CN118065605A - Self-climbing construction system for elevator shaft construction engineering - Google Patents
Self-climbing construction system for elevator shaft construction engineering Download PDFInfo
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- CN118065605A CN118065605A CN202410393383.7A CN202410393383A CN118065605A CN 118065605 A CN118065605 A CN 118065605A CN 202410393383 A CN202410393383 A CN 202410393383A CN 118065605 A CN118065605 A CN 118065605A
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Abstract
The invention discloses a self-climbing construction system for elevator shaft construction engineering. The self-climbing construction system comprises an elevator machine room (2), a concrete pouring template subsystem (3) and a lower hanging construction platform (4); the well (1) is provided with a tongue hole (11); the elevator machine room can climb upwards in the well based on the tongue hole; the concrete pouring template subsystem is arranged above the elevator machine room, the lower hanging construction platform is arranged below the elevator machine room, the concrete pouring template subsystem and the lower hanging construction platform are combined together, and the concrete pouring template subsystem and the lower hanging construction platform can climb upwards along with the elevator machine room; the concrete pouring template subsystem is used for constructing a concrete heightening structure of the well; the lower hanging construction platform is used for an operator to carry out construction operation of filling the closed tongue hole. By adopting the self-climbing construction system, an elevator shaft for construction operation can be gradually constructed and increased in the construction process.
Description
Technical Field
The present invention relates to an elevator system for construction of building engineering, and more particularly, to a self-climbing construction system for construction of an elevator hoistway.
Background
At present, in building construction sites, hoistway type construction elevators have been widely used. The existing hoistway type construction elevator is constructed and operated based on a hoistway, a car of the elevator is operated in the hoistway, the periphery of the car is protected by the hoistway, and meanwhile, the counterweight-traction machine is used as power, so that the risks of falling, roof-rushing and tipping are fundamentally solved, and various defects caused by the externally hung construction elevator can be effectively avoided.
In the building construction process, along with the continuous rising of the construction building, the integral height of the well type construction elevator needs to be lifted. Specifically, the height of the hoistway is increased first, and then the elevator machine room provided with the counterweight-hoisting machine is also required to be lifted to a position at the top of the hoistway.
The current problems are:
1) The current method for lifting the elevator machine room comprises the following steps: and a lifting device such as an automobile crane, a winch and the like is additionally arranged. After the construction of the high-rise well is completed, the automobile crane is used for lifting the elevator machine room outside the building body; or hoisting the winch to a high-rise machine room by using equipment such as manpower or a hoist and the like for arrangement, and hoisting the elevator machine room after the arrangement is completed; in the lifting mode, the height of the automobile suspension is limited, so that a high-rise or super high-rise building cannot be used, and a great deal of time is consumed for manual setting, so that the construction progress of the building is influenced;
2) The top layer of the well is generally on the same layer as the construction layer, and the traction machine room is also on the same layer, so that constructors cannot directly go to the construction layer. The current construction method for constructing the well is that constructors tie up steel bars and manually support the formwork, generally using wood formworks, and the formwork and the wall on the same floor are simultaneously performed, grouting is performed after the formwork is supported, and manual demoulding is performed after the grouting is solidified. The construction method has slower speed of constructing the well, thereby greatly delaying the construction progress; moreover, as constructors manually support the forms, the wood forms need to be manually carried and fixed and bundled, so that the construction risk of the well construction is increased;
3) When the elevator machine room 1 is lifted up, the tongue holes 21 on the shaft 2 below the elevator machine room are not needed, and the tongue holes 21 are filled and sealed according to the requirements of building construction operation. However, there is currently no relevant work platform to support the operator in performing such work.
Disclosure of Invention
The invention aims to provide a self-climbing construction system for an elevator shaft construction project, by adopting the self-climbing construction system, an elevator shaft for construction operation can be gradually constructed and increased along with continuous rising of a construction building in the construction process of the building, and normal use of the elevator is not influenced.
In order to achieve the technical purpose, the invention adopts the following technical scheme:
A self-climbing construction system for elevator hoistway construction engineering, the self-climbing construction system comprising an elevator machine room, a concrete pouring formwork subsystem and an underhung construction platform;
the well is provided with a tongue hole;
The elevator machine room can climb upwards in a hoistway based on the tongue hole;
the concrete pouring template subsystem is arranged above the elevator machine room, the lower hanging construction platform is arranged below the elevator machine room,
The elevator machine room, the concrete pouring template subsystem and the lower hanging construction platform are installed and combined together, and the concrete pouring template subsystem and the lower hanging construction platform can climb upwards along with the elevator machine room;
The concrete pouring template subsystem is used for constructing a concrete heightening structure of the well;
the lower hanging construction platform is used for an operator to carry out construction operation of filling the closed tongue hole.
