CN118003389A - Soybean tissue protein cutting device and cutting method thereof - Google Patents
Soybean tissue protein cutting device and cutting method thereof Download PDFInfo
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- CN118003389A CN118003389A CN202410414797.3A CN202410414797A CN118003389A CN 118003389 A CN118003389 A CN 118003389A CN 202410414797 A CN202410414797 A CN 202410414797A CN 118003389 A CN118003389 A CN 118003389A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 170
- 235000010469 Glycine max Nutrition 0.000 title claims abstract description 102
- 108090000623 proteins and genes Proteins 0.000 title claims abstract description 102
- 102000004169 proteins and genes Human genes 0.000 title claims abstract description 102
- 244000068988 Glycine max Species 0.000 title claims abstract description 101
- 238000000034 method Methods 0.000 title claims abstract description 30
- 241000237983 Trochidae Species 0.000 claims abstract description 45
- 238000003825 pressing Methods 0.000 claims abstract description 40
- 230000005540 biological transmission Effects 0.000 claims abstract description 8
- 239000002994 raw material Substances 0.000 claims description 13
- 230000000903 blocking effect Effects 0.000 claims description 9
- 230000017525 heat dissipation Effects 0.000 claims description 5
- 238000009826 distribution Methods 0.000 claims description 4
- 230000005389 magnetism Effects 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 14
- 238000012856 packing Methods 0.000 abstract 1
- 235000018102 proteins Nutrition 0.000 description 85
- 210000001519 tissue Anatomy 0.000 description 85
- 230000008569 process Effects 0.000 description 15
- 238000004806 packaging method and process Methods 0.000 description 13
- 230000009471 action Effects 0.000 description 9
- 238000001125 extrusion Methods 0.000 description 9
- 238000003032 molecular docking Methods 0.000 description 7
- 238000013459 approach Methods 0.000 description 4
- 235000013372 meat Nutrition 0.000 description 4
- 238000005303 weighing Methods 0.000 description 4
- 230000001007 puffing effect Effects 0.000 description 3
- 230000003749 cleanliness Effects 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 108010073771 Soybean Proteins Proteins 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000003205 muscle Anatomy 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 235000019710 soybean protein Nutrition 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The application belongs to the technical field of soybean tissue protein cutting, and particularly relates to a soybean tissue protein cutting device and a soybean tissue protein cutting method, wherein the soybean tissue protein cutting device comprises a support component, a feeding component, a pressing component and a cutting component are sequentially arranged above one side of the support component, the support component comprises a base, and a top shell is arranged on one side of the top of the base; the feeding assembly comprises a driving roller, the outer surface of the driving roller is in transmission connection with a conveying belt, two sides of the top of the conveying belt are provided with limiting frames, and the end part, far away from the driving roller, of each limiting frame is hinged with a rotating baffle plate; the pressing assembly comprises an intermediate shaft, and a pressure sensor is arranged at the bottom of the intermediate shaft; the device not only improves the cutting efficiency to soybean tissue protein effectively to the cutting accuracy is high, and the cutting effect is good, satisfies actual cutting processing demand, easy operation, and is stable high-efficient, and the cubic finished product that the cutting formed satisfies follow-up packing demand, strong adaptability, stability is high.
Description
Technical Field
The application belongs to the technical field of soybean tissue protein cutting, and particularly relates to a soybean tissue protein cutting device and a soybean tissue protein cutting method.
Background
The soybean tissue protein has different forms of granule, block, sheet, thread, etc. and is in different shades of yellow brown, and its net structure forms directional arrangement to form elastic and tough fiber bundle or laminated layer, so that it has meat muscle tissue-like biting force during eating.
The Chinese patent No. 109571572A discloses a fixed-length cutting device of a soybean protein vegetarian meat food puffing extruder, which comprises a puffing extruder, wherein a mounting frame is arranged below a discharge hole of the puffing extruder, a driving cylinder and a following cylinder are fixedly arranged on the mounting frame, the central lines of piston rods of the driving cylinder and the following cylinder are on the same straight line, and the piston rods of the driving cylinder and the following cylinder are oppositely arranged; the cutting efficiency of the soybean tissue protein is low, the cutting effect is poor, and the actual processing production requirements can not be met.
The Chinese patent CN106926306B relates to the field of food processing equipment, in particular to a vegetarian meat bidirectional meat cutting machine, which comprises a frame and a control cabinet, wherein a cutting table is arranged on the frame and sequentially comprises an input table, a transverse cutting table, a vertical cutting table and an output table in the conveying direction, and cutting devices which are mutually vertical are arranged on the transverse cutting table and the vertical cutting table; the soybean tissue protein has high cutting difficulty, and can not uniformly cut the soybean tissue proteins with different specifications.
When the soybean tissue protein is cut, if the thickness of the soybean tissue protein is changed but the cutting length is unchanged, the volume and the weight of a block-shaped finished product formed after cutting are changed, and the block-shaped finished product needs to be weighed again when being packaged later, so that the cutting precision is low and the cutting efficiency is poor.
