CN118166675A - Hanging basket for continuous beam, track traveling device and traveling method thereof - Google Patents
Hanging basket for continuous beam, track traveling device and traveling method thereof Download PDFInfo
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- CN118166675A CN118166675A CN202311565346.1A CN202311565346A CN118166675A CN 118166675 A CN118166675 A CN 118166675A CN 202311565346 A CN202311565346 A CN 202311565346A CN 118166675 A CN118166675 A CN 118166675A
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- main truss
- rail
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- 238000006073 displacement reaction Methods 0.000 claims description 7
- 238000010276 construction Methods 0.000 abstract description 7
- 230000007547 defect Effects 0.000 abstract description 4
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The invention relates to the technical field of continuous beam construction and provides a hanging basket for a continuous beam, a rail traveling device and a traveling method thereof, wherein a cushion beam is arranged on the continuous beam, the hanging basket comprises a main truss, a rail, a lifting device and a traveling driving device, the main truss is arranged above the rail, the lifting device is used for lifting the rail to separate the rail from the cushion beam, the traveling driving device is used for clamping the rail, the clamping device is used for movably and fixedly connecting the rail, one end of the telescopic device is connected with the main truss, and the other end of the telescopic device is connected with the clamping device; the relative movement between the main truss and the track is driven by the telescopic movement of the telescopic device. According to the invention, the main truss and the track are moved by repeatedly utilizing the clamping of the clamping device to the track and the telescopic movement of the telescopic device, the travel and the advancing speed are controllable, the defects that the hanging basket is unstable and has a low speed in moving can be effectively prevented, the occurrence of safety accidents is avoided, the construction efficiency is improved, and the labor cost is saved.
Description
Technical Field
The invention relates to the technical field of continuous beam construction, in particular to a hanging basket and rail traveling device for a continuous beam and a traveling method thereof.
Background
At present, in continuous beam construction, most of basket hanging movements adopt conventional methods such as chain blocks, hoists, steel wire ropes, finish rolling screw steel tensioning and the like to move the basket hanging, and although the movement effect can be achieved, the movement speed is low, the shaking is extremely high, the movement of a left main framework and a right main framework is asynchronous, and the like frequently occurs, so that the efficiency is low, the labor cost is high, and the potential safety hazard is extremely high.
Disclosure of Invention
In order to overcome the defects of the prior art, one of the purposes of the invention is to provide a hanging basket for a continuous beam, a track traveling device and a traveling method thereof, so as to solve the problems that the hanging basket in the prior art cannot automatically travel and has great potential safety hazard during traveling.
One of the purposes of the invention is realized by adopting the following technical scheme: the continuous beam is provided with a pad beam, the continuous beam comprises a main truss, a track, a lifting device and a walking driving device, the track is arranged on the pad beam, the main truss is erected above the track, the lifting device is arranged on the main truss and is used for lifting the track to separate the track from the pad beam, the walking driving device comprises a clamping device and a telescopic device, the clamping device is used for movably and fixedly connecting the track, one end of the telescopic device is connected with the main truss, and the other end of the telescopic device is connected with the clamping device; and the relative movement between the main truss and the track is driven by the telescopic movement of the telescopic device.
Further, the main truss comprises a bottom beam and a truss, a movable space for the traveling driving device to move is arranged between the bottom beam and the track, and the telescopic device is connected with the lower side face of the bottom beam.
Further, the clamping device comprises a clamping support and a clamping drive, the clamping support is provided with a through groove for the track to pass through, the clamping drive is arranged on the clamping support, the clamping drive comprises a telescopic cylinder and a clamping piece, and the clamping piece is in butt fit with the track under the driving of the telescopic cylinder.
Further, the telescopic device comprises a piston rod and a rod barrel, one end of the rod barrel is rotatably arranged on the bottom beam, and the front end of the rod barrel is rotatably connected with the clamping support.
Further, the lifting device comprises a front end lifting device for lifting the front end of the rail and a rear end lifting device for lifting the front end of the rail.
Further, the bottom beam is also provided with a rear hook wheel which is in sliding fit with the track.
