CN118239273A - Device and method for automatic tobacco bale stacking cage vehicle - Google Patents

Abstract

The invention relates to a device and a method for an automatic tobacco bale stacking cage truck, comprising a stacking mechanism, an upper stacking mechanism, a turnover mechanism, a transplanting pushing mechanism, a telescopic temporary storage table, a tobacco discharging mechanism, a lifting mechanism and a translation mechanism, wherein the stacking mechanism is arranged on one side of the upper stacking mechanism and is used for pushing a tobacco bale to the turnover mechanism, the turnover mechanism can rotate to be vertical or horizontal, the transplanting pushing mechanism is arranged on one side of the turnover mechanism, the other side of the turnover mechanism is arranged on one side of the telescopic temporary storage table, the tobacco discharging mechanism and the translation mechanism are both arranged on the lifting part of the lifting mechanism, and the telescopic temporary storage table is fixed on the moving part of the translation mechanism. Through this mechanism, solved the equipment of current tobacco bale pile up neatly and to tobacco bale position judgement, discernment, snatch, put things in good order, whole process time is too long, seriously influences efficiency, and equipment is too complicated heavy, only is used for the tray to put things in good order, can not be applied to the problem of wide use cage car.

Description

Device and method for automatic tobacco bale stacking cage vehicle

Technical Field

The invention relates to the technical field of tobacco logistics, in particular to a device and a method for an automatic tobacco package stacking cage vehicle.

Background

The construction level of the logistics system in the tobacco industry in China always stays at the world leading level and also keeps the front of the logistics automation technology in China, so that the tobacco cigarette logistics distribution center has the characteristics of informatization, automation, integration, intellectualization and the like in the technologies of automatic sorting technology, automatic storage technology, intelligent error correction technology and the like. However, throughout the whole flow of the logistics center, the whole flow still remains in the work which is finished by manpower only, wherein the stacking of cigarette packages after the cigarettes are sorted and packaged is one of the posts with the greatest labor intensity.

The tobacco bale stacking is that the tobacco bale sorting is accomplished the back and is passed through pyrocondensation packing link, and the tobacco bale forms a tobacco bale and piles up the package, under the traditional condition, by artifical transport tobacco bale and neatly put things in good order in tray or the cage car, because this link is manual operation, the operating time is long, physical power consumption is big, and to a great extent influences the overall efficiency of sorting operation, and continuous high strength operation is the normality, has certain security risk.

In recent years, automatic tobacco bale stacking equipment is sequentially pushed out by manufacturers, six-degree-of-freedom mechanical arms or rectangular coordinate mechanical arm equipment is usually adopted, and then a loading mechanism is matched to realize stacking of the tobacco bale mounting logic sequence, but because the existing equipment for realizing tobacco bale stacking by adopting the six-degree-of-freedom mechanical arms or rectangular coordinate mechanical arm equipment and matching with a clamping mechanism can generally only absorb or grab one tobacco bale to carry out stacking, the whole process time is too long, and the efficiency is seriously influenced. There are also manufacturers that use a method of buffering the cigarettes in a row and clamping the cigarettes again to improve efficiency, but the equipment is too complex and heavy, and the method is only used for stacking trays, and cannot be applied to widely used cage carts. Affecting to some extent the wide application of the device.

Disclosure of Invention

The invention provides a device and a method for an automatic tobacco bale stacking cage truck, which solve the problems of high labor intensity or efficiency bottleneck of other equipment in the tobacco bale position judging, identifying, grabbing and stacking processes in the existing tobacco bale stacking process. Meanwhile, other similar equipment designs are too complex, the process links are more, the equipment failure rate is high, or the equipment is only suitable for stacking trays, and the equipment cannot adapt to wider cage vehicle use scenes. And the novel stacking system not only shortens the tobacco bale processing time greatly and improves the operation efficiency through an optimization algorithm and a simplified mechanical structure, but also is lighter and more flexible, can be easily adapted to stacking requirements of various application scenes such as trays, cage carts and the like, and has wider applicability.

The technical scheme for solving the technical problems is as follows:

The tobacco stacking mechanism is arranged on one side of the stacking mechanism and used for pushing tobacco stacks to the turnover mechanism, the turnover mechanism can rotate to be vertical or horizontal, the transplanting pushing mechanism is arranged on one side of the turnover mechanism, the other side of the turnover mechanism is arranged on one side of the telescopic temporary storage table, the tobacco unloading mechanism and the translation mechanism are both arranged on the lifting part of the lifting mechanism, and the telescopic temporary storage table is fixed on the moving part of the translation mechanism.

The method has the beneficial effects that the stacking operation of the tobacco packages is realized by stacking, overturning, sequentially stacking the tobacco packages in a whole row, putting the tobacco packages into the cage vehicle and the like. The method can be applied to pallet or cage truck stacking, and has the advantages of small occupied area, high efficiency, simple and reliable equipment and the like.

On the basis of the technical scheme, the invention can be improved as follows.

Further, tilting mechanism includes upset frame, rotation axis and upset cylinder, and the upset cylinder is articulated with the frame, and the output of upset cylinder is articulated with upset frame one side, and the rotation axis is installed in the one end of upset frame one side, and upset frame passes through the rotation axis and rotates with the frame to be connected. The turnover mechanism further comprises a smoke pressing mechanism, and the smoke pressing mechanism is arranged at the other end of the turnover frame.