If the operator carelessly arrives near the cutter, the rotation of the cutter easily threatens the personal safety of the operator, but the prior art lacks the cutter withdrawal protection function of the cutter, and reduces the use safety and stability.
Disclosure of Invention
The application provides a soybean tissue protein cutting device and a soybean tissue protein cutting method.
In order to achieve the above purpose, the present application provides the following technical solutions: the soybean tissue protein cutting device comprises a supporting component, a feeding component, a pressing component and a cutting component are sequentially arranged above one side of the supporting component,
The support assembly comprises a base, and a top shell is arranged on one side of the top of the base;
the feeding assembly comprises a driving roller, the outer surface of the driving roller is in transmission connection with a conveying belt, two sides of the top of the conveying belt are provided with limiting frames, and the end part, far away from the driving roller, of each limiting frame is hinged with a rotating baffle plate;
The pressing assembly comprises an intermediate shaft, and a pressure sensor is arranged at the bottom of the intermediate shaft;
the cutting assembly comprises a cutting roller, a plurality of sliding grooves are uniformly formed in the outer surface of the cutting roller, an electromagnetic plate is arranged on the inner wall of each sliding groove, a magnetic block is connected inside each sliding groove in a sealing sliding mode, and a cutter is arranged at the other end of each magnetic block.
The cutting device has high cutting efficiency and good cutting effect, and can adaptively adjust the cutting length according to the thickness of the soybean tissue protein, so that the volume and weight of the cut soybean tissue protein can meet the requirements, and the subsequent weighing and packaging difficulty can be further reduced; and the impurity on the outer surface of the cutter can be scraped and cleaned when the cutter moves reciprocally, and the personal protection of operators is improved.
Preferably, the base bottom evenly is equipped with a plurality of removal wheels, one side of base is equipped with the switch board, the opposite side of base is equipped with the control panel, each electrical component of control panel electrical control, the top of base just is located the top rotation of feeding subassembly and is connected with the feeding safety cover, the top of base just is located the top of pressing subassembly and cutting subassembly and is equipped with the cutting safety cover, a plurality of louvres have evenly been seted up on feeding safety cover and the cutting safety cover, the top of top shell evenly is equipped with a plurality of threaded rods, the surface of threaded rod is equipped with the gag lever post, the gag lever post is with feeding safety cover and cutting safety cover assorted.
Preferably, the feeding assembly further comprises a connecting plate, one side of the connecting plate is fixedly connected with the side wall of the top shell, a feeding hopper is arranged at the top of the connecting plate, the output end of the feeding hopper is matched with the end part of the limiting frame, a rotating shaft is arranged at the top of the feeding hopper and far away from one side of the conveying belt, a plurality of blocking rods are uniformly arranged on the outer surface of the rotating shaft, a plurality of limiting grooves are uniformly formed in the bottom of one side, far away from the conveying belt, of the feeding hopper, and the limiting grooves are matched with the blocking rods.
Preferably, the inside driving motor that is equipped with of top shell, driving motor's output passes top shell and one side fixed connection with the drive roller, the top of conveyer belt is equipped with the butt-joint roller, the one end of butt-joint roller passes through the bearing with the lateral wall of top shell and rotates to be connected, butt-joint roller and drive roller assorted, the top of base just is located the one end that the conveyer belt kept away from the top shell and is equipped with the fixed block, the one end that top shell was kept away from to drive roller and butt-joint roller all rotates through the bearing and is connected with the lateral wall of fixed block.
Preferably, the two opposite side walls of the limiting frame are fixedly connected with the side walls of the top shell and the fixed block respectively, the side wall of the rotating baffle is provided with a distance sensor, the distance sensor is used for detecting a distance value between the side wall of the rotating baffle and the soybean tissue protein, and the top of the base and the position corresponding to the fixed block are provided with matching blocks.
Preferably, a driven roller is arranged in the conveyor belt and is positioned at one end far away from the driving roller, two ends of the driven roller are respectively connected with the opposite end surfaces of the top shell and the matching block in a rotating way through bearings, and the driven roller is matched with the cutting roller.
Preferably, the surface rotation of jackshaft is connected with presses the roller, the axle center department of pressing the roller has seted up the hole, the hole rotates with the surface of jackshaft and is connected, the inside of conveyer belt is equipped with the tensioning roller, the both ends of tensioning roller are connected with the terminal surface rotation that top shell and matching block are faced respectively through the bearing, tensioning roller and press the roller assorted, pressure sensor is used for detecting the jackshaft and presses the pressure value between the roller.
Preferably, one side of the electromagnetic plate is provided with a connecting spring, the other side of the connecting spring is fixedly connected with the side wall of the magnetic block, the magnetism of the opposite end surfaces of the electromagnetic plate and the magnetic block is the same, and both sides of the bottom of the cutter are provided with chamfer surfaces.
Preferably, a stepping motor is arranged in the top shell, the output end of the stepping motor penetrates through the top shell and is fixedly connected with the side wall of the cutting roller, and one end, far away from the top shell, of the cutting roller is rotationally connected with the side wall of the matching block through a bearing.