Further, the elevator machine room can climb upwards in the hoistway based on the tongue hole, and the concrete structural form is as follows:
The elevator machine room is provided with a positioning type spring bolt telescopic mechanism and a shifting type spring bolt telescopic mechanism, the positioning type spring bolt telescopic mechanism is fixedly arranged on the elevator machine room, and the shifting type spring bolt telescopic mechanism is arranged on the elevator machine room based on a lifting mechanism and can reciprocate up and down relative to the elevator machine room;
the positioning type spring bolt telescopic mechanism and the spring bolt extending out of the shifting type spring bolt telescopic mechanism can be inserted into the bolt hole;
when the positioning type spring bolt telescopic mechanism and the spring bolt of the shifting type spring bolt telescopic mechanism extend out and are inserted into the spring bolt hole, the elevator machine room can be positioned in the hoistway;
When the lock tongue of the displacement type lock tongue telescopic mechanism extends out and is inserted into the tongue hole, and the lock tongue of the positioning type lock tongue telescopic mechanism is retracted to be separated from the tongue hole, the elevator machine room can be caused to ascend, descend and displace based on a hoistway by controlling the ascending and descending actions of the lifting mechanism.
Further, the number of the positioning type spring bolt telescopic mechanisms arranged on the elevator machine room is four, the four positioning type spring bolt telescopic mechanisms are divided into two groups by taking two as one group, and the two groups of positioning type spring bolt telescopic mechanisms are respectively arranged on two opposite sides of the adjacent wall of the elevator machine room;
The number of the shifting type spring bolt telescopic mechanisms arranged on the elevator machine room is four, the four shifting type spring bolt telescopic mechanisms are divided into two groups by taking two as one group, and the two groups of shifting type spring bolt telescopic mechanisms are respectively arranged on two opposite sides of the adjacent wall of the elevator machine room;
the two groups of shifting type spring bolt telescopic mechanisms are respectively installed based on the two lifting mechanisms.
Further, the lifting mechanism is a screw rod lifting mechanism, and the screw rod lifting mechanism comprises a screw rod, a guide post and a lifting beam;
the screw rod is vertically arranged at the side part of the elevator machine room, is rotatably assembled and connected with the elevator machine room, is also provided with a rotary driving device, is driven by the rotary driving device and can rotate;
the number of the guide posts is two, and the two guide posts are vertically arranged on two sides of the screw rod;
The lifting beam is simultaneously assembled on the screw rod and the guide post, the lifting beam and the guide post are assembled in a sliding way, and screw thread matching is arranged between the lifting beam and the screw rod;
The screw rod is driven to rotate so as to enable the lifting beam to move up and down;
The shifting type spring bolt telescopic mechanism is assembled on the lifting beam.
Further, the concrete pouring template subsystem comprises a main frame and a plurality of double template assemblies arranged based on the main frame;
the dual-template assembly comprises two adjustable template units;
The adjustable template unit comprises a template, a telescopic piece and a base;
The template, the telescopic piece and the base are connected together in a triangle connecting rod mechanism mode; the base is arranged based on the main frame, and the telescopic piece stretches and contracts to drive the template to swing based on the base;
the templates of two adjustable template units in the dual template assembly are opposite.
Further, the base of the adjustable template unit is installed on the main frame through the sliding rail guiding mechanism, two adjustable template units in the dual-template assembly can move positions on the main frame based on the sliding rail guiding mechanism, and templates of the two adjustable template units can be far away from or close to each other through adjusting the moving positions of the two adjustable template units.
Further, the lower hanging construction platform comprises a platform body and a stand column, wherein the upper end of the stand column is fixedly connected to the bottom of the elevator machine room, the platform body is fixedly connected with the lower end of the stand column, and the platform body is fixedly arranged below the elevator machine room through the stand column;
A cat ladder is arranged between the platform body and the elevator machine room, so that operators can conveniently move downwards from the elevator machine room to the platform body along the cat ladder.
Further, the lower hanging construction platform also comprises a protection cage;
the protection cage is erectly the tube-shape, and the protection cage sets up under hanging construction platform's middle part erectly, and the position of protection cage corresponds the position that the hauler was transferred wire rope, protection cage and the bottom fixed connection of platform body and elevator computer lab, protection cage penetrate the bottom of elevator computer lab and whole down hang construction platform, and the wire rope that the hauler was transferred in the elevator computer lab is in the protection cage, and wire rope passes the whole elevator car of hanging construction platform back to below down through the protection cage.
Further, a falling prevention net is arranged below the platform body.
Further, an anti-collision device is arranged below the platform body.
Compared with the prior art, the self-climbing construction system has the beneficial effects that: an efficient, safe and flexible elevator shaft construction mode is realized.
In particular the number of the elements,
Firstly, through the use of a self-climbing construction system, the integral height of a hoistway elevator can be improved along with the continuous elevation of a construction building in the construction process of the building, the traditional repeated construction of a scaffold and concrete pouring are avoided, and the construction speed and efficiency are greatly improved;
Secondly, through the positioning and moving design of the elevator machine room, the positioning of the elevator machine room is more accurate, meanwhile, the movement of the elevator machine room is convenient, and the construction efficiency is improved;
Thirdly, through the design of the concrete pouring template subsystem, the concrete pouring is more convenient, and the construction efficiency is improved;
finally, the design of the lower hanging construction platform ensures the safety of operators and simultaneously facilitates the construction operation of the operators.
