CN118005065A - Preparation method of rare earth samarium oxide prismatic particles - Google Patents

Preparation method of rare earth samarium oxide prismatic particles Download PDF

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Publication number
CN118005065A
CN118005065A CN202410173079.1A CN202410173079A CN118005065A CN 118005065 A CN118005065 A CN 118005065A CN 202410173079 A CN202410173079 A CN 202410173079A CN 118005065 A CN118005065 A CN 118005065A
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samarium oxide
rare earth
prismatic
samarium
preparing
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CN202410173079.1A
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许庆斗
邢天
徐俊杰
马誉景
曹敏
杨倩倩
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Xian Rare Metal Materials Research Institute Co Ltd
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Xian Rare Metal Materials Research Institute Co Ltd
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Abstract

The invention discloses a preparation method of rare earth samarium oxide prismatic particles, which comprises the following specific processes: the samarium-containing complex, the precipitator and the surfactant are dissolved in deionized water and stirred uniformly, then the mixture undergoes a high-temperature high-pressure hydrothermal reaction to generate a white precipitate, and the white precipitate is washed, dried and roasted sequentially after centrifugal separation to obtain rare earth samarium oxide prismatic particles. The invention adopts a ligand exchange method, takes samarium-containing complex as raw material, carries out high-temperature high-pressure hydrothermal reaction with precipitant and surfactant, controls the process of preparing precipitate by hydrothermal reaction, avoids aggregation of products due to mass generation in a short time, combines and adjusts the concentration, reaction time and reaction temperature of reactant raw material, precipitant and surfactant, effectively controls the morphology, size and dispersibility of samarium oxide particles, obtains prismatic samarium oxide powder with relatively small particle size and better dispersibility, and has wide application prospect in the fields of ultraviolet light absorption, catalysis, oxygen storage, rare earth permanent magnet materials and the like.

