with.
Figure 18 is the structural representation of the embodiment of the invention 18, and its groove 3 is in light hollow member 1 surperficial orthogonal thereto layout.
Figure 19 is the structural representation of the embodiment of the invention 19, and in bracing boom 6, reinforcing rib 7, the stiffening rib 8 at least one arranged in its light hollow member 1.
Figure 20 is the structural representation of the embodiment of the invention 20, and thin band reinforce 9 is arranged in its light hollow member 1, the stiffening rib 8.
Figure 21 is the structural representation of the embodiment of the invention 21, and thin band, reinforcing bar reinforce 9 are arranged respectively in its light hollow member 1, the reinforcing rib 7.
Figure 22 is the structural representation of the embodiment of the invention 22, have in its light hollow member 1 to reveal reinforcing bar reinforce 9, and the end stretch of member 1 goes out sidewall 5, is layer structure.
Figure 23 is the structural representation of the embodiment of the invention 23, and drag hook type align member 10 and socket joint bar and socket joint pole 11 are arranged on its light hollow member 1.Align member 10 can be drag hook, draw ring or iron wire etc.Butting member 11 can be bell-and-spigot pipe, socket joint hole, reinforcing bar, latch, cutting ferrule etc.
Figure 24 is the structural representation of the embodiment of the invention 24, and there is inner corner trim 12 in the corner of its light hollow member 1.
Figure 25 is the structural representation of the embodiment of the invention 25, and its inner corner trim 12 is connected with groove 3.
Figure 26 is the structural representation of the embodiment of the invention 26, and its inner corner trim 12 is connected with groove 3.
(5) specific embodiment
The present invention is further illustrated below in conjunction with drawings and Examples.
The present invention as shown in drawings, comprise light hollow member 1, it is characterized in that at least one hole for in-site pouring concrete 2 is arranged in the light hollow member 1, simultaneously, have at least one groove 3 that is communicated with cast hole 2 on external surface of structural member, hole 2 runs through the upper and lower surface of this light hollow member 1, and hole 2 is at the upper and lower surface place of light hollow member 1 both ends open, be the hole wall of sealing between hole 2 both ends opens, the inner chamber of this sealing hole wall and light hollow member 1 separates.Fig. 1 is the structural representation of the embodiment of the invention 1.Among Fig. 1,1 is the light hollow member, and 2 are the cast hole, and 3 is groove, in each accompanying drawing, numbers identically, and its explanation is identical.As shown in Figure 1,4 holes that run through 2 are arranged in the light hollow member 1, simultaneously, 4 grooves 3 that are communicated with cast hole 2 are arranged on external surface of structural member.
Feature of the present invention is that also described groove 3 is the step groove.Fig. 2 is the structural representation of the embodiment of the invention 2, and its groove 3 is the step groove.
Feature of the present invention is that also described cast hole 2 is flaring hole for one or both ends.Fig. 3 is the structural representation of the embodiment of the invention 3, and an end of its hole 2 is tubaeform.Fig. 4 is the structural representation of the embodiment of the invention 4, and the two ends of its hole 2 are tubaeform.
Feature of the present invention is that also described cast hole 2 is abrupt step shape hole.Fig. 5 is the structural representation of the embodiment of the invention 5, and its hole 2 is an abrupt step shape hole.
Feature of the present invention also is the cast hole of described cast hole 2 for square circular or oval or polygon or arc angle polygon or its combination of cross or in-line.Its hole 2 of Fig. 1 to Fig. 5 is square hole.Fig. 6 is the structural representation of the embodiment of the invention 6, and its hole 2 is a circular opening.Fig. 7 is the structural representation of the embodiment of the invention 7, and its hole 2 is criss-cross square hole.Fig. 8 is the structural representation of the embodiment of the invention 8, the square hole in its hole 2 recessed district 4 for the end has.
Feature of the present invention is that also at least one end of pouring into a mould hole 2 has recessed district 4 to be communicated with it.Fig. 9 is the structural representation of the embodiment of the invention 9, the two ends of its hole 2 not only fluted 3 but also have recessed district 4 to be attached thereto.
Feature of the present invention also be with pour into a mould groove 3 that hole 2 is communicated with or recessed district 4 be shaped as arc or broken line shape.Figure 10 is the structural representation of the embodiment of the invention 10, and its groove 3 is that broken-line type is trapezoidal, and recessed district 4 is the recessed district of fold angle type.Figure 11 is the structural representation of the embodiment of the invention 11, and its groove 3 is an arc groove, and recessed district 4 is the recessed district of right-angle type.
Feature of the present invention is that also light hollow member 1 has a plurality of cast holes 2 to be a row or two rows or arranges more and put, and is parallel or quadrature or oblique between two rows or the many rows each other.Figure 13 is the structural representation of the embodiment of the invention 13, and its 3 cast holes 2 are to arrange to be put.Figure 14 is the structural representation of the embodiment of the invention 14, and its a plurality of cast holes 2 are two row and quadrature arrangement.