Drawings
Fig. 1 is a schematic structural view of a self-climbing construction system for elevator hoistway construction projects of the present invention;
fig. 2 is a schematic diagram of an elevator machine room in combination with a hoistway in a self-climbing construction system of the present invention;
Fig. 3 is a schematic structural view of an elevator machine room in the self-climbing construction system of the present invention;
FIGS. 4 and 5 are schematic structural views of a concrete pouring formwork subsystem in the self-climbing construction system of the present invention, and FIGS. 4 and 5 are views at two different angles, respectively;
FIG. 6 is a schematic illustration of two templates in a dual-template assembly in a "V" shape;
FIG. 7 is a schematic diagram of two templates in a dual-template assembly in a "II" type;
Fig. 8 is a schematic structural view of an underhung construction platform in the self-climbing construction system of the present invention.
Detailed Description
The invention is further illustrated by the following specific examples:
The present embodiment provides a self-climbing construction system for an elevator hoistway construction project, which is used for constructing a hoistway of a hoistway type elevator, and can gradually construct a raised elevator hoistway as a construction building is continuously raised. The self-climbing construction system is used for climbing upwards based on the built well while the well is constructed, and then the height of the well is continuously increased.
Specifically, referring to fig. 1, the self-climbing construction system of the present embodiment is mainly composed of an elevator machine room 2, a concrete pouring module subsystem 3 and an underhung construction platform 4 in combination,
The elevator machine room 2 is able to climb upwards in the hoistway 1 on the basis of the hoistway 1, i.e. the elevator machine room 2 is able to climb itself within the hoistway 1,
The concreting module subsystem 3 is arranged above the elevator machine room 2,
The lower hanging construction platform 4 is arranged below the elevator machine room 2,
The three are installed and combined together, and the concrete pouring template subsystem 3 and the hanging-down construction platform 4 can climb upwards along with the elevator machine room 2 based on the well 1.
With reference to figures 2 and 3 of the drawings,
Inside the elevator machine room 2 there is disposed a hoisting machine 22 for constructing the lifting of the elevator car.
Four bolt telescopic machanism are provided with in the bottom position of elevator computer lab 2, for convenience of description, four bolt telescopic machanism that elevator computer lab 2 bottom set up are called it locate mode bolt telescopic machanism 23. The telescopic bolt of the positioning bolt telescopic mechanism 23 faces to the lateral direction of the elevator machine room 2.
The four positioning type spring bolt telescopic mechanisms 23 are divided into two groups by two, the two positioning type spring bolt telescopic mechanisms 23 are respectively arranged on two opposite sides of the wall of the elevator machine room 2, and the spring bolt telescopic directions of the two positioning type spring bolt telescopic mechanisms 23 are opposite.
The "opposite sides facing the wall" referred to herein refer to the two side portions of the elevator machine room 2 that are adjacent to the inner wall of the hoistway 1 and are opposite to each other.
Four additional bolt retractors are provided at the lateral positions of the elevator machine room 2, which are referred to herein as displacement bolt retractors 24 for convenience as distinguished from the previously mentioned positioning bolt retractors 23.
The four shifting type spring bolt telescopic mechanisms 24 are divided into two groups by two, the two groups of shifting type spring bolt telescopic mechanisms 24 are respectively arranged on two opposite sides of the adjacent wall of the elevator machine room 2, and the spring bolt telescopic directions of the two groups of shifting type spring bolt telescopic mechanisms 24 are opposite.
That is, each of opposite sides of the facing wall of the elevator machine room 2 is provided with a set of positioning type tongue telescoping mechanism 23 and a set of shifting type tongue telescoping mechanism 24, the positioning type tongue telescoping mechanism 23 and the shifting type tongue telescoping mechanism 24 on the same side are consistent in tongue telescoping direction, and are directed away from the elevator machine room 2, while the positioning type tongue telescoping mechanism 23 and the shifting type tongue telescoping mechanism 24 on different sides are opposite in tongue telescoping direction, but are directed away from the elevator machine room 2.
It is important that the movable lock tongue telescopic mechanism 24 is mounted on the elevator machine room 2 by a screw rod lifting mechanism 25, so that the movable lock tongue telescopic mechanism 24 can reciprocate up and down on the side of the elevator machine room 2 by the screw rod lifting mechanism 25.
More specifically, the two sets of the aforementioned shift-type tongue telescopic mechanisms 24 are configured with a screw elevating mechanism 25 for each set of shift-type tongue telescopic mechanisms 24, and the two shift-type tongue telescopic mechanisms 24 in one set are mounted based on the same screw elevating mechanism 25.