The invention also provides a walking method, which uses the hanging basket for the continuous beam and the track walking device,
Further, the method comprises the following steps:
S1: determining a walking mode, selecting a fixed main truss or a track, lifting the track by a lifting device if the fixed main truss is selected, and keeping the lifting device unchanged if the fixed main truss is selected;
S2, selecting whether the clamping device clamps the track or not according to a walking mode, and enabling the telescopic device to perform telescopic movement, wherein the track and the main truss perform relative displacement;
S3: and (2) whether the movement of the track and the main truss reaches a designated position, loosening the track by the clamping device when the movement of the track and the main truss reaches the designated position, and continuously repeating the step (S2) when the movement of the track and the main truss does not reach the designated position.
Further, the walking mode includes:
A, quilting and supporting frame moving, namely selecting a fixed track, and moving a main truss above the track;
and B, track movement: selecting a fixed main truss, and enabling a track to move downwards on the main truss;
further, a displacement sensor is arranged on the telescopic device.
The invention has the advantages that:
According to the invention, the main truss and the track are moved by repeatedly utilizing the clamping of the clamping device to the track and the telescopic movement of the telescopic device, the stroke and the advancing speed are controllable, the defects that the hanging basket is unstable and has a low speed in moving can be effectively prevented, the occurrence of safety accidents is avoided, the construction efficiency is improved, and the labor cost is saved. The device is simple in structure, convenient to operate and capable of being disassembled and assembled for reuse, and installation can be completed through hinging, bolting and other modes.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a side view of the overall structure of the present invention;
FIG. 3 is a schematic diagram of the overall structure of the walking driving device of the present invention;
FIG. 4 is a test chart of the travel drive device of the present invention;
FIG. 5 is a schematic view of a lifting device according to the present invention;
FIG. 6 is a view showing the structure of the clamping device of the present invention;
In the figure:
1-a main truss, 11-a bottom beam, 111-a movable space, 112-a connecting seat, 1121-a rotating bracket, 12-a truss,
2-Rail, 21-flange,
3-Lifting device, 31-first lifting device, 311-supporting frame, 3111-roller boss, 312-third hydraulic cylinder, 313-fourth hydraulic cylinder, 314-supporting block, 32-second lifting device, 321-vertical bracket, 322-fourth hydraulic cylinder, 323-lifting gripper,
4-Walking driving device, 41-clamping device, 411-clamping bracket, 4111-T-shaped groove, 412-clamping driving, 4121-first hydraulic cylinder, 4122-second hydraulic cylinder, 4123-clamping piece, 42-telescoping device, 421-piston rod, 422-rod barrel,
5-A cushion beam, wherein the cushion beam is provided with a plurality of grooves,
6-Rear hook wheel.
Detailed Description
The present invention will be further described with reference to fig. 1 to 6 and the detailed description, wherein, on the premise of no conflict, new embodiments can be formed by any combination of the embodiments or technical features described below.
One of the purposes of the invention is realized by adopting the following technical scheme: as shown in fig. 1-6, a hanging basket and rail 2 running gear for a continuous beam comprises a main truss 1, a rail 2, a lifting device 3 and a running driving device 4;
Specifically, a plurality of bolster 5 have been laid on the continuous beam, track 2 places on bolster 5, main truss 1 establishes in the top of track 2, as shown in fig. 1, track 2 generally adopts I shape steel, the upper portion of track 2 is equipped with the flange 21 that transversely extends to the outside, I shape steel is current mainstream model, main truss 1 includes roof beam 11 and establishes the roof beam 12 that is fixed with roof beam 11 above roof beam 11, be equipped with the perforation that is used for the lifting jack and fix usefulness on the truss 12, conveniently realize fixing to truss 12, generally at the actual construction time, two tracks 2 are laid on ground, install a truss 12 above every track 2, link together with steel between two trusses 12, guarantee stable connection between two trusses 12 and can move forward or retreat in step, lifting device 3 establishes on main truss 1, lifting device 3 is used for will lift track 2 make track 2 break away from bolster 5, reduce the friction between track 2 and the roof beam 11, walking drive device 4 includes clamping device 41 and device 42, clamping device 41 and flexible drive device 42, the relative one end of flexible connection 1 is used for the flexible connection of main truss 41, flexible drive device 2 is connected through flexible connection between the flexible drive device 41 and the main truss 41. According to the invention, the main truss 1 and the track 2 are moved by repeatedly utilizing the clamping of the clamping device 41 to the track 2 and the telescopic movement of the telescopic device 42, the stroke and the advancing speed are controllable, the defects that the hanging basket is unstable and has a low speed in moving can be effectively prevented, the construction efficiency is improved while the occurrence of safety accidents is avoided, and the labor cost is saved. The device is simple in structure, convenient to operate and capable of being disassembled and assembled for reuse, and installation can be completed through hinging, bolting and other modes.
