CN118144025A - Transverse cutting equipment for PP thick plate production - Google Patents
Transverse cutting equipment for PP thick plate production Download PDFInfo
- Publication number
- CN118144025A CN118144025A CN202410579187.9A CN202410579187A CN118144025A CN 118144025 A CN118144025 A CN 118144025A CN 202410579187 A CN202410579187 A CN 202410579187A CN 118144025 A CN118144025 A CN 118144025A
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- cutting
- shaft
- thick plate
- rotating shaft
- storage bin
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- 238000005520 cutting process Methods 0.000 title claims abstract description 80
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 239000000428 dust Substances 0.000 claims abstract description 51
- 238000003860 storage Methods 0.000 claims abstract description 34
- 239000000463 material Substances 0.000 claims description 11
- 238000010521 absorption reaction Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 5
- 238000005859 coupling reaction Methods 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 3
- 239000012535 impurity Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
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Abstract
The invention relates to the technical field of PP thick plate production, in particular to transverse cutting equipment for PP thick plate production. The invention provides transverse cutting equipment for producing a PP thick plate capable of immediately cleaning scraps. The utility model provides a crosscut equipment that PP thick plate production was used, includes cutting table, moves the frame, carries the platform, removes seat and cutting machine etc. and the frame is fixed on cutting table, is provided with the transport platform that has power in the cutting table, removes seat sliding connection and moves in the frame, removes the built-in power supply of seat, and the cutting machine is connected in removing the seat. The PP thick plate located on the conveying table is transversely cut through the saw blade, during cutting, the cutting part of the PP thick plate can be subjected to deburring by the shovel blade, then the cutting scraps are sucked by the dust suction pipe, and the cutting scraps are uniformly collected after entering the dust storage bin, so that the effect of timely cleaning the cutting scraps on the PP thick plate is achieved.
Description
Technical Field
The invention relates to the technical field of PP thick plate production, in particular to transverse cutting equipment for PP thick plate production.
Background
The transverse cutting production of the PP thick plate is a process involving precise cutting and efficient processing. In this process, the machine uses specific knife or laser technology to cut the PP slabs transversely to predetermined dimensions and specifications. After cutting, the sheet is typically subjected to a series of checks and collations to ensure its quality and dimensional accuracy.
However, during the processing of the sheet material after the transverse cutting, there are sometimes situations in which the chips cannot be removed in time. These chips may come from tiny particles generated during cutting or impurities on the surface of the sheet. If these chips are not cleaned in time, they will create friction between the sheets when the stack of sheets is placed. Such friction may not only lead to scratching of the surface of the sheet material, but may also affect the overall quality and appearance of the sheet material.
Therefore, in order to avoid this, it is necessary to clean the plates thoroughly after the crosscut production, to ensure that all the scraps are removed, or to use a spacer or a protective film to reduce the direct contact and friction between the plates, thereby protecting the surface quality of the plates. However, the existing technical method is to clean the PP plate by manual work in real time, so that the efficiency is low, impurities remain, and the production cost is increased by using the isolation pad, so that the problem of how to remove the scraps in real time is needed to be solved when the PP plate is cut and processed.
Disclosure of Invention
In order to overcome the defect that chips generated during transverse cutting production of the PP thick plates cannot be removed in time, so that surface scratches are caused during plate stacking, the technical problem of the invention is as follows: provides a transverse cutting device for producing a PP thick plate capable of immediately cleaning scraps.
