CN118205937A - Automatic cutting-off winding device for glass fiber cloth production and processing - Google Patents
Automatic cutting-off winding device for glass fiber cloth production and processing Download PDFInfo
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- 238000005520 cutting process Methods 0.000 claims abstract description 54
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Abstract
The invention relates to an automatic cutting and winding device for glass fiber cloth production and processing, which comprises a device body, wherein the right end of the device body is provided with a winding controller, a winding auxiliary system matched with a winding regulation and control system is mounted in the winding controller, the lower edge auxiliary rod, a C-shaped traction clamp and the winding auxiliary system are matched, the cloth head of glass fiber cloth can be clamped by auxiliary winding regulation and control in the earlier stage of winding, the control of the tension degree of a winding core of the glass fiber cloth is effectively realized, the winding quality of the glass fiber cloth is effectively ensured, the clamping limit is carried out on the tail part of the glass fiber cloth when the winding is finished in a cutting mode, the winding tension degree is prevented from being influenced by falling of a crack winding roller, the winding effect of the glass fiber cloth is further effectively realized, the whole glass fiber cloth can be uniformly and tightly wound, the winding quality of the device body on the glass fiber cloth is promoted, and the difficulty in storage and transportation of the glass fiber cloth is reduced.
Description
Technical Field
The invention relates to a winding device, in particular to an automatic cutting and winding device for glass fiber cloth production and processing, which is applied to the field of conveying.
Background
The glass fiber check cloth is a twistless roving plain weave and is an important substrate for hand lay glass fiber reinforced plastic. The strength of the square cloth is mainly in the warp and weft directions of the fabric, and for occasions requiring high warp or weft strength, the square cloth can be woven into unidirectional cloth, and the unidirectional cloth can be provided with more untwisted roves in the warp direction or weft direction, single warp direction cloth and single weft direction cloth. Its advantages are high insulating and heat resistance, high corrosion resistance and mechanical strength, but low cost. Glass fibers are commonly used as reinforcing materials in composite materials, electrical and thermal insulation materials, circuit substrates, and the like in various areas of national economy.
The automatic cutting and winding device is mainly used for automatically winding and cutting the glass fiber cloth in the production and processing process, and generally consists of a control system, a transmission system, a winding part and a cutting part. The control system can automatically adjust parameters such as winding speed, tension and the like according to the set parameters, and ensures stable quality of the coiled material. The transmission system realizes the driving force in the coiling process through components such as a motor, a speed reducer and the like.
The automatic cutting and winding device in the prior art mainly controls the tightness of the glass fiber cloth through the tension control system, but when the end part or the tail part of the glass fiber cloth is wound, the whole cloth body is in a loose state due to the fact that one end is free of the restriction of the degree of freedom, and then the problem that the glass fiber cloth is too loose in the winding process of the winding roller is easy to cause, so that the winding quality of the glass fiber cloth is affected, and the problems of inconvenient storage and difficult transportation are caused.
Disclosure of Invention
Aiming at the prior art, the invention aims to solve the technical problem of maintaining the continuous control and maintenance of the winding tension of the winding roller on the glass fiber cloth.
In order to solve the problems, the invention provides an automatic cutting and winding device for glass fiber cloth production and processing, which comprises a device body, wherein a winding controller is arranged at the right end of the device body, a winding auxiliary system matched with a winding regulation and control system is mounted in the winding controller, the winding auxiliary system comprises an auxiliary processing unit, the input end of the auxiliary processing unit is connected with an instruction synchronization unit, a position sensing unit and a cloth positioning unit, and the output end of the auxiliary processing unit is connected with a direction adjusting unit, a clamping adjusting unit, a cloth pulling adjusting unit and a parameter output unit;
The device comprises a device body, a winding motor, a pinch winding roller, a lower edge auxiliary rod, a pair of position adjusting motors, a hydraulic cylinder, a C-shaped cloth pulling clamp and a C-shaped cloth pulling clamp, wherein the winding motor is fixedly installed on the device body;
the upper inner wall and the lower inner wall of the C-shaped cloth dragging clamp are fixedly connected with a pair of pneumatic cat ears, a cloth guiding roller is rotatably connected between the two pneumatic cat ears positioned on the same side, a pneumatic controller is fixedly arranged at the upper end of the winding controller, and the pneumatic controller is matched with the pneumatic cat ears;
The input end of the instruction synchronization unit is in signal connection with a rolling regulation and control system arranged in the rolling controller, the input end of the position sensing unit is respectively in signal connection with the direction adjusting unit and the clamping adjusting unit, and the input end of the cloth positioning unit is in signal connection with an infrared sensing probe arranged at the front end of the C-shaped cloth dragging clamp;
The output end of the direction adjusting unit is in signal connection with the position adjusting motor, the output end of the clamping adjusting unit is in signal connection with the pneumatic controller, the output end of the traction adjusting unit is in signal connection with the hydraulic cylinder, and the output end of the parameter output unit is in signal connection with the winding adjusting system arranged in the winding controller.
In the automatic cutting and winding device for glass fiber cloth production and processing, the auxiliary winding can be effectively performed on the end part and the tail part of the glass fiber cloth, so that the whole glass fiber cloth roll can be uniformly and compactly wound, the winding quality of the device body on the glass fiber cloth is promoted, and the difficulty in storage and transportation of the glass fiber cloth roll is reduced.