The beneficial effect of adopting above-mentioned further scheme is, the upset cylinder drives the upset frame of depositing the cigarette buttress and rotates with the rotation axis as the center for the upset frame is the level and places or vertically places. The tobacco stacks are limited in the turnover frame, so that the transplanting pushing mechanism can transplant the tobacco stacks in the turnover frame more orderly. When the turnover mechanism turns over, the cigarette stack in the turnover frame is pressed by the cigarette pressing mechanism, so that the cigarette strips are prevented from scattering.

Further, the translation mechanism is also provided with a forward conveying mechanism, the forward conveying mechanism is arranged on the moving part of the translation mechanism, and the telescopic temporary storage table is fixedly arranged on the forward conveying mechanism.

The beneficial effect of adopting above-mentioned further scheme is, install the flexible platform of keeping in of tobacco bale on forward conveying mechanism, and when translation mechanism horizontal movement, forward conveying mechanism removes the tobacco bale that the flexible platform of keeping in carried to waiting to put things in good order the cage car position, then, forward conveying mechanism puts in good order the tobacco bale into the cage car again. When the stacking of the tobacco packages in the cage is completed, the forward conveying mechanism does not extend forward any more, and the telescopic temporary storage table is pushed into the first cage by the translation mechanism. Therefore, the switching of the bag stacking cage vehicle can be realized.

Further, the transplanting pushing mechanism comprises a transplanting air cylinder and a transplanting pushing plate, and the output end of the transplanting air cylinder is connected with the transplanting pushing plate.

After the turnover frame rotates 90 degrees clockwise, the transplanting pushing plate is propped against the tobacco stack, and then the transplanting cylinder pushes the transplanting pushing plate to push the tobacco stack to enter the telescopic temporary storage table, so that first transplanting of the tobacco stack is completed.

Further, the telescopic temporary storage table is provided with a plurality of temporary storage positions, and the temporary storage positions are sequentially arranged on the telescopic temporary storage table.

The beneficial effect of adopting above-mentioned further scheme is, transplant and push away the flitch and promote the cigarette buttress and enter into the flexible position of keeping in on the platform of keeping in, in this embodiment, flexible the bench of keeping in has two positions of keeping in. The transplanting pushing plate pushes the tobacco stacks into the first temporary storage position. When the next tobacco stack is transplanted, the tobacco stack is pushed into a second temporary storage position on the telescopic temporary storage table.

Further, elevating system includes stand, microscope carrier and microscope carrier lift actuating mechanism, and the microscope carrier slidable mounting is on the stand to with microscope carrier lift actuating mechanism transmission connection, unload cigarette mechanism and translation mechanism and all install on the microscope carrier.

The beneficial effect of adopting above-mentioned further scheme is, carrier lifting drive mechanism can be according to the height of the cigarette buttress in the cage car, reciprocates to corresponding carrier.

Further, the carrier lifting driving mechanism comprises a gear, a rack and a motor, the motor is fixedly connected to the carrier, the rack is fixedly arranged on the upright post, the gear is meshed with the rack, the output end of the motor acts on the gear, and the motor drives the gear to relatively move on the rack.

The beneficial effect of adopting above-mentioned further scheme is, carrier lifting drive mechanism realizes the lift of carrier under the drive of motor to drive flexible temporary storage platform by the carrier and go up and down, accomplish the stacking operation of different layers tobacco bale in the cage car.

Further, the smoke discharging mechanism comprises a smoke discharging cylinder and a smoke discharging pushing plate, the smoke discharging pushing plate is fixedly connected with the output end of the smoke discharging cylinder, and the smoke discharging cylinder is arranged on the lifting part of the lifting mechanism.

The beneficial effect of adopting above-mentioned further scheme is, unload the cigarette mechanism and descend for unload the cigarette and push away the flitch and support and hold on the cigarette buttress, when translation mechanism is retracted, unload the cigarette and push away the flitch and support and hold the cigarette buttress and fall into on the existing cigarette buttress of cage car.

Further, the cigarette unloading mechanism further comprises a guide rod, one end of the guide rod is fixedly connected with the cigarette unloading pushing plate, and the other end of the guide rod is in sliding connection with the lifting part of the lifting mechanism.

The beneficial effect of adopting above-mentioned further scheme is that, unload cigarette mechanism at the in-process that goes up and down, the guide bar promotes to unload cigarette pushing plate and removes, until support in the cigarette buttress.

On the other hand, the invention provides a method for automatically stacking tobacco packages by using a cage truck, which is based on a device for automatically stacking the tobacco packages, and comprises the following steps of:

step one, stacking tobacco packages: conveying the plurality of tobacco packages to an upper stacking mechanism for stacking into tobacco stacks;

Step two, transplanting a tobacco stack: the stacking mechanism pushes the tobacco stacks to the overturning mechanism;

step three, the overturning mechanism drives the tobacco stack to rotate to be horizontal;

Step four, secondary transplanting of the tobacco stacks: the transplanting pushing mechanism pushes the tobacco stacks from the turnover mechanism to the telescopic temporary storage table; resetting the turnover mechanism and the transplanting pushing mechanism;

Step five, repeating the steps from the step one to the step four at least once;

step six, stacking the cigarettes in a stacking cage: the translation mechanism drives the telescopic temporary storage table and the tobacco stacks on the telescopic temporary storage table to move into the cage; the lifting mechanism drives the translation mechanism to move to the target height; the cigarette unloading mechanism is propped against the cigarette stack; the translation mechanism moves to a starting position; the tobacco stacks fall into the cage vehicle to finish stacking of one layer of tobacco packages in the cage vehicle.