The utility model provides a crosscut equipment that PP thick plate production was used, including the cutting bench, move the frame, carry the bench, remove seat and cutting machine, move the frame and fix on the cutting bench, be provided with the transport bench that has power in the cutting bench, remove seat sliding connection and move the built-in power supply of seat, the cutting machine is connected in removing the seat, the cutting machine comprises servo motor and saw bit, wherein servo motor connects in removing the seat, servo motor output shaft has the saw bit, still including clean mechanism and deburring mechanism, clean mechanism connects in removing the seat, clean mechanism comprises first mounting bracket, store up dirt storehouse, dust absorption pipe and turbine shaft, first mounting bracket rigid coupling is in removing the seat side, store up dirt storehouse rigid coupling in first mounting bracket, dust absorption pipe intercommunication is in Chu Chencang sides, turbine shaft rotation is connected in storing up the dirt storehouse, servo motor output shaft has main shaft, main shaft passes through drive assembly to turbine shaft transmission, store up dirt storehouse negative pressure back and absorbs cutting piece through dust absorption pipe, deburring mechanism includes second mounting bracket and shovel sword, the second rigid coupling is in removing the seat side, clean mechanism comprises first mounting bracket, dust absorption pipe and the horizontal shovel sword is moved to the PP in the second scraper blade.
In addition, it is particularly preferred that the turbine shaft is composed of a rotating shaft and turbine blades, the rotating shaft is rotatably connected in the dust storage bin, the turbine blades are arranged in the middle of the rotating shaft, and a conical screen drum is arranged at the bottom of the rotating shaft.
In addition, it is particularly preferable that the main rotating shaft is rotatably arranged at the side of the movable seat, the output shaft of the servo motor accelerates the main rotating shaft through a differential belt pulley group, the differential belt pulley group consists of a large belt pulley, a small belt pulley and a transmission belt, the large belt pulley group is connected with the output shaft of the servo motor, the small belt pulley is connected with the front end of the main rotating shaft, and the transmission belt is sleeved on the large belt pulley and the small belt pulley.
In addition, it is particularly preferred that the deburring mechanism further comprises an eccentric shaft block, the eccentric shaft block is connected to the end part of the main rotating shaft, the shovel blade is provided with a vertical sliding groove, the eccentric shaft block is limited to slide in the sliding groove, the servo motor drives the main rotating shaft to rotate at a high speed, and the eccentric shaft block at the end part of the main rotating shaft drives the shovel blade to horizontally reciprocate in the second mounting frame.
In addition, it is especially preferable that the dust storage bin further comprises a discharging mechanism, wherein the discharging mechanism comprises a baffle plate which is oppositely arranged and is rotationally connected to the bottom of the dust storage bin.
In addition, particularly preferred, the unloading mechanism still includes contact rod, reset spring and protruding axle, and the spiral groove has been seted up to the pivot department of baffle, and contact rod slidingtype cross-under is in Chu Chencang bottoms, is connected with reset spring between contact rod and the dust storage storehouse, and the contact rod middle part is provided with protruding axle, and protruding axle is spacing to slide in the spiral groove, and contact rod tip can be with the contact of going a frame medial surface.
In addition, particularly preferred is that the shovel blade comprises symmetrical two-part cutters, the side surfaces of the cutters are provided with oblique edges, the saw blade is driven by the servo motor to cut the PP thick plate, the two-part cutters can be embedded into the cut part of the PP thick plate, the cutters are connected through the adjusting screw, and the distance between the cutters can be adjusted by rotating the adjusting screw.
In addition, it is particularly preferred that the dust storage device further comprises a material guiding pipe, wherein the material guiding pipe is connected in the cutting table, the material guiding pipe is detachable, and the upper end of the material guiding pipe is provided with an opening which can be abutted against the dust storage bin.
The beneficial effects are that: 1. the PP thick plate located on the conveying table is transversely cut through the saw blade, during cutting, the cutting part of the PP thick plate can be subjected to deburring by the shovel blade, then the cutting scraps are sucked by the dust suction pipe, and the cutting scraps are uniformly collected after entering the dust storage bin, so that the effect of timely cleaning the cutting scraps on the PP thick plate is achieved.
2. After cutting, the movable seat moves rightwards to reset, the inner side face of the row frame pushes the contact rod to move, the convex shaft drives the baffle to rotate, the baffle is opened by rotation, and the cutting scraps in the dust storage bin are led out into the material guide pipe for unified treatment.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of a cutter and cleaning mechanism according to the present invention.