Description

Preparation method of rare earth samarium oxide prismatic particles
Technical Field
The invention belongs to the technical field of material preparation, and particularly relates to a preparation method of rare earth samarium oxide prismatic particles.
Background
Samarium oxide (Sm 2O3) is used as classical rare earth oxide, and the powder is light yellow and is commonly used for preparing metal samarium, samarium cobalt and samarium-iron-nitrogen permanent magnet materials. The samarium element with variable valence can be used as active catalyst and oxygen storage material. In addition, samarium oxide has excellent optical properties of absorbing ultraviolet rays and transmitting visible rays, and is also used as an additive in specialty glass and optical materials. In view of the wide range of applications in the above fields, a number of processes have been used to prepare samarium oxide powders, such as: precipitation, hydrolysis, hydrothermal, sol-gel, microemulsion, spray pyrolysis, combustion synthesis, sonochemistry, and the like.
Patent CN114671450A discloses a preparation method of samarium oxide spherical particles, which comprises the steps of firstly, at 50-70 ℃, dropwise adding a samarium chloride solution and an ammonium bicarbonate solution into a reactor containing a base solution in parallel, stirring and reacting to obtain a reaction suspension, then, carrying out solid-liquid separation to obtain a first solid, and roasting the first solid to obtain the samarium oxide spherical particles, wherein the size of the spherical samarium oxide particles is larger, and the range of the spherical samarium oxide particles is 40-65 mu m. Patent CN103086416a discloses a method for preparing ellipsoidal samarium oxide particles, firstly preparing ammonium bicarbonate solution by using ammonium bicarbonate, ammonia water and deionized water, then adding samarium chloride solution into the solution to prepare mixed solution of samarium chloride, ammonium bicarbonate and ammonia water, then adding hydrogen peroxide into the mixed solution to generate a precipitate of samarium carbonate peroxide, ageing, filtering, washing and roasting to obtain ellipsoidal samarium oxide particles, wherein the particle size is still larger, and the range is 30-55 μm. Patent CN113636584A discloses a preparation method of high-purity high-specific surface rare earth samarium oxide, which comprises the steps of adding prepared samarium chloride solution, butter and polyethylene glycol into a closed reaction kettle respectively, stirring for 15 minutes, and standing for half an hour; then adding sodium hydroxide, heating to 80 ℃, starting high-speed stirring, heating, preserving heat for 12 hours at 170-190 ℃, and cleaning and roasting to obtain samarium oxide particles with the particle size of about 20nm, wherein the particles are adhered and have slightly poor dispersibility. From the above, it is known how to prepare samarium oxide powder having relatively small particle size and good dispersibility, which is a difficulty in the samarium oxide preparation process.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a preparation method of rare earth samarium oxide prismatic particles aiming at the defects of the prior art. The method adopts a ligand exchange method to prepare the samarium oxide through hydrothermal reaction, effectively controls the process of preparing the precipitate through the hydrothermal reaction, avoids the aggregation of products due to mass generation in a short time, effectively controls the morphology, the size and the dispersibility of the samarium oxide particles, obtains the prismatic samarium oxide powder with relatively smaller particle size and better dispersibility, and solves the problem that the particle size, the morphology and the dispersibility are not easy to control in the preparation process of the samarium oxide powder.
In order to solve the technical problems, the invention adopts the following technical scheme: the preparation method of the rare earth samarium oxide prismatic particles is characterized by comprising the following specific processes: dissolving samarium-containing complex, precipitator and surfactant in deionized water, placing on a magnetic stirrer for stirring uniformly to obtain a mixed solution, transferring the mixed solution into a polytetrafluoroethylene reaction kettle for high-temperature high-pressure hydrothermal reaction to generate a white precipitate, and washing, drying and roasting the white precipitate in sequence after centrifugal separation to obtain rare earth samarium oxide prismatic particles.
The preparation method of the rare earth samarium oxide prismatic particles is characterized in that the samarium-containing complex is samarium acetylacetonate, and the concentration of the samarium acetylacetonate in the mixed solution is 0.015 mol/L-0.045 mol/L.
The preparation method of the rare earth samarium oxide prismatic particles is characterized in that the precipitant is ammonium oxalate monohydrate, and the concentration of the ammonium oxalate monohydrate in the mixed solution is 0.15-0.45 mol/L.
The preparation method of the rare earth samarium oxide prismatic particles is characterized in that the surfactant is polyvinylpyrrolidone with an average molecular weight of not less than 5000, and the concentration of polyvinylpyrrolidone in the mixed solution is 13 g/L-26 g/L. The invention preferably adopts polyvinylpyrrolidone as a surfactant, and utilizes the characteristic of good solubility in aqueous solution to ensure that polyvinylpyrrolidone is easy to attach on the generated white precipitate particles, thereby improving the dispersibility of the product particles and avoiding agglomeration; meanwhile, the higher the molecular weight of polyvinylpyrrolidone, the higher the viscosity, the stronger the cohesiveness, the more favorable the dispersion of product particles and the formation of prismatic morphology, but the higher the molecular weight, the higher the price, so by controlling the average molecular weight of polyvinylpyrrolidone to be not less than 5000, the dispersion promoting performance and economy are taken into account, more preferably, the polyvinylpyrrolidone with the average molecular weight of 24000 is selected.
The preparation method of the rare earth samarium oxide prismatic particles is characterized in that the stirring time is 0.5-1.0 h.
The preparation method of the rare earth samarium oxide prismatic particles is characterized in that the temperature of the high-temperature high-pressure hydrothermal reaction is 100-120 ℃ and the reaction time is 6-24 hours.
In the research process of the invention, the influence of the factors on the morphology, the size and the dispersibility of the product samarium oxide particles is researched by adopting a variable control method and changing the concentration of the samarium-containing complex and the precipitant, the addition amount of the surfactant, the reaction temperature and the reaction time, so that the preferable variable range is optimized and obtained.
The preparation method of the rare earth samarium oxide prismatic particles is characterized in that the washing mode is that deionized water is adopted for washing 3-5 times.
The preparation method of the rare earth samarium oxide prismatic particles is characterized in that the drying temperature is 60-100 ℃ and the drying time is 12-24 hours.
The preparation method of the rare earth samarium oxide prismatic particles is characterized in that the roasting temperature is 800-950 ℃ and the roasting time is 2-4 hours.
The preparation method of the rare earth samarium oxide prismatic particles is characterized in that the sizes of the rare earth samarium oxide prismatic particles are as follows: the length is 3-10 μm, the width is 3-10 μm, and the height is 1-4 μm. The rare earth samarium oxide prismatic particles prepared by the method have smaller size and higher structural strength, and are beneficial to application and popularization.
Compared with the prior art, the invention has the following advantages:
1. The invention adopts a ligand exchange method to prepare samarium oxide through hydrothermal reaction, uses samarium-containing complex samarium acetylacetonate as a raw material, uses ammonium oxalate monohydrate as a precipitator, uses oxalic acid to replace acetylacetone to realize ligand replacement, and generates samarium oxalic acid complex which is insoluble in water to precipitate and separate out, thereby effectively controlling the process of preparing the precipitate through hydrothermal reaction, avoiding the aggregation of products generated in a large amount in a short time, effectively controlling the morphology, the size and the dispersity of samarium oxide particles, obtaining prismatic samarium oxide powder with relatively small particle size and better dispersity, and being applicable to the fields of ultraviolet light absorption, catalysis, oxygen storage, rare earth permanent magnet materials and the like.
2. In the high-temperature high-pressure hydrothermal reaction process, the shape, the size and the dispersity of the samarium oxide particles are further controlled by adjusting the concentration, the reaction time and the reaction temperature of reactant raw materials, the precipitant and the surfactant, so that the product prismatic samarium oxide powder is ensured to have relatively smaller particle size and better dispersity.
3. In the preparation process of the invention, polyvinylpyrrolidone is used as a surfactant, and the characteristic of good solubility in aqueous solution is utilized to enable the polyvinylpyrrolidone to be easily attached to the generated white precipitate particles, so that the dispersibility of the product particles is improved, and the good dispersibility of the prismatic samarium oxide powder is further ensured.
4. The preparation process has the advantages of simple operation flow, strong operability and high stability, and can be used for large-scale production.
The technical scheme of the invention is further described in detail through the drawings and the embodiments.
Drawings
FIG. 1 is an SEM image of a white precipitated product prepared according to example 1 of the present invention.
FIG. 2 is an SEM image of a prismatic samarium oxide powder prepared according to example 1 of the invention.
FIG. 3 is an XRD pattern of the prismatic samarium oxide powder prepared in example 1 of the present invention.
Fig. 4 is an SEM image of a white precipitated product prepared in example 2 of the present invention.
Fig. 5 is an SEM image of the prismatic samarium oxide powder prepared in example 2 of the present invention.
FIG. 6 is an XRD pattern of the prismatic samarium oxide powder prepared in example 2 according to the present invention.
Fig. 7 is an SEM image of a white precipitated product prepared in example 3 of the present invention.
FIG. 8 is an SEM image of a prismatic samarium oxide powder prepared according to example 3 of the invention.
Fig. 9 is an XRD pattern of the prismatic samarium oxide powder prepared in example 3 of the present invention.
Detailed Description
Example 1
The specific process of the embodiment is as follows: dissolving 0.5g of samarium acetylacetonate and 1.6g of ammonium oxalate monohydrate and 1.0g of polyvinylpyrrolidone with average molecular weight of 24000 in 75mL of deionized water, placing the mixture on a magnetic stirrer, stirring uniformly for 0.5h to obtain a mixed solution, transferring the mixed solution into a polytetrafluoroethylene reaction kettle, placing the mixed solution into a muffle furnace, performing high-temperature high-pressure hydrothermal reaction at 100 ℃ for 24h to generate a white precipitate, washing the white precipitate with deionized water for 3 times sequentially after centrifugal separation, placing the white precipitate in an oven, drying at 60 ℃ for 12h, placing the dried white precipitate in the muffle furnace, roasting at 800 ℃ for 2h, and cooling to obtain prismatic samarium oxide powder with the length of 3-10 μm, the width of 3-10 μm and the height of 1-4 μm.
Fig. 1 is an SEM image of a white precipitated product prepared in this example, and as can be seen from fig. 1, the morphology of the white precipitated product is prismatic, and the dispersibility is good.
Fig. 2 is an SEM image of the prismatic samarium oxide powder prepared in this example, and as can be seen from fig. 2, the particle morphology of the samarium oxide powder is prismatic, similar to the morphology of the white precipitate product before roasting, and has better dispersibility.
FIG. 3 is an XRD pattern of the prismatic samarium oxide powder prepared in this example, and it can be judged from FIG. 3 that the product obtained after calcination is samarium oxide.
Example 2
The specific process of the embodiment is as follows: dissolving 0.75g of samarium acetylacetonate and 2.42g of ammonium oxalate monohydrate, 1.0g of polyvinylpyrrolidone with average molecular weight of 24000 in 75mL of deionized water, placing the mixture on a magnetic stirrer, stirring uniformly for 0.8h to obtain a mixed solution, transferring the mixed solution into a polytetrafluoroethylene reaction kettle, placing the mixed solution into a muffle furnace, performing high-temperature high-pressure hydrothermal reaction at 100 ℃ for 6h to generate a white precipitate, washing the white precipitate with deionized water for 3 times sequentially after centrifugal separation, placing the white precipitate in an oven, drying for 12h at 80 ℃, placing the dried white precipitate in the muffle furnace, roasting for 3h at 850 ℃, and cooling to obtain prismatic samarium oxide powder.
Fig. 4 is an SEM image of the white precipitated product prepared in this example, and as can be seen from fig. 4, the particle morphology of the white precipitated product is prismatic, and the dispersibility is good.
Fig. 5 is an SEM image of the prismatic samarium oxide powder prepared in this example, and as can be seen from fig. 5, the particle morphology of the samarium oxide powder is prismatic, similar to the morphology of the white precipitate product before roasting, and has better dispersibility.
Fig. 6 is an XRD pattern of the prismatic samarium oxide powder prepared in this example, and it can be judged from fig. 6 that the product obtained after calcination is samarium oxide.
Example 3
The specific process of the embodiment is as follows: dissolving 1.5g of samarium acetylacetonate and 4.84g of ammonium oxalate monohydrate, 2.0g of polyvinylpyrrolidone with average molecular weight of 24000 in 75mL of deionized water, placing the mixture on a magnetic stirrer, stirring uniformly for 1.0h to obtain a mixed solution, transferring the mixed solution into a polytetrafluoroethylene reaction kettle, placing the mixed solution into a muffle furnace, performing high-temperature high-pressure hydrothermal reaction at 120 ℃ for 24h to generate a white precipitate, washing the white precipitate with deionized water for 5 times sequentially after centrifugal separation, placing the white precipitate in an oven, drying for 24h at 100 ℃, placing the dried white precipitate in the muffle furnace, roasting for 4h at 950 ℃, and cooling to obtain prismatic samarium oxide powder.
Fig. 7 is an SEM image of the white precipitated product prepared in this example, and as can be seen from fig. 7, the particle morphology of the white precipitated product is prismatic, and the dispersibility is good.
Fig. 8 is an SEM image of the prismatic samarium oxide powder prepared in this example, and as can be seen from fig. 8, the particle morphology of the samarium oxide powder is prismatic, similar to the morphology of the white precipitate product before roasting, and has better dispersibility.
Fig. 9 is an XRD pattern of the prismatic samarium oxide powder prepared in this example, and it can be judged from fig. 9 that the product obtained after calcination is samarium oxide.
The above description is only of the preferred embodiments of the present invention, and is not intended to limit the present invention. Any simple modification, variation and equivalent variation of the above embodiments according to the technical substance of the invention still fall within the scope of the technical solution of the invention.

