CN118073892B - Waterproof photovoltaic connector protection device for offshore photovoltaic system - Google Patents
Waterproof photovoltaic connector protection device for offshore photovoltaic system Download PDFInfo
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- CN118073892B CN118073892B CN202410503780.5A CN202410503780A CN118073892B CN 118073892 B CN118073892 B CN 118073892B CN 202410503780 A CN202410503780 A CN 202410503780A CN 118073892 B CN118073892 B CN 118073892B
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- waterproof
- clamping groove
- clamping
- inner shell
- piece
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- 238000007789 sealing Methods 0.000 claims abstract description 20
- 230000003139 buffering effect Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 2
- 210000001503 joint Anatomy 0.000 abstract description 4
- 230000032683 aging Effects 0.000 abstract description 3
- 239000004721 Polyphenylene oxide Substances 0.000 description 4
- 229920006380 polyphenylene oxide Polymers 0.000 description 4
- 230000008901 benefit Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Photovoltaic Devices (AREA)
Abstract
The invention relates to a waterproof photovoltaic connector protection device for an offshore photovoltaic system, which comprises a main body sealing piece and a waterproof piece, wherein the main body sealing piece comprises an outer shell and an inner shell which are mutually clamped and matched, the waterproof piece is arranged between the matching surfaces of the outer shell and the inner shell and is used for preventing moisture from entering an inner cavity, an upper clamping groove and a lower clamping groove which are not communicated with each other are arranged on the inner walls of the two sides of the clamping and matching of the outer shell and the inner shell, a connecting surface is arranged between the upper clamping groove and the lower clamping groove, clamping pieces which are mutually clamped and matched with the lower clamping groove are arranged on the two side walls of the inner shell, the side walls of the clamping pieces are clamped in the lower clamping groove, and the two side walls of the inner shell above the clamping pieces are clamped in the connecting surface between the upper clamping groove and the lower clamping groove. The multiple sealing structure design is adopted, so that reliable sealing is formed after the photovoltaic connectors are in butt joint, and moisture is prevented from entering from a butt joint gap; the clamping fitting piece that adopts accords with project demand after sealed and ageing test, and auxiliary fittings such as bolt are not needed in the chucking design, and the design is simpler, save the cost.
Description
Technical Field
The invention relates to the technical field of ocean energy equipment, in particular to a waterproof photovoltaic connector protection device for an offshore photovoltaic system.
Background
The offshore photovoltaic power station has very high requirements on the waterproof performance of the electrical connector due to the special environment. The existing photovoltaic connector is easy to cause poor contact and even cause serious problems such as short circuit in the environments of long-term seawater erosion, high humidity and salt fog. Therefore, it is important to design a waterproof protection device for a photovoltaic connector, which can effectively prevent moisture penetration and ensure stable electrical contact, according to the characteristics of the offshore environment.
Disclosure of Invention
The invention aims to solve the technical problems that: in order to overcome the defects in the prior art, the waterproof photovoltaic connector protection device for the offshore photovoltaic system is provided.
The technical scheme adopted by the invention is as follows: a waterproof photovoltaic connector protection device for an offshore photovoltaic system comprises a main body sealing piece and a waterproof piece,
The main body sealing piece comprises an outer shell and an inner shell which are mutually clamped and matched, an inner cavity for placing the photovoltaic connector is formed after the outer shell and the inner shell are clamped and matched,
The waterproof piece is arranged between the matching surfaces of the outer shell and the inner shell and is used for preventing moisture from entering the inner cavity,
The inner walls of the two sides of the clamping fit of the outer shell and the inner shell are provided with an upper clamping groove and a lower clamping groove which are not communicated with each other, a connecting surface is arranged between the upper clamping groove and the lower clamping groove, the two side walls of the inner shell are provided with clamping pieces which are in clamping fit with the lower clamping groove, the side walls of the clamping pieces are clamped in the lower clamping groove, the two side walls of the inner shell above the clamping pieces are clamped on the connecting surface between the upper clamping groove and the lower clamping groove,
The upper clamping groove, the lower clamping groove and the clamping piece adopt a triangle structure,
The included angle alpha generated by the upper clamping groove and the Y axis is 20-23 degrees, and the height H1 of the upper clamping groove is 0.3-0.32 a; the included angle beta between the lower clamping groove and the Y axis is 33-35 degrees, and the height H2 of the lower clamping groove is 0.32a-0.34a; the included angle theta between the clamping piece and the Y axis is 30-32 degrees, and the height H3 of the clamping piece is 0.29a-0.31a; the height H4 of the connecting surface between the upper clamping groove and the lower clamping groove is 0.08a-0.10a, the height H5 of the side wall of the inner shell body above the clamping piece is 0.12a-0.13a, wherein H2 is more than H1 and more than H3, and a is the outer diameter of the connecting end of the photovoltaic connector;
The clamping pieces are provided with an odd number, one side edge is provided with m clamping pieces, the other side edge is provided with m+1 clamping pieces, the clamping pieces on the inner walls of the two sides are crossed to form a W-shaped structure, and the clamping pieces on the two side edges are mutually misaligned in the Y direction, wherein m is a natural number which is more than or equal to 4.
