CN1189296C

CN1189296C - Full-automatic production line of building blocks made of industrial waste and gypsum

Info

Publication number: CN1189296C
Application number: CNB02110350XA
Authority: CN
Inventors: 崔达生
Original assignee: Individual
Current assignee: Individual
Priority date: 2002-04-23
Filing date: 2002-04-23
Publication date: 2005-02-16
Anticipated expiration: 2022-04-23
Also published as: CN1386619A

Abstract

The present invention relates to a gypsum block production line for manufacturing green light wall materials by industrial waste slag. The invention is characterized in that a slope screw conveyer, a bucket elevator, a dry material mixing system, a horizontal screw conveyer and a bucket elevator are arranged orderly between a material distributing station and a multistation injection moulding system; a microcomputer control center, a microcomputer control material distributing station, a hydraulic station of a moulding system and a control center of a multistation injection moulding system control the multistation injection moulding system and a head section of a fully automatic circulation system; the head section of the fully automatic circulation system is connected with the outlet of the stirrer of the multistation injection moulding system; a forming mould is installed on the fully automatic circulation system; a steering engine is installed in the turning position; a hydraulic block discharging machine, a hydraulic demoulding machine and a lifting device are installed at the tail; a mould locking mechanism is installed between the hydraulic demoulding machine and the hydraulic block discharging machine; a control center of the hydraulic station and the demoulding machine controls the hydraulic block discharging machine, the hydraulic demoulding machine, the lifting device and the steering machine. The invention has the advantages of large production scale and high efficiency and the yearly output can reach 350, 000 to 500, 000 m<2>.

Description

Full-automatic production line of building blocks made of industrial waste and gypsum

Technical field

The invention belongs to the building material machinery technical field, specifically is a kind of full-automatic production line of building blocks made of industrial waste and gypsum energy-conservation, green light wall material of producing.

Background technology

In the prior art, the gypsum block technological equipment mainly adopts manual mould production, and production efficiency is low, small scale, labor strength are big, Hangzhou building materials research institute introduces Germany, and " upright notes are upright to push away the gypsum block unit, though advantages such as the ripe reliable operations that possesses skills, unit is very low to various industrial residue comprehensive utilization adaptability; production scale is little; efficient is low, and proportioning accuracy is poor, involves great expense.Although the production line of north, Beijing agate building materials and ornaments material factory improves on this basis; but just Process configuration is improved; type is still upright upright the pushing away of annotating; can only solve the problem of product specification, production efficiency is low, is difficult for forming the big production of scale; process layout is unreasonable; difficulty is adjusted in overhaul of the equipments, causes factory building too tall and big, and equipment, factory building involve great expense.

Summary of the invention

The present invention is directed to the deficiencies in the prior art part, solved and utilized industrial residue to realize technical problem full-automatic, the large-scale production gypsum block.

The present invention realizes by following scheme, full-automatic production line of building blocks made of industrial waste and gypsum, include and be equipped with feed proportioning system and formation system, be equipped with feed proportioning system and contain the batching station, bucket elevator, conveying worm, microcomputer control centre, hydraulic system, it is characterized in that being provided with the slope conveying worm in regular turn between the batching station of feed proportioning system fully and the multistation injection molding system, bucket elevator, the dry blend system, horizontal screw conveyer, bucket elevator, microcomputer control centre carries out stepless speed regulation by control batching station by the motor of controlling batching station (1) screw(-type) feeder (21), reach high accuracy ratio batching to various different wood property materials, through the Microcomputer Data conversion, the proportioning of various wood property materials is shown with digitized forms simultaneously;

---the Hydraulic Station of formation system and the head section of the multistation injection molding system control centre control multistation injection molding system and the full-automatic circulatory system; full-automatic circulatory system head links to each other with the agitator outlet of multistation injection molding system; dress up pattern on the full-automatic circulatory system; steering position is equipped with full-automatic steering box; afterbody in the full-automatic circulatory system is equipped with the hydraulic pressure block obtaining maching; the hydraulic ejection machine; take-off and landing device; clamping mechanism is contained between hydraulic ejection machine and the hydraulic pressure block obtaining maching, Hydraulic Station and demoulding control centre control hydraulic pressure block obtaining maching; the hydraulic ejection machine; take-off and landing device and full-automatic steering box.Main feature of the present invention is that multistation stirs injection molding, automatic mobile aquation, formwork erection horizontal sliding automatic demoulding, is replaced with pattern and hydraulic ejection machine head, can produce the gypsum block of specification how wide in variety; The circulatory system moves automatically, turns to automatically to form a totally enclosed automatic system.