The cigarette pack stacking machine has the beneficial effects that the cigarette pack stacking machine can be conveniently connected by adopting the upper stacking mode, and under the condition of abundant space, the cigarette pack can be conveyed to a certain height at present, and the cigarette pack stacking is performed by adopting the lower stacking mode; the stacking of the cigarette packs is realized by adopting the upper stacking cigarette pack mode, the conveyor line of the packing machine is directly connected, the elevation of the conveyor line is not required to be adjusted, and the occupied area is small. Meanwhile, the whole stack of tobacco packages is adopted to turn over, so that the tobacco stacks are tidy and not easy to scatter, and the turning time is saved. Set up several temporary storage position on flexible temporary storage bench, can push away the tobacco bale of a plurality of whole piles together and put on flexible temporary storage bench, treat when the tobacco bale of keeping in bench deposit of flexible satisfies the one-layer volume of putting things in good order of cage car, once only put one deck tobacco bale in the cage car, reduced the number of times of putting things in good order, further improved efficiency.

Drawings

FIG. 1 is a schematic view of the mechanism of the tipping mechanism of the automatic pallet truck for cigarette packets of the present invention when the tipping mechanism is placed vertically;

FIG. 2 is a schematic view of the mechanism of the automatic cigarette packet stacking cage vehicle device of the invention when stacking cigarette packets;

FIG. 3 is a top view of a device of the automatic pallet truck for tobacco bale after the tobacco bale is turned over;

FIG. 4 is a top view of a smoke discharge mechanism of the apparatus of the automatic pallet truck for cigarette packets of the present invention;

FIG. 5 is a schematic view of the overall structure of an apparatus for an automatic pallet truck for cigarette packets according to the present invention;

FIG. 6 is a schematic side view of an apparatus for an automated pallet truck for cigarette packets according to the present invention;

FIG. 7 is another side schematic view of an apparatus for an automated pallet truck for cigarette packets according to the present invention;

FIG. 8 is a schematic illustration of the transport process of an apparatus for an automated pallet truck for cigarette packets according to the present invention;

FIG. 9 is a schematic structural view of a detection mechanism of an apparatus for an automatic pallet truck for cigarette packets according to the present invention;

FIG. 10 is a front view of a dual cage vehicle of the apparatus of the automated pallet truck for cigarette packets of the present invention;

FIG. 11 is a top view of a dual cage vehicle of the apparatus of the automatic pallet truck for cigarette packets of the present invention;

FIG. 12 is a schematic view of the forward conveying mechanism of the automated pallet truck for cigarette packets of the present invention in operation;

FIG. 13 is a schematic view of the forward conveying mechanism of the automated pallet truck for cigarette packets of the present invention when not in operation;

fig. 14 is a flow chart of an apparatus and method for an automatic pallet truck for cigarette packets according to the present invention.

In the drawings, the list of components represented by the various numbers is as follows: 100-a stacking mechanism; 200-stacking mechanism; 300-a smoke pressing mechanism; 400-turning mechanism; 410-turning the frame; 430-a rotation axis; 450-turning cylinder; 500-transplanting pushing mechanism; 530-transplanting air cylinder; 550-transplanting a pushing plate; 600-a telescopic temporary storage table; 610-temporary storage; 700-a smoke discharging mechanism; 710—a guide bar; 750-a smoke discharging cylinder; 751-a smoke discharging pushing plate; 800-lifting mechanism; 810-upright posts; 811—a stage; 813-a carrier lifting driving mechanism; 900-a translation mechanism; 910-forward transport mechanism.

Detailed Description

The principles and features of the present invention are described below with reference to the drawings, the examples are illustrated for the purpose of illustrating the invention and are not to be construed as limiting the scope of the invention.

Example 1

As shown in fig. 1-13, the stacking mechanism 100 is disposed on one side of the stacking mechanism 200 and is used for pushing the tobacco stacks to the turning mechanism 400, the turning mechanism 400 can rotate to be vertical or horizontal, the transplanting pushing mechanism 500 is disposed on one side of the turning mechanism 400, the other side of the turning mechanism 400 is disposed on one side of the telescopic temporary storage platform 600, the tobacco discharging mechanism 700 and the translation mechanism 900 are both mounted on the lifting part of the lifting mechanism 800, and the telescopic temporary storage platform 600 is fixed on the moving part of the translation mechanism 900.