Further, the waterproof piece comprises a port waterproof ring and a waterproof collar,
The port waterproof ring comprises an upper port waterproof ring and a lower port waterproof ring, both ends of the outer shell are provided with port outer grooves matched with the lower port waterproof ring, both ends of the inner shell are provided with port inner grooves matched with the upper port waterproof ring,
The waterproof collar adopts a rectangular structure with chamfers, the two side walls of the inner shell are provided with collar inner grooves matched with the two side edges of the waterproof collar, the diameter of the waterproof collar is 0.36a-0.4a, and the depth H6 of the collar inner grooves is 0.18a-0.2a.
Further, the upper port waterproof ring in the inner shell is connected with the waterproof clamping ring into a whole.
Further, the upper port waterproof ring and the lower port waterproof ring are mutually spliced up and down to form a through hole through which two connecting ends of the photovoltaic connector tightly pass.
Further, the outer shell body and the inner shell body are provided with outer positioning columns on the inner walls of the two sides in clamping fit, and the two side walls of the inner shell body are provided with positioning column grooves which are in up-down tight plug-in fit with the outer positioning columns.
Further, the outer surface of the main body sealing member is provided with a chamfer and a convex structure for buffering.
Furthermore, the main body sealing piece is made of PPO. Is made of special materials with high corrosion resistance, ageing resistance and mechanical strength so as to resist corrosion and abrasion under severe sea conditions. PPO (polyphenylene oxide ) is a high-performance engineering plastic with excellent heat resistance, mechanical strength, dimensional stability and good electrical insulation properties.
Preferably, the body seal is provided with a dynamic drainage channel and a salt spray intrusion prevention design to ensure quick drainage even with water vapor or small amounts of water accumulation without affecting circuit safety.
When the waterproof protection device is applied, the waterproof protection device is directly integrated in the design and production links of the photovoltaic connector, or is used as an external accessory to be installed on the existing connector.
Compared with the prior art, the invention has the following advantages: the multiple sealing structure design is adopted, so that reliable sealing is formed after the photovoltaic connectors are in butt joint, and moisture is prevented from entering from a butt joint gap; the adopted clamping matching piece meets project requirements after being subjected to sealing and aging test, auxiliary accessories such as bolts are not needed in clamping design, the design is simpler, and the cost is saved; the outer surface of the main body sealing piece is provided with a chamfer and a bulge structure for buffering, so that the shock resistance of the protective cover is improved; the structure is simple and easy to assemble and disassemble, and meanwhile, the state indicating function is provided, so that on-site operators can conveniently perform periodic inspection, replacement and maintenance.
The waterproof protection device for the photovoltaic connector can greatly improve the stability of an offshore photovoltaic system, reduce the failure rate caused by a humid environment, prolong the service life of the connector and reduce the operation and maintenance cost, thereby improving the economic benefit and the operation safety of the whole offshore photovoltaic power generation project.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the structure of the outer housing of the present invention;
FIG. 3 is a schematic view of the structure of the invention at another angle of FIG. 2;
FIG. 4 is a schematic view of the structure of the inner housing of the present invention;
FIG. 5 is a cross-sectional view of FIG. 1 of the present invention;
FIG. 6 is a cross-sectional view of the outer housing of the present invention;
FIG. 7 is a cross-sectional view of the inner housing of the present invention;
fig. 8 is a schematic structural view of the waterproof member of the present invention.
Reference numerals in the drawings: 1-a body seal member, which is provided with a seal,
11-An outer shell, 111-an outer positioning column, 112-an upper clamping groove, 113-a lower clamping groove and 114-an outer port groove;
12-inner housing, 121-positioning post slot, 122-fastener, 123-collar inner groove, 124-port inner groove;
2-waterproof piece, 21-port waterproof ring, 22-waterproof collar.