The method for cutting the soybean tissue protein cutting device comprises the following steps:
S1, inputting raw materials into the feeding assembly and feeding the raw materials, wherein after the pressing assembly presses the raw materials, the cutting assembly works and cuts the raw materials;
S2, after the pressure value detected by the pressure sensor is increased, the electrified current of the electromagnetic plate is increased, the electromagnetic plate applies magnetic repulsive force to the magnetic block and drives the cutter to move outwards along the chute, and the cutting width of the cutter to the raw materials is reduced.
Compared with the prior art, the application has the following beneficial effects:
1. According to the invention, through the mutual matching of the feeding component, the pressing component, the cutting component and other components, the device not only effectively improves the cutting efficiency of the soybean tissue protein, but also has the advantages of high cutting precision, good cutting effect, simple operation, stability and high efficiency, meets the actual cutting processing requirement, and the block-shaped finished product formed by cutting meets the subsequent packaging requirement, and has strong adaptability and high stability.
2. According to the invention, through the mutual matching of the pressure sensor, the electromagnetic plate and other parts, the device can also adjust the cutting length according to the thickness of the soybean tissue protein, so that the volume weight and the like of a block-shaped finished product formed by cutting meet the requirements, the subsequent packaging precision and the packaging efficiency are further improved, and the subsequent packaging difficulty is reduced.
3. According to the invention, through the mutual matching of the magnetic blocks, the cutters and other parts, when an operator carelessly arrives near the cutters, the rapid cutter retracting procedure of the cutters can be realized, so that the cutter retracting protection function is further satisfied, and the safety and stability are further improved; and the transverse scraping of two sides of the cutter can be realized in the cutter collecting process, a large amount of scraps and the like are prevented from adhering to the outer surface of the cutter, the subsequent soybean tissue protein cutting is polluted, and the cleanliness and the stability of the cutter are improved.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a perspective view of another embodiment of the present invention;
FIG. 3 is a schematic view of the internal structure of the present invention;
FIG. 4 is an enlarged schematic view of FIG. 3 at A;
FIG. 5 is an enlarged schematic view of FIG. 3 at B;
FIG. 6 is a schematic view of another internal structure of the present invention;
FIG. 7 is an enlarged schematic view of FIG. 6 at C;
FIG. 8 is a schematic elevational cross-sectional view of a compression assembly of the present invention;
FIG. 9 is a schematic view of a cutting assembly according to the present invention;
fig. 10 is a right side cross-sectional schematic view of the cutting assembly of the present invention.
In the figure; 1. a support assembly; 101. a base; 102. a moving wheel; 103. a power distribution cabinet; 104. a control screen; 105. a top shell; 106. a threaded rod; 107. a limit rod; 108. a feed boot; 109. cutting the protective cover; 110. a heat radiation hole; 2. a feed assembly; 201. a connecting plate; 202. a feed hopper; 203. a rotating shaft; 204. a blocking lever; 205. a limit groove; 206. a fixed block; 207. a driving roller; 208. a conveyor belt; 209. a limit frame; 210. a butt-joint roller; 211. a matching block; 212. driven roller; 213. rotating the baffle; 3. a pressing assembly; 301. an intermediate shaft; 302. a pressure sensor; 303. pressing rollers; 304. an inner bore; 305. a tension roller; 4. a cutting assembly; 401. a cutting roller; 402. a chute; 403. a cutter; 404. chamfering; 405. an electromagnetic plate; 406. a connecting spring; 407. a magnetic block.
Detailed Description
The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
As shown in figures 1-10, a soybean tissue protein cutting device comprises a supporting component 1, wherein the supporting component 1 plays a supporting role, a feeding component 2 is arranged at the top of the supporting component 1, the feeding component 2 is used for feeding and conveying soybean tissue proteins, a pressing component 3 and a cutting component 4 are sequentially arranged above one side of the feeding component 2, the pressing component 3 is used for pressing and forming the soybean tissue proteins, and the cutting component 4 is used for cutting the soybean tissue proteins, so that a required block structure is formed.
The supporting component 1 comprises a base 101, a top shell 105 is arranged on one side of the top of the base 101, the top shell 105 plays a role of connection protection, a plurality of moving wheels 102 are uniformly arranged at the bottom of the base 101, the arrangement of the moving wheels 102 improves the follow-up moving convenience of the base 101, a power distribution cabinet 103 is arranged on one side of the base 101, the power distribution cabinet 103 distributes power to the internal structure, a control screen 104 is arranged on the other side of the base 101, each electric element is electrically controlled by the control screen 104, a feeding protection cover 108 is rotationally connected to the top of the base 101 and above the feeding component 2, the feeding protection cover 108 wraps and protects the feeding component 2, soybean tissue protein is prevented from being affected to be bent in the conveying process, a cutting protection cover 109 is arranged on the top of the base 101 and above the pressing component 3 and the cutting component 4, the cutting protection cover 109 wraps and protects the pressing component 3 and the cutting component 4, the situation that an operator approaches the cutting assembly 4 and damages the cutting assembly is avoided, a plurality of heat dissipation holes 110 are uniformly formed in the feeding protection cover 108 and the cutting protection cover 109, the heat dissipation effect is further improved due to the arrangement of the heat dissipation holes 110, the transmission and cutting stability of soybean tissue protein are guaranteed, a plurality of threaded rods 106 are uniformly arranged at the top of the top shell 105, a limit rod 107 is arranged on the outer surface of the threaded rod 106, the limit rod 107 is matched with the feeding protection cover 108 and the cutting protection cover 109, the limit rod 107 is rotated to a proper angle, the feeding protection cover 108 and the cutting protection cover 109 can be subjected to limit protection by the limit rod 107, the feeding protection cover 108 and the cutting protection cover 109 are prevented from rotating and opening in the working process, when the cutting is completed, the threaded rod 106 only needs to reversely rotate the threaded rod 106, the limit rod 107 is driven to reversely rotate and separate from limiting the feeding protection cover 108 and the cutting protection cover 109, the feed shoe 108 and the cutting shoe 109 are reversely rotated and the feed assembly 2, the pressing assembly 3 and the cutting assembly 4 are opened and the subsequent operations are performed.