Specifically, after passing through the packaging machine, the tobacco packets are conveyed forward by a conveying line to the stacking mechanism 200, and a tobacco packet detection system is arranged on the conveying line. In this embodiment, the tobacco bale detecting system includes a frame, a pressing cylinder and a sensor, when the tobacco bale reaches a detecting position, the pressing cylinder acts, and the sensor mounted on the pressing cylinder measures information such as the height of the tobacco bale, so as to collect the appearance information parameters of the tobacco bale. In this embodiment, the detection system is a pneumatic cylinder, alternatively, the hold-down cylinder is a hydraulic cylinder or an electrically driven moving plate, or other alternative similar mechanism. After the whole stack of tobacco packages enters the stacking mechanism 200 according to the stacking height setting, the whole stack of tobacco packages is pushed into the turnover mechanism 400 by the whole stack mechanism 100, and then the whole stack of tobacco packages is pressed by the tobacco pressing mechanism 300. In this embodiment, the stacking mechanism 100 is a cylinder, alternatively, the stacking mechanism 100 is a hydraulic cylinder or an electrically driven moving plate, or other alternative similar mechanism. In this embodiment, a pushing plate is disposed at the output end of the stacking mechanism 100, and the pushing plate abuts against the back surface of the stack of tobacco packets, and pushes the stack of tobacco packets into the turnover mechanism 400 under the driving force of the stacking mechanism 100. In this embodiment, the length of the pushing plate is similar to the height of the whole stack of tobacco packages, so that the tobacco packages can be prevented from scattering when the pushing plate pushes the tobacco packages. After the whole stack of tobacco packages is compressed, the turnover mechanism 400 rotates by 90 degrees around the rotation shaft 430, the tobacco packages in the turnover mechanism 400 are turned over and transplanted onto the transplanting pushing mechanism 500, and then the transplanting pushing mechanism 500 pushes the tobacco packages onto the telescopic temporary storage table 600. Then, the translation mechanism 900 drives the telescopic temporary storage table 600 and the tobacco bale on the telescopic temporary storage table 600 to translate to the top of the cage. After the cigarette unloading mechanism 700 contacts the cigarette packet on the telescopic temporary storage table 600, the translation mechanism 900 drives the telescopic temporary storage table 600 to retract to the initial position. The tobacco packages fall to the uppermost part of the existing tobacco packages in the cage car under the pushing of the tobacco discharging mechanism 700, and the stacking of one-layer tobacco packages of the cage car is completed once.

As shown in fig. 1 to 13, the turnover mechanism 400 includes a turnover frame 410, a rotation shaft 430, and a turnover cylinder 450, the turnover cylinder 450 is hinged with the frame, an output end of the turnover cylinder 450 is hinged with one side of the turnover frame 410, the rotation shaft 430 is installed at one end of one side of the turnover frame 410, the turnover frame 410 is rotatably connected with the frame through the rotation shaft 430, the turnover mechanism 400 further includes a smoke pressing mechanism 300, and the smoke pressing mechanism 300 is installed at the other end of the turnover frame 410.

Specifically, after the tobacco stacks in the turnover mechanism 400 are pressed by the tobacco pressing mechanism 300, the turnover cylinder 450 drives the turnover frame 410 for storing the tobacco stacks to rotate 90 ° clockwise by taking the rotation shaft 430 as the center, so that the turnover frame 410 is horizontally placed. The stack is restrained within the flip frame 410 such that the transplanting pushing mechanism 500 is able to more neatly transplant the stack within the flip frame 410. After the tobacco stacks are transplanted by the transplanting pushing mechanism 500, the turnover frame 410 rotates 90 degrees anticlockwise by taking the rotating shaft 430 as the center under the action of the turnover cylinder 450, so that the turnover frame 410 is vertically placed. When the turnover mechanism 400 turns over, the cigarette stack in the turnover frame 410 is pressed by the cigarette pressing mechanism 300, so that the cigarette sticks are prevented from scattering. In this embodiment, the flipping cylinder 450 may be a cylinder, alternatively, the flipping cylinder 450 may be a hydraulic cylinder or an electrically driven moving plate, or other alternative similar mechanism. In the present embodiment, the output end of the inversion cylinder 450 is hinged to one side of the inversion frame 410, and the inversion frame 410 is rotated clockwise by 90 ° or counterclockwise by 90 ° about the rotation shaft 430 by the driving force of the inversion cylinder 450. In the present embodiment, the smoke pressing mechanism 300 is a cylinder, alternatively, the smoke pressing mechanism 300 is a hydraulic cylinder or an electrically driven moving plate, or other alternative similar mechanism.

As shown in fig. 1 to 13, the translation mechanism 900 further has a forward conveying mechanism 910 thereon, the forward conveying mechanism 910 is disposed on a moving portion of the translation mechanism 900, and the telescopic temporary storage table 600 is fixedly disposed on the forward conveying mechanism 910. The cigarette pressing mechanism 300 turns over the frame 410

Specifically, the tobacco bale telescopic temporary storage table 600 is installed on the forward conveying mechanism 910, when the translation mechanism 900 moves horizontally, the forward conveying mechanism 910 moves the tobacco bale carried by the telescopic temporary storage table 600 to a position to be stacked on the cage, and then the forward conveying mechanism 910 stacks the tobacco bale on the cage. When stacking of the tobacco packages in the first cage is completed, the forward conveying mechanism 910 does not extend forward any more, and the telescopic temporary storage table 600 is pushed into the first cage by the translation mechanism 900. Therefore, the switching of the bag stacking cage vehicle can be realized. In this embodiment, there are two cages to be stacked, alternatively, in the process of conveying by the forward conveying mechanism 910, a plurality of cages to be stacked may be stacked in parallel at the same time. Smoke pressing mechanism 300 the frame 410 is turned over by the smoke pressing mechanism 300

As shown in fig. 1-13, the transplanting pushing mechanism 500 includes a transplanting cylinder 530 and a transplanting pushing plate 550, and an output end of the transplanting cylinder 530 is connected to the transplanting pushing plate 550.