Detailed Description
The following describes the embodiments of the present invention in detail, and the embodiments and specific operation procedures are given on the premise of the technical solution of the present invention, but the scope of protection of the present invention is not limited to the following embodiments.
A waterproof photovoltaic connector protection device for an offshore photovoltaic system, as shown in fig. 1-8, comprises a main body sealing member 1 and a waterproof member 2,
The main body sealing member 1 comprises an outer housing 11 and an inner housing 12 which are mutually clamped and matched, an inner cavity for placing the photovoltaic connector is formed after the outer housing 11 and the inner housing 12 are clamped and matched,
The waterproof member 2 is provided between mating surfaces of the outer case 11 and the inner case 12 for preventing moisture from entering the inner chamber,
The inner walls of the two sides of the clamping fit of the outer shell 11 and the inner shell 12 are provided with an upper clamping groove 112 and a lower clamping groove 113 which are not communicated with each other, a connecting surface is arranged between the upper clamping groove 112 and the lower clamping groove 113, the two side walls of the inner shell 12 are provided with clamping pieces 122 which are in clamping fit with the lower clamping groove 113, the side walls of the clamping pieces 122 are clamped in the lower clamping groove 113, the two side walls of the inner shell 12 above the clamping pieces 122 are clamped on the connecting surface between the upper clamping groove 112 and the lower clamping groove 113,
The upper clamping groove 112, the lower clamping groove 113 and the clamping piece 122 adopt a triangular structure,
The included angle alpha generated by the upper clamping groove 112 and the Y axis ranges from 20 degrees to 23 degrees, and the height H1 of the upper clamping groove 112 ranges from 0.3a to 0.32a; the included angle beta between the lower clamping groove 113 and the Y axis is 33-35 degrees, and the height H2 of the lower clamping groove 113 is 0.32a-0.34a; the included angle theta between the clamping member 122 and the Y axis is in the range of 30-32 degrees, and the height H3 of the clamping member 122 is in the range of 0.29a-0.31a; the height H4 of the connection surface between the upper clamping groove 112 and the lower clamping groove 113 is 0.08a-0.10a, the height H5 of the side wall of the inner housing 12 above the clamping piece 122 is 0.12a-0.13a, wherein H2 > H1 > H3, and a is the outer diameter of the connection end of the photovoltaic connector. The included angle alpha is smaller than the included angle theta, so that a certain acting force is generated on the outer shell 11 when the clamping piece 122 is clamped downwards, and the deformation capacity clamping piece 122 of the outer shell 11 can enter the lower clamping groove 113 after continuously passing through the connecting surface downwards; the included angle beta is larger than the included angle theta, so that the deformation of the outer shell 11 can be recovered conveniently, and meanwhile, the clamping piece 122 can translate and be clamped with the lower clamping groove 113 within a certain range. Meanwhile, the included angle alpha is about 20 degrees, so that better stability is provided, and the clamping piece 122 is not easy to shake or slip in the inserting process; when the included angle θ is too large, that is, exceeds 40 °, a large obstruction is generated when the clamping member 122 is inserted, friction between the clamping member 122 and the clamping groove is increased, and a clamping phenomenon occurs, which is not beneficial to integral sealing.
The clamping pieces 122 are provided with an odd number, one side edge is provided with 4 clamping pieces 122, the other side edge is provided with 5 clamping pieces 122, the clamping pieces 122 on the inner walls of the two sides are crossed to form a W-shaped structure, and the clamping pieces 122 on the two side edges are mutually misaligned in the Y direction. When the clamping operation is carried out, deformation parts on two side edges of the outer shell 11 are not overlapped in the Y direction, one side is stressed, so that the operation is convenient, and the deformation generated on the other side is easy to recover.
The flashing comprises a port flashing ring 21 and a flashing collar 22,
The port waterproof ring 21 includes an upper port waterproof ring and a lower port waterproof ring, the outer casing 11 is provided at both ends with a port outer groove 114 adapted to the lower port waterproof ring, the inner casing 12 is provided at both ends with a port inner groove 124 adapted to the upper port waterproof ring,
The waterproof collar 22 adopts a rectangular structure with chamfers, the two side walls of the inner shell 12 are provided with collar inner grooves 123 which are matched with the two side edges of the waterproof collar 22, the diameter of the waterproof collar 22 is 0.36a-0.4a, and the depth H6 of the collar inner grooves 123 is 0.18a-0.2a. The height at which the waterproof collar 22 deforms within the collar groove 123 (i.e., the diameter-H6 of the waterproof collar 22) is much greater than the height at which the retainer 122 translates within the lower snap groove 113 (i.e., H2-H3), and even if the retainer 122 translates in the vertical direction, the outer housing 11 and the inner housing 12 remain sealed. Meanwhile, the depth H6 of the groove 123 in the clamping ring is set to be 0.18a-0.2a, namely the cross section area of the through hole in the middle of the protection device is about 10 times that of the groove 123 in the side clamping ring, so that the overall cross section area of the protection device is increased, the strength and durability of the structure are improved, the deformation of the overall structure when being stressed is reduced, and the stability and the accuracy of the structure are maintained. When the depth H6 is greater than 0.25a, the diameter of the waterproof collar 22 is likewise greater than 0.5a, and the stability of the overall structure is greatly reduced.
