CN117963544B - Automatic stacker suitable for artificial board - Google Patents
Automatic stacker suitable for artificial board Download PDFInfo
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Abstract
The invention discloses an automatic stacker crane suitable for artificial boards, and relates to the technical field of artificial board production. Through setting up supporting mechanism and a plurality of panel picking up mechanism, supporting mechanism can drive panel picking up mechanism and rotate in succession to when panel picking up mechanism reaches the specific position and can realize the effect of automatic picking up artificial panel under the promotion of arc drive piece one, and when panel snatchs the mechanism and reach tray mechanism top, can realize the effect of automatic release artificial panel under the effect of arc drive piece two, panel pick up and panel pile up neatly process need not devices such as complicated manipulator can realize the pile up neatly operation to artificial panel, not only saved the expense of automatic pile up neatly of artificial panel, and the structure is simpler, be convenient for follow-up maintenance work; secondly, the mutual cooperation among a plurality of panel pick-up mechanisms can be continuous to pick up the pile up neatly operation to the artificial board, has saved the pile up neatly time of artificial board, has improved pile up neatly efficiency.
Description
Technical Field
The invention relates to the technical field of artificial board production, in particular to an automatic stacker suitable for artificial boards.
Background
Artificial boards are commonly used in the fields of furniture manufacturing, building materials, flooring materials, and the like. Artificial boards have advantages over solid wood, such as lower cost, more stable dimensions, etc., and are therefore widely used in many applications.
The utility model discloses an automatic hacking machine of wood-based plate of patent application that reference publication number is CN117509196A, through set up sucking disc device on the robot device, cooperation first detection device and second detection device accomplish the surface quality's of upper and lower face when the wood-based plate carries out the pile up neatly to in time keep apart the defective products, make the process flow obviously reduce, and effectively reduce the use of equipment, personnel and place, reduction in production cost has improved production efficiency greatly.
Comprehensive analysis of the above referenced patents has the following drawbacks:
The automatic stacker crane can only perform quality detection and stacking treatment on one artificial board each time, and can perform stacking treatment on the next artificial board after the last step is completed, continuous stacking operation cannot be performed, a large amount of time is consumed during the process of picking up the artificial boards reciprocally by the manipulator, and stacking treatment on a large amount of artificial boards cannot be performed rapidly, so that the stacking efficiency of the artificial boards is reduced;
The detection of the surface quality of the artificial board can be completed only by using components such as the telescopic rod, the driving box, the first driving device and the second driving device in the artificial board detection process, so that the artificial board quality detection device has a complex structure, the detection cost is increased, and the subsequent overhaul and maintenance difficulty is increased;
above-mentioned automatic hacking machine only can detect the wood-based plate outward appearance, detects the item singleness.
Accordingly, the present invention proposes an automatic palletizer suitable for artificial boards to solve the above-mentioned problems.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the automatic stacker suitable for the artificial boards, which solves the problems that the existing automatic stacker can only perform quality detection and stacking treatment on one artificial board each time, can perform stacking treatment on the next artificial board after finishing the previous step, cannot perform continuous stacking operation, consumes a great deal of time during the process of picking up the artificial boards back and forth by a manipulator, cannot rapidly perform stacking treatment on a large number of artificial boards, and reduces the stacking efficiency of the artificial boards; the artificial board quality detection device is complex in structure, increases detection cost and subsequent overhaul and maintenance difficulty, and can only detect the appearance of the artificial board, and the problem of single detection item is solved.
In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides an automatic hacking machine suitable for wood-based plate, includes two bears the weight of the frame and set up the conveyer belt that is used for carrying the wood-based plate in bearing the weight of the frame below, two be provided with supporting mechanism between the bearing the weight of the frame, evenly be provided with a plurality of panel pickup mechanisms that are used for the wood-based plate pile up neatly on supporting mechanism's the outer wall, the right side the bearing the weight of the fixed arc drive piece first that is used for driving panel pickup mechanism to produce the action of picking up the wood-based plate that is provided with on the lateral wall that the frame is close to supporting mechanism, the left side the bearing the fixed arc drive piece second that is used for driving panel pickup mechanism to produce the action of releasing the wood-based plate that is provided with on the lateral wall that the frame is close to supporting mechanism, fixed cover is equipped with the inclined fluted disc that is used for driving panel pickup mechanism upset a week on supporting mechanism's the outer wall and lie in the corresponding appearance detection mechanism that is used for detecting wood-based plate surface defect that is provided with on the outer wall of every panel pickup mechanism and the opposite one side of conveyer belt.
Further, supporting mechanism includes the support frame and rotates the mounting disc that sets up at the support frame top, evenly fixed being provided with a plurality of support arms on the lateral wall of mounting disc, every the bottom of support arm is fixed respectively and is provided with stiffener and the davit that is used for hoist and mount panel to pick up the mechanism, the inside rotation of support frame is provided with transmission shaft one, the top rotation of transmission shaft one runs through the bearing frame and with mounting disc fixed connection, and fixed cover is equipped with the worm wheel on transmission shaft one's the outer wall, the meshing is connected with the worm on the lateral wall of worm wheel, fixed being provided with is used for driving worm pivoted servo motor on the support frame outer wall.
