CN118081957B - High-temperature-resistant heat insulation plate forming and processing mechanism and processing method thereof - Google Patents
High-temperature-resistant heat insulation plate forming and processing mechanism and processing method thereof Download PDFInfo
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- CN118081957B CN118081957B CN202410486901.XA CN202410486901A CN118081957B CN 118081957 B CN118081957 B CN 118081957B CN 202410486901 A CN202410486901 A CN 202410486901A CN 118081957 B CN118081957 B CN 118081957B
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- 238000009413 insulation Methods 0.000 title claims abstract description 18
- 238000003672 processing method Methods 0.000 title abstract description 8
- 239000000919 ceramic Substances 0.000 claims abstract description 55
- 238000001125 extrusion Methods 0.000 claims abstract description 32
- 238000000034 method Methods 0.000 claims abstract description 13
- 238000009434 installation Methods 0.000 claims description 10
- 238000007493 shaping process Methods 0.000 claims 1
- 239000000463 material Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 208000019300 CLIPPERS Diseases 0.000 description 1
- 241001408630 Chloroclystis Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 208000021930 chronic lymphocytic inflammation with pontine perivascular enhancement responsive to steroids Diseases 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007888 film coating Substances 0.000 description 1
- 238000009501 film coating Methods 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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Abstract
The invention relates to the technical field of heat insulation board forming, and particularly discloses a high-temperature-resistant heat insulation board forming processing mechanism and a processing method thereof, wherein the high-temperature-resistant heat insulation board forming processing mechanism comprises a first conveyor and a second conveyor for conveying ceramic mud blanks, an upper cutting mechanism is arranged at the top of the second conveyor and comprises a supporting component and an upper cutting component, the upper cutting component is arranged on the supporting component, two extrusion components are arranged on the upper cutting component, and two limiting components are arranged in the supporting component; according to the invention, the ceramic mud blank can be cut off through the downward movement of the upper cutting assembly and the upward movement of the lower cutting assembly, in the process of cutting off the ceramic mud blank, the lower cutting assembly can attach the end part of the diaphragm to the cutting surface of the ceramic mud blank, and meanwhile, the feeding assembly can drive the cut diaphragm to move upwards continuously so as to attach the diaphragm to the bottom of the ceramic mud blank, so that the phenomenon that mud at the bottom of the ceramic mud blank is easy to adhere to the conveying roller is avoided.
Description
Technical Field
The invention relates to the technical field of heat insulation board forming, in particular to a high-temperature-resistant heat insulation board forming processing mechanism and a processing method thereof.
Background
Fire-resistant insulation panels are commonly used in building walls, ceilings, roofs, and the like. Because these areas are generally areas where fires occur, the fire protection and insulation panels are able to withstand high temperatures and heat, and slow down the fire, thereby preventing the spread and spread of the fire and protecting the safety of the building and its internal facilities and personnel. Meanwhile, the fireproof heat insulation board can also reduce heat transmission in areas such as a roof and an outer wall, avoid excessive heating of a building and keep indoor temperature stability, so that the effects of saving energy and reducing consumption are achieved, and the heat insulation board made of ceramics or clay is generally extruded and molded directly by an extruder at present.
In the extrusion molding process of the heat insulation plate, the extruder die continuously extrudes the plate, so that the extruded plate is required to be cut for facilitating subsequent coagulation, the cut plate is conveyed away by the conveyor after the plate is cut, but the bottom of the plate is sequentially contacted with the conveying roller on the conveyor in the conveying process of the plate, and the mud at the bottom of the plate is easy to adhere to the conveying roller under the action of the pushing force of the conveyor when the bottom of the plate is contacted with the conveying roller every time, so that the plate is incomplete, and the conveying roller is cleaned later.
Therefore, we propose a high temperature resistant heat insulation board forming and processing mechanism and a processing method thereof, so as to solve the problems set forth above.
Disclosure of Invention
The invention provides a high-temperature-resistant heat-insulating plate forming and processing mechanism and a processing method thereof, and aims to solve the problem that pugs on plates are easy to adhere to a conveying roller in the related art.
The invention relates to a high-temperature-resistant heat insulation board forming and processing mechanism, which comprises the following components:
A first conveyor and a second conveyor to convey the ceramic slurry;
The upper cutting mechanism is arranged at the top of the second conveyor and comprises a supporting component and an upper cutting component, the upper cutting component is arranged on the supporting component, two extrusion components are arranged on the upper cutting component, and two limit components are arranged in the supporting component;
Lower cutting mechanism sets up between first conveyer and second conveyer, lower cutting mechanism includes installation component, lower cutting component, actuating assembly and cuts the subassembly, lower cutting component sets up in the installation component, cut the subassembly setting down on cutting component, actuating assembly sets up in one side of installation component, the material loading subassembly is all installed to the inner wall both sides of installation component, two install the clipper between the material loading subassembly, be provided with the diaphragm in the material loading subassembly, the top setting of diaphragm is in the below of cutting component down, and lower cutting component in the actuating assembly drive installation component shifts up to the bottom cutting to the ceramic mud base, and after the ceramic mud base was cut, the diaphragm was bonded in the bottom of cutting of ceramic mud base and ceramic mud base.