Specifically, after the turning frame 410 rotates 90 ° clockwise, the transplanting pushing plate 550 is propped against the tobacco stack, and then the transplanting cylinder 530 pushes the transplanting pushing plate 550 to push the tobacco stack to enter the telescopic temporary storage table 600, so that the first transplanting of the tobacco stack is completed, and then the next tobacco stack is waited. In this embodiment, the transplanting cylinder 530 may be a cylinder, alternatively, the transplanting cylinder 530 may be a hydraulic cylinder or an electrically driven moving plate, or other alternative similar mechanism. In this embodiment, the length of the transplanting pushing plate 550 is similar to the length of the whole stack of tobacco packages, so that the transplanting pushing plate 550 can prevent the tobacco packages from scattering when pushing the tobacco packages.

As shown in fig. 1-13, the telescopic temporary storage table 600 has a plurality of temporary storage bits 610, and the plurality of temporary storage bits 610 are sequentially disposed on the telescopic temporary storage table 600.

Specifically, the transplanting pushing plate 550 pushes the tobacco stacks into the upper temporary storage position 610 of the telescopic temporary storage table 600, and in this embodiment, two temporary storage positions 610 are stored on the telescopic temporary storage table 600. The transplant stripper 550 initially pushes the stack onto the first staging station 610. The pack is pushed into the second staging position 610 on the telescoping staging station 600 as the next pack is being transferred.

Alternatively, the temporary storage bit 610 is one, or three or more sequentially arranged.

As shown in fig. 1 to 13, the lifting mechanism 800 includes a column 810, a stage 811, and a stage lifting drive mechanism 813, the stage 811 is slidably mounted on the column 810 and is in transmission connection with the stage lifting drive mechanism 813, and the smoke discharging mechanism 700 and the translation mechanism 900 are both mounted on the stage 811.

Specifically, the carriage lifting driving mechanism 813 can move up and down to the corresponding carriage 811 according to the height of the tobacco stack in the cage. Simultaneously, the stage lifting driving mechanism 813 drives the translation mechanism 900 to move up and down. In this embodiment, the lifting mechanism 800 may be a pneumatic component or an electric component, alternatively, the stage lifting driving mechanism 813 may be an electric motor, or other alternative similar mechanism.

As shown in fig. 1-13, the carriage lifting driving mechanism 813 includes a gear, a rack, and a motor, the motor is fixedly connected to the carriage 811, the rack is fixedly disposed on the upright 810, the gear is meshed with the rack, an output end of the motor acts on the gear, and the motor drives the gear to relatively move on the rack.

Specifically, the motor drives the pinion to move relatively on the rack and also drives the stage 811 to move up and down on the rack. The lifting of the carrying platform 811 is realized by the carrying platform lifting driving mechanism 813 under the drive of the motor, and the carrying platform 811 drives the telescopic temporary storage platform 600 to lift, so that the stacking operation of different layers of tobacco packages in the cage car is completed.

As shown in fig. 1 to 13, the discharging mechanism 700 includes a discharging cylinder 750 and a discharging pushing plate 751, the discharging pushing plate 751 is fixedly connected to the output end of the discharging cylinder 750, and the discharging cylinder 750 is mounted on the lifting part of the lifting mechanism 800.

Specifically, the unloading mechanism 700 descends along with the lifting mechanism 800, the to-be-unloaded pushing plate 751 abuts against the tobacco stack, and when the translation mechanism 900 retracts, the to-be-unloaded pushing plate 751 abuts against the tobacco stack and falls onto the existing tobacco stack of the cage. In this embodiment, the smoke discharge mechanism 700 may be a pneumatic component or an electric component, alternatively, the smoke discharge cylinder 750 may be a hydraulic cylinder or an electric driven motor, or other alternative similar mechanism. In this embodiment, as shown in fig. 5 and 6, the smoke discharging cylinder 750 is disposed obliquely, the smoke discharging pushing plate 751 is disposed vertically, such arrangement can enable the output end of the smoke discharging cylinder 750 to form downward thrust on the smoke discharging pushing plate 751, and the smoke discharging pushing plate 751 is disposed vertically to be better matched with the plane of the cigarette packet. In this embodiment, as shown in fig. 5, the length of the tobacco unloading pushing plate 751 is similar to the width of the tobacco bale, and by adopting such a design, the tobacco unloading pushing plate 751 can support the whole tobacco bale, prevent the tobacco bale from scattering when falling into the cage, and can more efficiently complete the stacking of the cage. In this embodiment, the translation mechanism 900 may be a pneumatic component or an electric component, alternatively, the telescopic component of the translation mechanism 900 may be a hydraulic cylinder or an electric motor, or other alternative similar mechanism.

As shown in fig. 1-13, the discharging mechanism 700 further includes a guide bar 710, one end of the guide bar 710 is fixedly connected to the discharging pushing plate 751, and the other end is slidably connected to the lifting part of the lifting mechanism 800.

Specifically, the lifting portion of the lifting mechanism 800 pushes the discharging pushing plate 751 to move until it abuts against the pack during lifting.

