CN118023023A - Automatic spraying device for steel structure engineering - Google Patents
Automatic spraying device for steel structure engineering Download PDFInfo
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- CN118023023A CN118023023A CN202410434735.9A CN202410434735A CN118023023A CN 118023023 A CN118023023 A CN 118023023A CN 202410434735 A CN202410434735 A CN 202410434735A CN 118023023 A CN118023023 A CN 118023023A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 95
- 239000010959 steel Substances 0.000 title claims abstract description 95
- 238000005507 spraying Methods 0.000 title claims abstract description 86
- 230000007306 turnover Effects 0.000 claims abstract description 55
- 238000010276 construction Methods 0.000 claims abstract description 9
- 230000008878 coupling Effects 0.000 claims description 11
- 238000010168 coupling process Methods 0.000 claims description 11
- 238000005859 coupling reaction Methods 0.000 claims description 11
- 239000007788 liquid Substances 0.000 claims description 3
- 239000007921 spray Substances 0.000 abstract description 10
- 238000005516 engineering process Methods 0.000 description 5
- 238000000576 coating method Methods 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 1
- 238000013473 artificial intelligence Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
An automatic spraying device for being directed at steel construction engineering belongs to automatic spraying field, includes: the steel structure workpiece automatic feeding device comprises a feeding mechanism, a spraying mechanism and a steel structure turning mechanism, wherein the feeding mechanism can automatically feed the steel structure workpiece; the spraying mechanism comprises a lifting screw rod group, a swinging rod, a spraying box and a spraying head, the spraying box is connected with the spraying head through a guide pipe, the spraying mechanism can spray the front surface and the side surface of the workpiece with the I-shaped steel structure, the steel structure turning mechanism comprises a turning ring, a turning clamp and a supporting plate, the turning ring is rotationally arranged on the supporting frame, the supporting plate is welded inside the turning ring, the turning clamp is rotationally arranged on the supporting plate, the turning mechanism can turn over the workpiece with the I-shaped steel structure, and then the back surface and the side surface of the other side surface of the workpiece with the I-shaped steel structure are sprayed through the spraying mechanism.
Description
Technical Field
The invention relates to the field of automatic spraying, in particular to an automatic spraying device for steel structure engineering.
Background
The steel structure automation technology can achieve higher intelligent degree along with the rapid development of the emerging technologies such as artificial intelligence and the like, the steel structure building can achieve more accurate construction, so that the building quality and efficiency are improved, meanwhile, along with the importance of the national innovation of science and technology, the autonomous research and development capability of the national enterprises in the steel structure automation technology is enhanced, and the core key technology is broken through; the automatic spraying of the steel structure engineering is to utilize mechanical equipment to realize high-efficiency and accurate automatic coating spraying on the surface of the steel structure, the durability of the steel structure can be improved by spraying the coating, and the purposes of inauguration, such as corrosion resistance, heat resistance and the like, can be achieved by spraying different coatings.
The prior art carries out spraying operation to the work piece of I-shaped steel structure and carries out the spraying on a large scale to the I-shaped steel structure through spraying mechanism in most, and the scope of spraying surpasses steel structure size itself promptly, can not adjust the spraying scope according to the size of steel structure, can waste the spray coating, increases the cost, consequently needs an automatic spraying device for steel construction engineering, prevents that the vertical face of I-shaped steel structure work piece from spouting the coating, and can adjust the spraying scope according to the size of steel structure to the I-shaped steel structure of adaptation equidimension has enlarged the application scope of device, has also reduced the cost.
Disclosure of Invention
Aiming at the problems, the invention provides an automatic spraying device for steel structure engineering, which can automatically feed steel structure workpieces through a feeding mechanism, can comprehensively spray the I-shaped steel structure workpieces through a spraying mechanism and a steel structure turn-over mechanism, and can adjust the spraying range according to the size of a steel structure.