Preferably, the mounting assembly comprises a mounting seat, the bottom of the diaphragm penetrates through the bottom of the mounting seat and extends to the outside of the mounting seat, two sliding blocks are mounted on one side of the mounting seat, a second hinging seat is mounted in the middle of one side of the mounting seat, and sliding grooves are formed in two sides of the top of the mounting seat.
Preferably, the feeding assembly comprises a limiting frame arranged on one side of the inner wall of the mounting seat, a plurality of extrusion wheels are rotatably connected to one side of the inner wall of the limiting frame, the diaphragm is arranged between the inner wall of the limiting frame and the extrusion wheels, one ends of the extrusion wheels are provided with driving wheels, the outer sides of the driving wheels are in meshed connection with driving parts, one end of the driving wheel at the lowest side is provided with a driving part, and the driving part is arranged on one side of the mounting seat.
Preferably, the lower cutting assembly comprises a lower cutting line, movable blocks are arranged at two ends of the lower cutting line, a first sliding rail is arranged at the bottom of each movable block, the first sliding rail is arranged on the inner wall of the mounting seat, a third elastic piece is arranged on one side of each movable block, one end of the third elastic piece is arranged on one side of the inner wall of the mounting seat, a connecting rod is arranged on each movable block, and the connecting rod penetrates through the first sliding rail and extends to the outer part of the first sliding rail, and a second wedge is arranged at one end of the connecting rod.
Preferably, the cutting assembly comprises a cutting knife, two connecting frames are arranged on one side of the cutting knife, and the tops of the two connecting frames are respectively arranged at the bottoms of the two second wedges.
Preferably, the driving assembly comprises a second telescopic member, a third hinge seat and a hinge plate, one side of the third hinge seat is arranged on the second telescopic member, the hinge plate is hinged at one end of the third hinge seat, one end of the hinge plate is hinged with one end of the second hinge seat, the bottom of the second telescopic member is provided with a supporting plate, and one side of the supporting plate is provided with two second sliding rails.
Preferably, the upper cutting assembly comprises a first telescopic part and an upper cutting line, the first telescopic part is arranged at the top of the supporting assembly, the movable end of the first telescopic part is provided with a connecting column, the bottom end of the connecting column is provided with a movable plate, the bottom of the movable plate is provided with two first fixing rods, the bottom end of each first fixing rod is provided with a fixing block, and the upper cutting line is arranged between the two fixing blocks.
Preferably, the extrusion assembly comprises a connecting plate, a second fixing rod and a first wedge block, the connecting plate is arranged on the outer side of the first fixing rod, the second fixing rod slides in the connecting plate, the first wedge block is arranged at the bottom end of the second fixing rod, a baffle is arranged on the outer side of the bottom end of the second fixing rod, a first elastic piece is sleeved on the outer side of the second fixing rod, and the first elastic piece is arranged between the connecting plate and the baffle.
Preferably, the limiting assembly comprises a mounting rod, a first mounting frame, a first hinging seat and a limiting plate, one end of the mounting rod is mounted in the supporting assembly, the first mounting frame is slidably connected to the outer side of the mounting rod, the first hinging seat is mounted at one side bottom of the first mounting frame, the limiting plate is hinged to the first hinging seat, the bottom of the first hinging seat is provided with a convex plate, and the outer side of the mounting rod is sleeved with a second elastic piece.
The high-temperature-resistant heat-insulating plate forming and processing method utilizes the high-temperature-resistant heat-insulating plate forming and processing mechanism, and comprises the following steps:
S1: the driving assembly drives the lower cutting assembly to move upwards, and the upper cutting assembly moves downwards at the same time, so that the diaphragm is adhered to the cut-off surface of the ceramic mud blank;
s2: in the process of downward movement of the upper cutting assembly, the extrusion assembly is contacted with the limiting assembly so as to limit the downward movement of the extrusion assembly, and when the upper cutting assembly is contacted with the lower cutting assembly, the cutting of the ceramic mud blank is completed;
S3: when cutting is completed, the extrusion assembly is separated from the limiting assembly, and the extrusion assembly extrudes the lower cutting assembly at the moment to enable the lower cutting assembly to transversely move, and meanwhile, the lower cutting assembly cuts off the diaphragm through the cutting assembly;
s4: the driving assembly drives the lower cutting assembly to move downwards, the upper cutting assembly moves upwards, the lower cutting assembly is attached to one side of the diaphragm at the moment, the feeding assembly conveys the cut diaphragm upwards, and meanwhile the subsequent diaphragm is driven to move upwards.