Blending bunker and screw(-type) feeder, three feed bins are housed on the frame at batching of the present invention station.

Be equipped with in regular turn from top to down on the frame of the multistation injection molding machine that the present invention states that high hopper, electrometer measuring bin claim, mixer, water metering device, water supply system, additive device.

Multistation injection molding machine of the present invention is equipped with at least that two groups of electrometer measuring bins claim, mixer, water metering device, water supply system, additive device.

Different parts on the frame of the full-automatic circulatory system of the present invention is equipped with some cover tooth sprockets mechanism, pressing wheel mechanism, the holder chain group that does not wait at interval, spiral tensioning means, active wheels, driven wheels, gear mechanism are contained in the portion end to end of each transmission group respectively, and transmission device links to each other with gear mechanism.

Hydraulic pressure block obtaining maching of the present invention; the hydraulic ejection machine; take-off and landing device and clamping mechanism are contained in the afterbody of the full-automatic circulatory system; the hydraulic ejection machine is contained in the inboard of full-automatic circulatory system afterbody; the hydraulic pressure block obtaining maching is contained in the outside of full-automatic circulatory system afterbody; the hydraulic head of hydraulic pressure block obtaining maching is contained in the front upper place of frame; and link to each other with Hydraulic Station; guide plate is loaded on the preceding top of frame; passive wheels; driving-belt; the idler pulley group; driving wheel is assembled in the top of frame; protect the both sides that frame is contained in frame; chain wheel set links to each other worm reducer with the active wheels; motor; the V-belt transmission group is contained in the rear lower of frame.

Hydraulic cylinder, euphroe, steel wire group are housed on the frame of take-off and landing device of the present invention.

Guide bracket, guide pillar, nut are housed on the both sides of the frame of hydraulic ejection machine of the present invention, and head links to each other with moved cross beam, and moved cross beam is contained on the guide pillar of both sides, and Connection Block, pin, joint are housed between moved cross beam and the hydraulic cylinder.

The rotary body of the full-automatic steering box of hydraulic pressure of the present invention is contained on the support, and be connected as a single entity by gear changing group, gear mechanism, limited block are equipped with in the top of rotary body, and hydraulic motor, chain wheel set, hydraulic cylinder also are equipped with in rotary body inside, and base inner is equipped with hydraulic motor, gear mechanism.

The spacing collar of clamping mechanism of the present invention is contained on the shaping mould, and limiting plate is contained in the place ahead of hydraulic ejection machine.

The present invention compared with prior art has the following advantages, and 1, production scale is big, the efficient height; Than the high 2-3 of current domestic other type doubly, annual production can reach ten thousand square metres of 35-50; 2, it is wide in variety to produce building block specification, can a tractor serves several purposes; 3, production building block credit rating is many, can require random adjustment according to the building materials merchant; 4, building block precision height is higher than grade of national standard quality; 5, according to gypsum difference setting time, random various operational factors of Adjustment System; 6, automaticity height, system's airtight performance is good, and dust is few in the production, and 7, equipment one-time investment expense is low; 8, simple, the easy manufacturing of device structure, Installation and Debugging are conveniently.

Description of drawings

Fig. 1 is a full-automatic production line of building blocks made of industrial waste and gypsum process equipment allocation plan

Fig. 2 is a batching station owner view

Fig. 3 is the vertical view of Fig. 2

Fig. 4 is a multistation injection molding machine front view

Fig. 5 is the left view of Fig. 4

Fig. 6 is a fully-automatic building block moulding circulatory system front view