The technical scheme adopted by the invention is as follows: an automated spraying device for engineering steel structures, comprising: the device comprises a feeding mechanism, a spraying mechanism and a steel structure turning mechanism, wherein the feeding mechanism comprises a support frame, a steel structure workpiece, a gear set, a rotating frame, a feeding wheel, a spring frame and a moving wheel; the two groups of rotating frames are symmetrically arranged up and down, each group of rotating frames is rotatably mounted on the supporting frame through a rotating shaft, the rotating shafts of the two groups of rotating frames are linked through a gear set, the gear set comprises gears and chain wheels, the uppermost chain wheel in the gear set is fixedly arranged at one end of the rotating shaft of the upper group of rotating frames, the lowermost gear in the gear set is fixedly arranged at one end of the rotating shaft of the lower group of rotating frames, the rotating shaft of the lowermost gear in the gear set is connected with a motor shaft through a coupling, the motors are fixedly arranged on the supporting frame, the two feeding wheels are respectively rotatably mounted on the rotating frames, a steel structure workpiece is arranged between the two feeding wheels, the spring frame is slidably mounted in a sliding groove of the supporting frame, the spring frame is fixedly provided with a motor, the moving wheel is rotatably mounted in a circular hole of the spring frame, the rotating shaft of the motor on the spring frame is in linkage with the rotating shaft of the moving wheel through the coupling, and the moving wheel is in linkage with the chain wheel at one side of the two feeding wheel rotating shafts through a chain;
The spraying mechanism comprises a lifting screw rod group, a lifting rod, a rotating rod, a swinging rod, an adjusting screw rod I, an adjusting block I and a spraying head; the two lifting screw groups are rotatably mounted on the supporting frame, the chain wheels are fixedly arranged at the bottom ends of the lifting screw groups, the two chain wheels are linked through a chain, the upper end of one lifting screw group is connected with the motor shaft through a coupling, the motor is fixedly mounted at the upper end of a sliding chute rod of the supporting frame, the lifting rod is slidably mounted on the sliding chute rod of the supporting frame, two sides of the lifting rod are in threaded fit with the two lifting screw groups through rotating holes, one end of the rotating rod is rotatably mounted on a supporting rod of the lifting rod, the other end of the rotating rod is movably mounted in a sliding chute of the swinging rod, the other motor is fixedly arranged on the side face of the lifting rod, a rotating shaft of the motor is connected with the rotating rod through a coupling, the upper end of the swinging rod is rotatably mounted at the middle position of the lifting rod, one adjusting screw is rotatably mounted on the rotating rod, one sliding block is mounted in the sliding chute of the rotating rod, one adjusting block is in threaded fit with the one adjusting screw through a round hole, and the spraying head is fixedly arranged at the lower end of the swinging rod.
Preferably, one side of the spring frame is welded with a spring, and the other side of the spring is fixedly welded on the support plate of the support frame.
Preferably, the spraying mechanism further comprises a turntable, a lifting plate, a second adjusting screw rod, a second adjusting block and a spraying box; the rotary table is rotationally installed on the support frame, the rotary shaft of the rotary table is connected with the rotary shaft of the motor through a shaft coupling, the motor connected with the rotary table is fixedly arranged on a support plate of the support frame, the lifting plate is slidably installed on a chute support of the support frame, the spraying head is fixedly arranged at the middle position on the lifting plate, the adjusting screw II is rotationally installed on the rotary table, the adjusting block II is slidably installed in a chute of the rotary table, the adjusting block II is in threaded connection with the adjusting screw II through a circular hole, a cylindrical boss on the adjusting block II is movably matched with a chute of the lifting plate, and the spraying box is fixedly arranged on the support frame.
Preferably, the side surfaces of one end of the first adjusting screw and one end of the second adjusting screw are respectively provided with a plurality of round holes, the bolt can penetrate through the round holes, the first adjusting screw is fixed on the rotating rod, the second adjusting screw is fixed on the rotating disc, and the first adjusting screw and the second adjusting screw which are adjusted are clamped through the bolt so as to fix the position of the first adjusting block on the first adjusting screw and the position of the second adjusting block on the second adjusting screw.
Preferably, the spraying box is connected with the spraying head through a conduit for supplying the spraying liquid.
Preferably, the steel structure turn-over mechanism comprises a turn-over ring, a turn-over clamp, rollers, a supporting plate, a moving frame and a screw rod; the turnover ring is rotationally arranged on an arc-shaped frame of the support frame, two groups of support plates are symmetrically welded inside the turnover ring, one end of the turnover clamp is rotationally arranged on the support plate, the idler wheel is rotationally arranged at the other end of the turnover clamp, the movable frame is slidably arranged in a sliding groove of the turnover ring, two end support rods of the movable frame are movably connected with the sliding groove of the turnover clamp, the screw rod is rotationally arranged on the turnover ring, one end of the screw rod is connected with a rotating shaft of the motor through a coupling, the motor is fixedly arranged on the turnover ring, and the screw rod is in threaded connection with a round hole in the middle of the movable frame.