By adopting the technical scheme, the invention has the beneficial effects that: through the downward movement of the upper cutting assembly and the upward movement of the lower cutting assembly, the ceramic mud blank can be cut off, in the process of cutting off the ceramic mud blank, the lower cutting assembly can attach the end part of the diaphragm to the cutting surface of the ceramic mud blank, and meanwhile, the feeding assembly can drive the cut-off diaphragm to move upwards continuously so as to attach the diaphragm to the bottom of the ceramic mud blank, and the phenomenon that mud at the bottom of the ceramic mud blank is easy to be adhered to the conveying roller is avoided.
Drawings
Fig. 1 is a schematic overall structure of an embodiment of the present invention.
Fig. 2 is a schematic structural view of a mounting assembly according to an embodiment of the present invention.
Fig. 3 is a schematic structural view of a mounting seat according to an embodiment of the present invention.
Fig. 4 is a schematic view illustrating an internal structure of a mounting seat according to an embodiment of the present invention.
Fig. 5 is a schematic diagram illustrating an internal structure of a limiting frame according to an embodiment of the present invention.
Fig. 6 is a schematic partial structure of the lower cutting assembly according to an embodiment of the present invention.
Fig. 7 is a schematic structural view of a support assembly according to an embodiment of the present invention.
Fig. 8 is an enlarged schematic view of the structure of fig. 7a according to an embodiment of the present invention.
Fig. 9 is a schematic structural view of a supporting frame according to an embodiment of the present invention.
Reference numerals:
11. A first conveyor; 12. a second conveyor;
21. A support assembly; 211. a support frame; 212. a mounting plate; 22. an upper cutting assembly; 221. a first telescopic member; 222. a connecting column; 223. a movable plate; 224. a first slide bar; 225. a first fixing rod; 226. a fixed block; 227. an upper cutting line; 23. an extrusion assembly; 231. a connecting plate; 232. a second fixing rod; 233. a first wedge; 234. a baffle; 235. a first elastic member; 24. a limit component; 241. a mounting rod; 242. a second elastic member; 243. a first mounting frame; 244. a first hinge base; 245. a limiting plate; 246. a second slide bar;
31. a mounting assembly; 311. a mounting base; 312. a slide block; 313. a chute; 314. the second hinge seat; 32. a feeding assembly; 321. a limit frame; 322. a pressing wheel; 323. a driving wheel; 324. a transmission member; 325. a cutoff plate; 326. a driving member; 33. a lower cutting assembly; 331. a lower cutting line; 332. a movable block; 333. a first slide rail; 334. a third elastic member; 335. a connecting rod; 336. a second wedge; 34. a diaphragm; 35. a drive assembly; 351. a second telescopic member; 352. a third hinge base; 353. a hinged plate; 354. a support plate; 355. a second slide rail; 36. a truncation assembly; 361. a cutting knife; 362. and a connecting frame.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings. The embodiments described below by referring to the drawings are illustrative and intended to explain the present invention and should not be construed as limiting the invention.
As shown in fig. 1 to 9, the high temperature resistant heat insulation board forming processing mechanism of the present invention comprises a first conveyor 11, a second conveyor 12, an upper cutting mechanism and a lower cutting mechanism, wherein the conveying speed of the first conveyor 11 is smaller than that of the second conveyor 12, the lower cutting mechanism is arranged between the first conveyor 11 and the second conveyor 12, the upper cutting mechanism is arranged above the lower cutting mechanism, and ceramic mud blanks extruded in an extruder can be divided by simultaneous movement of the upper cutting mechanism and the lower cutting mechanism.
As shown in fig. 1, the upper cutting mechanism comprises a supporting component 21 and an upper cutting component 22, the upper cutting component 22 is arranged on the supporting component 21, two symmetrically arranged extrusion components 23 are arranged on the upper cutting component 22, two symmetrically arranged limit components 24 are arranged in the supporting component 21, the upper cutting component 22 can cut ceramic mud blanks from the top of the ceramic mud blanks, and when the upper cutting component 22 enters half of the thickness of the ceramic mud blanks, the upper cutting component 22 is reset.