The upper port waterproof ring in the inner housing 12 is integral with the waterproof collar 22.
The upper port waterproof ring and the lower port waterproof ring are mutually spliced up and down to form a through hole through which two connecting ends of the capacitive photovoltaic connector tightly pass.
The two inner walls of the outer shell 11 and the inner shell 12 are provided with outer positioning columns 111, and the two side walls of the inner shell 12 are provided with positioning column grooves 121 which are in up-down tight plug-in fit with the outer positioning columns 111.
The outer surface of the body seal 1 is provided with a chamfer and a bulge for cushioning. The main body sealing piece 1 is made of PPO.
During assembly, the upper port waterproof ring and the waterproof collar 22 are firstly placed in the inner shell 12, the lower port waterproof ring is placed in the outer shell 11, then the photovoltaic connector is placed in the inner cavity of the inner shell 12, and then the outer shell 11 is in clamping fit with the inner shell 12, wherein the clamping fit is specifically as follows: firstly, a positioning column groove 121 of an inner shell 12 is inserted into an outer positioning column 111 of an outer shell 11, meanwhile, after a wedge-shaped side wall of a clamping piece 122 passes through an upper clamping groove 112, a side edge of the outer shell 11 with the clamping groove is deformed to a certain extent when the clamping piece 122 passes through a connecting surface between the upper clamping groove 112 and a lower clamping groove 113, then the clamping piece 122 enters into the lower clamping groove 113 through the connecting surface, the outer shell 11 recovers deformation, meanwhile, the wedge-shaped side wall of the clamping piece 122 is clamped in the lower clamping groove 113, and two side walls of the inner shell 12 above the clamping piece 122 are clamped in the connecting surface between the upper clamping groove 112 and the lower clamping groove 113; after the clamping fit, the upper port waterproof ring and the lower port waterproof ring are mutually spliced up and down to form through holes through which two connecting ends of the photovoltaic connector closely pass, and meanwhile, as the clamping grooves of the waterproof clamping ring 22 are not formed in the outer shell 11, the outer shell 11 and the waterproof clamping ring 22 are tightly matched under the clamping fit, even if the clamping piece 122 translates in the vertical direction, the outer shell 11 and the inner shell 12 are still sealed.
Claims (7)
1. A waterproof photovoltaic connector protection device for an offshore photovoltaic system is characterized in that: comprises a main body sealing piece (1) and a waterproof piece (2),
The main body sealing piece (1) comprises an outer shell (11) and an inner shell (12) which are mutually matched in a clamping way, an inner cavity for placing the photovoltaic connector is formed after the outer shell (11) and the inner shell (12) are matched in a clamping way,
The waterproof piece (2) is arranged between the matching surfaces of the outer shell (11) and the inner shell (12) and is used for preventing moisture from entering the inner cavity,
An upper clamping groove (112) and a lower clamping groove (113) which are not communicated with each other are arranged on the inner walls of the two sides of the outer shell (11) and the inner shell (12) in clamping fit, a connecting surface is arranged between the upper clamping groove (112) and the lower clamping groove (113), clamping pieces (122) which are in clamping fit with the lower clamping groove (113) are arranged on the two side walls of the inner shell (12), the side walls of the clamping pieces (122) are clamped in the lower clamping groove (113), the two side walls of the inner shell (12) above the clamping pieces (122) are clamped on the connecting surface between the upper clamping groove (112) and the lower clamping groove (113),
The upper clamping groove (112), the lower clamping groove (113) and the clamping piece (122) adopt triangle structures,
The included angle alpha generated by the upper clamping groove (112) and the Y axis is 20-23 degrees, and the height H1 of the upper clamping groove (112) is 0.3-0.32 a; the included angle beta between the lower clamping groove (113) and the Y axis is 33-35 degrees, and the height H2 of the lower clamping groove (113) is 0.32a-0.34a; the included angle theta between the clamping piece (122) and the Y axis is in the range of 30-32 degrees, and the height H3 of the clamping piece (122) is in the range of 0.29a-0.31a; the height H4 of the connecting surface between the upper clamping groove (112) and the lower clamping groove (113) is 0.08a-0.10a, the height H5 of the side wall of the inner shell (12) above the clamping piece (122) is 0.12a-0.13a, wherein H2 is more than H1 and more than H3, a is the outer diameter of the connecting end of the photovoltaic connector,
The clamping pieces (122) are arranged in an odd number, one side edge is provided with m clamping pieces (122), the other side edge is provided with m+1 clamping pieces (122), the clamping pieces (122) on the inner walls of the two sides are arranged in a crossed mode to form a W-shaped structure, and the clamping pieces (122) on the two side edges are not overlapped with each other in the Y direction, wherein m is a natural number which is more than or equal to 4.