Although the two sets of the movable type tongue retracting mechanisms 24 are installed based on the two screw elevating mechanisms 25, the up-and-down reciprocating movements are synchronized, that is, the two sets of the four movable type tongue retracting mechanisms 24 are synchronized to reciprocate up and down.
The screw elevating mechanism 25 includes a screw 252, a guide post 253, and an elevating beam 251.
The screw rod 252 is vertically arranged at the side part of the elevator machine room 2, the screw rod 252 is rotatably assembled and connected with the elevator machine room 2, a rotary driving device is also arranged for the screw rod 252, and the screw rod 252 can rotate independently under the driving of the rotary driving device;
The number of the guide posts 253 is two, the two guide posts 253 are vertically arranged on two sides of the screw rod 252, and the lifting beam 251 is simultaneously assembled on the screw rod 252 and the guide posts 253; the lifting beam 251 and the guide column 253 are assembled in a sliding way, and a threaded fit is arranged between the lifting beam 251 and the screw rod 252. The lifting beam 251 can be moved up and down by the rotation of the screw rod 252. The displacement type bolt telescopic mechanism 24 is assembled on the lifting beam 251, and the displacement type bolt telescopic mechanism 24 can reciprocate up and down along with the lifting beam 251.
In the present embodiment, the rotation driving device is a rotary electric machine (not shown in the drawings).
It should be noted that, in other embodiments, other types of lifting mechanisms may be used to implement the up-and-down reciprocating movement of the shifting latch telescopic mechanism 24, such as a hydraulic lifting mechanism, which is not limited in this aspect of the present invention.
In addition, two sets of four shifting bolt telescopic mechanisms 24 can be installed and arranged based on the same lifting mechanism, so long as the structural design of the lifting mechanism can simultaneously touch two opposite sides of the adjacent wall of the elevator machine room 2, so that the two sets of shifting bolt telescopic mechanisms 24 are ensured to be respectively positioned on the two opposite sides of the adjacent wall of the elevator machine room 2.
Referring to fig. 2, the wall surface of the hoistway 1, which is adjacent to two opposite sides of the wall of the elevator machine room 2, is provided with a plurality of holes from top to bottom (from top to bottom), the holes are configured for the locking bolts extending from the positioning type locking bolt telescopic mechanism 23 and the shifting type locking bolt telescopic mechanism 24, the configurations of the holes are matched with those of the locking bolts extending from the positioning type locking bolt telescopic mechanism 23 and the shifting type locking bolt telescopic mechanism 24, and the locking bolts can be inserted into the holes.
For convenience of description, these holes are referred to as tongue holes 11, and the wall surface of the hoistway 1 on which the tongue holes 11 are provided is referred to as "tongue hole wall surface".
On the wall surface of the tongue hole of the hoistway 1, the tongue holes 11 are arranged in a laterally-arranged vertically-spaced arrangement.
The term "horizontal and vertical spacing arrangement" as used herein means: all the bolt holes 11 are divided into a plurality of horizontal rows, and each horizontal row of bolt holes 11 comprises bolt holes 11 corresponding to the positioning bolt telescopic mechanisms 23 and bolt holes 11 corresponding to the shifting bolt telescopic mechanisms 24, and all the horizontal rows of bolt holes 11 are orderly arranged at intervals according to a determined interval step in the vertical direction.
When the positioning type spring bolt telescopic mechanism 23 of the elevator machine room 2 and the spring bolt of the shifting type spring bolt telescopic mechanism 24 extend out and are inserted into the spring bolt hole 11 in the well 1, the elevator machine room 2 can be positioned in the well 1 by depending on the spring bolt hole wall surface of the well 1.
The elevator machine room 2 can "ride on the wall surface of the tongue hole of the hoistway 1 and move up and down in the hoistway 1.
In particular the number of the elements,
When it is desired to move the elevator machine room 2 in the hoistway 1 upwards,
The bolt of the shifting bolt telescopic mechanism 24 is firstly ensured to be in a state of extending out and being inserted into the bolt hole 11,
Then, the bolt of the positioning bolt telescopic mechanism 23 is controlled to retract and separate from the bolt hole 11,
Then, the screw elevating mechanism 25 is controlled to act (descend relative to the elevator machine room 2) so that the elevator machine room 2 moves upward based on the tongue hole wall of the hoistway 1, until the positioning tongue retracting mechanism 23 corresponds to the tongue hole 11 of the upper row,
Then, the bolt of the control positioning bolt telescopic mechanism 23 extends out and is inserted into the bolt hole 11,
Then, the lock tongue of the displacement type lock tongue telescopic mechanism 24 is controlled to retract and separate from the tongue hole 11,
Then, the screw rod lifting mechanism 25 is controlled to act (ascend relative to the elevator machine room 2), so that the shifting type spring bolt telescopic mechanism 24 corresponds to the spring bolt holes 11 of the upper row,
Then, the bolt of the control shift type bolt telescopic mechanism 24 extends out and is inserted into the bolt hole 11;
The above-mentioned action process is repeated continuously, the elevator machine room 2 can climb continuously until the elevator machine room 2 reaches the target position, the bolts of the positioning bolt telescopic mechanism 23 and the shifting bolt telescopic mechanism 24 are extended and inserted into the bolt holes 11, and the elevator machine room 2 is positioned at the target position.