As shown in fig. 1 and 2, the lower cutting mechanism comprises a mounting component 31, a lower cutting component 33, a driving component 35 and a cutting component 36, wherein the lower cutting component 33 is arranged in the mounting component 31, the lower cutting component 33 can cut a ceramic mud blank from the bottom of the ceramic mud blank, when the lower cutting component 33 enters half of the thickness of the ceramic mud blank, the cutting component 36 is arranged on the lower cutting component 33, the driving component 35 is arranged on one side of the mounting component 31, the two sides of the inner wall of the mounting component 31 are provided with a feeding component 32, a cutting plate 325 is arranged between the two feeding components 32, a diaphragm 34 is arranged in the feeding component 32, the top end of the diaphragm 34 is arranged below the lower cutting component 33, the lower cutting component 33 in the mounting component 31 can be driven to move upwards through the driving component 35 so as to cut at the bottom of the ceramic mud blank, and after the ceramic mud blank is cut, the diaphragm 34 can be adhered at the cutting position of the ceramic mud blank and the bottom of the ceramic mud blank, so that the mud in the ceramic mud blank is prevented from adhering to a conveying roller.
As shown in fig. 2 and 3, the mounting assembly 31 includes a mounting seat 311, the mounting seat 311 is U-shaped, a cavity is formed in the mounting seat 311, the bottom end of the diaphragm 34 penetrates through the bottom of the mounting seat 311 and extends to the outside of the mounting seat 311, the bottom end of the diaphragm 34 is connected with a film roll, two symmetrically arranged sliding blocks 312 are mounted on one side of the mounting seat 311, a second hinge seat 314 is mounted in the middle of one side of the mounting seat 311, and sliding grooves 313 communicated with the cavity of the mounting seat 311 are formed in two sides of the top of the mounting seat 311.
As shown in fig. 2 to 5, the feeding assembly 32 includes a limiting frame 321 mounted on one side of an inner wall of the mounting seat 311, the limiting frame 321 is in a U shape, one side of the inner wall of the limiting frame 321 is rotationally connected with a plurality of extrusion wheels 322, the plurality of extrusion wheels 322 are arranged at equal intervals along the length direction of the limiting frame 321, the diaphragm 34 is arranged between the inner wall of the limiting frame 321 and the extrusion wheels 322, and the end of the diaphragm 34 can be driven to move upwards by the rotation of the plurality of extrusion wheels 322, so that continuous feeding of the diaphragm 34 is realized.
As shown in fig. 4 and 5, one end of each of the plurality of extrusion wheels 322 is provided with a driving wheel 323 through a connecting shaft, the driving wheels 323 are arranged on one side of the limiting frames 321, the cutting plate 325 is arranged between the two limiting frames 321, the outer sides of the plurality of driving wheels 323 are connected with driving pieces 324 in a meshed manner, in this embodiment, the driving wheels 323 are gears, the driving pieces 324 are toothed belts, in other embodiments, the driving wheels 323 are sprockets, the driving pieces 324 are chains, one end of the lowermost driving wheel 323 is provided with a driving piece 326, in this embodiment, the driving piece 326 is a servo motor, and one end of the driving piece 326 is arranged on one side of the mounting seat 311.
The driving member 326 is configured by matching the driving wheel 323 and the driving member 324, and is capable of driving the driving wheels 323 to rotate, so as to drive the end portion of the diaphragm 34 to move upwards.
As shown in fig. 2, 4 and 6, the lower cutting assembly 33 includes a lower cutting line 331, two ends of the lower cutting line 331 are both provided with a movable block 332, a bottom of the movable block 332 is slidably connected with a first sliding rail 333, in this embodiment, the shape of the first sliding rail 333 is L-shaped, the first sliding rail 333 is mounted on an inner wall of the mounting seat 311, one side of the movable block 332 is provided with a third elastic member 334, in this embodiment, the third elastic member 334 is a spring, in other embodiments, the third elastic member 334 is an elastic sheet, and one end of the third elastic member 334 is mounted on one side of the inner wall of the mounting seat 311.
As shown in fig. 6, a connecting rod 335 is mounted on one side of the movable block 332, the connecting rod 335 penetrates through the first sliding rail 333 and extends to the outside of the first sliding rail 333, a groove for the connecting rod 335 to slide laterally is formed in the first sliding rail 333, and a second wedge 336 is mounted at one end of the connecting rod 335.
When the lower cutting line 331 moves up to the limit position, the extrusion assembly 23 extrudes the second wedge 336 from the top of the second wedge 336, at this time, the second wedge 336 drives the movable block 332 to move transversely through the connecting rod 335, at this time, the third elastic piece 334 compresses to enable the lower cutting line 331 to be misplaced with the diaphragm 34, when the lower cutting line 331 starts to move downwards, the extrusion assembly 23 and the second wedge 336 are gradually separated, at this time, the third elastic piece 334 is gradually reset, at this time, the lower cutting line 331 is attached to one side of the diaphragm 34, so that the diaphragm 34 is firmly adhered to the cut-off surface of the ceramic mud blank, and along with the continued movement of the ceramic mud blank, the rest of the diaphragm 34 can be adhered to the bottom of the ceramic mud blank.