2. The waterproof photovoltaic connector protection device for an offshore photovoltaic system according to claim 1, wherein: the waterproof piece comprises a port waterproof ring (21) and a waterproof collar (22),
The port waterproof ring (21) comprises an upper port waterproof ring and a lower port waterproof ring, both ends of the outer shell (11) are provided with port outer grooves (114) which are matched with the lower port waterproof ring, both ends of the inner shell (12) are provided with port inner grooves (124) which are matched with the upper port waterproof ring,
The waterproof retainer ring (22) adopts a rectangular structure with chamfers, the two side walls of the inner shell (12) are provided with retainer ring inner grooves (123) which are matched with the two side edges of the waterproof retainer ring (22), the diameter of the waterproof retainer ring (22) is 0.36a-0.4a, and the depth H6 of the retainer ring inner grooves (123) is 0.18a-0.2a.
3. The waterproof photovoltaic connector protection device for an offshore photovoltaic system according to claim 2, wherein: an upper port waterproof ring in the inner shell (12) is connected with a waterproof collar (22) into a whole.
4. The waterproof photovoltaic connector protection device for an offshore photovoltaic system according to claim 2, wherein: the upper port waterproof ring and the lower port waterproof ring are mutually spliced up and down to form a through hole through which two connecting ends of the photovoltaic connector tightly pass.
5. The waterproof photovoltaic connector protection device for an offshore photovoltaic system according to claim 1, wherein: the two inner walls of the outer shell (11) and the two inner walls of the inner shell (12) which are in clamping fit are provided with outer positioning columns (111), and the two side walls of the inner shell (12) are provided with positioning column grooves (121) which are in up-down tight plug-in fit with the outer positioning columns (111).
6. The waterproof photovoltaic connector protection device for an offshore photovoltaic system according to claim 1, wherein: the outer surface of the main body sealing piece (1) is provided with a chamfer and a bulge structure for buffering.
7. The waterproof photovoltaic connector protection device for an offshore photovoltaic system according to claim 1, wherein: PPO is adopted as the material of the main body sealing piece (1).
Priority Applications (1)
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CN202410503780.5A CN118073892B (en) | 2024-04-25 | 2024-04-25 | Waterproof photovoltaic connector protection device for offshore photovoltaic system |
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CN202410503780.5A CN118073892B (en) | 2024-04-25 | 2024-04-25 | Waterproof photovoltaic connector protection device for offshore photovoltaic system |
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CN118073892B true CN118073892B (en) | 2024-06-18 |
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103811934A (en) * | 2014-02-17 | 2014-05-21 | 苏州工业园区丰年科技有限公司 | Connector with T-shaped structure for photovoltaic inverter |
CN211859009U (en) * | 2020-03-11 | 2020-11-03 | 南安市科联专利应用服务有限公司 | Waterproof high-insulation photovoltaic connector |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN214625540U (en) * | 2021-05-21 | 2021-11-05 | 扬中市尚耀光伏有限公司 | Waterproof photovoltaic connector |
WO2023098797A1 (en) * | 2021-12-02 | 2023-06-08 | 扇港元器件有限公司 | Optical fiber connector, optical fiber adapter, and optical fiber connection system |
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2024
- 2024-04-25 CN CN202410503780.5A patent/CN118073892B/en active Active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103811934A (en) * | 2014-02-17 | 2014-05-21 | 苏州工业园区丰年科技有限公司 | Connector with T-shaped structure for photovoltaic inverter |
CN211859009U (en) * | 2020-03-11 | 2020-11-03 | 南安市科联专利应用服务有限公司 | Waterproof high-insulation photovoltaic connector |
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