Preferably, the roller is provided with a built-in motor which can drive the roller to rotate, thereby playing an auxiliary role in feeding.
Preferably, the steel structure turn-over mechanism further comprises a toothed ring and a cylindrical gear; the gear ring is welded on the turnover ring, the cylindrical gear is rotatably mounted on the support frame, the cylindrical gear is meshed with the gear ring, the rotating shaft of the cylindrical gear is connected with the rotating shaft of another motor through a coupler, and the motor connected with the cylindrical gear is fixedly mounted on the support frame.
The invention has the beneficial effects that:
1. According to the invention, the motor at the upper end of the chute rod of the support frame drives the lifting screw rod group to rotate, and the lifting screw rod group drives the lifting rod to lift so as to adjust the position of the lifting rod, so that the lifting screw rod group is suitable for steel structure workpieces with different thicknesses;
2. According to the invention, the bolt in the spraying mechanism is used for clamping the adjusted adjusting screw rod II, and the highest point and the lowest point of the reciprocating motion of the lifting plate can be changed at different positions of the adjusting block II on the adjusting screw rod II, so that the adjusting block II is suitable for steel structure workpieces with different widths;
3. according to the invention, the workpiece with the H-shaped steel structure can be comprehensively sprayed by the movement of the spray head in the spraying mechanism and the steel structure turn-over mechanism, so that the phenomenon that the vertical surface of the workpiece with the H-shaped steel structure cannot spray paint is prevented.
Drawings
FIG. 1 is a first angular schematic view of the overall structure of the present invention.
Fig. 2 is a second angular schematic view of the overall structure of the present invention.
Fig. 3 is a schematic view of a first angle structure of the feeding mechanism of the present invention.
Fig. 4 is a schematic view of a second angle structure of the feeding mechanism of the present invention.
Fig. 5 is a schematic view of a first angle structure of the spraying mechanism of the present invention.
Fig. 6 is a schematic view of a second angle structure of the spraying mechanism of the present invention.
Fig. 7 is an enlarged schematic view at a in fig. 5.
Fig. 8 is an enlarged schematic view at B in fig. 6.
Fig. 9 is a schematic view of a first angle structure of the steel structure turn-over mechanism of the present invention.
Fig. 10 is a schematic view of a second angle structure of the steel structure turn-over mechanism of the present invention.
Reference numeral 1-feeding mechanism; 2-a spraying mechanism; 3-a steel structure turn-over mechanism; 101-supporting frames; 102-a steel structure workpiece; 103-a gear set; 104-rotating frame; 105-a feeding wheel; 106-a spring holder; 107-moving wheels; 201-lifting screw rod groups; 202-lifting rod; 203-turning rod; 204-swinging the rod; 205-adjusting a first lead screw; 206-adjusting block one; 207-spraying head; 208-a turntable; 209-lifting plate; 210-adjusting a second lead screw; 211-a second regulating block; 212-spraying box; 301-a flip ring; 302-turning over the clip; 303-a roller; 304-a support plate; 305-moving a rack; 306-a screw rod; 307-toothed ring; 308-cylindrical gear.
Detailed Description
The technical scheme of the invention is further specifically described below through examples and with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The invention may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit or scope of the invention, which is therefore not limited to the specific embodiments disclosed below.
In the description of the present application, it should be noted that, the azimuth or positional relationship indicated by the terms "upper", "lower", etc. are based on the azimuth or positional relationship shown in the drawings, or the azimuth or positional relationship that the inventive product is conventionally put in use, are merely for convenience of description of the present application patent, and are not meant to indicate or imply that the apparatus or element to be referred to must have a specific azimuth, be configured and operated in a specific azimuth, and therefore should not be construed as limiting the present application patent. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art in a specific case.