When it is desired to move the elevator machine room 2 in the hoistway 1 downwards, the course of action is an ascending "reverse course of action", which is well understood by a person skilled in the art and will not be described in detail.
In other embodiments, the position of the positioning bolt telescopic mechanism 23 may be determined according to the structural design requirement of the elevator machine room 2, or may be disposed at other positions than the bottom of the elevator machine room 2, so long as the positioning bolt telescopic mechanism is fixed to the body of the elevator machine room 2, for example, the top and the middle of the elevator machine room 2, and the invention is not limited thereto.
Note that the tongue extension mechanism mentioned in this embodiment is a conventional mechanism device. The bolt telescopic mechanism is provided with a bolt which can be controlled to be telescopic, the driving force of the telescopic bolt is provided by a telescopic driving device, and the telescopic driving device can be a hydraulic telescopic cylinder or an electric telescopic cylinder, which is a common sense which can be known to a person skilled in the art without any special description of the structural composition.
The elevator machine room 2 is provided with the positioning type spring bolt telescopic mechanism 23 and the shifting type spring bolt telescopic mechanism 24, the wall surface of the hoistway 1 is provided with a plurality of spring bolt holes 11, and the positioning type spring bolt telescopic mechanism 23 and the shifting type spring bolt telescopic mechanism 24 are mutually matched with the spring bolt holes 11 on the wall of the hoistway 1, so that the accurate positioning and self-climbing of the elevator machine room 2 in the hoistway 1 are realized, no additional hoisting equipment is required, the safety of building construction is ensured, the construction efficiency is greatly improved, and the manpower resource is saved. Moreover, the position of the elevator machine room 2 can be adjusted according to actual needs, so that the elevator machine room has high flexibility and adjustability, and can meet different building construction requirements.
Referring to fig. 4,5 and 6, the concrete pouring module subsystem 3 includes a main frame 31 and a number of dual-module assemblies 32 provided based on the main frame 31.
The main frame 31 is fixedly mounted with the top of the elevator machine room 2.
Two adjustable template units 321 are included in each dual template assembly 32, the two adjustable template units 321 being both disposed based on the main frame 31, and the two adjustable template units 321 being disposed in pairs.
For a single adjustable template unit 321, it includes a template 3211, a manually rotatable telescoping rod 3212, and a base 3213.
The base 3213 is installed based on the main frame 31, the base 3213 is horizontally disposed,
The lower edge of the template 3211 is hinged with one end of the base 3213 by a shaft pin,
One end of the manual rotation telescopic rod 3212 is hinged with the other end of the base 3213 through a shaft pin,
The other end of the manual rotation telescopic rod 3212 is hinged with the middle part of the back of the template 3211 through a shaft pin,
The three components are substantially formed into a triangular link mechanism. In this way, the form 3211 is allowed to stand up based on the base 3213.
The manual rotation telescopic rod 3212 is a component of the prior art, and the middle part of the manual rotation telescopic rod is provided with a rotation handle, and the rotation handle is rotated by hand, so that the whole manual rotation telescopic rod 3212 can be extended or contracted, and the template 3211 can be driven to swing based on the base 3213.
Specifically, when the manual rotation of the telescopic rod 3212 is contracted, the form 3211 swings back toward the same (as shown in fig. 6), and when the manual rotation of the telescopic rod 3212 is extended, the form 3211 swings forward toward the same (as shown in fig. 7).
In other embodiments, other types of telescopic members may be used instead of the manual telescopic rod 3212, such as a hydraulic telescopic cylinder or an electric telescopic cylinder, as long as the telescopic function is achieved.
In a dual-formwork assembly 32, the formworks 3211 of the two adjustable formwork units 321 are opposite to each other, i.e. the bearing surfaces of the two formworks 3211 face to face, so that a concrete casting space is formed between the two formworks 3211.
In this embodiment, the base 3213 of the adjustable template unit 321 is mounted on the main frame 31 by a slide guide mechanism, the guide direction of the slide guide mechanism is matched with the bearing surface of the template 3211,
More specifically, the method comprises the steps of,
The guide direction of the slide guide mechanism is horizontal, and the guide direction coincides with the direction of the "perpendicular to the vertical line of the form 3211, which projection line is on the horizontal plane", so that the entire adjustable form unit 321 can horizontally move the position on the main frame 31 based on the slide guide mechanism.
In the same dual-template assembly 32, the two adjustable template units 321 are opposite based on the sliding movement direction of the slide rail guiding mechanism, so that the templates 3211 of the two can be far away or close by adjusting the moving positions of the two.