Fig. 3 is a schematic perspective view of the dust storage bin, the dust collection pipe and the turbine shaft.
Fig. 4 is a schematic perspective view of the baffle of the present invention when closed.
Fig. 5 is a schematic perspective view of the baffle plate of the present invention when opened.
Fig. 6 is a schematic perspective view of a baffle, a contact rod and a protruding shaft according to the present invention.
Fig. 7 is a schematic perspective view of the deburring mechanism of the present invention.
Fig. 8 is a schematic perspective view of a blade according to the present invention.
Fig. 9 is a perspective, separated view of the blade of the present invention.
In the figure: 1. cutting table, 2, row frame, 3, delivery table, 4, movable seat, 5, cutting machine, 501, servo motor, 502, saw bit, 6, main pivot, 7, first mounting bracket, 8, dust storage bin, 9, dust absorption pipe, 10, turbine axle, 11, screen drum, 12, drive assembly, 13, baffle, 1301, helical groove, 14, contact lever, 15, reset spring, 16, protruding axle, 17, second mounting bracket, 18, shovel blade, 19, eccentric shaft piece, 20, adjusting screw, 21, feed guiding pipe.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples: the transverse cutting equipment for producing the PP thick plate comprises a cutting table 1, a row frame 2, a conveying table 3, a movable seat 4 and a cutting machine 5, wherein the row frame 2 is fixed on the cutting table 1, the cutting table 1 is internally provided with the conveying table 3 with power and a fixing mechanism, the movable seat 4 is slidably connected in the row frame 2, a power source is arranged in the movable seat 4, the cutting machine 5 is connected in the movable seat 4, the cutting machine 5 consists of a servo motor 501 and a saw blade 502, the servo motor 501 is connected in the movable seat 4, an output shaft of the servo motor 501 is connected with the saw blade 502, the transverse cutting equipment further comprises a cleaning mechanism and a deburring mechanism, the cleaning mechanism is connected in the movable seat 4, the cleaning mechanism consists of a first mounting frame 7, a dust storage bin 8, a dust suction pipe 9 and a turbine shaft 10, the first mounting frame 7 is fixedly connected on the side surface of the movable seat 4, the dust storage bin 8 is fixedly connected in the first mounting frame 7, the dust collection pipe 9 is communicated with the side face of Chu Chencang, the turbine shaft 10 is rotationally connected in the dust storage bin 8, the turbine shaft 10 is composed of a rotating shaft and turbine blades, the rotating shaft is rotationally connected in the dust storage bin 8, the turbine blades are arranged in the middle of the rotating shaft, a conical screen drum 11 is arranged at the bottom of the rotating shaft, the conical screen drum 11 is arranged to block cutting scraps through air, the output shaft of the servo motor 501 is connected with the main rotating shaft 6, the main rotating shaft 6 drives the turbine shaft 10 through a transmission component 12, the dust storage bin 8 absorbs the cutting scraps through the dust collection pipe 9 after being under negative pressure, the deburring mechanism comprises a second mounting frame 17 and a scraper knife 18, the second mounting frame 17 is fixedly connected on the side face of the movable seat 4, the scraper knife 18 is slidingly connected in the second mounting frame 17, the scraper knife 18 is composed of symmetrical two parts of cutters, the side face of the cutters is provided with oblique cutters, the saw blade 502 is driven by the servo motor 501 to cut the PP thick plate, two parts of cutters are arranged at the cutting position of the PP thick plate, symmetrical oblique cutters are used for trimming the upper surface and the lower surface of the cutting position respectively, the cutters are used for removing burrs protruding from the cutting position, the cutters are connected through the adjusting screw 20, and the distance between the cutters can be adjusted by rotating the adjusting screw 20 so as to adapt to the PP thick plates with different thicknesses.