In addition, one end of the pneumatic cat ear, which is close to the C-shaped traction clamp, is provided with a pneumatic cavity, a guide sliding rod group is fixedly connected between the upper inner wall and the lower inner wall of the pneumatic cavity, a gap adjusting and controlling air pipe communicated with the pneumatic cavity is embedded in the C-shaped traction clamp, and the input end of the gap adjusting and controlling air pipe is connected with a pneumatic controller.
In addition, the device body is also provided with a cutting roller positioned on the right side of the winding motor, a cutting structure positioned at the upper end of the cutting roller and a guide roller positioned on the lower side of the cutting roller, and the cutting structure is matched with a winding regulation and control system arranged in the winding controller.
In addition, the right end of the lower edge auxiliary rod is provided with a sliding groove, a bidirectional threaded rod is rotationally connected to the sliding groove, a distance adjusting motor connected with the bidirectional threaded rod is fixedly arranged at the rear end of the lower edge auxiliary rod, a pair of distance adjusting sliding seats are connected to the bidirectional threaded rod, the right end of each distance adjusting sliding seat extends to the outer side of the corresponding sliding groove and is fixedly provided with a position adjusting motor, the output end of each auxiliary processing unit is further connected with a distance adjusting control unit, and the output end of each distance adjusting control unit is in signal connection with the corresponding distance adjusting motor.
As a further improvement of the application, the input end of the auxiliary processing unit is also connected with a cloth pulling feedback unit, the pneumatic cat ear is provided with a pressure sensing probe, and the input end of the cloth pulling feedback unit is in signal connection with the pressure sensing probe.
As a still further improvement of the application, the cloth dragging adjusting unit comprises a cloth dragging instruction receiving module, wherein the output end of the cloth dragging instruction receiving module is connected with a cloth dragging adjusting and processing module, the output end of the cloth dragging adjusting and processing module is connected with a cloth head cloth dragging module, a cloth tail cloth dragging module and a cloth guiding and dragging module, and the cloth head cloth dragging module, the cloth tail cloth dragging module and the cloth guiding and dragging module are arranged in parallel;
The input end of the cloth dragging instruction module is connected with the auxiliary processing unit through signals, and the output ends of the cloth head cloth dragging module, the cloth tail cloth dragging module and the guiding cloth dragging module are connected with the pneumatic controller through signals.
As a further improvement of the application, the input end of the auxiliary processing unit is also connected with a parameter setting unit, and the input end of the parameter setting unit is respectively connected with the wire harness access port on the winding controller and the winding regulation and control system arranged in the winding controller by signals.
On the heald, through the cooperation of lower edge auxiliary rod, C word tractive clamp and rolling auxiliary system, can effectively carry out supplementary rolling to the tip and the afterbody of glass fiber cloth, not only can carry out the centre gripping to the cloth head of glass fiber cloth at the supplementary regulation and control of rolling earlier stage, effectively realize the control to the rate of tension of glass fiber cloth roll core department, effectively guaranteed the rolling quality of glass fiber cloth, can also carry out the centre gripping restriction to the glass fiber cloth afterbody when cutting off the end rolling, avoid its dropping to influence the rate of rolling tension, also can effectively guarantee the quality that the device body was cut off glass fiber cloth, avoid because the incision bad problem that glass fiber cloth was lax produced, and then effectively realize the rolling effect of crack wind-up roll to glass fiber cloth, make whole glass fiber cloth roll can even tight, promote the device body to the rolling quality of glass fiber cloth, reduce the degree of difficulty of accomodating and transporting of glass fiber cloth roll.
Drawings
FIG. 1 is an isometric view of a device body according to a first and second embodiment of the present application when guided in a rolled configuration;
FIG. 2 is a control logic diagram of a winding assist system according to a first and second embodiment of the present application;
FIG. 3 is a front cross-sectional view of the mating of the lower edge auxiliary bar and the C-shaped traction clips of the first and second embodiments of the present application;
FIG. 4 is a view at A in FIG. 3 of a first and second embodiment of the present application;
FIG. 5 is a diagram showing the change of the state of the cloth guide roller in the first and second embodiments of the present application during application;
Fig. 6 is a logic diagram of a traction adjustment unit control according to the first and second embodiments of the present application;
FIG. 7 is an isometric view of the device body grip limits of the first and second embodiments of the present application;
fig. 8 is a front view showing the winding guide of the device body according to the first and second embodiments of the present application;
fig. 9 is a front view showing the clamping restriction of the device body according to the first and second embodiments of the present application;
FIG. 10 is an isometric view of a nip wrap-up roll, hydraulic cylinder and C-shaped traction clips of the first and second embodiments of the present application in combination with wrap-up guidance;
fig. 11 is an isometric view of the nip wrap-up roll, hydraulic cylinder, and C-clamp of the first and second embodiments of the present application in combination with clamping constraints.
The reference numerals in the figures illustrate:
The device comprises a device body 1, a winding controller 11, a pneumatic controller 12, a winding motor 2, a crack winding roller 21, a cutting roller 3, a cutting structure 31, a guiding roller 4, an auxiliary rod 5, a position adjusting motor 51, a hydraulic cylinder 52, a 6C-shaped cloth pulling clamp 6, a cloth guiding roller 61, a pneumatic cat ear 62, a pneumatic cavity 63, a guiding sliding rod group 64 and a gap adjusting air pipe 65.
Detailed Description
Two embodiments of the present application will be described in detail with reference to the accompanying drawings.