In order that the invention may be readily understood, a more complete description of the invention will be rendered by reference to the appended drawings. The drawings illustrate preferred embodiments of the invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
1-10, An automated spraying device for engineering steel structures, comprising: the device comprises a feeding mechanism 1, a spraying mechanism 2 and a steel structure turning mechanism 3, wherein the feeding mechanism 1 comprises a supporting frame 101, a steel structure workpiece 102, a gear set 103, a rotating frame 104, a feeding wheel 105, a spring frame 106 and a moving wheel 107; the two sets of rotating frames 104 are symmetrically arranged up and down, each set of rotating frames 104 is rotatably arranged on the supporting frame 101 through a rotating shaft, the rotating shafts of the two sets of rotating frames 104 are linked through the gear sets 103, each gear set 103 comprises gears and chain wheels, the uppermost chain wheel in each gear set 103 is fixedly arranged at one end of the rotating shaft of the upper set of rotating frames 104, the lowermost gear in each gear set 103 is fixedly arranged at one end of the rotating shaft of the lower set of rotating frames 104, the rotating shaft of the lowermost gear in each gear set 103 is connected with a motor shaft through a coupler, a motor is fixedly arranged on the supporting frame 101, two feeding wheels 105 are respectively rotatably arranged on the rotating frames 104, a steel structure workpiece 102 is arranged between the two feeding wheels 105, the motor driving gear sets 103 drive the rotating frames 104 and the feeding wheels 105 to enable the two feeding wheels 105 to move inwards to be in contact with the steel structure workpiece 102, the spring frames 106 are slidably arranged in sliding grooves of the supporting frame 101, the motor is fixedly arranged on the spring frames 106, the rotating shaft of the motor is fixedly arranged in the round holes of the spring frames 106, the rotating shafts of the motor are connected with the moving wheels 107 through the couplers, the moving wheels 107 are connected with the rotating shafts of the motor, the moving wheels 105 are rotatably arranged on the rotating shafts of the moving wheels 105, and the two feeding wheels 105 are driven by the rotating wheels 105 to rotate through the rotating shafts of the chains, and the two feeding wheels 105 are driven by the rotating wheels 105 to rotate, and the rotating wheels 107 are driven by the rotating wheels to rotate, and are driven by the rotating wheels 105;
The spraying mechanism 2 comprises a lifting screw rod group 201, a lifting rod 202, a rotating rod 203, a swinging rod 204, an adjusting screw rod I205, an adjusting block I206 and a spraying head 207; the two lifting screw groups 201 are rotatably arranged on the support frame 101, chain wheels are fixedly arranged at the bottom end of the lifting screw groups 201, the two chain wheels are linked through a chain, the upper end of one lifting screw group 201 is connected with a motor shaft through a coupling, a motor is fixedly arranged at the upper end of a sliding chute rod of the support frame 101, a lifting rod 202 is slidably arranged on the sliding chute rod of the support frame 101, two sides of the lifting rod 202 are in threaded fit with the two lifting screw groups 201 through rotating holes, when different steel structure workpieces 102 are to be sprayed, the motor at the upper end of the sliding chute rod of the support frame 101 drives the lifting screw groups 201 to rotate, and the lifting screw groups 201 drive the lifting rod 202 to lift so as to adjust the position of the lifting rod 202, so that the lifting screw groups are suitable for steel structure workpieces 102 with different thicknesses; one end of the rotating rod 203 is rotatably arranged on a supporting rod of the lifting rod 202, the other end of the rotating rod 203 is movably arranged in a sliding groove of the swinging rod 204, the side surface of the lifting rod 202 is fixedly provided with another motor, a rotating shaft of the motor is connected with the rotating rod 203 through a coupler, the upper end of the swinging rod 204 is rotatably arranged in the middle of the lifting rod 202, the first adjusting screw rod 205 is rotatably arranged on the rotating rod 203, the first adjusting block 206 is slidably arranged in the sliding groove of the rotating rod 203, the first adjusting block 206 is in threaded fit with the first adjusting screw rod 205 through a round hole, and the spraying head 207 is fixedly arranged at the lower end of the swinging rod 204; when spraying is to be performed, a motor on the side surface of the lifting rod 202 drives one end of the rotating rod 203 to rotate, a first adjusting block 206 on the rotating rod 203 drives the swinging rod 204 to swing for a certain radian, a spraying head 207 on the swinging rod 204 sprays the steel structure workpiece 102, and the swinging of the spraying head 207 ensures that the inner vertical surface of the steel structure workpiece 102 is also sprayed; when different steel structure workpieces 102 need to be sprayed, the first adjusting screw rod 205 is manually rotated, the first adjusting block 206 is driven to move on the first adjusting screw rod 205 due to the limitation of the sliding groove, after the first adjusting screw rod 205 is moved to a proper position, the first adjusting screw rod 205 is clamped through the bolt, and the swing angle of the spraying head 207 can be changed at different positions of the first adjusting block 206 on the first adjusting screw rod 205, so that the steel structure workpieces 102 with different widths are adapted.