As shown in fig. 2, the main rotating shaft 6 is rotatably arranged on the side surface of the movable seat 4, the output shaft of the servo motor 501 is used for accelerating the main rotating shaft 6 through a differential belt pulley group, namely, the differential belt pulley group consists of a large belt pulley, a small belt pulley and a transmission belt, the large belt pulley group is connected with the output shaft of the servo motor 501, the small belt pulley is connected with the front end of the main rotating shaft 6, the transmission belt is sleeved on the large belt pulley and the small belt pulley, the servo motor 501 is started to drive the saw blade 502 to rotate so as to cut a PP thick plate, the servo motor 501 drives the main rotating shaft 6 to rotate at a high speed, the transmission assembly 12 consists of a driven shaft, a bevel gear group and a belt, the driven shaft is rotatably connected to the side surface of the first mounting frame 7 and limited by a bracket, the bevel gear group consists of two bevel gears meshed with each other, one bevel gear is connected in the main rotating shaft 6, the other bevel gear is connected to the bottom end of the driven shaft, the belt is sleeved between the driven shaft and the turbine shaft 10 through a belt pulley, the main rotating shaft 6 can drive the driven shaft to rotate synchronously, the turbine shaft 10 is driven shaft through the belt, the turbine shaft 10 drives the turbine shaft 8 to rotate the dust storage bin 8 to carry out negative pressure treatment on the dust storage bin 8, and thus the dust storage bin 8 absorbs cutting chips on the PP through the dust suction pipe 9.
As shown in fig. 7, 8 and 9, the deburring mechanism further comprises an eccentric shaft block 19, the eccentric shaft block 19 is connected to the end part of the main rotating shaft 6, the shovel blade 18 is provided with a vertical chute, the eccentric shaft block 19 is limited and slides in the chute, the servo motor 501 drives the main rotating shaft 6 to rotate at a high speed, and the eccentric shaft block 19 at the end part of the main rotating shaft 6 drives the shovel blade 18 to horizontally reciprocate in the second mounting frame 17, so that the deburring effect of the shovel blade 18 is improved.
As shown in fig. 4, fig. 5 and fig. 6, the novel dust storage bin is characterized by further comprising a discharging mechanism, the discharging mechanism comprises a baffle 13, a contact rod 14, a reset spring 15 and a protruding shaft 16, the baffle 13 is oppositely arranged and rotationally connected to the bottom of the dust storage bin 8, a torsion spring is arranged between the baffle 13 and the dust storage bin 8, the baffle 13 can seal the dust storage bin 8, a spiral groove 1301 is formed in the rotating shaft of the baffle 13, the contact rod 14 is connected to the bottom of the Chu Chen bin 8 in a sliding mode, the reset spring 15 is connected between the contact rod 14 and the dust storage bin 8, the protruding shaft 16 is arranged in the middle of the contact rod 14, the protruding shaft 16 is limited to slide in the spiral groove 1301, the end of the contact rod 14 can be contacted with the inner side surface of the travelling crane 2, and therefore the travelling crane 4 drives the cutting machine 5 to move leftwards by the rightmost end of the travelling crane 2, and the PP thick plate on the conveying table 3 is transversely cut through the saw blade 502, during cutting, the shovel blade 18 can deburr the cut part of the PP thick plate, then the cut piece 9 is absorbed by the dust collection tube 9, the cut into the dust storage bin 8, the cut piece is uniformly moves, the cut, the contact rod 14 is moved to the right after the travelling crane 4 is completed, the travelling crane 16 moves the travelling crane 16 in the travelling crane 16, and the travelling crane 16 is driven by the travelling crane 16, and the travelling crane 16 to the travelling crane 16, and the travelling towards the travelling crane 16, and moves the end of the travelling crane 16, and moves the cutting drum 16, and moves the cutting machine 13.