The arrangement form of the plurality of dual-template assemblies 32 on the main frame 31 is determined according to the construction form of the hoistway 1, which is not limited by the present invention.
Specifically, in the present embodiment, the hoistway 1 to be constructed is three-wall type, that is, the entire hoistway 1 is constituted by three wall surfaces. In the concrete placement module subsystem 3, two dual-module assemblies 32 are provided for each wall surface of the hoistway 1 to be constructed, and six are provided in total, and two are arranged up and down for the same wall surface. For convenience of description, such an arrangement is referred to as a "three-wall up-down dual mode arrangement".
In addition, an inboard rear tie rod 322 is provided for each dual-panel assembly 32.
The inner rear link 322 is located entirely within the area enclosed by all of the dual-panel assemblies 32, corresponding to the interior of the hoistway 1 to be constructed, and the inner rear link 322 is telescopic.
One end of the inner rear link 322 is connected to the main frame 31, and the other end of the inner rear link 322 is connected to one of the forms 3211 in the dual-mode plate assembly 32, and the inner rear link 322 functions as a reinforcing structure.
When the hoistway 1 is constructed using the concrete placement module subsystem 3, the concrete placement module subsystem 3 is installed on the elevator machine room 2 mentioned above, so that the concrete placement module subsystem 3 can be lifted to the top of the already constructed hoistway 1 with the elevator machine room 2, and then a raised hoistway 1 is constructed at the top of the hoistway 1.
Referring to fig. 8, the lower hanging construction platform 4 includes a platform body 41 and four upright posts 42, the upper ends of the four upright posts 42 are fixedly connected to the bottom of the elevator machine room 2, the platform body 41 is fixedly connected to the lower ends of the four upright posts 42, and the platform body 41 is fixedly arranged below the elevator machine room 2 through the four upright posts 42 and is in a hanging state.
The lower hanging construction platform 4 further comprises a protection cage 43, the protection cage 43 is in an upright tube shape, the protection cage 43 is vertically arranged in the middle of the lower hanging construction platform 4, the position of the protection cage corresponds to the position of the traction machine 22 for lowering the steel wire rope, the protection cage 43 is fixedly connected with the platform body 41 and the bottom of the elevator machine room 2, and the protection cage 43 penetrates through the bottom of the elevator machine room 2 and the whole lower hanging construction platform 4. The wire rope that the hauler 22 in elevator machine room 2 was placed down is in protective cage 43, and the wire rope passes through whole lower string construction platform 4 to the elevator car below via protective cage 43.
The protection cage 43 is used for closing the steel wire rope which is lowered by the traction machine 22, isolating the steel wire rope from the standing space of the lower hanging construction platform 4, and ensuring that the operator on the lower hanging construction platform 4 cannot directly contact with the steel wire rope, thereby ensuring the safety of the operator.
A ladder stand 44 is provided between the platform body 41 and the elevator machine room 2 so that an operator can move down from the elevator machine room 2 to the platform body 41 along the ladder stand 44.
The falling prevention net 45 is provided below the platform body 41, so that an operator or an operation tool can be prevented from falling into the hoistway 1 from the platform body 41, and safety production is ensured.
Below the landing body 41, a roof-against device 46 is provided, which roof-against device 46 serves to prevent the car from being bumped during elevator operation.
It should be noted that the anti-collision device 46 is a device of the prior art.
The lower hanging construction platform 4 has the function that after the elevator machine room 2 finishes climbing upwards, an operator can perform construction operation of filling the closed tongue hole on the lower hanging construction platform 4. The method comprises the following steps:
when the well 1 is heightened, the elevator machine room 2 can climb upwards along the heightened well 1 until climbing reaches the top of the heightened well 1, at this time, the tongue hole 11 which is not needed below the elevator machine room 2 is required to be filled and sealed, an operator can climb downwards to the lower hanging construction platform 4 below the elevator machine room 2 along the climbing ladder 44 from the elevator machine room 2, the construction operation of filling the sealed tongue hole is carried out on the tongue hole 11 below the elevator machine room 2 at the lower hanging construction platform 4, and after the operation is completed, the operator leaves the lower hanging construction platform 4 through the climbing ladder 44.
The construction operation procedure for constructing the lift shaft 1 by using the self-climbing construction system of the present embodiment is as follows:
The elevator machine room 2 climbs up along the already built hoistway 1 until it climbs to the top of the hoistway 1.
At the top of the hoistway 1, a concreting formwork subsystem 3 is employed to construct the raised hoistway 1.