First embodiment:
Fig. 1-11 show that the device comprises a device body 1, wherein a winding controller 11 is arranged at the right end of the device body 1, a winding auxiliary system matched with a winding regulation and control system is carried in the winding controller 11, the winding auxiliary system comprises an auxiliary processing unit, the input end of the auxiliary processing unit is connected with an instruction synchronization unit, a position sensing unit and a cloth positioning unit, and the output end of the auxiliary processing unit is connected with a direction adjusting unit, a clamping adjusting unit, a cloth pulling adjusting unit and a parameter output unit;
The device comprises a device body 1, a winding motor 2, a slit winding roller 21, a lower auxiliary rod 5, a pair of position adjusting motors 51, a hydraulic cylinder 52, a C-shaped traction clamp 6 and a C-shaped traction clamp 6, wherein the winding motor 2 is fixedly arranged on the device body 1, the front end of the winding motor 2 is provided with the slit winding roller 21, the lower auxiliary rod 5 is arranged on the lower side of the slit winding roller 21, the right end of the lower auxiliary rod 5 is provided with the pair of position adjusting motors 51, the output shafts of the two position adjusting motors 51, which are close to one end, are arranged on the output shafts of the two position adjusting motors 51;
The upper inner wall and the lower inner wall of the C-shaped cloth dragging clamp 6 are fixedly connected with a pair of pneumatic cat ears 62, a cloth guiding roller 61 is rotatably connected between the two pneumatic cat ears 62 positioned on the same side, a pneumatic controller 12 is fixedly arranged at the upper end of the winding controller 11, and the pneumatic controller 12 is matched with the pneumatic cat ears 62;
The input end of the instruction synchronization unit is in signal connection with a winding regulation and control system arranged in the winding controller 11, the input end of the position sensing unit is respectively in signal connection with the direction adjusting unit and the clamping adjusting unit, and the input end of the cloth positioning unit is in signal connection with an infrared sensing probe arranged at the front end of the C-shaped cloth dragging clamp 6;
The output end of the direction adjusting unit is in signal connection with the position adjusting motor 51, the output end of the clamping adjusting unit is in signal connection with the pneumatic controller 12, the output end of the cloth pulling adjusting unit is in signal connection with the hydraulic cylinder 52, the output end of the parameter output unit is in signal connection with a winding regulation and control system arranged in the winding controller 11, the auxiliary winding can be effectively carried out on the end part and the tail part of the glass fiber cloth through the matching of the lower edge auxiliary rod 5, the C-shaped cloth pulling clamp 6 and the winding auxiliary system, the cloth head of the glass fiber cloth can be clamped through auxiliary winding regulation and control in the earlier winding stage, the control of the tension degree of the glass fiber cloth winding core can be effectively realized, the winding quality of the glass fiber cloth can be effectively ensured, the clamping limitation on the tail part of the glass fiber cloth can be effectively ensured when the winding is finished through cutting, the falling influence of the glass fiber cloth is avoided, the quality of the device body 1 on the glass fiber cloth cutting can be effectively ensured, the problem of poor notch caused by the relaxation of the glass fiber cloth is avoided, the winding effect of the slit winding roller 21 on the glass fiber cloth is effectively realized, the whole glass fiber cloth can be uniformly wound, the glass fiber cloth winding device can be used for promoting the quality of the glass fiber cloth to be uniformly wound, and the glass fiber storage device is convenient for the glass fiber storage and the glass fiber storage device is reduced.
Fig. 1, fig. 3-fig. 5 and fig. 7-fig. 11 show that a pneumatic cavity 63 is formed at one end of a pneumatic cat ear 62, which is close to a C-shaped cloth pulling clamp 6, a guide slide bar group 64 is fixedly connected between the upper inner wall and the lower inner wall of the pneumatic cavity 63, the guide slide bar group 64 is composed of a sleeve and a slide bar which is arranged in the sleeve in a sliding manner, the lower end of the sleeve is fixedly connected with the lower inner wall of the pneumatic cavity 63, the upper end of the slide bar is fixedly connected with the upper inner wall of the pneumatic cavity 63, the deformation direction of the pneumatic cavity 63 is guided and limited by the sliding sleeve and the slide bar in a sliding manner, the clamping limitation and the guiding performance of the guiding cloth roller 61 on glass fiber cloth are effectively ensured, a gap regulation air tube 65 communicated with the pneumatic cavity 63 is embedded in the C-shaped cloth pulling clamp 6, the input end of the gap regulation air tube 65 is connected with a pneumatic controller 12, the regulation and the regulation effect of the clamping gap between the two guiding cloth rollers 61 by the pneumatic controller 12 and a clamping regulation unit is effectively realized through the matching of the gap regulation air tube 65 and the pneumatic cavity 63, the clamping regulation effect of the clamping regulation unit on the clamping gap between the two guiding cloth rollers 61 can be changed through the change of the clamping gap, the function of the guiding cloth roller 61 on the glass fiber cloth is effectively realized, the glass cloth is effectively prevented from being applied to the dual, and the device 1 and the device can not effectively meet the requirements of the conditions that the guiding device is 1 and can be used for the guiding and effectively and the guiding the device.
Fig. 1 and fig. 7-9 show that the device body 1 is further provided with a cutting roller 3 positioned on the right side of the winding motor 2, a cutting structure 31 positioned at the upper end of the cutting roller 3 and a guide roller 4 positioned on the lower side of the cutting roller 3, and the cutting structure 31 is matched with a winding regulation and control system arranged in the winding controller 11, so that the automation of the device body 1 is realized, the matching of winding and cutting can be effectively realized, the winding efficiency of the device body 1 on glass fiber cloth is improved, and the application economic benefit of the device body 1 is improved.