Claims (10)

1. The preparation method of the rare earth samarium oxide prismatic particles is characterized by comprising the following specific processes: dissolving samarium-containing complex, precipitator and surfactant in deionized water, placing on a magnetic stirrer for stirring uniformly to obtain a mixed solution, transferring the mixed solution into a polytetrafluoroethylene reaction kettle for high-temperature high-pressure hydrothermal reaction to generate a white precipitate, and washing, drying and roasting the white precipitate in sequence after centrifugal separation to obtain rare earth samarium oxide prismatic particles.
2. The method for preparing the rare earth samarium oxide prismatic particles according to claim 1, wherein the samarium-containing complex is samarium acetylacetonate, and the concentration of the samarium acetylacetonate in the mixed solution is 0.015mol/L to 0.045mol/L.
3. The method for preparing the rare earth samarium oxide prismatic particles according to claim 1, wherein the precipitant is ammonium oxalate monohydrate, and the concentration of the ammonium oxalate monohydrate in the mixed solution is 0.15mol/L to 0.45mol/L.
4. The method for preparing the rare earth samarium oxide prismatic particles according to claim 1, wherein the surfactant is polyvinylpyrrolidone having an average molecular weight of not less than 5000, and the concentration of polyvinylpyrrolidone in the mixed solution is 13g/L to 26g/L.
5. The method for preparing the rare earth samarium oxide prismatic particles according to claim 1, wherein the stirring time is 0.5 h-1.0 h.
6. The method for preparing the rare earth samarium oxide prismatic particles according to claim 1, wherein the high-temperature high-pressure hydrothermal reaction temperature is 100-120 ℃ and the reaction time is 6-24 hours.
7. The method for preparing the rare earth samarium oxide prismatic particles according to claim 1, wherein the washing mode is to wash 3-5 times with deionized water.
8. The method for preparing the rare earth samarium oxide prismatic particles according to claim 1, wherein the drying temperature is 60-100 ℃ and the drying time is 12-24 hours.
9. The method for preparing the rare earth samarium oxide prismatic particles according to claim 1, wherein the roasting temperature is 800-950 ℃ and the roasting time is 2-4 hours.
10. The method of claim 1, wherein the dimensions of the rare earth samarium oxide prismatic particles are: the length is 3-10 μm, the width is 3-10 μm, and the height is 1-4 μm.
CN202410173079.1A 2024-02-07 2024-02-07 Preparation method of rare earth samarium oxide prismatic particles Pending CN118005065A (en)

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