The beneficial effects of this embodiment are: the cigarette packet stacking machine can be conveniently connected by adopting an stacking mode, and under the condition of rich space, the cigarette packet can be conveyed to a certain height at present, and the cigarette packet stacking is carried out by adopting the stacking mode; the stacking of the cigarette packs is realized by adopting the upper stacking cigarette pack mode, the conveyor line of the packing machine is directly connected, the elevation of the conveyor line is not required to be adjusted, and the occupied area is small. Meanwhile, the whole stack of tobacco packages is adopted to turn over, so that the tobacco stacks are tidy and not easy to scatter, and the turning time is saved. Set up several temporary storage positions 610 on flexible temporary storage 600, can push away the tobacco bale of a plurality of whole piles together on flexible temporary storage 600, wait that flexible temporary storage 600 is gone up the tobacco bale of depositing and satisfy the one-layer volume of putting things in good order of cage car, in once only putting things in good order of one-layer tobacco bale in the cage car, reduced the number of times of putting things in good order, further improved efficiency. Through the innovative technology of our mechanism, the problems of high labor intensity of the existing tobacco bale stacking procedure or efficiency bottleneck of other equipment in the tobacco bale position judging, identifying, grabbing and stacking processes are solved. Meanwhile, other similar equipment designs are too complex, the process links are more, the equipment failure rate is high, or the equipment is only suitable for stacking trays, and the equipment cannot adapt to wider cage vehicle use scenes. And the novel stacking system not only shortens the tobacco bale processing time greatly and improves the operation efficiency through an optimization algorithm and a simplified mechanical structure, but also is lighter and more flexible, can be easily adapted to stacking requirements of various application scenes such as trays, cage carts and the like, and has wider applicability.

The working process of the embodiment is as follows: after passing through the packing machine, the cigarettes are conveyed forward by a conveying line to the stacking mechanism 200, and a cigarette packet detecting system is arranged on the conveying line. In this embodiment, the tobacco bale detecting system includes a frame, a pressing cylinder and a sensor, when the tobacco bale reaches a detecting position, the pressing cylinder acts, and the sensor mounted on the pressing cylinder measures information such as the height of the tobacco bale, so as to collect the appearance information parameters of the tobacco bale. After the tobacco bale enters the stacking mechanism 200, the air cylinder pushes the tobacco bale upwards, when the upper surface of the tobacco bale moves to a certain height, the shrinkage plate is driven by the synchronous belt to separate towards two sides, the tobacco bale in the tobacco bale stacking bin falls down at the moment and is contacted with the tobacco bale to be stacked, the tobacco bale continues to move upwards under the action of the air cylinder, and when the tobacco bale rises to the upper end of the shrinkage plate, the shrinkage plate moves towards the middle, at the moment, the air cylinder descends, and the tobacco bale falls onto the shrinkage plate. So back and forth, after the whole stack of tobacco packages enters the upper stacking mechanism 200 according to the stacking height setting, the whole stack of tobacco packages is pushed into the turnover mechanism 400 by the whole stacking mechanism 100, and then the whole stack of tobacco packages is pressed by the tobacco pressing mechanism 300. After the whole stack of tobacco bales is compressed, the tobacco stacks in the turnover mechanism 400 are compressed by the tobacco compression mechanism 300, and the turnover cylinder 450 drives the turnover frame 410 for storing the tobacco stacks to rotate 90 degrees clockwise by taking the rotation shaft 430 as the center, so that the turnover frame 410 is horizontally placed. The stack is restrained within the flip frame 410 such that the transplanting pushing mechanism 500 is able to more neatly transplant the stack within the flip frame 410. After the tobacco stacks are transplanted by the transplanting pushing mechanism 500, the turnover frame 410 rotates 90 degrees anticlockwise by taking the rotating shaft 430 as the center under the action of the turnover cylinder 450, so that the turnover frame 410 is vertically placed. The operation is repeated until the cage is full. The motor drives the pinion to move relatively on the rack and also drives the stage 811 to move up and down on the rack. The discharging mechanism 700 descends along with the lifting mechanism 800, the to-be-discharged pushing plate 751 abuts against the tobacco stack, and when the translation mechanism 900 retracts, the discharging pushing plate 751 abuts against the tobacco stack falling into the existing tobacco stack of the cage. When the translation mechanism 900 moves horizontally, the forward conveying mechanism 910 moves the tobacco packages carried by the telescopic temporary storage table 600 to the position of the cage to be stacked, and then the forward conveying mechanism 910 stacks the tobacco packages into the cage. When stacking of the tobacco packages in the first cage is completed, the forward conveying mechanism 910 does not extend forward any more, and the telescopic temporary storage table 600 is pushed into the first cage by the translation mechanism 900. Therefore, the switching of the bag stacking cage vehicle can be realized.

Example 2

This example contains the whole contents of example 1.

As shown in fig. 14, the invention provides a method for automatically stacking tobacco packages by using a device based on the automatic stacking of tobacco packages, which comprises the following steps:

Step one, stacking tobacco packages: the plurality of tobacco packages are conveyed to the stacking mechanism 200 to be stacked into a tobacco stack;

step two, transplanting a tobacco stack: the pack mechanism 100 pushes the pack to the flipping mechanism 400;

step three, the turnover mechanism 400 drives the cigarette stack to rotate to be horizontal;

Step four, secondary transplanting of the tobacco stacks: the transplanting pushing mechanism 500 pushes the tobacco stacks from the turnover mechanism 400 to the telescopic temporary storage table 600; resetting the turnover mechanism 400 and the transplanting pushing mechanism 500;

Step five, repeating the steps from the step one to the step four at least once;

Step six, stacking the cigarettes in a stacking cage: the translation mechanism 900 drives the telescopic temporary storage table 600 and the tobacco stacks on the telescopic temporary storage table 600 to move into the cage; the lifting mechanism 800 drives the translation mechanism 900 to move to the target height; the smoke discharging mechanism 700 is propped against the smoke stack; the translation mechanism 900 moves to the home position; the tobacco stacks fall into the cage vehicle to finish stacking of one layer of tobacco packages in the cage vehicle.