In an alternative embodiment of the present invention, as shown in fig. 3-4, one side of the spring frame 106 is welded with a spring, and the other side of the spring is fixedly welded on the support plate of the support frame 101; when the steel structure workpieces 102 with different thicknesses are to be fed, the rotating frame 104 is required to rotate to different positions to be in contact with the steel structure workpieces 102, and the length of the conveying belt on the chain wheel on one side of the rotating shafts of the moving wheel 107 and the two feeding wheels 105 is unchanged, so that the springs of the spring frame 106 can adaptively stretch, the spring frame 106 can move through the spring force, and the spring frame 106 drives the moving wheel 107 to different positions, so that the conveying belt on the chain wheel on one side of the rotating shafts of the moving wheel 107 and the two feeding wheels 105 can not be loosened all the time, and the power supply of feeding is ensured.
In an alternative embodiment of the present invention, as shown in fig. 5-7, the spraying mechanism 2 further includes a turntable 208, a lifting plate 209, a second adjusting screw 210, a second adjusting block 211, and a spraying box 212; the rotary table 208 is rotatably arranged on the supporting frame 101, a rotating shaft of the rotary table 208 is connected with a rotating shaft of a motor through a coupler, the motor connected with the rotary table 208 is fixedly arranged on a support plate of the supporting frame 101, the lifting plate 209 is slidably arranged on a chute bracket of the supporting frame 101, a spraying head 207 is fixedly arranged in the middle position on the lifting plate 209, the second adjusting screw 210 is rotatably arranged on the rotary table 208, the second adjusting block 211 is slidably arranged in a chute of the rotary table 208, the second adjusting block 211 is in threaded connection with the second adjusting screw 210 through a round hole, a cylindrical protrusion on the second adjusting block 211 is movably matched with a chute of the lifting plate 209, and the spraying box 212 is fixedly arranged on the supporting frame 101; when the side surface of the steel structure workpiece 102 is to be sprayed, a motor connected with a turntable 208 drives the turntable 208 to rotate, the turntable 208 drives a second adjusting screw rod 210 and a second adjusting block 211 to rotate, a cylindrical bulge on the second adjusting block 211 drives a lifting plate 209 to reciprocate up and down, the lifting plate 209 drives a spraying head 207, and the spraying of the outer side of the steel structure workpiece 102 is completed through the spraying head 207; when different steel structure workpieces 102 need to be sprayed, the second adjusting screw 210 is manually rotated, and the second adjusting block 211 is driven to move on the second adjusting screw 210 due to the limitation of the sliding groove, after the second adjusting screw 210 is moved to a proper position, the second adjusting screw 210 is clamped by the bolt, and the highest point and the lowest point of the reciprocating motion of the lifting plate 209 can be changed by different positions of the second adjusting block 211 on the second adjusting screw 210, so that the steel structure workpieces 102 with different widths are adapted.
In an alternative embodiment of the present invention, a plurality of round holes are formed on one end side of the first adjusting screw 205 and one end side of the second adjusting screw 210, and bolts can pass through the round holes to fix the first adjusting screw 205 on the rotating rod 203 and fix the second adjusting screw 210 on the rotating disc 208, so that the first adjusting screw 205 and the second adjusting screw 210 are clamped by the bolts, so as to fix the position of the first adjusting block 206 on the first adjusting screw 205 and the position of the second adjusting block 211 on the second adjusting screw 210.
In an alternative embodiment of the present invention, the spray tank 212 is connected to the spray head 207 via a conduit for supplying the spray liquid.
In an alternative embodiment of the present invention, as shown in fig. 9 to 10, the steel structure turn-over mechanism 3 includes a turn-over ring 301, a turn-over clip 302, a roller 303, a support plate 304, a moving frame 305, and a screw 306; the turnover ring 301 is rotatably mounted on an arc-shaped frame of the support frame 101, two groups of support plates 304 are symmetrically welded inside the turnover ring 301, one end of the turnover clamp 302 is rotatably mounted on the support plates 304, the idler wheel 303 is rotatably mounted at the other end of the turnover clamp 302, the movable frame 305 is slidably mounted in a chute of the turnover ring 301, two end struts of the movable frame 305 are movably connected with the chute of the turnover clamp 302, the lead screw 306 is rotatably mounted on the turnover ring 301, one end of the lead screw 306 is connected with a rotating shaft of a motor through a coupling, the motor is fixedly placed on the turnover ring 301, the lead screw 306 is in threaded connection with a round hole in the middle of the movable frame 305, the lead screw 306 is driven to rotate by the motor on the turnover ring 301, and due to limitation of the chute of the turnover ring 301, the lead screw 306 rotates to drive the movable frame 305 to transversely slide, the movable frame 305 is driven to rotate a certain angle towards the inner side of the turnover ring 301, and therefore the idler wheel 303 on the turnover clamp 302 clamps the steel-structure workpiece 102.
