CN118242922A - Heat accumulating type tube shell heat exchange device for preparing steam - Google Patents

Heat accumulating type tube shell heat exchange device for preparing steam Download PDF

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Publication number
CN118242922A
CN118242922A CN202410485630.6A CN202410485630A CN118242922A CN 118242922 A CN118242922 A CN 118242922A CN 202410485630 A CN202410485630 A CN 202410485630A CN 118242922 A CN118242922 A CN 118242922A
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CN
China
Prior art keywords
heat exchange
heat
working medium
box body
tube
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Pending
Application number
CN202410485630.6A
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Chinese (zh)
Inventor
杜贤平
华青梅
杨旭
王宇
徐根山
谢凌翔
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Kochem Electric Appliance Co Ltd
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Kochem Electric Appliance Co Ltd
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Application filed by Kochem Electric Appliance Co Ltd filed Critical Kochem Electric Appliance Co Ltd
Priority to CN202410485630.6A priority Critical patent/CN118242922A/en
Publication of CN118242922A publication Critical patent/CN118242922A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a heat accumulating type tube shell heat exchange device for preparing steam, which comprises a heat exchange tube box assembly and an insulation box assembly, wherein the insulation box assembly is wrapped outside the heat exchange tube box assembly; the heat exchange tube box assembly comprises a first heat exchange box body and a plurality of heat exchange tubes, wherein the middle part of the first heat exchange box body is a closed first heat exchange space, the heat exchange tubes are connected in the first heat exchange space in the first heat exchange box body, and a first working medium inlet and a first working medium outlet which form a flow channel with the heat exchange tubes are respectively arranged at two ends of the first heat exchange box body; the heat insulation box assembly comprises a heat insulation box body, a heat insulation pipe, a communicating pipe and an outflow pipe, wherein a second heat exchange space is formed between the middle part of the heat insulation box body and the first heat exchange box body, phase change materials are filled in the second heat exchange space, the heat insulation pipe is connected in the second heat exchange space in the heat insulation box body, and a second working medium inlet and a second working medium outlet which form a flow channel with the heat insulation pipe are respectively arranged at two ends of the heat insulation box body; one end of the communicating pipe is connected with the second working medium outlet, the other end of the communicating pipe penetrates through the heat insulation box body to be communicated with the first heat exchange box body, and one end of the outflow pipe is connected with the first heat exchange box body, and the other end of the outflow pipe penetrates through the heat insulation box assembly to extend out. The invention has the beneficial effects that: the heat stored by the phase change material is utilized, and the heat exchange efficiency is improved.