Fig. 7 is the vertical view of Fig. 6

Fig. 8 is the A portion enlarged drawing of Fig. 7

Fig. 9 is the B portion enlarged drawing of Fig. 7

Figure 10 is the C portion enlarged drawing of Fig. 7

Figure 11 is the D portion enlarged drawing of Fig. 7

Figure 12 is the front view of block obtaining maching

Figure 13 is the vertical view of Figure 12

Figure 14 is the structure chart of take-off and landing device

Figure 15 is that the hydraulic ejection machine is watched figure attentively

Figure 16 is the vertical view of Figure 15

Figure 17 is the front view of fluid-link steering machine

Figure 18 is the vertical view of Figure 17

Figure 19 is the A-A cutaway view of Figure 18

Figure 20 is the B-B cutaway view of Figure 17

Figure 21 is the structure chart of clamping mechanism

Among the figure: 1 batching station, 2 slope conveying worms, 3 microcomputer control centres; 4 bucket elevators, 5 dry blend systems, 6 horizontal screw conveyers; 7 bucket elevators, 8 Hydraulic Stations, 9 multistation injection molding systems; 10 multistation injection molding system control centres, the 11 full-automatic circulatory systems, 12 shaping moulds; 13 demoulding control centres, 14 hydraulic pressure block obtaining machings, 15 take-off and landing devices; 16 hydraulic ejection machines, 17 Hydraulic Stations, the full-automatic steering box of 18 hydraulic pressure; 19 clamping mechanisms, 20 blending bunkers, 21 screw(-type) feeders; 22 frames, 23 3 feed bins, 24 high hoppers; 25 frames, 26 electronic weighing balances, 27 mixers; 28 water metering devices, 29 water supply systems, 30 additive charging gears; 31 gear mechanisms, 32 pressing wheel mechanisms, 33 spiral tensioning means; 34 passive wheel shafts, 35 holder chain groups, 36 frames; 37 active wheels, 38 gear mechanisms, 39 transmission devices; 40 hydraulic heads, 41 frames, 42 guide plates; 43 passive wheels, 44 driving-belts, 45 idler pulley groups; 46 active wheels, 47 protect frame, 48 chain wheel set; 49 worm gear, 50 motor, 51 V-belt transmission groups; 52 frames, 53 hydraulic cylinders, 54 euphroes; 55 steel wire rope groups, 56 saddles, 57 heads; 58 moved cross beams, 59 guide pillars, 60 hydraulic cylinders; 61 bodies, 62 Connection Blocks, 63 pins; 64 joints, 65 nuts, 66 gear changing group; 67 rotary bodies, 68 supports, 69 gear mechanisms; 70 limited blocks, 71 hydraulic motors, 72 chain wheel set; 73 hydraulic cylinders, 74 gear mechanisms, 75 spacing collars; 76 limiting plates

The specific embodiment

Present embodiment is to produce ten thousand square metres of 35-50 per year; the thickness specification is that 80/90/100/110 millimeter gypsum block is an example; full-automatic production line of building blocks made of industrial waste and gypsum constitutes by being equipped with feed proportioning system and formation system; the hydraulic system of two big systems and electric-control system can be realized according to the functional requirement and the instructions for use of each equipment the general engineering technology personnel; be equipped with feed proportioning system by batching station 1; TD160 bucket elevator 4; φ 250 conveying worms; microcomputer control centre; Hydraulic Power Transmission System; be provided with Φ 250 slope conveying worms 2 in regular turn between the batching station 1 of feed proportioning system and the multistation injection molding system 9 fully; bucket elevator 4; JS500 dry blend system 5; φ 250 horizontal screw conveyers 6; TD160 bucket elevator 7; microcomputer control centre 3 control batching stations 1; the head section of the Hydraulic Station 8 of formation system and the multistation injection molding system control centre 10 control multistation injection molding systems 9 and the full-automatic circulatory system 11; the full-automatic circulatory system 11 heads link to each other with agitator 27 outlets of multistation injection molding machine 9; dress up pattern 12 on the full-automatic circulatory system 11; steering position is equipped with full-automatic steering box 18; afterbody in the full-automatic circulatory system is equipped with hydraulic pressure block obtaining maching 14; hydraulic ejection machine 16; take-off and landing device 15; clamping mechanism 19 is contained between hydraulic ejection machine 16 and the hydraulic pressure block obtaining maching 14, Hydraulic Station 17 and demoulding control centre 13 control hydraulic pressure block obtaining machings 14; hydraulic ejection machine 16; take-off and landing device 15 and full-automatic steering box 18.