As shown in fig. 1, the cutting machine further comprises a guide pipe 21, the guide pipe 21 is connected in the cutting table 1, the guide pipe 21 is detachable, an opening is formed in the upper end of the guide pipe 21, the opening can be abutted Chu Chencang, when the baffle 13 rotates to be opened, chu Chencang 8 is located above the opening, and cutting scraps in the Chu Chen bin 8 fall into the guide pipe 21, so that the cutting scraps can be uniformly treated.
Working principle: according to the device, the conveying table 3 can be abutted to a peripheral PP thick plate conveying device, such as a conveying belt, the PP thick plate is moved to the conveying table 3 and then is aligned to the cutting machine 5, the PP thick plate is fixed through the fixing mechanism, then the cutting machine 5 is driven to move leftwards through the moving seat 4 to transversely cut the PP thick plate, during cutting, the servo motor 501 drives the main rotating shaft 6 to rotate at a high speed, the eccentric shaft block 19 at the end part of the main rotating shaft 6 drives the shovel blade 18 to horizontally reciprocate in the second mounting frame 17, so that the removing effect of the shovel blade 18 on burrs is improved, then the main rotating shaft 6 which rotates at a high speed drives the driven shaft to synchronously rotate, the driven shaft drives the turbine shaft 10 to rotate through the belt, the turbine shaft 10 is used for carrying out negative pressure treatment on the dust storage bin 8, the dust storage bin 8 is used for absorbing cutting chips on the PP thick plate through the dust suction pipe 9, the instant treatment of the cutting chips is realized, the moving seat 4 moves rightwards after the cutting is completed and is reset until the end part of the contact rod 14 contacts the inner side surface of the travelling frame 2, the travelling frame 2 moves leftwards relative to the dust storage bin 8, the convex shaft 16 is correspondingly moved synchronously, and the convex shaft 16 slides in a limiting manner in the convex shaft 1301, the convex shaft 16 rotates in the spiral groove 13 to drive the convex shaft 16 to rotate in the baffle 13, and the dust storage bin 13 is uniformly rotates, and the dust storage bin 13 is uniformly turned in the baffle 13, and the dust storage bin is uniformly turned in the dust storage is discharged.
It is to be understood that the above description is intended to be illustrative only and is not intended to be limiting. Those skilled in the art will appreciate variations of the present invention that are intended to be included within the scope of the claims herein.
Claims (8)
1. The utility model provides a crosscut equipment that PP thick plate production was used, including cutting platform (1) and cutting machine (5), cutting machine (5) are located cutting platform (1), cutting machine (5) are by servo motor (501) and saw bit (502) are constituteed, characterized by, still include clean mechanism and deburring mechanism, clean mechanism connects in moving seat (4), clean mechanism is by first mounting bracket (7), store up dirt storehouse (8), dust absorption pipe (9) and turbine shaft (10) are constituteed, first mounting bracket (7) rigid coupling is in moving seat (4) side, store up dirt storehouse (8) rigid coupling in first mounting bracket (7), dust absorption pipe (9) are linked together in Chu Chencang (8) side, turbine shaft (10) rotate and are connected in store up dirt storehouse (8), servo motor (501) output shaft is connected with main pivot (6), main pivot (6) are passed through drive assembly (12) and are passed through turbine shaft (10) transmission, store up dirt storehouse (8) negative pressure and are followed cutting and are absorbed through dust absorption pipe (9), deburring mechanism is including second mounting bracket (17) and second mounting bracket (17) are connected in moving seat (18) horizontal shovel (17) side (18), the shovel blade (18) carries out deburring treatment on the cutting part of the PP thick plate.
2. Transverse cutting device for the production of PP thick plates according to claim 1, characterized in that the bottom of the turbine shaft (10) is provided with a screen drum (11).
3. The transverse cutting device for producing the PP thick plates according to claim 2, wherein the main rotating shaft (6) is rotatably arranged on the side surface of the movable seat (4), and the output shaft of the servo motor (501) accelerates and drives the main rotating shaft (6) through the differential belt pulley group.