Description

Heat accumulating type tube shell heat exchange device for preparing steam
Technical Field
The invention relates to the field of steam heat pumps, in particular to a shell-and-tube heat exchange device.
Background
The shell-and-tube heat exchanger consists of a shell, a heat transfer tube bundle, a tube plate, baffle plates (baffle plates), a tube box and other parts. The shell is cylindrical, a tube bundle is arranged in the shell, and two ends of the tube bundle are fixed on the tube plate. Two fluids for heat exchange, namely cold and hot fluids, one fluid flows in a pipe and is called a pipe side fluid; the other type flows outside the tube, called shell-side fluid. To increase the heat transfer coefficient of the fluid outside the tube, baffles are typically mounted within the housing. The baffle can increase the speed of shell-side fluid, force the fluid to pass through the tube bundle for a plurality of times according to a specified path, and strengthen the turbulence degree of the fluid. The heat exchange tubes can be arranged on the tube plate in an equilateral triangle or square shape. The equilateral triangle is compacter, the turbulence degree of the fluid outside the tube is high, and the heat transfer coefficient is large; the square arrangement is convenient for cleaning the outside of the pipe, and is suitable for fluid easy to scale.
In order to improve the heat exchange efficiency of the traditional shell-and-tube heat exchanger, the existing technical means are to add baffle plates on the shell side, use inner and outer finned tubes and winding tubes, set interlayers to reduce heat dissipation, and the like, for example, a shell-and-tube heat exchanger with a serpentine heat exchange tube of CN103017574A is provided, and the heat exchange efficiency is improved by setting and increasing the heat exchange flow. However, the traditional shell-and-tube heat exchanger is not subjected to heat preservation treatment, a large amount of heat is dissipated through the shell in the heat exchange process, the heat exchange effect caused by large heat dissipation capacity is not ideal, and the heat exchange coefficient is low. Most of the existing technical means are aimed at the problem of low heat transfer coefficient, and only few technical means are aimed at the problem of large heat dissipation capacity of the shell, so that improvement is still needed.
The information disclosed in this background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information has been made as prior art that is well known to a person of ordinary skill in the art.
Disclosure of Invention
The technical problems to be solved by the invention are as follows: how to solve the problems that the heat exchange effect is not ideal because a great amount of heat is dissipated in the heat exchange process because the heat preservation design is not carried out by the traditional shell-and-tube heat exchange device.
The invention solves the technical problems by the following technical means:
The heat accumulating type tube shell heat exchange device for preparing steam comprises a heat exchange tube box assembly and an insulation box assembly, wherein the insulation box assembly is wrapped outside the heat exchange tube box assembly;
the heat exchange tube box assembly comprises a first heat exchange box body and a plurality of heat exchange tubes, wherein the middle part of the first heat exchange box body is a closed first heat exchange space, the heat exchange tubes are connected in the first heat exchange space in the first heat exchange box body, and a first working medium inlet and a first working medium outlet which form a flow channel with the heat exchange tubes are respectively arranged at two ends of the first heat exchange box body;
The heat insulation box assembly comprises a heat insulation box body, a heat insulation pipe, a communicating pipe and an outflow pipe, wherein a second heat exchange space is formed between the middle part of the heat insulation box body and the first heat exchange box body, phase change materials are filled in the second heat exchange space, the heat insulation pipe is connected in the second heat exchange space in the heat insulation box body, and a second working medium inlet and a second working medium outlet which form a flow channel with the heat insulation pipe are respectively arranged at two ends of the heat insulation box body; one end of the communicating pipe is connected with the second working medium outlet, the other end of the communicating pipe penetrates through the heat insulation box body to be communicated with the first heat exchange box body, and one end of the outflow pipe is connected with the first heat exchange box body, and the other end of the outflow pipe penetrates through the heat insulation box assembly to extend out.
According to the invention, the heat insulation box assembly is arranged, so that the second working medium absorbs the heat of the phase change material before entering the heat exchange tube box body, the heat stored by the phase change material is utilized, the heat exchange efficiency is improved, and in the heat exchange process of the phase change material, the tube wall and the water, the main heat resistance is arranged at one side of the phase change material, and the heat storage efficiency of the phase change material is improved. Meanwhile, the heat preservation layer filled with the phase change material weakens heat convection and heat conduction between the heat exchange tube box assembly and the outside, and reduces heat dissipation.