It should be noted that, the winding regulation and control system is in the prior art, and is herein referred to directly, for example, the winding regulation and control system includes a data receiving unit, a winding parameter input unit, a winding processing unit, a winding regulation and control unit, an auxiliary output unit and an abnormality alarm unit;
The input end of the rolling processing unit is respectively connected with the data receiving unit and the rolling parameter input unit in a signal way, and the output end of the rolling processing unit is respectively connected with the rolling regulation and control unit, the auxiliary output unit and the abnormality alarm unit in a signal way;
The input end of the data receiving unit is connected with the parameter output unit in a signal way, the input end of the winding parameter input unit is connected with the wire harness access port on the winding controller 11 in a signal way, the output end of the winding regulation and control unit is respectively connected with the winding motor 2 and the cutting structure 31 in a signal way, the output end of the auxiliary output unit is respectively connected with the instruction synchronization unit and the parameter setting unit in a signal way, the output end of the abnormal alarm unit is connected with the alarm arranged on the device body 1 in a signal way, a technician or staff can input basic parameters of winding glass fiber cloth, an instruction for controlling the start and stop of the device body 1 and the winding program action of the device body 1 through the winding parameter input unit, the basic parameters comprise but are not limited to the width and thickness data of the glass fiber cloth, the winding speed of the winding motor 2 and the winding arc length data of the slit winding roller 21, the data receiving unit can receive the data feedback transmitted by the parameter output unit in the winding auxiliary system, and is convenient for the winding processing unit to correspondingly control the winding motor 2 and the cutting structure 31 according to the data fed back by the data receiving unit, thereby ensuring the effectiveness of the winding action, the winding regulating unit can correspondingly control the winding motor 2 and the cutting structure 31 according to the winding instruction transmitted by the winding processing unit, thereby ensuring the stability of winding, the auxiliary output unit can synchronously transmit the operation parameters and the instruction of the winding regulating system to the instruction synchronization unit in the winding auxiliary system, thereby effectively realizing the synergistic effect of the winding control system and the winding auxiliary system, the winding tension degree is accurately controlled, the quality of the glass fiber cloth roll is guaranteed, the abnormal alarm unit can alarm and remind winding abnormal data, technicians or staff are promoted to respond timely, abnormal conditions are handled, and in addition, the winding regulation and control system can be expanded and changed functionally according to actual time length requirements by the technicians in the field, so that repeated description is omitted.
The cutting structure 31 is of the prior art, and comprises an electric sliding seat and a cutting knife, wherein the electric sliding seat drives the cutting knife to move downwards under the control of a winding regulation and control unit of a winding regulation and control system, so that the glass fiber cloth on the cutting roller 3 is cut off, or the electric sliding seat drives the cutting knife to move upwards, away from the cutting roller 3, so that the glass fiber cloth can be guided to move on the cutting roller 3, and winding efficiency is promoted.
Fig. 1 and 3 show that the right end of the lower edge auxiliary rod 5 is provided with a chute, a bidirectional threaded rod is rotationally connected to the chute, the rear end of the lower edge auxiliary rod 5 is fixedly provided with a distance adjusting motor connected with the bidirectional threaded rod, a pair of distance adjusting sliding seats are connected to the bidirectional threaded rod, the right end of each distance adjusting sliding seat extends to the outer side of the chute and is fixedly provided with a position adjusting motor 51, the output end of each auxiliary processing unit is further connected with a distance adjusting control unit, the output end of each distance adjusting control unit is in signal connection with the corresponding distance adjusting motor, the distance between the two position adjusting motors 51 can be adjusted through the matching of the distance adjusting control units and the distance adjusting motor, good adaptation effect can be achieved for subsequent traction adjustment and conversion, the degree of automation of the device body 1 is promoted, the device body 1 can be adapted to glass fiber cloths of different specifications, and economic adaptability of the device body 1 is improved.
Fig. 2 and 6 show that the cloth pulling adjusting unit comprises a cloth pulling instruction receiving module, wherein the output end of the cloth pulling instruction receiving module is connected with a cloth pulling adjusting and processing module, the output end of the cloth pulling adjusting and processing module is connected with a cloth head pulling module, a cloth tail pulling module and a cloth guiding pulling module, and the cloth head pulling module, the cloth tail pulling module and the cloth guiding pulling module are arranged in parallel, namely the cloth head pulling module, the cloth tail pulling module and the cloth guiding pulling module are in an application running state;
The input end of the cloth traction instruction module is in signal connection with the auxiliary processing unit, the output ends of the cloth head traction module, the cloth tail traction module and the guiding traction module are in signal connection with the pneumatic controller 12, and the rapid and effective auxiliary effect on the glass fiber cloth in different winding processes can be effectively realized through the cooperation of the cloth head traction module, the cloth tail traction module and the guiding traction module, so that the working efficiency of the device body 1 is effectively improved, the winding quality of the glass fiber cloth is improved, the control difficulty can be reduced, the response rate of the device body 1 is improved, and the working efficiency of the device body 1 is improved.