The feeding component 2 comprises a driving roller 207, a conveyor belt 208 is connected to the outer surface of the driving roller 207 in a transmission way, the driving roller 207 rotates and drives the conveyor belt 208 to rotate, soybean tissue proteins are placed at the top of the conveyor belt 208, then the backward conveying process of the soybean tissue proteins is realized by means of the friction force between the conveyor belt 208 and the soybean tissue proteins, limit frames 209 are arranged at two sides of the top of the conveyor belt 208, the limit effect of the soybean tissue proteins is realized by setting the limit frames 209, when a plurality of soybean tissue proteins are required to be synchronously cut, only a plurality of limit frames 209 are required to be arranged, the tops of adjacent limit frames 209 are connected through connecting rods, two opposite side walls of the limit frames 209 are fixedly connected with the side walls of the top shell 105 and the fixed block 206 respectively, the setting ensures that the limit frames 209 cannot move along with the transmission of the conveyor belt 208, further improving the limit effect of the limit frame 209, the end of the limit frame 209 far away from the driving roller 207 is hinged with a rotary baffle 213, the rotary baffle 213 blocks and limits the soybean tissue protein, thereby ensuring the accuracy and stability of soybean tissue protein cutting, the side wall of the rotary baffle 213 is provided with a distance sensor used for detecting the distance value between the side wall of the rotary baffle 213 and the soybean tissue protein, when the distance value detected by the distance sensor is zero, the soybean tissue protein is in contact with the rotary baffle 213, the control screen 104 controls the conveyor belt 208 to stop rotating, the conveyor belt 208 does not drive the soybean tissue protein to continue to be transmitted forwards, and when the distance value detected by the distance sensor is greater than zero, the control screen 104 controls the conveyor belt 208 to transmit and drives the soybean tissue protein to be transmitted backwards, further realizing continuous transmission cutting procedures.
The feeding subassembly 2 still includes connecting plate 201, the lateral wall fixed connection of one side of connecting plate 201 and top shell 105, the top of connecting plate 201 is equipped with feeder hopper 202, connecting plate 201 connects fixedly to feeder hopper 202, the output of feeder hopper 202 and spacing frame 209's tip phase-match, then soybean tissue protein gets into conveyer belt 208 top transport after spacing of feeder hopper 202, and it is spacing by spacing frame 209, the top of feeder hopper 202 and one side top that keeps away from conveyer belt 208 are equipped with axis of rotation 203, the surface of axis of rotation 203 evenly is equipped with a plurality of blocking bars 204, one side bottom that feeder hopper 202 kept away from conveyer belt 208 evenly is equipped with a plurality of spacing grooves 205, spacing groove 205 and blocking bar 204 phase-match, carry out the fixed width spacing to soybean tissue protein with the help of the cooperation of blocking bars 204 and spacing groove 205, avoid soybean tissue protein to take place the skew and reduce follow-up conveying cutting accuracy when conveyer belt 208 top conveys.
The inside driving motor that is equipped with of top shell 105, driving motor's output passes top shell 105 and with one side fixed connection of drive roller 207, then control screen 104 control driving motor starts and drive roller 207 and rotate, drive roller 207 drives conveyer belt 208 and conveys the soybean tissue protein at top, the top of conveyer belt 208 is equipped with docking roller 210, docking roller 210's one end and the lateral wall of top shell 105 pass through the bearing and rotate and be connected, docking roller 210 and drive roller 207 assorted, docking roller 210's setting improves the conveying stability and the compactness of drive roller 207 to the soybean tissue protein at conveyer belt 208 top, avoid soybean tissue protein to take place the condition such as skidding at conveyer belt 208 top, the top of base 101 just is located the one end that conveyer belt 208 kept away from top shell 105 is equipped with fixed block 206, the one end that drive roller 207 and docking roller 210 kept away from top shell 105 all rotates with the lateral wall of fixed block 206 through the bearing and is connected, the setting of fixed block 206 improves the rotation stability of drive roller 207 and docking roller 210, and the main position of feeding safety cover 108 drive roller 207 and docking roller 210 surface, and then play the protection heat dissipation effect to the feeding end.