Preferably, two ends of the interior of the first heat exchange box body are respectively connected with a first sealing plate, the two first sealing plates form a first heat exchange space in the middle of the interior of the first heat exchange box body, and two ends of the heat exchange tube are respectively connected with the first sealing plates; the other sides of the two first sealing plates form a first working medium buffer space; the first working medium enters from the first working medium inlet and flows through the first working medium buffer space, the heat exchange tube, the other first working medium buffer space and the first working medium outlet in sequence.
Preferably, the heat exchange tube box assembly is transversely placed, and the heat exchange tubes are connected to the middle part and the bottom of the first heat exchange box body.
The heat exchange tube is arranged in the middle or/and the lower side of the first heat exchange box body, so that the problem of uneven heat exchange of the refrigerant caused by low water level is avoided.
Preferably, two ends of the interior of the insulation box assembly are respectively connected with second sealing plates, the two second sealing plates form a second heat exchange space in the middle of the insulation box body, and two ends of the insulation pipe are respectively connected with the second sealing plates; the other sides of the two second sealing plates form a second working medium buffer space; the second working medium enters from the second working medium inlet and flows through the second working medium buffer space, the heat preservation pipe, the other second working medium buffer space, the second working medium outlet, the communicating pipe and the first heat exchange box body in sequence.
Preferably, the surface of the heat preservation pipe is connected with fins.
Fins are arranged outside the heat preservation pipe, so that main heat resistance is reduced, and heat exchange efficiency is greatly improved.
Preferably, one end of the communicating pipe is connected with the second medium outlet, and the other end of the communicating pipe passes through the insulation box assembly to be communicated with the middle part of the first heat exchange space.
Preferably, one end of the outflow pipe is communicated with the middle part of the first heat exchange space, and the other end of the outflow pipe penetrates through the heat insulation box assembly and extends to the outside.
Preferably, the insulation box assembly further comprises an exhaust pipe, and the exhaust pipe is connected with the insulation box body and is communicated with the second heat exchange space.
Preferably, the heat insulation box assembly surrounds and wraps the heat exchange tube box assembly, and the length of the heat insulation box assembly is at least consistent with the length of the first heat exchange space.
The heat exchange area in the heat exchange tube box body is covered as much as possible, so that the heat preservation and heat dissipation effects are improved.
Preferably, the outside of the entire shell-and-tube heat exchanger is coated with a coating having a high reflectivity.
The outside of the heat exchange device is sprayed with a material with high reflectivity, so that radiation heat exchange with the outside is weakened, and heat dissipation is reduced.
The invention has the advantages that:
According to the invention, the heat insulation box assembly is arranged, so that the second working medium absorbs the heat of the phase change material before entering the heat exchange tube box body, the heat stored by the phase change material is utilized, the heat exchange efficiency is improved, and in the heat exchange process of the phase change material, the tube wall and the water, the main heat resistance is arranged at one side of the phase change material, and the heat storage efficiency of the phase change material is improved. Meanwhile, the heat preservation layer of the phase change material is filled, so that heat convection and heat conduction between the heat exchange tube box assembly and the outside are weakened, and heat dissipation is reduced;
the heat exchange tube is arranged in the middle or/and the lower side of the first heat exchange box body, so that the problems of uneven heat exchange of the refrigerant caused by low water level are avoided;
fins are arranged outside the heat preservation pipe, so that main heat resistance is reduced, and heat exchange efficiency is greatly improved;
The heat insulation box assembly surrounds and wraps the heat exchange tube box assembly, and the length of the heat insulation box assembly is at least consistent with that of the first heat exchange space; the heat exchange area in the heat exchange tube box body is covered as much as possible, so that the heat preservation and heat dissipation effects are improved;