Fig. 2-5 show that the input end of the auxiliary processing unit is also connected with a cloth pulling feedback unit, a pressure sensing probe is arranged on the pneumatic cat ear 62, a mandrel is fixedly connected between the two pneumatic cat ears 62 on the same side, the outer end of the mandrel is rotationally connected with a cloth pulling roller 61, the pressure sensing probe is embedded on the mandrel and is matched with the inner wall of the cloth pulling roller 61, so that when the cloth pulling roller 61 clamps glass fiber cloth, the cloth pulling roller 61 can generate eccentric force due to the resistance extrusion effect, the pressure sensing probe is extruded to generate pressure change, the state of the cloth pulling roller 61 can be judged, pressure data can be monitored through the resistance change formed by the change of the interval between the two cloth pulling rollers 61, the working state of the cloth pulling roller 61 is fed back through the pressure data, the input end of the cloth pulling feedback unit is connected with the pressure sensing probe, the pressure sensing probe is matched with the inner wall of the cloth pulling feedback unit, the rolling effect of the cloth pulling roller 61 and the glass fiber cloth matched effect can be effectively realized, the rolling effect of the auxiliary system is effectively ensured, and the abnormal operation and the abnormal self-feedback effect of the auxiliary system is promoted.
1-11 Show that when the device body 1 just starts to work, a worker bypasses the cloth heads of the glass fiber cloth around the guide roller 4 and the cutting roller 3, then passes through a cloth clamping seam in the middle of the clamping seam winding roller 21, leaves enough allowance for the glass fiber cloth, enables the cloth heads of the glass fiber cloth to hang down on the clamping seam winding roller 21, penetrates into the inner sides of two corresponding cloth guide rollers 61 of the C-shaped cloth traction clamp 6, and then firstly sends out a winding work starting instruction to a winding regulation and control system in the winding controller 11 through a control panel, so that an instruction synchronization unit obtains a winding starting instruction through the winding regulation and control system, and at the moment, the instruction synchronization unit converts the instruction and transmits the instruction to an auxiliary processing unit;
And when the device body 1 is started, the auxiliary processing unit can confirm the positions of the position adjusting motor 51, the hydraulic cylinder 52 and the cloth-guiding roller 61 through the position sensing unit, confirm that the position is the initial position, meanwhile, the infrared sensing probe transmits cloth edge position data to the cloth positioning unit, so that the auxiliary processing unit can sense the position of the glass fiber cloth, confirm the cloth width data of the glass fiber cloth, then, the auxiliary processing unit transmits the current adjusting instruction to the cloth-guiding instruction receiving module in the cloth-guiding adjusting unit according to instructions, the cloth-guiding instruction receiving module transmits the current adjusting instruction to the cloth-guiding adjusting processing module, after the cloth-guiding adjusting processing module recognizes the current adjusting instruction, the cloth-guiding module transmits a control instruction when the rolling end part of the cloth is rolled up, so that the cloth-guiding module firstly controls the pneumatic controller 12 to feed air into the pneumatic cavity 63 through the gap adjusting air pipe 65, then, the pneumatic cavity 63 generates elongation deformation under the guidance of the guide slide rod group 64, and further, the two cloth-guiding rollers 61 are driven by the pneumatic cat ears 62 to generate elongation deformation, so that the two cloth-guiding rollers 61 are mutually close to each other, the glass fiber cloth heads between the two cloth-guiding rollers are clamped with the cloth heads, the cloth-guiding rollers 61 are clamped along with the instruction, the cloth-guiding rollers are clamped by the cloth-guiding instruction, the cloth-guiding roller 61 are also clamped by the cloth-guiding rollers 61, the pressure force sensor is arranged at the position of the opposite-guiding roller 61, and the pressure sensor is arranged at the position limiting position, and the position data is adjusted by the opposite to the head, and the pressure sensor is simultaneously, and the pressure sensor is rotated, and the pressure sensor unit, and the pressure sensor is used for judging that the pressure of the cloth-guiding roller is rotated, and the cloth roller, and the position roller, and accordingly, and the position roller position is rotated, sending a data signal of completion of clamping to a winding regulation system through a parameter output unit;
After receiving the signal, the winding regulation and control system controls the winding motor 2 to generate a rotating action and simultaneously performs preliminary winding work on the glass fiber cloth on the cutting roller 3 and the glass fiber cloth head clamped by the cloth guiding roller 61, the rotating speed of the winding motor 2 in the state of winding the glass fiber cloth head is slower, so that the winding effect is ensured, meanwhile, the command synchronous unit can transmit the command of starting the winding motor 2 to the auxiliary processing unit, the auxiliary processing unit transmits the command to the clamping regulation unit after processing judgment of the command to the auxiliary processing unit, so that the clamping regulation unit can control the hydraulic cylinder 52 to generate synchronous shrinkage action when the winding motor 2 drives the slit winding roller 21 to rotate to wind the glass fiber cloth head, the winding release amount is provided for the slit winding roller 21 to wind the glass fiber cloth head, and the winding quality and the winding tension of the slit winding roller 21 can be ensured, and the winding quality of the glass fiber cloth can be effectively ensured.