The top of base 101 and the position corresponding with fixed block 206 are equipped with the matching block 211, the inside of conveyer belt 208 just is located the one end that keeps away from drive roller 207 and is equipped with driven voller 212, driven pivoted process is realized in the setting of driven voller 212, and cooperate drive roller 207 to further improve conveying efficiency and conveying stability to conveyer belt 208, the both ends of driven voller 212 are connected with the terminal surface rotation that top shell 105 and matching block 211 are faced respectively through the bearing, driven voller 212 and cutting roller 401 assorted, then driven voller 212 can also play the supporting role, guarantee follow-up cutting efficiency and the cutting effect to soybean tissue protein.
The pressing component 3 comprises an intermediate shaft 301, the intermediate shaft 301 does not rotate, a pressure sensor 302 is arranged at the bottom of the intermediate shaft 301 and is used for detecting a pressure value between the intermediate shaft 301 and a pressing roller 303, the thickness of the soybean tissue protein is correspondingly obtained by means of the pressure value, the cutting length of the soybean tissue protein is correspondingly adjusted according to the thickness, the volume and the weight of each finished product after cutting are equal, the weighing difficulty of the finished product is reduced, the packaging efficiency and the packaging effect are improved, the pressing roller 303 is rotationally connected to the outer surface of the intermediate shaft 301, an inner hole 304 is formed in the axial center of the pressing roller 303, the inner hole 304 is rotationally connected with the outer surface of the intermediate shaft 301, the pressing roller 303 presses the soybean tissue protein conveyed by the top of the conveyor belt 208, a tensioning roller 305 is arranged in the conveyor belt 208, two ends of the tensioning roller 305 are rotationally connected with the end faces of the top shell 105 and the matching block 211 through bearings respectively, the tensioning roller 305 is matched with the pressing roller 303, the tensioning effect of the conveyor belt 208 is improved, and the pressing flatness of the soybean tissue protein is improved by matching with the pressing roller 303.
The cutting assembly 4 comprises a cutting roller 401, a stepping motor is arranged in the top shell 105, the output end of the stepping motor penetrates through the top shell 105 and is fixedly connected with the side wall of the cutting roller 401, one end of the cutting roller 401, far away from the top shell 105, is rotatably connected with the side wall of the matching block 211 through a bearing, when the control panel 104 controls the stepping motor to start and rotate, the stepping motor drives the cutting roller 401 to rotate, a plurality of sliding grooves 402 are uniformly formed in the outer surface of the cutting roller 401, an electromagnetic plate 405 is arranged on the inner wall of the sliding grooves 402, a magnetic block 407 is hermetically and slidably connected in the sliding grooves 402, a cutter 403 is arranged at the other end of the magnetic block 407, then the cutter 403 slides in the sliding grooves 402, meanwhile, the cutting roller 401 rotates to drive the plurality of cutters 403 to rotate, the cutters 403 cut soybean tissue protein at the top of the conveyor belt 208, a connecting spring 406 is arranged on one side of the electromagnetic plate 405, the other side of the connecting spring 406 is fixedly connected with the side wall of the magnetic block 407, the magnetism of the electromagnetic plate 405 is identical to the magnetism of the opposite end face of the magnetic block 407, the setting of the connecting spring 406 further improves the elastic reset performance of the cutter 403, and when the control panel 104 controls the electrifying current of the electromagnetic plate 405 to increase, the electromagnetic plate 405 drives the electromagnetic plate 403 to stretch and stretches the magnetic block 407 to move towards the magnetic block 407.
When the soybean tissue protein is uniformly cut, if the thickness of the soybean tissue protein is increased and the cutting length is unchanged, the volume and the weight of a block-shaped finished product formed after cutting are increased, the difficulty in weighing is high when the block-shaped finished product is packaged later, and the weighing precision is low; in addition, scraps are easy to generate after the soybean tissue protein is cut, if the scraps cannot be treated in time, the processing effect of a block-shaped finished product can be reduced, and meanwhile, the internal structure of the device can be polluted, so that the subsequent cutting precision is influenced; if the operator stretches his or her hand into the vicinity of the cutter 403, the cutter 403 rotates to cut, which may threaten the personal safety of the operator, but the prior art lacks the cutter withdrawal protection function, thereby reducing the safety and stability.
During the use, the installation of device is accomplished according to above-mentioned process to rotate feeding safety cover 108 and cutting safety cover 109, make feeding safety cover 108 carry out the parcel protection with feeding subassembly 2, cutting safety cover 109 will press subassembly 3 and cutting subassembly 4 to carry out the parcel protection, afterwards rotate threaded rod 106 and drive gag lever post 107 and carry out the joint fixedly to feeding safety cover 108 and cutting safety cover 109, improve the security and the stability of feeding safety cover 108 and cutting safety cover 109 effectively.