the outside of the heat exchange device is sprayed with a material with high reflectivity, so that radiation heat exchange with the outside is weakened, and heat dissipation is reduced.
Drawings
Fig. 1 is a schematic structural diagram of a heat storage type shell-and-tube heat exchange device for preparing steam according to an embodiment of the present invention;
Fig. 2 is a cross-sectional view of a heat storage type shell-and-tube heat exchanger for steam generation according to an embodiment of the present invention;
fig. 3 is a cross-sectional view of a heat storage type shell-and-tube heat exchanger for steam generation according to an embodiment of the present invention;
reference numerals in the drawings:
1. A heat exchange tube box assembly; 11. a first heat exchange case; 12. a heat exchange tube; 13. a first sealing plate; 14. a first heat exchange space; 15. the first working medium buffer space; 16. a first working medium inlet; 17. a first working medium outlet;
2. An incubator assembly; 21. a thermal insulation box body; 211. an exhaust pipe; 22. a heat preservation pipe; 23. a communicating pipe; 24. an outflow tube; 25. a second heat exchange space; 26. the second working medium buffer space; 27. a second working medium inlet; 28. a second working medium outlet; 29. and a second sealing plate.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions in the embodiments of the present invention will be clearly and completely described in the following in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Embodiment one:
As shown in fig. 1 and 2, the heat accumulating type shell-and-tube heat exchange device for preparing steam comprises a heat exchange tube box assembly 1 and an insulation box assembly 2, wherein the insulation box assembly 2 is wrapped outside the heat exchange tube box assembly 1 to form a double-layer structure.
The heat exchange tube box assembly 1 comprises a first heat exchange box body 11, a plurality of heat exchange tubes 12 and a first sealing plate 13; the first heat exchange box 11 is of a cylindrical structure with two closed ends, the first sealing plates 13 are circular plates, the two ends of the inside of the first heat exchange box 11 are respectively connected with the first sealing plates 13, the two first sealing plates 13 are used for forming three spaces in the first heat exchange box 11, a first heat exchange space 14 is formed between the two first sealing plates 13, the other side of the two first sealing plates 13 and the first heat exchange box 11 form a first working medium buffer space 15, the length of the first heat exchange space 14 is much larger than that of the first working medium buffer space 15, and the two ends of the heat exchange tube 12 are respectively connected with the first sealing plates 13 and are communicated with the first working medium buffer spaces 15 at the two ends.
As shown in fig. 2, the first working medium inlet 16 is located at the upper part of the first working medium buffer space 15 at the right end and is located at the right end of the incubator assembly 2, and the first working medium outlet 17 is located at the lower part of the first working medium buffer space 15 at the left end and is located at the left end of the incubator assembly 2.
The flow process (the flow direction indicated by the solid arrow in fig. 2) of the first working medium is as follows: the first working medium enters the first working medium buffer space 15 at the right end from the first working medium inlet 16, flows into the heat exchange tube 12, exchanges heat with the second working medium in the first heat exchange space 14, flows into the first working medium buffer space 15 at the left end after heat exchange is completed, and finally flows out from the first working medium outlet 17.
As shown in fig. 1 and 2, the insulation box assembly 2 includes an insulation box 21, an insulation tube 22, a communication tube 23, an outflow tube 24, and a second sealing plate 29, where the insulation box 21 can form a sleeve joint and a double-layer structure with the first heat exchange box 11, so that the outside of the insulation box 21 is also a cylindrical structure, and the inside of the whole insulation box 21 penetrates through and is used for welding with the first heat exchange box 11 to form a double-layer sleeve joint.
After the heat preservation box body 21 is welded with the first heat exchange box body 11, two ends of the interior of the heat preservation box body are respectively welded with a second sealing plate 29, the interior of the heat preservation box body 21 is divided into three spaces by the second sealing plates 29, the space between the two second sealing plates 29 is a second heat exchange space 25, the other sides of the two second sealing plates 29 form a second working medium buffer space 26, and the length of the second heat exchange space 25 is much longer than that of the second working medium buffer space 26.
Two ends of the heat preservation pipe 22 are respectively connected with second sealing plates 29 at two ends and can be communicated with the second working medium buffer spaces 26 at two ends; a second working medium inlet 27 is arranged at the top of the second working medium buffer space 26 at the right end, and the second working medium inlet 27 is communicated with the second working medium buffer space 26 and the heat preservation pipe 22. A second working medium outlet 28 is provided at the bottom of the second working medium buffer space 26 at the left end.