In an alternative embodiment of the present invention, the roller 303 is provided with a built-in motor, which drives the roller 303 to rotate, thereby assisting in feeding.
In an alternative embodiment of the present invention, the steel structure turn-over mechanism 3 further includes a toothed ring 307 and a cylindrical gear 308; the toothed ring 307 is welded on the turnover ring 301, the cylindrical gear 308 is rotatably mounted on the support frame 101, the cylindrical gear 308 is meshed with the toothed ring 307, a rotating shaft of the cylindrical gear 308 is connected with another motor rotating shaft through a coupling, a motor connected with the cylindrical gear 308 is fixedly mounted on the support frame 101, after the upper end face and one side of the steel structure workpiece 102 are sprayed, the motor connected with the cylindrical gear 308 drives the cylindrical gear 308 to rotate, the cylindrical gear 308 drives the toothed ring 307 to rotate so as to rotate the turnover ring 301 for half a circle, the steel structure workpiece 102 clamped by the roller 303 rotates for half a circle, and the upper end face and the other side of the steel structure workpiece 102 are sprayed.
Working principle: when the device is used, a motor at the upper end of a chute rod of the support frame 101 drives the lifting screw rod group 201 to rotate, and the lifting screw rod group 201 drives the lifting rod 202 to lift so as to adjust the position of the lifting rod 202, so that the device is suitable for steel structure workpieces 102 with different thicknesses;
The first adjusting screw rod 205 is manually rotated, and the first adjusting block 206 is driven to move on the first adjusting screw rod 205 due to the limitation of the sliding groove, after the first adjusting screw rod 205 is moved to a proper position, the first adjusting screw rod 205 is clamped by a bolt, and the swing angle of the spray head 207 can be changed by the first adjusting block 206 at different positions on the first adjusting screw rod 205, so that the spray head is suitable for steel structure workpieces 102 with different widths;
The second adjusting screw 210 is manually rotated, and the second adjusting block 211 is driven to move on the second adjusting screw 210 due to the limitation of the sliding groove, after the second adjusting screw 210 moves to a proper position, the second adjusting screw 210 is clamped by a bolt, and the highest point and the lowest point of the reciprocating motion of the lifting plate 209 can be changed by different positions of the second adjusting block 211 on the second adjusting screw 210, so that the second adjusting screw is suitable for steel structure workpieces 102 with different widths;
After the adjustment is finished, the steel structure workpiece 102 is placed in the middle position of the feeding mechanism 1, the motor driving gear set 103 drives the rotating frame 104 and the feeding wheels 105, so that the two feeding wheels 105 move inwards to be in contact with the steel structure workpiece 102, the motor on the spring frame 106 drives the moving wheel 107 to rotate, the moving wheel 107 drives the two feeding wheels 105 to rotate through a chain, and the rotation of the feeding wheels 105 enables the steel structure workpiece 102 in contact with the feeding wheels 105 to move to finish feeding;
When steel structure workpieces 102 with different thicknesses are to be fed, the rotating frame 104 is required to rotate to different positions to be in contact with the steel structure workpieces 102, and the lengths of the conveying belts on the chain wheels on one side of the rotating shafts of the moving wheel 107 and the two feeding wheels 105 are unchanged, so that the springs of the spring frames 106 can adaptively stretch, the spring frames 106 can move through the spring elastic force, and the spring frames 106 drive the moving wheel 107 to different positions, so that the conveying belts on the chain wheels on one side of the rotating shafts of the moving wheel 107 and the two feeding wheels 105 are not loosened all the time, and the power supply of feeding is ensured;
When the side surface of the steel structure workpiece 102 is to be sprayed, a motor connected with a turntable 208 drives the turntable 208 to rotate, the turntable 208 drives a second adjusting screw rod 210 and a second adjusting block 211 to rotate, a cylindrical bulge on the second adjusting block 211 drives a lifting plate 209 to reciprocate up and down, the lifting plate 209 drives a spraying head 207, and the spraying of the outer side of the steel structure workpiece 102 is completed through the spraying head 207;
The motor on the turnover ring 301 drives the screw rod 306 to rotate, and the screw rod 306 rotates to drive the movable frame 305 to transversely slide due to the limitation of the chute of the turnover ring 301, and the movable frame 305 slides to drive the turnover clamp 302 to rotate a certain angle towards the inner side of the turnover ring 301, so that the roller 303 on the turnover clamp 302 clamps the steel structure workpiece 102;
After the upper end face and one side of the steel structure workpiece 102 are sprayed, a motor connected with a cylindrical gear 308 drives the cylindrical gear 308 to rotate, the cylindrical gear 308 drives a toothed ring 307 to rotate to a half circle of a turnover ring 301, the steel structure workpiece 102 clamped by the roller 303 rotates to a half circle, the built-in motor of the roller 303 drives the roller 303 to reversely rotate, the roller 303 reversely feeds the steel structure workpiece 102, and then the upper end face and the other side of the steel structure workpiece 102 are sprayed through a spraying mechanism 2.