As shown in fig. 2 and fig. 4 to 6, the cutting assembly 36 includes a cutting blade 361, the cutting blade 361 is disposed opposite to the cutting plate 325, the cutting blade 361 is disposed at the top of the lowermost extrusion wheel 322, two connecting frames 362 are mounted at one side of the cutting blade 361, one side of each connecting frame 362 penetrates through the limiting frame 321 and extends to the outside of the limiting frame 321, the tops of the two connecting frames 362 are respectively mounted at the bottoms of the two second wedges 336, and when the second wedges 336 laterally move, the second wedges 336 drive the cutting blade 361 to laterally move through the connecting frames 362, so that the diaphragm 34 is cut off, so that the diaphragm 34 can subsequently cover the ceramic mud blank.
As shown in fig. 2 and 3, the driving assembly 35 includes a second telescopic member 351, a third hinge seat 352, and a hinge plate 353, in this embodiment, the second telescopic member 351 is an air cylinder, in other embodiments, the second telescopic member 351 is a hydraulic cylinder or an electric telescopic rod, one side of the third hinge seat 352 is mounted on the movable end of the second telescopic member 351, the hinge plate 353 is hinged at one end of the third hinge seat 352, and one end of the hinge plate 353 is hinged with one end of the second hinge seat 314.
As shown in fig. 1 and 3, a supporting plate 354 is installed at the bottom of the second telescopic member 351, the supporting plate 354 is installed on a fixed frame of the second conveyor 12, two second sliding rails 355 which are symmetrically arranged are installed at one side of the supporting plate 354, the sliding blocks 312 are slidably connected in the second sliding rails 355, and the second telescopic member 351 can drive the installation seat 311 to move upwards through the hinge plate 353 on the third hinge seat 352.
As shown in fig. 1,2 and 9, the support assembly 21 includes two support frames 211 and a mounting plate 212, the two support frames 211 are respectively mounted on two sides of the top of the second conveyor 12 fixing frame, the mounting plate 212 is mounted between the two support frames 211, and a mounting groove is formed in one side of the support frame 211.
As shown in fig. 2, 6, 7 and 9, the upper cutting assembly 22 includes a first expansion member 221 and an upper cutting line 227, the first expansion member 221 is mounted on the top of the mounting plate 212, in this embodiment, the first expansion member 221 is an air cylinder, in other embodiments, the first expansion member 221 is a hydraulic cylinder or an electric expansion rod, a movable end of the first expansion member 221 penetrates through the mounting plate 212 and extends to the outside of the mounting plate 212, a connecting column 222 is mounted on the movable end of the first expansion member 221, a movable plate 223 is mounted at the bottom end of the connecting column 222, both sides of the movable plate 223 are provided with cambered surfaces, both sides of the bottom of the movable plate 223 are provided with a first fixing rod 225, a fixed block 226 is mounted at the bottom end of the first fixing rod 225, the upper cutting line 227 is mounted between the two fixed blocks 226, and when the bottom of the fixed block 226 contacts with the top of the movable block 332, the upper cutting line 227 contacts with the lower cutting line 331, and cutting of the green ceramic is completed at this time.
As shown in fig. 7 and 9, the first slide bars 224 are installed at both sides of the top of the movable plate 223, and the first slide bars 224 penetrate through the mounting plate 212 and extend to the outside of the mounting plate 212, and the shape of the first slide bars 224 is T-shaped, so as to ensure the stability of the ceramic mud blanks during cutting.
As shown in fig. 2, 3, 7 and 8, the extruding assembly 23 includes a connecting plate 231, a second fixing rod 232 and a first wedge 233, the connecting plate 231 is mounted on the outer side of the first fixing rod 225, the second fixing rod 232 vertically slides in the connecting plate 231, the second fixing rod 232 is T-shaped to prevent the second fixing rod 232 from sliding off the connecting plate 231, the first wedge 233 is mounted at the bottom end of the second fixing rod 232, the first wedge 233 can pass through the chute 313 and extend to the inside of the mounting seat 311, the baffle 234 is mounted on the outer side of the bottom end of the second fixing rod 232, the first elastic member 235 is sleeved on the outer side of the second fixing rod 232, in this embodiment, the first elastic member 235 is a spring, and the first elastic member 235 is disposed between the connecting plate 231 and the baffle 234 to drive the first wedge 233 to reset.
When the upper cutting line 227 contacts the lower cutting line 331, the first wedge 233 passes through the slide groove 313 and presses the second wedge 336.