The communicating pipe 23 is a U-shaped pipe, and has a main function of guiding the second working medium into the first heat exchanging space 14 to exchange heat with the first working medium. Specifically, the left end of the communicating pipe 23 is connected to the second working medium outlet 28, and the other end passes through the insulation box 21 to be communicated with the inside of the first heat exchange box 11. The outflow pipe 24 is a vertical pipe, and has a main function of guiding the second working medium in the first heat exchange box 11 out of the whole heat exchange device, specifically, the bottom end of the outflow pipe 24 is connected with the first heat exchange box 11, and the other end of the outflow pipe passes through the heat preservation box 21 and then extends to the outside. In this embodiment, the right end of the communicating pipe 23 communicates with the middle of the first heat exchanging space 14. The bottom end of the outflow pipe 24 communicates with the middle of the first heat exchanging space 14.
The incubator assembly 2 further comprises an exhaust pipe 211, and the exhaust pipe 211 is connected with the incubator body 21 and is communicated with the second heat exchange space 25. The device is used for exhausting in the heat exchange process.
In this embodiment, the surface of the insulating tube 22 is connected with fins. Fins are arranged outside the heat preservation pipe 22, so that main heat resistance is reduced, and heat exchange efficiency is greatly improved.
The second heat exchange space 25 and the outside of the heat preservation pipe 22 are filled with phase change materials.
The flow process (flow direction indicated by the dotted arrow in fig. 2) of the second medium is: the second working medium flows into the second working medium buffer space 26 at the right end from the second working medium inlet 27, flows into the heat preservation pipe 22, flows out from the left end of the heat preservation pipe 22, flows into the second working medium buffer space 26 at the left end, flows out from the second working medium outlet 28 and flows into the communicating pipe 23, the communicating pipe 23 introduces the second working medium into the first heat exchange space 14 to exchange heat with the first working medium in the heat exchange pipe 12, and finally flows out from the outflow pipe 24.
In this embodiment, the heat insulation box assembly 2 surrounds and wraps the heat exchange tube box assembly 1, and the length of the heat insulation box assembly 2 is at least consistent with the length of the first heat exchange space 14. The heat insulation box assembly 2 covers the heat exchange area in the heat exchange pipe box assembly 1 as much as possible, and the heat insulation and heat dissipation effects are improved.
In the embodiment, the first working medium is set as a refrigerant, and the second working medium is water; the water first has the heat accumulation function in the heat preservation pipe 22, the phase change material has the heat accumulation function, the water before entering the first heat exchange space 14 passes through the heat preservation pipe 22 filled with the phase change material, the fin pipe of the heat preservation pipe 22 absorbs the heat of the phase change material, the heat stored by the phase change material is utilized, the heat exchange efficiency is improved, main thermal resistance is arranged on one side of the phase change material in the heat exchange process of the phase change material-pipe wall-water, meanwhile, the fins are arranged outside the heat preservation pipe 22, the main thermal resistance is reduced, the heat exchange efficiency is greatly improved, and the heat storage efficiency of the phase change material is improved. Meanwhile, the heat preservation layer filled with the phase change material weakens heat convection and heat conduction between the heat exchange tube box assembly 1 and the outside, and reduces heat dissipation.
Embodiment two:
In this embodiment, on the basis of the first embodiment, the heat exchange tube box assembly 1 is disposed transversely, a plurality of heat exchange tubes 12 are disposed transversely, as shown in fig. 3, and a plurality of heat exchange tubes 12 are connected to the middle and bottom of the first heat exchange box 11. The heat exchange tube 12 is arranged in the middle or/and the lower side of the first heat exchange box 11, so that the problems of uneven heat exchange of the refrigerant caused by low water level are avoided.
Embodiment III:
In this embodiment, on the basis of the first embodiment or the second embodiment, a coating layer with high reflectivity is sprayed on the outside of the whole shell-and-tube heat exchange device. The outside of the heat exchange device is sprayed with a material with high reflectivity, so that radiation heat exchange with the outside is weakened, and heat dissipation is reduced.
The high reflectivity material may be silver.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (10)