Then the control screen 104 controls the driving motor in the top shell 105 to start, the output end of the driving motor drives the driving roller 207 to rotate, the driving roller 207 drives the conveyor belt 208 to rotate at a constant speed in cooperation with the driven roller 212, soybean tissue proteins pass through the feed hopper 202 and are placed on the conveyor belt 208, and limit is carried out on two sides of the soybean tissue proteins by means of the blocking rod 204, so that limit on the width direction of the soybean tissue proteins is effectively realized, the cutting precision and the cutting efficiency of the soybean tissue proteins are ensured, the soybean tissue proteins are continuously transmitted backwards under the limit action of the limiting frame 209 after reaching the top of the conveyor belt 208, when the soybean tissue proteins reach the bottom of the pressing roller 303, the soybean tissue proteins are pressed in the height direction by the pressing action of the pressing roller 303, and the pressing roller 303 reversely applies extrusion force to the intermediate shaft 301 by acting force and reaction force, the pressure sensor 302 detects the pressure value, specifically, when the thickness of the soybean tissue protein is increased, the extrusion force of the soybean tissue protein and the extrusion roller 303 is increased, the extrusion force applied to the bottom of the middle shaft 301 by the extrusion roller 303 is increased, the pressure value detected by the pressure sensor 302 is increased, and along with the continuous transmission of the soybean tissue protein at the bottom of the extrusion roller 303, the pressure value detected by the pressure sensor 302 is continuously changed, so that the thickness curve of the soybean tissue protein can be rapidly and efficiently simulated, the process can be obtained through data analysis, the repeated description is omitted in the process, the cutting length is correspondingly adjusted according to the thickness of the soybean tissue protein, the volume weight of a block-shaped finished product formed after cutting is ensured to meet the actual packaging requirement, when the cutting thickness of the soybean tissue protein is required to be increased, the height of the middle shaft 301 is adjusted to be high, the middle shaft 301 drives the extrusion roller 303 to synchronously move upwards, the distance between the pressing roller 303 and the conveyor belt 208 increases, and the cutting thickness of the soybean tissue protein increases correspondingly.
And then the soyabean tissue protein is continuously conveyed backwards on the conveyor belt 208, when the end part of the soyabean tissue protein is in mutual extrusion contact with the rotating baffle 213, the distance value detected by the distance sensor is zero, at the moment, the control screen 104 controls the driving motor to stop working, the driving motor drives the driving roller 207 to stop working, the driving roller 207 drives the conveyor belt 208 to stop rotating, the conveyor belt 208 drives the soyabean tissue protein to stop conveying, and then the subsequent soyabean tissue protein needs to be cut to form a block-shaped finished product.
The control panel 104 controls the stepper motor to start to rotate, the stepper motor drives the cutting roller 401 to rotate, the cutting roller 401 rotates and drives the plurality of cutters 403 to synchronously rotate and cut the soybean tissue protein, and the cutting direction of the cutting roller 401 is clockwise, so that the cut block-shaped finished product can be conveniently directly pushed out of the conveyor belt 208, and the influence on the conveying of the subsequent soybean tissue protein is avoided.
When the distance value detected by the distance sensor is zero, the control screen 104 controls the electrifying current of the electromagnetic plate 405 to increase, the magnetic repulsive force of the electromagnetic plate 405 to the magnetic block 407 increases and drives the magnetic block 407 to stretch the connecting spring 406 to move far away from the end of the electromagnetic plate 405, the magnetic block 407 drives the cutter 403 to move outwards along the chute 402 and stretch out of the chute 402, and then the cutter 403 cooperates with the continuous rotation and rotation of the cutting roller 401 to cut soybean tissue protein, so that the cutting stability and cutting efficiency are further improved.
And it can be seen from the above that, when the soybean tissue protein at the bottom of the cutting roller 401 is cut, the pressure value detected by the pressure sensor 302 at the bottom of the intermediate shaft 301 increases, which means that the thickness of the soybean tissue protein at the bottom of the pressing roller 303 increases at this time, so that the cutting length needs to be reduced when the soybean tissue protein is cut at this portion, so that the cutting volume and the weight are the same and the packaging requirement is met, the control panel 104 controls the current of the electromagnetic plate 405 to be reduced, the magnetic repulsive force of the electromagnetic plate 405 to the magnetic block 407 is reduced, the magnetic block 407 is driven to move reversely and squeeze the connecting spring 406 to move towards the end close to the electromagnetic plate 405 under the elastic force of the connecting spring 406, the cutter 403 is synchronously driven to move when the magnetic block 407 moves, the distance that the cutter 403 extends along the chute 402 is shortened, when the cutting roller 401 rotates and the cutter 403 is driven to rotate, the chamfer 404 at two sides of the cutter 403 moves towards the end close to the rotating baffle 213 with the top of the soybean tissue protein, the length of the block finished product is reduced after the soybean tissue protein is cut, and the cutting volume is guaranteed to be the same, and the accuracy of the subsequent cutting is guaranteed.
Along with the continuous rotation of the cutter 403 driven by the cutter roller 401, the cutter 403 and the soybean tissue protein are mutually pressed and contacted with the top of the conveyor belt 208 after being cut, and at the moment, the cutter 403 moves along the chute 402 towards the end close to the electromagnetic plate 405 by virtue of the pushing force exerted by the conveyor belt 208 on the cutter 403.