Then after the pinch wind-up roller 21 rotates and winds for several circles, the position sensing unit transmits the retraction data of the hydraulic cylinder 52 to the auxiliary processing unit, so that the auxiliary processing unit judges that the winding of the cloth ends of the glass fiber cloth is completed, then sends a control command to the cloth pulling command receiving module in the cloth pulling adjusting unit, so that the cloth pulling adjusting processing module sends a control command to the pneumatic controller 12 after receiving the control data transmitted by the cloth pulling command receiving module, the pneumatic controller 12 pumps out the gas in the pneumatic cavity 63 through the gap adjusting air pipe 65, so that the pneumatic cavity 63 is contracted under the guide limit of the guide sliding rod group 64, then drives the cloth guiding rollers 61 through the pneumatic cat ears 62, enlarges the gap between the two cloth guiding rollers 61, so that the cloth ends of the glass fiber cloth are not clamped and limited any more, then, with the continuous rotation of the pinch winding roller 21, the residual cloth head of the glass fiber cloth is completely wound, meanwhile, the cloth pulling feedback unit feeds back the pressure feedback data transmitted by the pressure sensing probe to the auxiliary processing unit, so that the auxiliary processing unit can judge that the cloth pulling roller 61 releases the glass fiber cloth, then the auxiliary processing unit transmits control instructions to the distance adjusting control unit, the direction adjusting unit and the clamping adjusting unit, the distance adjusting control unit firstly controls the distance adjusting motor to rotate and drives the bidirectional threaded rod to rotate, the distance adjusting slide seat drives the two position adjusting motors 51 to generate the action of being far away under the limit of the sliding groove, the cloth clamping distance between the two C-shaped cloth pulling clamps 6 is released, then the direction adjusting unit controls the position adjusting motor 51 to rotate, so that the position adjusting motor 51 drives the hydraulic cylinder 52 and the C-shaped cloth pulling clamps 6 to rotate, and rotates to the C-shaped traction cloth clamp 6 and is positioned between the crack wind-up roller 21 and the cutting roller 3, the clamping adjusting unit controls the hydraulic cylinder 52 to generate elongation action to release the subsequent regulating allowance, then the distance adjusting control unit controls the distance adjusting motor to generate reverse rotation, so that the two position adjusting motors 51 generate mutual approaching movement to drive the C-shaped traction cloth clamp 6 to generate synchronous movement, and the glass fiber cloth is clamped between the two cloth guiding rollers 61.
After position regulation is finished, the auxiliary processing unit continues to send state data to the winding regulation system through the parameter data unit, after the winding regulation system receives the data, the winding motor 2 is controlled to generate a normal winding instruction, so that the winding motor 2 recovers winding speed, the slit winding roller 21 performs normal winding work on the glass fiber cloth, meanwhile, the auxiliary processing unit receives the instruction transmitted by the instruction synchronization unit, then the auxiliary processing unit sends an instruction to the traction regulation processing module through the traction instruction receiving module of the traction regulation unit, the traction regulation processing module sends a data signal in the winding process to the traction guiding module, the traction guiding module sends a control signal to the pneumatic controller 12, the pneumatic controller 12 controls the air quantity in the pneumatic cavity 63 through the clearance regulation air pipe 65, further controls the deformation quantity of the pneumatic controller, the clearance between the two traction rollers 61 can be regulated according to the thickness of the glass fiber cloth, and the traction rollers 61 are controlled to play roles of guiding and limiting the glass fiber cloth.
After the winding is completed, the winding regulation and control system sends a winding completion instruction synchronization to the instruction synchronization unit, and simultaneously stops the rotation of the winding motor 2, the auxiliary processing unit sends a regulating instruction to the cloth pulling instruction receiving module in the cloth pulling regulating unit after receiving the winding completion instruction, so that the cloth pulling instruction receiving module sends a regulating instruction to the cloth pulling regulating processing module, the cloth pulling regulating processing module sends a data signal of the winding tail to the cloth tail pulling module, so that the cloth tail pulling module sends a clamping limiting instruction to the pneumatic controller 12, so that the pneumatic controller 12 can feed air into the pneumatic cavity 63 through the clearance regulation air pipe 65, and then under the guidance of the guide sliding rod group 64, the pneumatic cavity 63 is caused to generate elongation deformation, the cloth guiding roller 61 is driven to generate elongation deformation through the pneumatic cat ear 62, the two cloth guiding rollers 61 are mutually close to clamp and limit glass fiber cloth between the cloth guiding rollers, then eccentric extrusion is generated at a gap between the cloth guiding rollers 61 and the pneumatic cat ear 62 along with clamping and limiting resistance of the cloth guiding rollers 61 to the glass fiber cloth, rotation of the cloth guiding rollers 61 is limited, meanwhile, a pressure sensing probe arranged in the cloth guiding rollers 61 transmits pressure data sensed by the pressure sensing probe to a cloth guiding feedback unit, the cloth guiding feedback unit feeds back the pressure data, so that an auxiliary processing unit receives the pressure data, and judging that the cloth guiding roller 61 finishes the clamping limitation of the glass fiber cloth at this time, sending a data signal of the clamping completion to the winding regulation system through the parameter output unit, sending a signal instruction of the clamping completion to the winding regulation system through the parameter output unit by the auxiliary processing unit, enabling the winding regulation system to control the cutting structure 31 to act, enabling the cutting structure 31 to move downwards, cutting the glass fiber cloth positioned on the cutting roller 3, controlling the winding motor 2 to slowly rotate to wind the tail of the glass fiber cloth after the cutting is finished, receiving a signal of the winding tail through the instruction synchronization unit by the auxiliary processing unit, sending an adjusting command to a clamping adjusting unit, controlling a hydraulic cylinder 52 to generate a contraction action, carrying out accompanying rolling action on the tail part of the glass fiber cloth, stopping after a rolling motor 2 rotates for a few circles, completing rolling work on the tail part of the glass fiber cloth, after a worker does not roll up the glass fiber cloth at the moment to carry out limit operation, or after clamping the glass fiber cloth between a crack rolling roller 21 and a C-shaped cloth dragging clamp 6, sending a command to a cloth tail dragging module through a cloth dragging command receiving module by an auxiliary processing unit, leading the cloth tail dragging module to send a return stroke restoring command to a pneumatic controller 12, leading the pneumatic controller 12 to pump out gas in a pneumatic cavity 63 through a gap regulating air pipe 65, the pneumatic cavity 63 is contracted under the guiding limit of the guiding slide bar set 64, then the pneumatic cat ear 62 drives the cloth guiding rollers 61 to return, the gap between the two cloth guiding rollers 61 is increased, the cloth heads of the glass fiber cloth are not clamped and limited, then a worker limits the tail of the glass fiber cloth, winds the tail of the glass fiber cloth to the cloth clamping seam on the slit winding roller 21, the tail of the glass fiber cloth is fixed, the overall winding tightness of the glass fiber cloth roll is effectively ensured, the quality of the glass fiber cloth roll is improved, the problem that the tail of the glass fiber cloth roll is not loose is ensured, the winding instruction of the device body 1 is improved, and the difficulty of storing and transporting the glass fiber cloth roll is reduced.