On the frame 22 at batching station 1 blending bunker 20 and screw(-type) feeder 21 are housed, three feed bins 23, microcomputer control centre 3 passes through screw(-type) feeder 21, motor carries out stepless speed regulation and reaches the industrial residue of various different wood property and natural gesso are carried out high accuracy ratio batching, by the Microcomputer Data conversion various industrial residues and natural gesso proportioning are presented on the screen with digitized form simultaneously, the operator can be supportted very intuitively hold proportion scale, and equipment operation situation, the various abnormal conditions of watch-dog, workload that simultaneously can three screw(-type) feeders of balance, regulate and control batching station production capacity size, the production capacity total with production line is complementary, and the wood property different with various industrial residues adapt.

Deployed powder through slope conveying worm 2 input bucket elevators 4, input JS500 dry blend system 5, is delivered to powder through Φ 250 horizontal screw conveyers 6, TD160 bucket elevator 7 high hopper 24 of multistation injection molding system.

Multistation injection molding system water metering device 28, electrometer measuring bin claim 26, additive device 30 is contained on the framework platform at mixer 27 tops, by electronic sensor combine with electronic instrument, instrument automatic gauge powder, water and additive, the stake of metering back is gone in the tank diameter, is injected into pattern through mixing; Charge level controller is housed in the high hopper, and electronics sender when expecting fast finishing is equipped with feed proportioning system starting material loading, and electronics sender when material level arrives the limes superiors position is equipped with the feed proportioning system autostop.

The multistation injection molding system is equipped with that two groups of electrometer measuring bins claim 26, mixer 27, water metering device 28, water supply system 29, additive device 30 are formed units; unit is worked or one group of delay working slightly simultaneously; with two composition patterns, 12 cooperatings; make the growth at double of production line production capacity; carry out in moving in conjunction with hydration process, reach requirement of massive production.

Different parts on the frame 36 of the full-automatic circulatory system 11 is equipped with the some sleeve gears mechanism 31, the pressing wheel mechanism 32 that do not wait at interval, holds in the palm chain group 35, spiral tensioning means 33, active wheels 37, driven wheels 34, gear mechanism 38 are contained in the portion end to end of each transmission group respectively, transmission device 39 links to each other with gear mechanism 38, said mechanism and device are formed a complete executing agency, gear in the gear mechanism is meshed with tooth bar on the shaping mould 12, forms the full-automatic circulatory system of sealing in conjunction with Hydraulic Power Transmission System, electric-control system, open-close on-off, limit switch.Make shaping mould running automatically in the circulatory system, finish injection molding, aquation, stripping process.

The hydraulic head 40 of hydraulic pressure block obtaining maching 14 is contained in the front upper place of frame 41, and link to each other with Hydraulic Station 17, guide plate 42 is loaded on the preceding top of frame 41, passive wheels 43, driving-belt 44, idler pulley group 45, active wheels 46 are contained in the top of frame 41, protect the both sides that frame 47 is contained in frame 41, chain wheel set 48 links to each other with active wheels 46, and worm reducer 49, motor 50, V-belt transmission group 51 are contained in the rear lower of frame 41.Hydraulic head 40 is mainly used to the knockout press of balanced hydraulic ingot stripper 16; in conjunction with clamping mechanism shaping mould is carried out the locked mode location simultaneously and reach the effect of stablizing the demoulding; motor 50, V-belt transmission group 51, passive wheels 43, idler pulley group 45, active wheels 46 move driving-belt; cooperate hydraulic ejection machine 16 that shaping mould is deviate from building block, push handling machinery.

Hydraulic cylinder 53, euphroe 54, steel wire group 55 are housed on the frame 52 of take-off and landing device 15, and hydraulic cylinder 53 upper and lower motions to shaping mould die sinking, matched moulds, cooperate 16 pairs of building blocks of hydraulic ejection machine to carry out stripping operation.