When the cutter roller 401 drives the cutter 403 to rotate and push the block-shaped finished product to move towards the rear end, the block-shaped finished product drives the rotating baffle 213 to stretch the torsion spring to rotate and open the limit frame 209 by virtue of thrust, and the block-shaped finished product is pushed out of the conveyor belt 208 under the action of the thrust exerted by the cutter 403, so that the blanking process is completed.
At this time, the block-shaped finished product is separated from the contact with the rotating baffle 213, the rotating baffle 213 is driven to reversely rotate and restore to the original position under the action of the elasticity of the torsion spring in the rotating baffle 213, then the distance value detected by the distance sensor is increased, the controller controls the electromagnetic plate 405 to be reduced to an initial value, the magnetic block 407 is driven to move towards the end close to the electromagnetic plate 405 under the action of the elasticity of the connecting spring 406, the magnetic block 407 drives the cutter 403 to move towards the inside of the chute 402, then the recovery dislocation of the cutter 403 is realized by matching with the rotation of the cutting roller 401, and the collision between the cutter 403 and the rotating baffle 213 or the cutting protection cover 109 is avoided, so that the safety and stability of the cutter are reduced.
Then the control screen 104 controls the driving roller 207 to continue to rotate and drives the conveying belt 208 to rotate, the conveying belt 208 drives the soybean tissue protein at the top to continue to be conveyed backwards and to be in mutual extrusion contact with the rotating baffle 213, and the distance value detected by the distance sensor is zero, so that the subsequent soybean tissue protein is cut by repeating the process, and the smooth and stable whole process is ensured.
However, when the operator approaches the cutter 403 during the working process of the cutter 403, especially when the cutter 403 is cut, since the feeding end of the cutter 403 is blocked by the pressing roller 303, the operator only may approach the retracting end and has a risk of being scratched by the cutter 403, at this time, when the operator approaches the cutter 403 end, the control panel 104 controls the electromagnetic plate 405 to be rapidly powered off, and then the magnetic block 407 is driven to rapidly move towards the end approaching the electromagnetic plate 405 under the action of the elastic force of the connecting spring 406, and the magnetic block 407 drives the cutter 403 to move inwards along the chute 402 and retract, thereby effectively avoiding the risk of scratching the operator due to the rotation of the cutter 403, and realizing the retracting protection procedure of the cutter 403, thereby improving the safety and stability.
The device not only effectively improves the cutting efficiency of the soybean tissue protein, but also has high cutting precision, good cutting effect, simple operation, stability and high efficiency, meets the actual cutting processing requirement, and the block-shaped finished product formed by cutting meets the subsequent packaging requirement, thus having strong adaptability and high stability; meanwhile, the cutting length can be adjusted according to the thickness of the soybean tissue protein, so that the volume, the weight and the like of a block-shaped finished product formed by cutting meet the requirements, the subsequent packaging precision and the packaging efficiency are further improved, and the subsequent packaging difficulty is reduced; when an operator carelessly arrives near the cutter 403, the rapid cutter retracting procedure of the cutter 403 can be realized, so that the cutter retracting protection function is further met, and the safety and stability are further improved; and in the process of retracting the cutter 403, the two sides of the cutter 403 can be transversely scraped, so that a large amount of scraps and the like are prevented from adhering to the outer surface of the cutter 403, the subsequent soybean tissue protein cutting is polluted, and the cleanliness and stability of the cutter 403 are improved.
The method for cutting the soybean tissue protein cutting device comprises the following steps:
S1, raw materials are input into the feeding assembly 2 and fed, and after the pressing assembly 3 presses the raw materials, the cutting assembly 4 works and cuts the raw materials.
S2, when the pressure value detected by the pressure sensor 302 increases, the energizing current of the electromagnetic plate 405 increases, the electromagnetic plate 405 applies magnetic repulsive force to the magnetic block 407 and drives the cutter 403 to move outwards along the chute 402, and the cutting width of the cutter 403 to the raw material decreases.
By further limiting the cutting method, the cutting efficiency is improved, and the cutting effect is ensured.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the application, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The soybean tissue protein cutting device comprises a supporting component (1), wherein a feeding component (2), a pressing component (3) and a cutting component (4) are sequentially arranged above one side of the supporting component (1),
The support assembly (1) comprises a base (101), and a top shell (105) is arranged on one side of the top of the base (101);
The feeding assembly (2) comprises a driving roller (207), a conveyor belt (208) is connected to the outer surface of the driving roller (207) in a transmission way, limiting frames (209) are arranged on two sides of the top of the conveyor belt (208), and a rotating baffle (213) is hinged to the end part, far away from the driving roller (207), of each limiting frame (209);
The pressing assembly (3) comprises an intermediate shaft (301), and a pressure sensor (302) is arranged at the bottom of the intermediate shaft (301);
the cutting assembly (4) comprises a cutting roller (401), a plurality of sliding grooves (402) are uniformly formed in the outer surface of the cutting roller (401), an electromagnetic plate (405) is arranged on the inner wall of each sliding groove (402), a magnetic block (407) is connected with the inner portion of each sliding groove (402) in a sealing sliding mode, and a cutter (403) is arranged at the other end of each magnetic block (407).