Specifically, two adjustable template units 321 in the double template assembly 32 are adjusted to be far away from each other (the adjustable template units 321 are horizontally moved based on a sliding rail guide mechanism), a manual rotary telescopic rod 3212 is adjusted to be contracted, two templates 3211 are in a V-shaped open state (as shown in fig. 6), construction operators enter a space between the two templates 3211 to perform operations such as steel bar binding, template cleaning, coating a mold release agent and the like, then the construction operators withdraw, the two adjustable template units 321 in the double template assembly 32 are reversely adjusted to enable the two adjustable template units 321 to be close to each other, the manual rotary telescopic rod 3212 is adjusted to extend, the two templates 3211 are erected and are opposite to each other, a concrete pouring space is reserved between the two templates, and concrete is poured into the concrete pouring space, so that a heightened structure of a well 1 is constructed; after the heightened structure of the well 1 is solidified and formed, the adjustable template units 321 are adjusted again to act, so that the two adjustable template units 321 are far away from each other and are in a V-shaped open state, and the demoulding of the concrete is realized; the elevator machine room 2 climbs to the top of the hoistway 1 based on the newly constructed raised hoistway 1, and then repeats the above-described process, continuing to construct the raised hoistway 1 until the construction of the entire hoistway 1 is completed.
Next, the lower hanging construction platform 4 is adopted to fill and seal the tongue hole 11 which is no longer needed below the elevator machine room 2, an operator climbs downwards from the elevator machine room 2 to the lower hanging construction platform 4 below the elevator machine room 2 along the climbing ladder 44, and the lower hanging construction platform 4 performs construction operation of filling and sealing the tongue hole 11 below the elevator machine room 2.
Compared with the prior art, the self-climbing construction system of the embodiment has the following innovation effects:
1) The self-climbing construction system is used for constructing a well of a well type elevator, and can climb upwards based on the established well while constructing the well, and then continuously heighten the height of the well; in this way, in the construction process of the building, along with the continuous rising of the construction building, the integral height of the hoistway elevator is improved, the traditional repeated construction of a scaffold and concrete pouring are avoided, and the construction speed and efficiency are greatly improved.
2) The elevator machine room can be positioned in the well based on the tongue hole wall surface of the well and can move up and down in the well by depending on the tongue hole of the well; therefore, the elevator machine room is positioned more accurately, and meanwhile, the elevator machine room is convenient to move, and the construction efficiency is improved.
3) The concrete pouring template subsystem can ascend to the top of the built well along with the elevator machine room, and then a heightened well is built on the top of the well; therefore, the concrete pouring is more convenient, and the construction efficiency is improved.
4) The design of the lower hanging construction platform ensures the safety of operators and simultaneously facilitates the construction operation of the operators.
5) The self-climbing construction system can be used for prefabricating the elevator well, climbing the elevator machine room after prefabricating, ending the elevator after climbing, and normally using the elevator in the ending process.
The above embodiments are merely preferred embodiments of the present invention and are not intended to limit the scope of the present invention, therefore, any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (10)
1. A self-climbing construction system for elevator hoistway construction engineering, characterized in that: the self-climbing construction system comprises an elevator machine room (2), a concrete pouring template subsystem (3) and a lower hanging construction platform (4);
the well (1) is provided with a tongue hole (11);
the elevator machine room (2) can climb upwards in the hoistway (1) based on the tongue hole (11);
the concrete pouring template subsystem (3) is arranged above the elevator machine room (2), the lower hanging construction platform (4) is arranged below the elevator machine room (2),
The elevator machine room (2), the concrete pouring template subsystem (3) and the lower hanging construction platform (4) are installed and combined together, and the concrete pouring template subsystem (3) and the lower hanging construction platform (4) can climb upwards along with the elevator machine room (2);
the concrete pouring template subsystem (3) is used for constructing a concrete heightening structure of the well (1);
the lower hanging construction platform (4) is used for an operator to carry out construction operation of filling the closed tongue hole.
2. A self-climbing construction system for elevator hoistway construction work according to claim 1, wherein: the elevator machine room (2) can climb upwards in the hoistway (1) based on the tongue hole (11), and the concrete structural form is as follows:
the elevator machine room (2) is provided with a positioning type lock tongue telescopic mechanism (23) and a shifting type lock tongue telescopic mechanism (24), the positioning type lock tongue telescopic mechanism (23) is fixedly arranged on the elevator machine room (2), the shifting type lock tongue telescopic mechanism (24) is arranged on the elevator machine room (2) based on a lifting mechanism, and the shifting type lock tongue telescopic mechanism (24) can reciprocate up and down relative to the elevator machine room (2);
the locking bolts extending out of the positioning type locking bolt telescopic mechanism (23) and the shifting type locking bolt telescopic mechanism (24) can be inserted into the bolt holes (11);
when the positioning type spring bolt telescopic mechanism (23) and the spring bolt of the shifting type spring bolt telescopic mechanism (24) extend out and are inserted into the spring bolt hole (11), the elevator machine room (2) can be positioned in the hoistway (1);
When the lock tongue of the displacement type lock tongue telescopic mechanism (24) extends out and is inserted into the tongue hole (11), and the lock tongue of the positioning type lock tongue telescopic mechanism (23) is retracted and separated from the tongue hole (11), the elevator machine room (2) can be lifted, lowered and displaced based on the hoistway (1) by controlling the lifting and lowering actions of the lifting mechanism.