Although embodiments of the present invention have been shown and described, it would be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the claims and their equivalents.
Claims (8)
1. An automated spraying device for engineering steel structures, comprising: the device comprises a feeding mechanism (1), a spraying mechanism (2) and a steel structure turning mechanism (3), wherein the feeding mechanism (1) comprises a supporting frame (101), a steel structure workpiece (102), a gear set (103), a rotating frame (104), a feeding wheel (105), a spring frame (106) and a moving wheel (107); the two sets of rotating frames (104) are symmetrically arranged up and down, each set of rotating frames (104) is rotatably arranged on a supporting frame (101) through a rotating shaft, the rotating shafts of the two sets of rotating frames (104) are linked through a gear set (103), the gear set (103) comprises gears and chain wheels, the uppermost chain wheel in the gear set (103) is fixedly arranged at one end of the rotating shaft of the upper set of rotating frames (104), the lowermost gear in the gear set (103) is fixedly arranged at one end of the rotating shaft of the lower set of rotating frames (104), the rotating shaft of the lowermost gear in the gear set (103) is connected with a motor shaft through a coupler, a motor is fixedly arranged on the supporting frame (101), two feeding wheels (105) are respectively rotatably arranged on the rotating frames (104), a steel structure workpiece (102) is arranged between the two feeding wheels (105), a spring frame (106) is slidably arranged in a sliding groove of the supporting frame (101), a motor is fixedly arranged on the spring frame (106), the lowermost gear in a round hole of the spring frame (106), the motor on the spring frame (106) is fixedly arranged at one side of the rotating shaft through the two chain wheels (107), and the rotating shafts of the two feeding wheels (107) are connected with the rotating shafts of the chain wheels (107) through the coupler;
The spraying mechanism (2) comprises a lifting screw rod group (201), a lifting rod (202), a rotating rod (203), a swinging rod (204), an adjusting screw rod I (205), an adjusting block I (206) and a spraying head (207); the two lifting screw groups (201) are arranged, the two lifting screw groups (201) are rotatably mounted on the supporting frame (101), chain wheels are fixedly arranged at the bottom ends of the lifting screw groups (201), the two chain wheels are linked through a chain, the upper end of one lifting screw group (201) is connected with a motor shaft through a coupling, the motor is fixedly mounted at the upper end of a sliding rod of the supporting frame (101), the lifting rod (202) is slidably mounted on the sliding rod of the supporting frame (101), two sides of the lifting rod (202) are in threaded fit with the two lifting screw groups (201) through rotating holes, one end of the rotating rod (203) is rotatably mounted on a supporting rod of the lifting rod (202), the other end of the rotating rod (203) is movably mounted in a sliding groove of the swinging rod (204), the side face of the lifting rod (202) is fixedly provided with another motor, a rotating shaft of the motor is connected with the rotating rod (203) through a coupling, the upper end of the swinging rod (204) is rotatably mounted at the middle position of the lifting rod (202), the adjusting block (205) is rotatably mounted on the sliding rod (203), one end of the adjusting block (206) is rotatably mounted on the sliding rod (203) through the sliding rod (206), and the adjusting block (206) is mounted on the sliding rod (206) through the sliding rod and is fixedly mounted on the sliding rod (207).