As shown in fig. 2 and 9, the limiting assembly 24 includes a mounting rod 241, a first mounting frame 243, a first hinge seat 244 and a limiting plate 245, one end of the mounting rod 241 is mounted in a mounting groove of the supporting frame 211, the mounting rod 241 is T-shaped, the first mounting frame 243 is slidably connected to the outer side of the mounting rod 241, the first mounting frame 243 is U-shaped, the first hinge seat 244 is mounted at one side bottom of the first mounting frame 243, the limiting plate 245 is hinged in the first hinge seat 244, a convex plate is disposed at the bottom of the first hinge seat 244, so that the limiting plate 245 can only rotate upwards, and a cambered surface is disposed at one side top of the first mounting frame 243.
As shown in fig. 9, a second elastic member 242 is sleeved on the outer side of the mounting rod 241, in this embodiment, the second elastic member 242 is a spring, the second elastic member 242 is disposed between the mounting groove of the support frame 211 and the first mounting frame 243 to drive the first mounting frame 243 to reset, the top and bottom of the mounting rod 241 are both provided with a second sliding rod 246, one end of the second sliding rod 246 is mounted on the mounting groove of the support frame 211, the other end of the second sliding rod 246 penetrates the first mounting frame 243 and extends to the outside of the first mounting frame 243, and the first mounting frame 243 is slidably connected with the second sliding rod 246.
The ceramic mud blank extruded by the extruder is conveyed to the second conveyor 12 through the first conveyor 11, when the ceramic mud blank is cut, the first telescopic piece 221 and the second telescopic piece 351 are started simultaneously, at the moment, the first telescopic piece 221 drives the upper cutting line 227 to move downwards through the movable plate 223, the second telescopic piece 351 drives the lower cutting line 331 to move upwards through the mounting seat 311, when the upper cutting line 227 and the lower cutting line 331 are contacted, one-time cutting of the ceramic mud blank is completed, at the moment, the first telescopic piece 221 and the second telescopic piece 351 respectively drive the upper cutting line 227 and the lower cutting line 331 to reset quickly, and then the segmented ceramic mud blank is separated from the undivided ceramic mud blank quickly through the speed difference of the first conveyor 11 and the second conveyor 12.
In the downward moving process of the upper cutting line 227, the movable plate 223 drives the connecting plate 231 to move downward through the first fixing rod 225, along with the continued downward moving of the upper cutting line 227, the baffle 234 is in contact with the limiting plate 245, at this time, the second elastic piece 242 starts to compress, when the upper cutting line 227 is in contact with the lower cutting line 331, the movable plate 223 presses the first mounting frame 243 to enable the first mounting frame 243 to move transversely, so that the baffle 234 is separated from the limiting plate 245, at this time, the second elastic piece 242 drives the first wedge 233 to pass through the sliding groove 313 through the baffle 234 and presses the second wedge 336, so that the second wedge 336 moves transversely, at this time, the second wedge 336 drives the lower cutting line 331 to move transversely through the movable block 332, and the third elastic piece 334 stretches.
In the process of upward movement of the lower cutting line 331, the diaphragm 34 moves upward along with the lower cutting line 331 so as to be attached to a cut-off part of the ceramic mud blank, the lower cutting line 331 moves downward while traversing, at this time, the first wedge 233 and the second wedge 336 are gradually separated, and the third elastic piece 334 is gradually reset so as to drive the lower cutting line 331 to be attached to one side of the diaphragm 34.
In the process of transversely moving the second wedge 336, the second wedge 336 drives the cutting knife 361 to transversely move towards the cutting plate 325 through the connecting frame 362, so that the diaphragm 34 is cut off, the subsequent diaphragm 34 can be adhered to the bottom of the ceramic mud blank, and the ceramic mud blank is prevented from adhering to a conveying roller in the second conveyor 12 in the process of conveying.
In the process of moving down the lower cutting line 331, the driving piece 326 drives the extrusion wheel 322 to rotate through the driving wheel 323 so as to convey the cut diaphragm 34 upwards, and simultaneously drives the subsequent diaphragm 34 to move upwards so as to facilitate the subsequent film coating.
As shown in fig. 1 to 9, the invention further provides a processing method using the high-temperature-resistant heat insulation board forming processing mechanism, which specifically comprises the following steps:
s1: simultaneously, the first telescopic piece 221 and the second telescopic piece 351 are started, the first telescopic piece 221 drives the upper cutting line 227 to move downwards, and the second telescopic piece 351 drives the lower cutting line 331 to move upwards, so that the diaphragm 34 is adhered to the cut-off surface of the ceramic mud blank;
S2: in the process of the downward movement of the upper cutting line 227, the baffle 234 is contacted with the limiting plate 245, the second elastic piece 242 is gradually compressed to limit the downward movement of the first wedge block 233, and when the upper cutting line 227 is contacted with the lower cutting line 331, the cutting of the ceramic mud blank is completed;
S3: when cutting is completed, the baffle 234 is separated from the limiting plate 245, the first wedge 233 moves downwards and presses the second wedge 336 to enable the second wedge 336 to move transversely, at this time, the second wedge 336 drives the lower cutting line 331 to move transversely through the movable block 332, and the second wedge 336 drives the cutting knife 361 to move transversely towards the cutting plate 325 through the connecting frame 362, so that the diaphragm 34 is cut;
S4: the first telescopic member 221 and the second telescopic member 351 respectively drive the upper cutting line 227 and the lower cutting line 331 to reset, the lower cutting line 331 is attached to one side of the diaphragm 34, and meanwhile, the driving member 326 drives the extrusion wheel 322 to rotate through the driving wheel 323, so that the cut diaphragm 34 is conveyed upwards, and meanwhile, the subsequent diaphragm 34 is driven to move upwards.
While embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the invention, and that variations, modifications, alternatives and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the invention.
Claims (2)
1. The utility model provides a high temperature resistant heat insulating board shaping processing mechanism which characterized in that includes:
a first conveyor (11) and a second conveyor (12) for conveying the ceramic green body;
The upper cutting mechanism is arranged at the top of the second conveyor (12) and comprises a supporting component (21) and an upper cutting component (22), the upper cutting component (22) is arranged on the supporting component (21), two extrusion components (23) are arranged on the upper cutting component (22), and two limit components (24) are arranged in the supporting component (21);
The lower cutting mechanism is arranged between the first conveyor (11) and the second conveyor (12), the lower cutting mechanism comprises a mounting component (31), a lower cutting component (33), a driving component (35) and a cutting component (36), the lower cutting component (33) is arranged in the mounting component (31), the cutting component (36) is arranged on the lower cutting component (33), the driving component (35) is arranged on one side of the mounting component (31), a feeding component (32) is arranged on two sides of the inner wall of the mounting component (31), a cutting plate (325) is arranged between the two feeding components (32), a diaphragm (34) is arranged in the feeding component (32), the top end of the diaphragm (34) is arranged below the lower cutting component (33), the driving component (35) drives the lower cutting component (33) in the mounting component (31) to move upwards so as to cut the bottom of a ceramic green ceramic tile, and after the ceramic tile is cut, the diaphragm (34) is adhered at the position of cutting the bottom of the ceramic tile and the ceramic tile.
The mounting assembly (31) comprises a mounting seat (311), the bottom end of the diaphragm (34) penetrates through the bottom of the mounting seat (311) and extends to the outside of the mounting seat (311), two sliding blocks (312) are mounted on one side of the mounting seat (311), a second hinging seat (314) is mounted in the middle of one side of the mounting seat (311), and sliding grooves (313) are formed in two sides of the top of the mounting seat (311);
The feeding assembly (32) comprises a limiting frame (321) arranged on one side of the inner wall of the mounting seat (311), a plurality of extrusion wheels (322) are rotatably connected to one side of the inner wall of the limiting frame (321), the diaphragm (34) is arranged between the inner wall of the limiting frame (321) and the extrusion wheels (322), driving wheels (323) are arranged at one ends of the extrusion wheels (322), driving parts (324) are connected to the outer sides of the driving wheels (323) in a meshed mode, driving parts (326) are arranged at one ends of the driving wheels (323) at the lowest side, and the driving parts (326) are arranged on one side of the mounting seat (311);
The lower cutting assembly (33) comprises a lower cutting line (331), movable blocks (332) are arranged at two ends of the lower cutting line (331), a first sliding rail (333) is arranged at the bottom of the movable blocks (332), the first sliding rail (333) is arranged on the inner wall of the mounting seat (311), a third elastic piece (334) is arranged on one side of the movable blocks (332), one end of the third elastic piece (334) is arranged on one side of the inner wall of the mounting seat (311), a connecting rod (335) is arranged on the movable blocks (332), and the connecting rod (335) penetrates through the first sliding rail (333) and extends to the outer part of the first sliding rail (333), and a second wedge block (336) is arranged at one end of the connecting rod (335);
the cutting assembly (36) comprises a cutting knife (361), two connecting frames (362) are arranged on one side of the cutting knife (361), and the tops of the two connecting frames (362) are respectively arranged at the bottoms of the two second wedges (336);
The driving assembly (35) comprises a second telescopic piece (351), a third hinge seat (352) and a hinge plate (353), one side of the third hinge seat (352) is arranged on the second telescopic piece (351), the hinge plate (353) is hinged at one end of the third hinge seat (352), one end of the hinge plate (353) is hinged with one end of the second hinge seat (314), a supporting plate (354) is arranged at the bottom of the second telescopic piece (351), and two second sliding rails (355) are arranged at one side of the supporting plate (354);