As further description of the clamping device, as shown in fig. 2 and 3, the clamping device includes a clamping bracket 411 and a clamping driving device 412, the clamping bracket 411 is a rectangular bracket formed by a plurality of straight plates, the rectangular bracket is provided with a through slot for the rail 2 to pass through, as shown in fig. 6, the through slot is a T-shaped slot matched with the flange 21, the T-shaped slot is arranged at the middle lower part of the rectangular bracket, the middle upper part of the clamping bracket 411 is hollow and provided with a cavity for installing the clamping driving device 412, the clamping driving device 412 is arranged in the cavity of the clamping bracket 411, the clamping driving device 412 includes a telescopic cylinder and clamping members 4123, the telescopic cylinder is generally a hydraulic cylinder, two hydraulic cylinders are respectively a first hydraulic cylinder 4121 and a second hydraulic cylinder 4122, the telescopic end of each hydraulic cylinder is arranged above two sides of the middle part of the T-shaped slot 4111 in an erect mode, the telescopic end of each hydraulic cylinder is provided with the clamping member 4123, the clamping member 4123 is a long plate, the flange 21 of the rail 2 can be abutted against the long plate, the flange 21 of the rail 21 can be abutted against the long plate, and the telescopic end of the rail 4121 can be abutted against the T-shaped slot 4111 to fix the clamping device with the rail 4111 through the clamping device 4111.
As a further description of the telescopic device 42, as shown in fig. 2 and 3, the telescopic device 42 includes a piston rod 421 and a rod cylinder 422, and the telescopic device 42 is generally a linear reciprocating hydraulic cylinder, and also includes the piston rod 421 and the rod cylinder 422, one end of the rod cylinder 422 is rotatably disposed on the bottom beam 11, and the front end of the rod cylinder 422 is rotatably connected with the clamping bracket 411, so that the hydraulic cylinder is simple in structure, easy to control, capable of outputting larger power, and simple to maintain.
On the basis of the above description, as shown in fig. 2, a movable space 111 for the traveling driving device 4 to move is provided between the bottom beam 11 and the rail 2, the telescopic device 42 is connected to the lower side surface of the bottom beam 11, a connecting seat 112 for connecting the telescopic device 42 is provided below the bottom beam 11, the connecting seat 112 is a rectangular frame, a rotating bracket 1121 for connecting the rod canister 422 is provided in front of the connecting seat 112, in this device, in order to enable the rail 2 and the main truss 1 to individually advance or retract, the rail 2 and the main truss 1 can move relatively not only in the front-rear direction, but also in the up-down direction between the rail 2 and the main truss 1, so that the telescopic device 42 and the clamping device 41 and the main truss 1 are both designed to be rotatably connected, when the rail 2 or the telescopic device 42 is lifted, the telescopic device 42 can adapt to the angle change between the connecting seat 112 and the clamping device 41, especially when the telescopic device 42 controls the movement of the clamping bracket 411, the mechanical device 112is required to be moved and extended and retracted, and the mechanical position of the clamping bracket 112can be changed more times when the mechanical angle between the bracket 1121 and the clamping bracket 112is changed more than once and the mechanical bracket 112is required to change the position between the rail 2 and the main truss 1.