3. A self-climbing construction system for elevator hoistway construction work according to claim 2, wherein: the number of the positioning type spring bolt telescopic mechanisms (23) arranged on the elevator machine room (2) is four, the four positioning type spring bolt telescopic mechanisms (23) are divided into two groups by taking two as one group, and the two groups of positioning type spring bolt telescopic mechanisms (23) are respectively arranged on two opposite sides of the adjacent wall of the elevator machine room (2);
The number of the shifting type spring bolt telescopic mechanisms (24) arranged on the elevator machine room (2) is four, the four shifting type spring bolt telescopic mechanisms (24) are divided into two groups by two, and the two groups of shifting type spring bolt telescopic mechanisms (24) are respectively arranged on two opposite sides of the adjacent wall of the elevator machine room (2);
two sets of displacement type spring bolt telescopic mechanisms (24) are respectively installed based on two lifting mechanisms.
4. A self-climbing construction system for elevator hoistway construction work according to claim 2, wherein: the lifting mechanism is a screw rod lifting mechanism (25), and the screw rod lifting mechanism (25) comprises a screw rod (252), a guide column (253) and a lifting beam (251);
The screw rod (252) is vertically arranged at the side part of the elevator machine room (2), the screw rod (252) is rotatably assembled and connected with the elevator machine room (2), and a rotary driving device is also arranged for the screw rod (252), and the screw rod (252) can rotate under the driving of the rotary driving device;
The number of the guide posts (253) is two, and the two guide posts (253) are vertically arranged on two sides of the screw rod (252);
The lifting beam (251) is simultaneously assembled on the screw rod (252) and the guide column (253), the lifting beam (251) and the guide column (253) are assembled in a sliding mode, and screw threads are arranged between the lifting beam (251) and the screw rod (252);
The screw rod (252) is driven to rotate so as to enable the lifting beam (251) to move up and down;
the shifting type spring bolt telescopic mechanism (24) is assembled on the lifting beam (251).
5. A self-climbing construction system for elevator hoistway construction work according to claim 1, wherein: the concrete pouring template subsystem (3) comprises a main frame (31) and a plurality of double template assemblies (32) arranged based on the main frame (31);
The dual template assembly (32) comprises two adjustable template units (321);
the adjustable template unit (321) comprises a template (3211), a telescopic piece and a base (3213);
The template (3211), the telescopic piece and the base (3213) are connected together in a triangle connecting rod mechanism mode; the base (3213) is installed and arranged based on the main frame (31), and the telescopic piece stretches and contracts to drive the template (3211) to swing based on the base (3213);
The templates (3211) of two adjustable template units (321) in the dual template assembly (32) are oppositely arranged.
6. The self-climbing construction system for an elevator hoistway construction project according to claim 5, wherein: the base (3213) of the adjustable template unit (321) is installed on the main frame (31) through a sliding rail guiding mechanism, two adjustable template units (321) in the double-template assembly (32) can move on the main frame (31) based on the sliding rail guiding mechanism, and templates (3211) of the two adjustable template units can be far away from or close to each other by adjusting the moving positions of the two adjustable template units (321).
7. A self-climbing construction system for elevator hoistway construction work according to claim 1, wherein: the lower hanging construction platform (4) comprises a platform body (41) and a stand column (42), wherein the upper end of the stand column (42) is fixedly connected to the bottom of the elevator machine room (2), the platform body (41) is fixedly connected with the lower end of the stand column (42), and the platform body (41) is fixedly arranged below the elevator machine room (2) through the stand column (42);
A ladder stand (44) is arranged between the platform body (41) and the elevator machine room (2) so as to facilitate operators to downwards run onto the platform body (41) from the elevator machine room (2) along the ladder stand (44).
8. The self-climbing construction system for an elevator hoistway construction project according to claim 7, wherein: the lower hanging construction platform (4) further comprises a protection cage (43);
The protection cage (43) is erectly the tube-shape, the protection cage (43) erects the middle part that sets up in hanging construction platform (4) down, the position of protection cage (43) corresponds the position of hauler (22) lowering wire rope, the bottom fixed connection of protection cage (43) and platform body (41) and elevator computer lab (2), the bottom of elevator computer lab (2) and whole lower construction platform (4) are penetrated in protection cage (43) to protection cage (43), wire rope is in the elevator car of below after whole lower construction platform (4) are passed to protection cage (43).
9. The self-climbing construction system for an elevator hoistway construction project according to claim 7, wherein: a falling-preventing net (45) is arranged below the platform body (41).
10. The self-climbing construction system for an elevator hoistway construction project according to claim 7, wherein: a top-impact prevention device (46) is arranged below the platform body (41).
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CN202410393383.7A CN118065605A (en) | 2024-04-02 | 2024-04-02 | Self-climbing construction system for elevator shaft construction engineering |
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