The beneficial effects of this embodiment are: the cigarette packet stacking machine can be conveniently connected by adopting an stacking mode, and under the condition of rich space, the cigarette packet can be conveyed to a certain height at present, and the cigarette packet stacking is carried out by adopting the stacking mode; the stacking of the cigarette packs is realized by adopting the upper stacking cigarette pack mode, the conveyor line of the packing machine is directly connected, the elevation of the conveyor line is not required to be adjusted, and the occupied area is small. Meanwhile, the whole stack of tobacco packages is adopted to turn over, so that the tobacco stacks are tidy and not easy to scatter, and the turning time is saved. Set up several temporary storage positions 610 on flexible temporary storage 600, can push away the tobacco bale of a plurality of whole piles together on flexible temporary storage 600, wait that flexible temporary storage 600 is gone up the tobacco bale of depositing and satisfy the one-layer volume of putting things in good order of cage car, in once only putting things in good order of one-layer tobacco bale in the cage car, reduced the number of times of putting things in good order, further improved efficiency.

Further, the method includes a step seven: repeating the first to sixth steps until the cage is full.

The working process of the embodiment is as follows: after the tobacco bale enters the stacking mechanism 200, the air cylinder pushes the tobacco bale upwards, when the upper surface of the tobacco bale moves to a certain height, the shrinkage plate is driven by the synchronous belt to separate towards two sides, the tobacco bale in the tobacco bale stacking bin falls down at the moment and is contacted with the tobacco bale to be stacked, the tobacco bale continues to move upwards under the action of the air cylinder, and when the tobacco bale rises to the upper end of the shrinkage plate, the shrinkage plate moves towards the middle, at the moment, the air cylinder descends, and the tobacco bale falls onto the shrinkage plate. So back and forth, after the whole stack of tobacco packages enters the upper stacking mechanism 200 according to the stacking height setting, the whole stack of tobacco packages is pushed into the turnover mechanism 400 by the whole stacking mechanism 100, and then the whole stack of tobacco packages is pressed by the tobacco pressing mechanism 300. After the whole stack of tobacco bales is compressed, the tobacco stacks in the turnover mechanism 400 are compressed by the tobacco compression mechanism 300, and the turnover cylinder 450 drives the turnover frame 410 for storing the tobacco stacks to rotate 90 degrees clockwise by taking the rotation shaft 430 as the center, so that the turnover frame 410 is horizontally placed. The stack is restrained within the flip frame 410 such that the transplanting pushing mechanism 500 is able to more neatly transplant the stack within the flip frame 410. After the tobacco stacks are transplanted by the transplanting pushing mechanism 500, the turnover frame 410 rotates 90 degrees anticlockwise by taking the rotating shaft 430 as the center under the action of the turnover cylinder 450, so that the turnover frame 410 is vertically placed.

After the turning frame 410 rotates 90 ° clockwise, the transplanting pushing plate 550 abuts against the tobacco stack, and then the transplanting cylinder 530 pushes the transplanting pushing plate 550 to push the tobacco stack into the upper temporary storage position 610 of the telescopic temporary storage table 600 to push the tobacco stack into the telescopic temporary storage table 600, and in this embodiment, two temporary storage positions 610 exist on the telescopic temporary storage table 600. The transplant stripper 550 initially pushes the stack onto the first staging station 610. The pack is pushed into the second staging position 610 on the telescoping staging station 600 as the next pack is being transferred. After the tobacco packages are placed on the two temporary storage positions 610 on the telescopic temporary storage table 600, the telescopic temporary storage table 600 and the tobacco packages on the telescopic temporary storage table 600 are driven by the translation mechanism 900 to translate to the top of the cage. When the translation mechanism 900 moves horizontally, the forward conveying mechanism 910 moves the tobacco packages carried by the telescopic temporary storage table 600 to the position of the cage to be stacked, and then the forward conveying mechanism 910 stacks the tobacco packages into the cage. When stacking of the tobacco packages in the first cage is completed, the forward conveying mechanism 910 does not extend forward any more, and the telescopic temporary storage table 600 is pushed into the first cage by the translation mechanism 900. Therefore, the switching of the bag stacking cage vehicle can be realized. After the translation is in place, the lifting mechanism 800 descends, after the smoke discharging pushing plate 751 on the smoke discharging cylinder 750 abuts against the smoke stack, the translation mechanism 900 retracts to the initial position, the smoke packages fall into the uppermost part of the existing smoke packages in the cage under the abutting action of the smoke discharging pushing plate 751, and one-layer stacking of the smoke packages in the cage is completed. The carriage lifting driving mechanism 813 is driven by the motor to lift the carriage 811, and the carriage 811 drives the telescopic temporary storage platform 600 to lift, so that stacking operation of different layers of tobacco packages in the cage is completed.