Then when the new pinch wind-up roll 21 is replaced by a worker, the auxiliary processing unit box direction adjusting unit, the clamping adjusting unit and the distance adjusting control unit send out control instructions of the recovery positions, so that the direction adjusting unit controls the position adjusting motor 51 to rotate to drive the hydraulic cylinder 52 and the C-shaped traction cloth clamp 6 to recover to the downward clamping positions, the clamping adjusting unit controls the hydraulic cylinder 52 to generate stretching motions, enough allowance is reserved for the next winding work, the distance adjusting control unit controls the starting of the distance adjusting motor, the distance between the two lower edge auxiliary rods 5 is controlled according to the cloth width of the glass fiber cloth, and therefore the effectiveness and the continuity of the subsequent winding of the next round of glass fiber cloth are guaranteed.
Second embodiment:
Fig. 1-11 show that the input end of the auxiliary processing unit is also connected with a parameter setting unit, the input end of the parameter setting unit is respectively connected with a wire harness access port on the winding controller 11 and a winding regulation and control system arranged in the winding controller 11, and the setting of the parameter setting unit can regulate and control auxiliary parameters of the winding auxiliary system and winding parameters of the device body 1, so that the auxiliary effect of the winding auxiliary system is ensured, and the adaptability of the winding auxiliary system is improved.
Fig. 1-11 show that before the device body 1 starts to work, a technician inputs auxiliary parameters corresponding to parameters of the glass fiber cloth rolled by an enterprise to the parameter setting unit through a wire harness access port of the rolling controller 11, including but not limited to cloth width and thickness data of the glass fiber cloth rolled by the enterprise, rolling speed of the rolling motor 2, rolling arc length data of the gap rolling roller 21, positioning data of the position adjusting motor 51, stretching and shrinking data of the hydraulic cylinder 52, data of the distance adjusting motor and parameter data controlled by the air quantity of the pneumatic controller 12, so that a subsequent auxiliary processing unit can generate corresponding regulation and control data according to different feedback data and instructions, the automation of the device body 1 is improved, the rolling effect of the device body 1 on the glass fiber cloth is promoted, and the rolling instructions are improved.
The present application is not limited to the above-described embodiments, which are adopted in connection with the actual demands, and various changes made by the person skilled in the art without departing from the spirit of the present application are still within the scope of the present application.
Claims (7)
1. The utility model provides a glass fiber cloth production and processing is with automatic cutout coiling mechanism which characterized in that: the device comprises a device body (1), wherein a winding controller (11) is arranged at the right end of the device body (1), a winding auxiliary system matched with a winding regulation and control system is loaded in the winding controller (11), the winding auxiliary system comprises an auxiliary processing unit, the input end of the auxiliary processing unit is connected with an instruction synchronization unit, a position sensing unit and a cloth positioning unit, and the output end of the auxiliary processing unit is connected with a direction adjusting unit, a clamping adjusting unit, a cloth pulling adjusting unit and a parameter output unit;
The device comprises a device body (1), a winding motor (2) is fixedly arranged on the device body (1), a crack winding roller (21) is arranged at the front end of the winding motor (2), a lower edge auxiliary rod (5) positioned at the lower side of the crack winding roller (21) is also arranged on the device body (1), a pair of position adjusting motors (51) are arranged at the right end of the lower edge auxiliary rod (5), a hydraulic cylinder (52) is arranged on an output shaft of one end, close to the two position adjusting motors (51), of the lower edge auxiliary rod, and a C-shaped cloth pulling clamp (6) is arranged at the right end of the hydraulic cylinder (52);
a pair of pneumatic cat ears (62) are fixedly connected to the upper inner wall and the lower inner wall of the C-shaped cloth dragging clamp (6), a cloth guiding roller (61) is rotatably connected between the two pneumatic cat ears (62) positioned on the same side, a pneumatic controller (12) is fixedly arranged at the upper end of the winding controller (11), and the pneumatic controller (12) is matched with the pneumatic cat ears (62);
The input end of the instruction synchronization unit is in signal connection with a rolling regulation and control system arranged in a rolling controller (11), the input end of the position sensing unit is respectively in signal connection with the direction adjusting unit and the clamping adjusting unit, and the input end of the cloth positioning unit is in signal connection with an infrared sensing probe arranged at the front end of the C-shaped cloth dragging clamp (6);
the output end of the direction adjusting unit is in signal connection with a position adjusting motor (51), the output end of the clamping adjusting unit is in signal connection with a pneumatic controller (12), the output end of the traction adjusting unit is in signal connection with a hydraulic cylinder (52), and the output end of the parameter output unit is in signal connection with a winding adjusting system arranged in a winding controller (11).