1. The heat accumulating type shell-and-tube heat exchange device for preparing steam is characterized by comprising a heat exchange tube box assembly and an insulation box assembly, wherein the insulation box assembly is wrapped outside the heat exchange tube box assembly;
the heat exchange tube box assembly comprises a first heat exchange box body and a plurality of heat exchange tubes, wherein the middle part of the first heat exchange box body is a closed first heat exchange space, the heat exchange tubes are connected in the first heat exchange space in the first heat exchange box body, and a first working medium inlet and a first working medium outlet which form a flow channel with the heat exchange tubes are respectively arranged at two ends of the first heat exchange box body;
The heat insulation box assembly comprises a heat insulation box body, a heat insulation pipe, a communicating pipe and an outflow pipe, wherein a second heat exchange space is formed between the middle part of the heat insulation box body and the first heat exchange box body, phase change materials are filled in the second heat exchange space, the heat insulation pipe is connected in the second heat exchange space in the heat insulation box body, and a second working medium inlet and a second working medium outlet which form a flow channel with the heat insulation pipe are respectively arranged at two ends of the heat insulation box body; one end of the communicating pipe is connected with the second working medium outlet, the other end of the communicating pipe penetrates through the heat insulation box body to be communicated with the first heat exchange box body, and one end of the outflow pipe is connected with the first heat exchange box body, and the other end of the outflow pipe penetrates through the heat insulation box assembly to extend out.
2. The heat storage type shell-and-tube heat exchange device for preparing steam according to claim 1, wherein two ends of the interior of the first heat exchange box body are respectively connected with first sealing plates, the middle part in the first heat exchange box body is formed into a first heat exchange space by two first sealing plates, and two ends of the heat exchange tube are respectively connected with the first sealing plates; the other sides of the two first sealing plates form a first working medium buffer space; the first working medium enters from the first working medium inlet and flows through the first working medium buffer space, the heat exchange tube, the other first working medium buffer space and the first working medium outlet in sequence.
3. A heat storage type shell and tube heat exchanger for steam generation according to claim 1, wherein the heat exchange tube box assembly is placed horizontally, and the heat exchange tubes are connected to the middle and bottom of the first heat exchange box.
4. The heat storage type shell-and-tube heat exchange device for preparing steam according to claim 1, wherein two ends of the interior of the heat insulation box assembly are respectively connected with second sealing plates, the two second sealing plates form a second heat exchange space in the middle of the heat insulation box body, and two ends of the heat insulation pipe are respectively connected with the second sealing plates; the other sides of the two second sealing plates form a second working medium buffer space; the second working medium enters from the second working medium inlet and flows through the second working medium buffer space, the heat preservation pipe, the other second working medium buffer space, the second working medium outlet, the communicating pipe and the first heat exchange box body in sequence.
5. A heat storage type shell and tube heat exchange apparatus for producing steam according to claim 1, wherein the surface of the insulating tube is connected with fins.
6. The heat storage type shell and tube heat exchange device for preparing steam according to claim 1, wherein one end of the communicating pipe is connected with the second medium outlet, and the other end of the communicating pipe passes through the incubator assembly to be communicated with the middle part of the first heat exchange space.
7. A heat storage type shell and tube heat exchange apparatus for producing steam according to claim 1, wherein one end of the outflow pipe communicates with the middle portion of the first heat exchange space, and the other end passes through the incubator assembly and extends to the outside.
8. The heat storage type shell and tube heat exchange device for steam production according to claim 1, wherein the incubator assembly further comprises an exhaust pipe connected to the incubator body and communicating with the second heat exchange space.
9. A heat storage type shell and tube heat exchange device for producing steam according to claim 1, wherein the incubator assembly surrounds and wraps the outside of the heat exchange tube box assembly, and the length of the incubator assembly is at least the same as the length of the first heat exchange space.
10. A regenerative shell and tube heat exchanger for steam production as claimed in claim 1 wherein the exterior of the entire shell and tube heat exchanger is coated with a coating having a high reflectivity.
CN202410485630.6A 2024-04-22 2024-04-22 Heat accumulating type tube shell heat exchange device for preparing steam Pending CN118242922A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410485630.6A CN118242922A (en) 2024-04-22 2024-04-22 Heat accumulating type tube shell heat exchange device for preparing steam

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410485630.6A CN118242922A (en) 2024-04-22 2024-04-22 Heat accumulating type tube shell heat exchange device for preparing steam

Publications (1)

Publication Number Publication Date
CN118242922A true CN118242922A (en) 2024-06-25

Family

ID=91553946

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410485630.6A Pending CN118242922A (en) 2024-04-22 2024-04-22 Heat accumulating type tube shell heat exchange device for preparing steam

Country Status (1)

Country Link
CN (1) CN118242922A (en)

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