The upper cutting assembly (22) comprises a first telescopic piece (221) and an upper cutting line (227), the first telescopic piece (221) is arranged at the top of the supporting assembly (21), a connecting column (222) is arranged at the movable end of the first telescopic piece (221), a movable plate (223) is arranged at the bottom end of the connecting column (222), two first fixing rods (225) are arranged at the bottom of the movable plate (223), fixing blocks (226) are arranged at the bottom ends of the first fixing rods (225), and the upper cutting line (227) is arranged between the two fixing blocks (226);
The extrusion assembly (23) comprises a connecting plate (231), a second fixing rod (232) and a first wedge block (233), wherein the connecting plate (231) is arranged on the outer side of the first fixing rod (225), the second fixing rod (232) slides in the connecting plate (231), the first wedge block (233) is arranged at the bottom end of the second fixing rod (232), a baffle (234) is arranged on the outer side of the bottom end of the second fixing rod (232), a first elastic piece (235) is sleeved on the outer side of the second fixing rod (232), and the first elastic piece (235) is arranged between the connecting plate (231) and the baffle (234);
Limiting component (24) are including installation pole (241), first mounting bracket (243), first articulated seat (244) and limiting plate (245), the one end of installation pole (241) is installed in supporting component (21), first mounting bracket (243) sliding connection is in the outside of installation pole (241), one side bottom at first mounting bracket (243) is installed to first articulated seat (244), limiting plate (245) articulates in first articulated seat (244), the bottom of first articulated seat (244) is provided with the flange, the outside cover of installation pole (241) is equipped with second elastic component (242).
2. The method for forming and processing the high-temperature-resistant heat insulation plate is characterized by using the mechanism for forming and processing the high-temperature-resistant heat insulation plate according to claim 1, and comprises the following steps:
S1: the driving component (35) drives the lower cutting component (33) to move upwards, and the upper cutting component (22) moves downwards at the same time, so that the diaphragm (34) is adhered to the cut-off surface of the ceramic mud blank;
S2: in the process of downward movement of the upper cutting assembly (22), the extrusion assembly (23) is contacted with the limiting assembly (24) to limit the downward movement of the extrusion assembly (23), and when the upper cutting assembly (22) is contacted with the lower cutting assembly (33), the cutting of the ceramic mud blank is completed;
s3: when cutting is completed, the extrusion assembly (23) is separated from the limiting assembly (24), and at the moment, the extrusion assembly (23) extrudes the lower cutting assembly (33) to enable the lower cutting assembly (33) to transversely move, and meanwhile, the lower cutting assembly (33) cuts off the diaphragm (34) through the cutting assembly (36);
S4: the driving component (35) drives the lower cutting component (33) to move downwards, the upper cutting component (22) moves upwards, the lower cutting component (33) is attached to one side of the diaphragm (34) at the moment, the feeding component (32) conveys the cut diaphragm (34) upwards, and meanwhile, the subsequent diaphragm (34) is driven to move upwards.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410486901.XA CN118081957B (en) | 2024-04-23 | 2024-04-23 | High-temperature-resistant heat insulation plate forming and processing mechanism and processing method thereof |
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| CN207172368U (en) * | 2017-09-22 | 2018-04-03 | 杨占海 | Moulded pottery not yet put in a kiln to bake brick cuts off conveying device |
| CN213999903U (en) * | 2020-10-29 | 2021-08-20 | 偃师市民兴炉料有限公司 | Flexible cutting device for refractory mortar extruder equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108608567A (en) * | 2018-05-31 | 2018-10-02 | 福建省德化博龙陶瓷有限公司 | A kind of ceramic microwave automatic forming line and shaping method of ceramics |
| CN111113698B (en) * | 2019-03-07 | 2021-09-14 | 杭州富阳飞尚装饰工程有限公司 | Indoor ceramic tile cutting machine that decoration was used |
| JP2020192718A (en) * | 2019-05-28 | 2020-12-03 | 三星ダイヤモンド工業株式会社 | Method of dividing ceramic molded article |
| CN216152456U (en) * | 2021-09-13 | 2022-04-01 | 唐山鑫澄新型装饰保温材料有限公司 | Metal covering polystyrene battenboard cutting machine |
| CN215943323U (en) * | 2021-10-09 | 2022-03-04 | 奉节县东阳建材有限责任公司 | Automatic blank feeding device for ceramic production line mud blank |
| CN219153267U (en) * | 2022-12-26 | 2023-06-09 | 四川宏量基筑建材有限公司 | Hollow blocking device for autoclaved aerated concrete plate |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN207172368U (en) * | 2017-09-22 | 2018-04-03 | 杨占海 | Moulded pottery not yet put in a kiln to bake brick cuts off conveying device |
| CN213999903U (en) * | 2020-10-29 | 2021-08-20 | 偃师市民兴炉料有限公司 | Flexible cutting device for refractory mortar extruder equipment |
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