2. An automated spraying device for steel construction engineering according to claim 1, characterized in that the spring frame (106) is welded with a spring on one side and fixedly welded on the support plate of the support frame (101) on the other side.
3. An automated spraying device for steel construction engineering according to claim 1, characterized in that the spraying mechanism (2) further comprises a turntable (208), a lifting plate (209), an adjusting screw two (210), an adjusting block two (211) and a spraying box (212); the rotary table (208) is rotatably mounted on the supporting frame (101), a rotating shaft of the rotary table (208) is connected with a rotating shaft of a motor through a coupler, the motor connected with the rotary table (208) is fixedly arranged on a supporting plate of the supporting frame (101), a lifting plate (209) is slidably mounted on a sliding groove support of the supporting frame (101), a spraying head (207) is fixedly arranged at the middle position on the lifting plate (209), a second adjusting screw (210) is rotatably mounted on the rotary table (208), a second adjusting block (211) is slidably mounted in a sliding groove of the rotary table (208), the second adjusting block (211) is in threaded connection with the second adjusting screw (210) through a round hole, a cylindrical boss on the second adjusting block (211) is movably matched with the sliding groove of the lifting plate (209), and a spraying box (212) is fixedly arranged on the supporting frame (101).
4. An automated spraying device for steel construction engineering according to claim 1 or 3, wherein the first adjusting screw (205) and the second adjusting screw (210) are provided with a plurality of round holes on one end side surface, a bolt can pass through the round holes, the first adjusting screw (205) is fixed on the rotating rod (203) and the second adjusting screw (210) is fixed on the rotating disc (208), and the first adjusting screw (205) and the second adjusting screw (210) which are adjusted are clamped by the bolt so as to fix the position of the first adjusting block (206) on the first adjusting screw (205) and the position of the second adjusting block (211) on the second adjusting screw (210).
5. An automated spraying device for steel construction engineering according to claim 3, characterized in that the spraying tank (212) is connected to the spraying head (207) by means of a conduit for supplying the spraying liquid.
6. An automated spraying device for steel construction engineering according to claim 1, characterized in that the steel structure turn-over mechanism (3) comprises a turn-over ring (301), a turn-over clip (302), rollers (303), a support plate (304), a moving frame (305) and a screw (306); the turnover ring (301) is rotatably mounted on an arc-shaped frame of the support frame (101), two groups of support plates (304) are symmetrically welded inside the turnover ring (301), one end of the turnover clamp (302) is rotatably mounted on the support plates (304), the idler wheel (303) is rotatably mounted at the other end of the turnover clamp (302), the movable frame (305) is slidably mounted in a sliding groove of the turnover ring (301), two end support rods of the movable frame (305) are movably connected with the sliding groove of the turnover clamp (302), a screw rod (306) is rotatably mounted on the turnover ring (301), one end of the screw rod (306) is connected with a rotating shaft of a motor through a coupler, the motor is fixedly arranged on the turnover ring (301), and the screw rod (306) is in threaded connection with a circular hole in the middle of the movable frame (305).
7. The automatic spraying device for steel structure engineering according to claim 6, wherein the roller (303) is provided with a built-in motor, and the roller (303) is driven to rotate, so that the feeding is assisted.
8. An automated spraying device for steel construction engineering according to claim 6, characterized in that the steel structure turn-over mechanism (3) further comprises a toothed ring (307) and a spur gear (308); the gear ring (307) is welded on the overturning ring (301), the cylindrical gear (308) is rotatably installed on the supporting frame (101), the cylindrical gear (308) is meshed with the gear ring (307), the rotating shaft of the cylindrical gear (308) is connected with the rotating shaft of another motor through a coupler, and the motor connected with the cylindrical gear (308) is fixedly installed on the supporting frame (101).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410434735.9A CN118023023A (en) | 2024-04-11 | 2024-04-11 | Automatic spraying device for steel structure engineering |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410434735.9A CN118023023A (en) | 2024-04-11 | 2024-04-11 | Automatic spraying device for steel structure engineering |
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| Publication Number | Publication Date |
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| CN118023023A true CN118023023A (en) | 2024-05-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410434735.9A Pending CN118023023A (en) | 2024-04-11 | 2024-04-11 | Automatic spraying device for steel structure engineering |
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| CN (1) | CN118023023A (en) |
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| CN219596973U (en) * | 2022-11-30 | 2023-08-29 | 镇江市华盛静电喷涂有限公司 | Continuous automatic electrostatic spraying production device |
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