In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present invention.

Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present invention, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.

In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.

In the present invention, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.

In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, mechanism, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, mechanisms, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.

While embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the invention, and that variations, modifications, alternatives and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the invention.

Claims (10)

1. The utility model provides a device of automatic pile up neatly cage car of tobacco bale, its characterized in that includes whole buttress mechanism (100), goes up buttress mechanism (200), tilting mechanism (400), transplants pushing equipment (500), flexible temporary storage (600), unloads cigarette mechanism (700), elevating system (800) and translation mechanism (900), whole buttress mechanism (100) set up in one side of going up buttress mechanism (200) and be used for with the cigarette buttress propelling movement to tilting mechanism (400), tilting mechanism (400) rotatable to vertical or level, transplant pushing equipment (500) set up in one side of tilting mechanism (400), the opposite side of tilting mechanism (400) set up in one side of flexible temporary storage (600), unload cigarette mechanism (700) with translation mechanism (800) all install in on the elevating system (800) elevating system, flexible temporary storage (600) are fixed in the translation mechanism (900) remove.

2. The automatic pallet truck device for cigarette packets according to claim 1, wherein the turnover mechanism (400) comprises a turnover frame (410), a rotation shaft (430) and a turnover cylinder (450), the turnover cylinder (450) is hinged to the frame, an output end of the turnover cylinder (450) is hinged to one side of the turnover frame (410), the rotation shaft (430) is mounted at one end of one side of the turnover frame (410), the turnover frame (410) is rotatably connected with the frame through the rotation shaft (430), the turnover mechanism (400) further comprises a cigarette pressing mechanism (300), and the cigarette pressing mechanism (300) is mounted at the other end of the turnover frame (410).

3. The automatic pallet truck device for cigarette packets according to claim 1, wherein the translation mechanism (900) is further provided with a forward conveying mechanism (910), the forward conveying mechanism (910) is arranged on a moving part of the translation mechanism (900), and the telescopic temporary storage table (600) is fixedly arranged on the forward conveying mechanism (910).

4. The automatic pallet truck for cigarette packets of claim 1, wherein the transplanting pushing mechanism (500) comprises a transplanting cylinder (530) and a transplanting pushing plate (550), and an output end of the transplanting cylinder (530) is connected to the transplanting pushing plate (550).

5. The automatic pallet truck for cigarette packets of claim 4, wherein the telescopic temporary storage table (600) has a plurality of temporary storage positions (610), and the plurality of temporary storage positions (610) are sequentially arranged on the telescopic temporary storage table (600).

6. The automatic pallet truck device according to claim 1, wherein the lifting mechanism (800) comprises a stand (810), a carrier (811) and a carrier lifting driving mechanism (813), the carrier (811) is slidably mounted on the stand (810) and is in transmission connection with the carrier lifting driving mechanism (813), and the smoke discharging mechanism (700) and the translation mechanism (800) are both mounted on the carrier (811).

7. The automatic pallet truck device according to claim 6, wherein the pallet lifting driving mechanism (813) comprises a gear, a rack and a motor, the motor is fixedly connected to the pallet (811), the rack is fixedly arranged on the upright (810), the gear is meshed with the rack, an output end of the motor acts on the gear, and the motor drives the gear to move relatively on the rack.

8. The automatic pallet truck for cigarette packets of claim 1, wherein the cigarette unloading mechanism comprises a cigarette unloading cylinder (750) and a cigarette unloading pushing plate (751), the cigarette unloading pushing plate (751) is fixedly connected with the output end of the cigarette unloading cylinder (750), and the cigarette unloading cylinder (750) is mounted on the lifting part of the lifting mechanism (800).

9. The automatic pallet truck for cigarette packets of claim 8, wherein the cigarette unloading mechanism (700) further comprises a guide rod, one end of the guide rod is fixedly connected with the cigarette unloading pushing plate (751), and the other end of the guide rod is slidably connected with the lifting part of the lifting mechanism (800).

10. A method of automatic pallet truck for tobacco bale based on a device of automatic pallet truck for tobacco bale according to any of claims 1-9, characterized by the steps of:

Step one, stacking tobacco packages: a plurality of tobacco packages are conveyed to an upper stacking mechanism (200) to be stacked into a tobacco stack;

Step two, transplanting a tobacco stack: the stacking mechanism (100) pushes the tobacco stacks to the overturning mechanism (400);

step three, the turnover mechanism (400) drives the tobacco stacks to rotate to the horizontal;

step four, secondary transplanting of the tobacco stacks: the transplanting pushing mechanism (500) pushes the tobacco stacks from the turnover mechanism (400) to the telescopic temporary storage table (600); the turnover mechanism (400) and the transplanting pushing mechanism (500) are reset;

Step five, repeating the steps from the step one to the step four at least once;

Step six, stacking the cigarettes in a stacking cage: the translation mechanism (900) drives the telescopic temporary storage table (600) and the tobacco stacks on the telescopic temporary storage table (600) to move into the cage; the lifting mechanism (800) drives the translation mechanism (900) to move to a target height; the smoke discharging mechanism (700) is propped against the smoke stack; -the translation mechanism (900) is moved to a starting position; the tobacco stacks fall into the cage vehicle to finish stacking of one layer of tobacco packages in the cage vehicle.