Feature of the present invention also is to pour into a mould plane that the axis of the axis of hole 2 and groove 3 constitutes and is parallel to each other each other or intersects.Figure 15 is the structural representation of the embodiment of the invention 15, and its cast hole 2 is parallel to each other each other with the plane that groove 3 axis constitute.
Feature of the present invention is that also light hollow member 1 has at least one groove 3 on the sidewall 5 all around.Figure 16 is the structural representation of the embodiment of the invention 16, around it on sidewall 5 fluted 3.
Feature of the present invention also be light hollow member 1 around groove 3 connections that link to each other with cast hole 2 of groove 3 on the sidewall 5.Figure 17 is the structural representation of the embodiment of the invention 17, and the groove 3 that the groove 3 on its sidewall 5 links to each other with cast hole 2 is communicated with.
Feature of the present invention is that also groove 3 is parallel on light hollow member 1 surface or quadrature or oblique layout.Figure 18 is the structural representation of the embodiment of the invention 18, and its groove 3 is in lightweight member 1 surperficial orthogonal thereto layout.
Feature of the present invention is that also the groove 3 more than two is the orthogonal thereto or oblique layout of intersection point with cast hole 2.Figure 12 is the structural representation of the embodiment of the invention 12, and its groove 3 is the orthogonal thereto layout of intersection point with cast hole 2.
Feature of the present invention also is to have in the light hollow member 1 at least one in bracing boom 6, reinforcing rib 7, the stiffening rib 8.Figure 19 is the structural representation of the embodiment of the invention 19, and in bracing boom 6, reinforcing rib 7, the stiffening rib 8 at least one arranged in its light hollow member 1.
Feature of the present invention also is in light hollow member 1, bracing boom 6, reinforcing rib 7 or the stiffening rib 8 at least one reinforce 9 is arranged.Figure 20 is the structural representation of the embodiment of the invention 20, and thin band reinforce 9 is arranged in its light hollow member 1, the stiffening rib 8.
Feature of the present invention is that also reinforce 9 is at least one in reinforcing bar, steel wire, prestressed reinforcement, gauze wire cloth, steel mesh reinforcement, fiber, fleece or cloth, thin band, braid over braid, the strap.Figure 21 is the structural representation of the embodiment of the invention 21, and thin band, reinforcing bar reinforce 9 are arranged respectively in its light hollow member 1, the reinforcing rib 7.
Feature of the present invention also is to have in the light hollow member 1 at least one that reveal in bar 6, dew rib 8 or the dew reinforce 9.Figure 22 is the structural representation of the embodiment of the invention 22, have in its light hollow member 1 to reveal reinforcing bar reinforce 9, and the end stretch of member 1 goes out sidewall 5, is layer structure.
Feature of the present invention is that also align member 10 is arranged on the light hollow member 1.
Feature of the present invention is that also butting member 11 is arranged on the light hollow member 1.Figure 23 is the structural representation of the embodiment of the invention 23, and drag hook type align member 10 and socket joint bar and socket joint pole 11 are arranged on its light hollow member 1.Align member 10 can be drag hook, draw ring or iron wire etc.Butting member 11 can be bell-and-spigot pipe, socket joint hole, reinforcing bar, latch, cutting ferrule etc.
Feature of the present invention is that also there is inner corner trim 12 at least one corner of light hollow member 1.Figure 24 is the structural representation of the embodiment of the invention 24, and there is inner corner trim 12 in the corner of its light hollow member 1.
Feature of the present invention is that also described inner corner trim 12 is connected with groove 3.Figure 25 is the structural representation of the embodiment of the invention 25, and its inner corner trim 12 is connected with groove 3.Figure 26 is the structural representation of the embodiment of the invention 26, and its inner corner trim 12 is connected with groove 3.
Feature of the present invention is that also light hollow member 1 is polyhedron, cylinder, circular cone stage body, pyramid stage body, arc angle shape polyhedron.As Fig. 1 to Fig. 4 is hexahedron.Fig. 6 is the arc angle hexahedron.
Feature of the present invention is that also the concrete filled light hollow unit is applied to Cast-in-place Concrete Building Floor.
Feature of the present invention is that also the concrete filled light hollow unit is applied to the Cast-in-place concrete arch without beam.
Feature of the present invention is that also the concrete filled light hollow unit is applied to the Cast-in-place concrete roof system.
Feature of the present invention is that also the concrete filled light hollow unit is applied to sole plate.
Feature of the present invention is that also the concrete filled light hollow unit is applied to body of wall.
Feature of the present invention is that also the concrete filled light hollow unit is applied to bridge.
During the invention process, can make the light hollow member 1 of band groove 3 and the die cavity that forms hole 2 with cement gel ramming material and reinforce 9 earlier, boring on light hollow member 1, the die cavity of hole 2 is placed in the corresponding hole of light hollow member 1 and be bonded in one, can form light hollow member of the present invention.