2. The soybean tissue protein cutting device according to claim 1, wherein a plurality of movable wheels (102) are uniformly arranged at the bottom of the base (101), a power distribution cabinet (103) is arranged on one side of the base (101), a control screen (104) is arranged on the other side of the base (101), each electric element is electrically controlled by the control screen (104), a feeding protection cover (108) is rotatably connected to the top of the base (101) and above the feeding assembly (2), a cutting protection cover (109) is arranged at the top of the base (101) and above the pressing assembly (3) and the cutting assembly (4), a plurality of heat dissipation holes (110) are uniformly formed in the feeding protection cover (108) and the cutting protection cover (109), a plurality of threaded rods (106) are uniformly arranged at the top of the top casing (105), and a limit rod (107) is arranged on the outer surface of each threaded rod (106), and the limit rod (107) is matched with the feeding protection cover (108) and the cutting protection cover (109).
3. The soybean tissue protein cutting device according to claim 1, wherein the feeding assembly (2) further comprises a connecting plate (201), one side of the connecting plate (201) is fixedly connected with the side wall of the top shell (105), a feeding hopper (202) is arranged at the top of the connecting plate (201), the output end of the feeding hopper (202) is matched with the end part of the limiting frame (209), a rotating shaft (203) is arranged at the top of one side of the feeding hopper (202) far away from the conveyor belt (208), a plurality of blocking rods (204) are uniformly arranged on the outer surface of the rotating shaft (203), a plurality of limiting grooves (205) are uniformly arranged at the bottom of one side of the feeding hopper (202) far away from the conveyor belt (208), and the limiting grooves (205) are matched with the blocking rods (204).
4. The soybean tissue protein cutting device according to claim 1, wherein a driving motor is arranged in the top shell (105), an output end of the driving motor penetrates through the top shell (105) and is fixedly connected with one side of the driving roller (207), a butt-joint roller (210) is arranged above the conveying belt (208), one end of the butt-joint roller (210) is rotatably connected with the side wall of the top shell (105) through a bearing, the butt-joint roller (210) is matched with the driving roller (207), a fixed block (206) is arranged at the top of the base (101) and at one end, far away from the top shell (105), of the conveying belt (208), and the driving roller (207) and one end, far away from the top shell (105), of the butt-joint roller (210) are rotatably connected with the side wall of the fixed block (206) through bearings.
5. The soybean tissue protein cutting device according to claim 4, wherein two opposite side walls of the limiting frame (209) are fixedly connected with the side walls of the top shell (105) and the fixed block (206) respectively, a distance sensor is arranged on the side wall of the rotating baffle plate (213) and used for detecting a distance value between the side wall of the rotating baffle plate (213) and the soybean tissue protein, and a matching block (211) is arranged at the top of the base (101) and at a position corresponding to the fixed block (206).
6. The soybean tissue protein cutting device according to claim 5, wherein a driven roller (212) is arranged in the conveyor belt (208) and at one end far away from the driving roller (207), two ends of the driven roller (212) are respectively in rotary connection with the end faces of the top shell (105) and the matching block (211) facing each other through bearings, and the driven roller (212) is matched with the cutting roller (401).
7. The soybean tissue protein cutting device according to claim 6, wherein the outer surface of the intermediate shaft (301) is rotatably connected with a pressing roller (303), an inner hole (304) is formed in the shaft center of the pressing roller (303), the inner hole (304) is rotatably connected with the outer surface of the intermediate shaft (301), a tensioning roller (305) is arranged in the conveyor belt (208), two ends of the tensioning roller (305) are rotatably connected with the facing end surfaces of the top shell (105) and the matching block (211) through bearings respectively, the tensioning roller (305) is matched with the pressing roller (303), and the pressure sensor (302) is used for detecting a pressure value between the intermediate shaft (301) and the pressing roller (303).
8. The soybean tissue protein cutting device according to claim 1, wherein a connecting spring (406) is arranged on one side of the electromagnetic plate (405), the other side of the connecting spring (406) is fixedly connected with the side wall of the magnetic block (407), the magnetism of the opposite end faces of the electromagnetic plate (405) and the magnetic block (407) is the same, and inclined planes (404) are arranged on two sides of the bottom of the cutter (403).
9. The soybean tissue protein cutting device according to claim 1, wherein a stepping motor is arranged in the top shell (105), an output end of the stepping motor penetrates through the top shell (105) and is fixedly connected with the side wall of the cutting roller (401), and one end, far away from the top shell (105), of the cutting roller (401) is rotatably connected with the side wall of the matching block (211) through a bearing.
10. The method of cutting a soy tissue protein cutting device of claim 9, comprising the steps of:
s1, feeding raw materials into the feeding assembly (2), and after the pressing assembly (3) presses the raw materials, the cutting assembly (4) works and cuts the raw materials;
S2, after the pressure value detected by the pressure sensor (302) is increased, the electrified current of the electromagnetic plate (405) is increased, the electromagnetic plate (405) applies magnetic repulsive force to the magnetic block (407) and drives the cutter (403) to move outwards along the chute (402), and the cutting width of the cutter (403) to the raw material is reduced.
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| CN118003389B (en) | 2024-06-07 |
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