2. The automatic cutting and winding device for glass fiber cloth production and processing according to claim 1, wherein: pneumatic cat ear (62) are close to C word and lead cloth clamp (6) one end and have seted up pneumatic chamber (63), fixedly connected with direction slide bar group (64) between two inner walls about pneumatic chamber (63), C word is lead cloth clamp (6) and is embedded to have clearance regulation and control trachea (65) that are linked together with pneumatic chamber (63), the input of clearance regulation and control trachea (65) is connected with pneumatic controller (12).
3. The automatic cutting and winding device for glass fiber cloth production and processing according to claim 2, wherein: the input end of the auxiliary processing unit is also connected with a cloth pulling feedback unit, a pressure sensing probe is arranged on the pneumatic cat ear (62), and the input end of the cloth pulling feedback unit is in signal connection with the pressure sensing probe.
4. The automatic cutting and winding device for glass fiber cloth production and processing according to claim 1, wherein: the cloth pulling adjusting unit comprises a cloth pulling instruction receiving module, the output end of the cloth pulling instruction receiving module is connected with a cloth pulling adjusting and processing module, the output end of the cloth pulling adjusting and processing module is connected with a cloth head cloth pulling module, a cloth tail cloth pulling module and a cloth guiding and pulling module, and the cloth head cloth pulling module, the cloth tail cloth pulling module and the cloth guiding and pulling module are arranged in parallel;
the input end of the cloth dragging instruction module is connected with the auxiliary processing unit through signals, and the output ends of the cloth head dragging module, the cloth tail dragging module and the guiding dragging module are connected with the pneumatic controller (12) through signals.
5. The automatic cutting and winding device for glass fiber cloth production and processing according to claim 1, wherein: the input end of the auxiliary processing unit is also connected with a parameter setting unit, and the input end of the parameter setting unit is respectively connected with a wire harness access port on the winding controller (11) and a winding regulation and control system arranged in the winding controller (11) through signals.
6. The automatic cutting and winding device for glass fiber cloth production and processing according to claim 1, wherein: the device is characterized in that the device body (1) is further provided with a cutting roller (3) positioned on the right side of the winding motor (2), a cutting structure (31) positioned at the upper end of the cutting roller (3) and a guide roller (4) positioned on the lower side of the cutting roller (3), and the cutting structure (31) is matched with a winding regulation and control system arranged in the winding controller (11).
7. The automatic cutting and winding device for glass fiber cloth production and processing according to claim 1, wherein: the automatic control device is characterized in that a chute is formed in the right end of the lower edge auxiliary rod (5), a bidirectional threaded rod is rotationally connected to the chute, a distance adjusting motor connected with the bidirectional threaded rod is fixedly arranged at the rear end of the lower edge auxiliary rod (5), a pair of distance adjusting sliding seats are connected to the bidirectional threaded rod, a position adjusting motor (51) is fixedly arranged outside the chute after the right end of the distance adjusting sliding seat extends, and a distance adjusting control unit is further connected to the output end of the auxiliary processing unit and in signal connection with the distance adjusting motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410599595.0A CN118205937A (en) | 2024-05-15 | 2024-05-15 | Automatic cutting-off winding device for glass fiber cloth production and processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410599595.0A CN118205937A (en) | 2024-05-15 | 2024-05-15 | Automatic cutting-off winding device for glass fiber cloth production and processing |
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| Publication Number | Publication Date |
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| CN118205937A true CN118205937A (en) | 2024-06-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202410599595.0A Pending CN118205937A (en) | 2024-05-15 | 2024-05-15 | Automatic cutting-off winding device for glass fiber cloth production and processing |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN210594517U (en) * | 2019-07-17 | 2020-05-22 | 佛山市金尚丰纺织有限公司 | Material collecting device |
| CN211895304U (en) * | 2020-01-21 | 2020-11-10 | 常州市新高绝缘材料有限公司 | Glass fiber cloth rolling device |
| CN113524269A (en) * | 2021-08-20 | 2021-10-22 | 济南浩新实业有限公司 | Intelligent numerical control non-woven fabric spinning equipment |
| CN115057284A (en) * | 2022-06-23 | 2022-09-16 | 厦门奔方材料科技有限公司 | Synthetic fiber processing equipment |
-
2024
- 2024-05-15 CN CN202410599595.0A patent/CN118205937A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN210594517U (en) * | 2019-07-17 | 2020-05-22 | 佛山市金尚丰纺织有限公司 | Material collecting device |
| CN211895304U (en) * | 2020-01-21 | 2020-11-10 | 常州市新高绝缘材料有限公司 | Glass fiber cloth rolling device |
| CN113524269A (en) * | 2021-08-20 | 2021-10-22 | 济南浩新实业有限公司 | Intelligent numerical control non-woven fabric spinning equipment |
| CN115057284A (en) * | 2022-06-23 | 2022-09-16 | 厦门奔方材料科技有限公司 | Synthetic fiber processing equipment |
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