Guide bracket 56, guide pillar 59, nut 65 are housed on the both sides of the frame 61 of hydraulic ejection machine 16; head 57 links to each other with moved cross beam 58; moved cross beam 58 is contained on the guide pillar 59 of both sides; Connection Block 62, pin 63, joint 64 are housed between moved cross beam 58 and the hydraulic cylinder 60; hydraulic cylinder 60 drives moved cross beam 58 and head 57 moves forward and backward, and the demoulding is carried out in building block.

The rotary body 67 of the full-automatic steering box 18 of hydraulic pressure is contained on the support 68, and be connected as a single entity by gear changing group 66, gear mechanism 69 is equipped with on the top of rotary body 67, limited block 70, hydraulic motor 71 also is equipped with in rotary body 67 inside, chain wheel set 72, hydraulic cylinder 73, hydraulic motor is equipped with in support 68 inside, gear mechanism 74, the full-automatic steering box 18 of hydraulic pressure is contained in the turning point of the full-automatic circulatory system, gear mechanism 74, chain wheel set 72, limit switch started when the tooth sprocket mechanism drive shaping mould 12 that hydraulic motor is formed moved to the steering box middle part, the stop motion of tooth sprocket mechanism, shaping mould stops to move, the starting switch of hydraulic cylinder 73 is opened simultaneously, and hydraulic cylinder 73 is up with limited block 70, and shaping mould is located, hydraulic motor gear 74 startings simultaneously, the driven rotary body rotates 90 degree, and cylinder device is reset, and it is descending to drive limited block 70; The starting of tooth sprocket mechanism is brought the straight line circulatory system into through shaping mould.After shaping mould enters the straight line circulatory system, time relay starting, the driven rotary body 67 backs rotation playback of tooth sprocket mechanism also can reach the purpose that automatically turns to microcomputor program control according to customer requirements.

The spacing collar 75 of clamping mechanism 19 is contained on the shaping mould 12; limiting plate 76 is contained in the place ahead of hydraulic ejection machine 16; after shaping mould 12 is gone into the position; the 15 starting die sinkings of hydraulic pressure take-off and landing device; hydraulic ejection machine 16 takes off 14 startings of piece machine with hydraulic pressure; the hydraulic head of hydraulic pressure block obtaining maching drives the locked mode cap and at first locatees locked mode; the hydraulic ejection machine head withstands building block subsequently; it is maximum that knockout press reaches; because spacing collar 75 and limiting plate 76 are not at grade, the ejecting force of hydraulic pressure block obtaining maching 14 hydraulic heads, 40 equilibrant force and hydraulic ejection machine head forms a couple, makes shaping mould 12 that the trend of tumbling be arranged; limiting plate 76 stops shaping mould 12 to be tumbled, and makes stripping process steady; the carrying out of safety.

Claims

1, a kind of full-automatic production line of building blocks made of industrial waste and gypsum includes feed proportioning system and formation system fully, is equipped with feed proportioning system and contains batching station, bucket elevator, conveying worm, microcomputer control centre, hydraulic system, it is characterized in that:

---be equipped with between the batching station (1) of feed proportioning system and the multistation injection molding system (9) and be provided with slope conveying worm (2), bucket elevator (4), dry blend system (5), horizontal screw conveyer (6), bucket elevator (7) in regular turn, microcomputer control centre (3) carries out stepless speed regulation by the motor of control batching station (1) screw(-type) feeder (21), reach high accuracy ratio batching to various different wood property materials, through the Microcomputer Data conversion, the proportioning of various wood property materials is shown with digitized forms simultaneously;

---the Hydraulic Station (8) of formation system and the head section of multistation injection molding system control centre (10) the control multistation injection molding system (9) and the full-automatic circulatory system (11), the full-automatic circulatory system (11) head section links to each other with agitator (27) outlet of multistation injection molding machine (9), dress up pattern (12) on the full-automatic circulatory system (11), steering position is equipped with full-automatic steering box (18), afterbody in the full-automatic circulatory system is equipped with hydraulic pressure block obtaining maching (14), hydraulic ejection machine (16), take-off and landing device (15), clamping mechanism (19) is contained between hydraulic ejection machine (16) and the hydraulic pressure block obtaining maching (14), Hydraulic Station (17) and demoulding control centre (13) control hydraulic pressure block obtaining maching (14), hydraulic ejection machine (16), take-off and landing device (15) and full-automatic steering box (18);