In some embodiments, the lifting device 3 includes a first lifting device 31 for lifting the front end of the rail 2 and a second lifting device 32 for lifting the front end of the rail 2, as shown in fig. 3, the first lifting device 31 includes a supporting frame 311, a third hydraulic cylinder 312, a fourth hydraulic cylinder and a supporting block 314, the supporting frame 311 is arranged below the connecting seat 112, a through slot for the rail 2 to pass through is provided on the supporting frame 311, roller protrusions 3111 are provided on two side walls of the through slot, the roller protrusions 3111 support the flange 21 and are in sliding fit with the flange 21, the third hydraulic cylinder 312 and the fourth hydraulic cylinder are respectively provided on two sides of the through slot, telescopic ends of the third hydraulic cylinder 312 and the fourth hydraulic cylinder are provided at the lower part, the telescopic ends of the third hydraulic cylinder 312 and the fourth hydraulic cylinder are provided with supporting blocks 314, the supporting blocks 314 are flat plates, when the third hydraulic cylinder 312 and the fourth hydraulic cylinder are extended, the supporting frame 311 is driven to rise in height, the rail 2 is also lifted, the second lifting device 32 includes a vertical bracket 321 and a fourth hydraulic cylinder 323, the fifth hydraulic cylinder 323 is provided at the vertical lifting end of the fifth hydraulic cylinder 323, the fifth hydraulic cylinder is provided at the vertical lifting end of the fifth hydraulic cylinder 323,
Further, in some embodiments, the bottom beam 11 is further provided with a rear hook wheel 6, and the rear hook wheel 6 is in sliding fit with the track 2, so as to facilitate the transportation of the track 2.
One of the objects of the present invention is also to provide a walking method, comprising the steps of:
S1: determining a walking pattern, the walking pattern comprising: the movement of the quilting frame and the movement of the track 2, wherein the movement mode of the truss 12 also comprises the forward movement of the truss 12 and the backward movement of the truss 12, the device is controlled by PCL, a touch screen is arranged on a control cabinet, the touch screen can select the mode to be performed and the distance to be moved, different preparations are required to be performed according to different modes, if the quilting frame is selected to move, the track 2 needs to be manually fixed, at the moment, the quilting frame can advance or retreat above the track 2, if the track 2 is selected to move, the main truss 1 needs to be manually fixed, the supporting points below a third hydraulic cylinder 312 and a fourth hydraulic cylinder are ensured, and generally rectangular blocks with the same height are paved at the positions of supporting blocks 314, so that the track 2 is separated from the cushion beams 5, and the track 2 can move below the main quilting frame;
S2, if the forward moving mode of the truss 12 is selected, the clamping device 41 clamps the track 2 after the hydraulic cylinders are in the contracted state, the track 2 is in the fixed state, the PLC controls the first hydraulic cylinder 4121 and the second hydraulic cylinder 4122 to extend, so that the clamping device 41 clamps the track 2, then the telescopic device 42 is changed into the extending state, and as the track 2 is in the fixed state, the main truss 1 is driven to move forward along the track 2 by the forward moving rod cylinder 422 component along with the extension of the rod cylinder 422 from the rear end of the piston rod 421, and then the step S3 is carried out;
If the forward moving mode of the track 2 is selected, the telescopic device 42 is required to be in the extended state, then the clamping device 41 clamps the track 2, the main truss 1 is in the fixed state, the PLC controller controls the first hydraulic cylinder 4121 and the second hydraulic cylinder 4122 to extend, so that the clamping device 41 clamps the track 2, then the telescopic device 42 is changed into the retracted state, because the truss 12 is in the fixed state at the moment, therefore, along with the extension of the piston rod 421 component from the hydraulic cylinder, at the moment, the hydraulic cylinder is not moved, the piston rod 421 component moves backwards, the clamping device 41 moves backwards along with the piston rod 421 component, the clamping device 41 drives the track 2 to move forwards, and then the step S3 is performed;
If the retraction mode of the truss 12 is selected, the telescopic device 42 is required to be in the extended state, the clamping device 41 clamps the track 2, the first hydraulic cylinder 4121 and the second hydraulic cylinder 4122 are extended, so that the clamping device 41 clamps the track 2, then the hydraulic pipe is in the retracted state, and as the rod barrel 422 is retracted from the tail end of the piston rod 421 to the front end, the track 2 is in the fixed state, so that the main truss 1is driven by the rod barrel 422 which moves backwards to move backwards along the track 2, and then the step S3 is performed;
S3: judging whether the movement of the track 2 and the main truss 1 reaches a designated position, generally, a displacement sensor is installed on the telescopic device 42 and the clamping device 41, the displacement sensor transmits displacement information to a PLC controller, position judgment is performed through the PLC module, when the track 2 or the main truss 1 reaches the designated position, the clamping device 41 loosens the track 2, and when the track does not reach the designated position, the step S2 is repeated continuously.