4. A transverse cutting device for producing PP thick plates as claimed in claim 3, characterized in that the deburring mechanism further comprises an eccentric shaft block (19), the eccentric shaft block (19) is connected to the end of the main rotating shaft (6), and the scraper knife (18) is provided with a vertical chute.
5. The crosscut equipment for producing PP thick plates according to claim 4, further comprising a discharging mechanism, wherein the discharging mechanism comprises a baffle plate (13), and the baffle plate (13) is oppositely arranged and rotatably connected to the bottom of the dust storage bin (8).
6. The transverse cutting equipment for producing the PP thick plates according to claim 5, wherein the unloading mechanism further comprises a contact rod (14), a return spring (15) and a protruding shaft (16), a spiral groove (1301) is formed in a rotating shaft of the baffle plate (13), the contact rod (14) is connected to the bottom of the Chu Chencang (8) in a sliding mode, the return spring (15) is connected between the contact rod (14) and the dust storage bin (8), the protruding shaft (16) is arranged in the middle of the contact rod (14), and the protruding shaft (16) is limited and slides in the spiral groove (1301).
7. Transverse cutting device for the production of PP slabs as claimed in claim 6, characterized in that the blade (18) consists of symmetrical two-part blades, which are connected by means of an adjusting screw (20).
8. The crosscut device for producing PP thick plates as claimed in claim 7, further comprising a material guiding pipe (21), wherein the material guiding pipe (21) is connected in the cutting table (1), and wherein the upper end of the material guiding pipe (21) is provided with an opening which can be abutted Chu Chencang (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410579187.9A CN118144025B (en) | 2024-05-11 | 2024-05-11 | Transverse cutting equipment for PP thick plate production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410579187.9A CN118144025B (en) | 2024-05-11 | 2024-05-11 | Transverse cutting equipment for PP thick plate production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN118144025A true CN118144025A (en) | 2024-06-07 |
| CN118144025B CN118144025B (en) | 2024-07-16 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410579187.9A Active CN118144025B (en) | 2024-05-11 | 2024-05-11 | Transverse cutting equipment for PP thick plate production |
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| Country | Link |
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| CN (1) | CN118144025B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2019069517A (en) * | 2018-12-26 | 2019-05-09 | 曙機械工業株式会社 | Cutting device |
| CN208880855U (en) * | 2018-06-04 | 2019-05-21 | 湖南敬业达装饰工程有限公司 | A kind of plate cutting device of housing construction good dedusting effect |
| CN215559875U (en) * | 2021-07-23 | 2022-01-18 | 上海华伽电子有限公司 | Dust-free glass tube cutting machine |
| CN220113454U (en) * | 2023-06-29 | 2023-12-01 | 宁波科浩达电子有限公司 | Copper-clad plate cutting device |
| CN220638082U (en) * | 2023-07-19 | 2024-03-22 | 北京晟德坤建设工程有限公司 | Decorative board cutting device for building decoration |
-
2024
- 2024-05-11 CN CN202410579187.9A patent/CN118144025B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN208880855U (en) * | 2018-06-04 | 2019-05-21 | 湖南敬业达装饰工程有限公司 | A kind of plate cutting device of housing construction good dedusting effect |
| JP2019069517A (en) * | 2018-12-26 | 2019-05-09 | 曙機械工業株式会社 | Cutting device |
| CN215559875U (en) * | 2021-07-23 | 2022-01-18 | 上海华伽电子有限公司 | Dust-free glass tube cutting machine |
| CN220113454U (en) * | 2023-06-29 | 2023-12-01 | 宁波科浩达电子有限公司 | Copper-clad plate cutting device |
| CN220638082U (en) * | 2023-07-19 | 2024-03-22 | 北京晟德坤建设工程有限公司 | Decorative board cutting device for building decoration |
Also Published As
| Publication number | Publication date |
|---|---|
| CN118144025B (en) | 2024-07-16 |
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