---high hopper (24) is housed on the frame (25) of multistation injection molding system (9) from top to down in regular turn and two groups of electrometer measuring bins are housed at least and claim (26), mixer (27), water metering device (28), water supply system (29), additive device (30);

---some covers are housed on the frame (36) of the full-automatic circulatory system (11) make shaping mould running automatically in the circulatory system, finish the gear mechanism (31) of injection molding, aquation, stripping process, gear in the gear mechanism (31) is meshed with tooth bar on the shaping mould (12), forms the full-automatic circulatory system of sealing in conjunction with Hydraulic Power Transmission System (17), electric-control system, open-close on-off, limit switch;

---hydraulic pressure block obtaining maching (14), hydraulic ejection machine (16), take-off and landing device (15) and clamping mechanism (19) are contained in the afterbody of the full-automatic circulatory system (11), hydraulic ejection machine (16) is contained in the inboard of the full-automatic circulatory system (11) afterbody, and hydraulic pressure block obtaining maching (14) is contained in the outside of the full-automatic circulatory system (11) afterbody;

2, full-automatic production line of building blocks made of industrial waste and gypsum according to claim 1, the frame (22) that it is characterized in that described batching station (1) goes up from last three feed bins (23), screw(-type) feeder (21) and the blending bunker (20) of being equipped with successively, and the outlet of blending bunker (20) links to each other with the charging aperture of slope conveying worm (2).

3, full-automatic production line of building blocks made of industrial waste and gypsum according to claim 1, it is characterized in that on the frame (36) of the described full-automatic circulatory system (11) some sleeve gear mechanisms (31), pressing wheel mechanism (32), holder chain group (35) being housed, spiral tensioning means (33), active wheels (37), driven wheels (34), gear mechanism (38) are contained in the portion end to end of each transmission group respectively, and transmission device (39) links to each other with gear mechanism (38).

4, full-automatic production line of building blocks made of industrial waste and gypsum according to claim 1, it is characterized in that the hydraulic head (40) of described hydraulic pressure block obtaining maching (14) is contained in the front upper place of frame (41), and link to each other with Hydraulic Station (17), guide plate (42) is loaded on the preceding top of frame (41), passive wheels (43), driving-belt (44), idler pulley group (45), initiatively wheels (46) are contained in the top of frame (41), protect the both sides that frame (47) is contained in frame (41), chain wheel set (48) links to each other worm reducer (49) with active wheels (46), motor (50), V-belt transmission group (51) is contained in the rear lower of frame (41).

5, full-automatic production line of building blocks made of industrial waste and gypsum according to claim 1 is characterized in that on the described frame (52) that is contained in the take-off and landing device (15) between hydraulic ejection machine (16) and the hydraulic pressure block obtaining maching (14) hydraulic cylinder (53), euphroe (54), steel wire group (55) being housed.

6, full-automatic production line of building blocks made of industrial waste and gypsum according to claim 1; it is characterized in that on the both sides of frame (61) of described hydraulic ejection machine (16) guide bracket (56), guide pillar (59), nut (65) being housed; head (57) links to each other with moved cross beam (58); moved cross beam (58) is contained on the guide pillar (59) of both sides, and Connection Block (62), pin (63), joint (64) are housed between moved cross beam (58) and the hydraulic cylinder (60).

7, full-automatic production line of building blocks made of industrial waste and gypsum according to claim 1, the rotary body (67) that it is characterized in that the full-automatic steering box of described hydraulic pressure (18) is contained on the support (68), and be connected as a single entity by gear changing group (66), gear mechanism (69), limited block (70) are equipped with in the top of rotary body (67), hydraulic motor (71), chain wheel set (72), hydraulic cylinder (73) also are equipped with in rotary body (67) inside, and hydraulic motor, gear mechanism (74) are equipped with in support (68) inside.

8, full-automatic production line of building blocks made of industrial waste and gypsum according to claim 1 is characterized in that the spacing collar (75) of described clamping mechanism (19) is contained on the shaping mould (12), and limiting plate (76) is contained in the place ahead of hydraulic ejection machine (16).