The above embodiments are only preferred embodiments of the present invention, and the scope of the present invention is not limited thereto, but any insubstantial changes and substitutions made by those skilled in the art on the basis of the present invention are intended to be within the scope of the present invention as claimed.
Claims (10)
1. The hanging basket for the continuous beam and the track traveling device are characterized in that the hanging basket for the continuous beam and the track traveling device are provided with a cushion beam, the hanging basket for the continuous beam comprises a main truss, a track, a lifting device and a traveling driving device, the track is arranged on the cushion beam, the main truss is erected above the track, the lifting device is arranged on the main truss, the lifting device is used for lifting the track to separate the track from the cushion beam, the traveling driving device comprises a clamping device and a telescopic device, the clamping device is used for movably and fixedly connecting the track, one end of the telescopic device is connected with the main truss, and the other end of the telescopic device is connected with the clamping device; and the relative movement between the main truss and the track is driven by the telescopic movement of the telescopic device.
2. The hanging basket for the continuous beam and the track traveling device according to claim 1, wherein the main truss comprises a bottom beam and a truss, a movable space for the traveling driving device to move is arranged between the bottom beam and the track, and the telescopic device is connected with the lower side surface of the bottom beam.
3. The hanging basket for the continuous beam and the rail traveling device according to claim 1, wherein the clamping device comprises a clamping bracket and a clamping drive, the clamping bracket is provided with a through groove for the rail to pass through, the clamping drive is arranged on the clamping bracket, the clamping drive comprises a telescopic cylinder and a clamping piece, and the clamping piece is in butt fit with the rail under the drive of the telescopic cylinder.
4. The hanging basket and rail traveling apparatus for a continuous beam according to claim 1, wherein the telescopic device comprises a piston rod and a rod cylinder, one end of the rod cylinder is rotatably disposed on the bottom beam, and the front end of the rod cylinder is rotatably connected with the clamping bracket.
5. The hanging basket for a continuous beam and the rail traveling apparatus as claimed in claim 1, wherein the lifting means includes a front end lifting means for lifting a front end of the rail and a rear end lifting means for lifting the front end of the rail.
6. The hanging basket for the continuous beam and the rail traveling device according to claim 1, wherein the bottom beam is further provided with a rear hook wheel, and the rear hook wheel is in sliding fit with the rail.
7. A walking method, characterized by comprising a hanging basket for a continuous beam and a rail walking device according to any one of claims 1-6.
8. The walking method of claim 7, wherein the steps comprise:
S1: determining a walking mode, selecting a fixed main truss or a track, lifting the track by a lifting device if the fixed main truss is selected, and keeping the lifting device unchanged if the fixed main truss is selected;
S2, selecting whether the clamping device clamps the track or not according to a walking mode, and enabling the telescopic device to perform telescopic movement, wherein the track and the main truss perform relative displacement;
S3: and (2) whether the movement of the track and the main truss reaches a designated position, loosening the track by the clamping device when the movement of the track and the main truss reaches the designated position, and continuously repeating the step (S2) when the movement of the track and the main truss does not reach the designated position.
9. A walking method according to claim 1, characterized in that the walking pattern comprises:
Truss movement, namely selecting a fixed track, and moving a main truss above the track;
and B, track movement: a fixed main truss is selected under which the track moves.
10. A walking method according to claim 1, characterized in that the telescopic device is provided with a displacement sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311565346.1A CN118166675A (en) | 2023-11-22 | 2023-11-22 | Hanging basket for continuous beam, track traveling device and traveling method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311565346.1A CN118166675A (en) | 2023-11-22 | 2023-11-22 | Hanging basket for continuous beam, track traveling device and traveling method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN118166675A true CN118166675A (en) | 2024-06-11 |
Family
ID=91351503
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311565346.1A Pending CN118166675A (en) | 2023-11-22 | 2023-11-22 | Hanging basket for continuous beam, track traveling device and traveling method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN118166675A (en) |
-
2023
- 2023-11-22 CN CN202311565346.1A patent/CN118166675A/en active Pending
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