Further, panel pickup mechanism is including bearing the cover and seting up the lift logical groove on bearing the cover outer wall, set up the drive assembly who is used for driving its upset on bearing the side wall of cover, and the below of bearing the cover is provided with the transport subassembly that is used for picking up the artificial board, the inside in lift logical groove is provided with the lift subassembly that is used for controlling transport subassembly to go up and down, drive assembly is including fixing the transmission shaft second that sets up on bearing the cover side wall and fixing the bevel gear that sets up two one ends of transmission shaft and meshing are connected with the helical tooth dish, rotate the cover on the outer wall of transmission shaft second and be equipped with the rotatory friction damper that is used for increasing the rotation resistance, the bottom of transport subassembly evenly is provided with a plurality of industrial cameras that are used for gathering the wood-based panel surface image.
Further, the lifting assembly comprises a lifting rod in the lifting through groove in a sliding connection mode and a first bearing plate fixedly arranged on the side wall of the lifting rod, a guide rod is fixedly arranged at the bottom of the first bearing plate, the guide rod penetrates through the lifting through groove in a sliding mode and extends to the outside, and a first spring is sleeved on the outer wall of the guide rod and located between the first bearing plate and the inner wall of the lifting through groove in a sliding mode.
Further, the handling assembly comprises a first bearing plate and a plurality of installation through holes uniformly formed in the top of the first bearing plate, grabbing units for adsorbing the artificial boards are arranged in the installation through holes, a profile recording assembly for recording the profile of the artificial boards is fixedly arranged above the first bearing plate through connecting columns, and a separating mechanism for separating the artificial boards from the grabbing units is arranged in the profile recording assembly.
Further, snatch the unit including slide the pull rod that sets up in the installation through-hole with fixed sucking disc, the installation section of thick bamboo that sets up in pull rod bottom, top respectively, the inside slip of installation section of thick bamboo is provided with the painting brush, fixed reset spring that is provided with between painting brush bottom and the installation section of thick bamboo cavity bottom, on the pull rod outer wall and lie in between sucking disc and the loading board one slip be provided with spring two.
Further, the profile recording assembly comprises a bearing plate II fixedly arranged at the bottom end of the lifting rod and a sliding groove formed in the bottom of the bearing plate II, a drawing plate used for recording drawing marks of a drawing pen is slidably arranged in the sliding groove, and the drawing plate and the bearing plate II are locked through fastening bolts.
Further, separating mechanism includes that the slip cap establishes the last lifter plate on the lifter outer wall and the fixed bearing plate second that sets up on last lifter plate lateral wall, be provided with the lower lifter plate through the connecting rod is fixed under the last lifter plate, four corners in the bottom of lower lifter plate are all fixed to be provided with the thimble, on the outer wall of thimble and lie in the bearing plate one and the lower lifter plate between slip cap be equipped with the spring three, the connecting rod slip runs through profile recording subassembly and extends to outside, four the thimble slip runs through the bearing plate one, and the bottom of thimble is located the top of snatching the unit bottom.
Further, the outward appearance detection mechanism includes that fixed cover establishes the base plate on the davit outer wall, evenly fixed a plurality of high definition camera that set up in the base plate bottom and the fixed treater that is used for handling high definition camera and industry camera input image that sets up in the base plate bottom, the bottom of base plate just is located the fixed wireless WIFI module that is provided with in one side of treater for data after handling the treater is sent terminal equipment.
Further, the tray mechanism comprises an electric lifting table fixedly arranged on one side of the supporting mechanism, a tray placed on the top of the electric lifting table and used for stacking the artificial boards, and a control box used for controlling the lifting distance of the electric lifting table.
Advantageous effects
The invention provides an automatic stacker crane suitable for artificial boards. Compared with the prior art, the method has the following beneficial effects:
1. The automatic stacker crane for the artificial boards is characterized in that the supporting mechanism and the plurality of board picking mechanisms are arranged, the supporting mechanism can drive the board picking mechanisms to rotate continuously, the effect of automatically picking up the artificial boards can be achieved when the board picking mechanisms reach a specific position and are pushed by the first arc-shaped driving block, the effect of automatically releasing the artificial boards can be achieved under the action of the second arc-shaped driving block when the board picking mechanisms reach the upper part of the tray mechanism, the stacking operation of the artificial boards can be achieved without complex mechanical arms and other devices in the board picking and stacking process, the cost of automatic stacking of the artificial boards is saved, the structure is simpler, and the follow-up overhaul and maintenance work is facilitated; secondly, the mutual cooperation among a plurality of panel pick-up mechanisms can be continuous to pick up the pile up neatly operation to the artificial board, has saved the pile up neatly time of artificial board, and has improved pile up neatly efficiency.
2. The utility model provides an automatic hacking machine suitable for wood-based plate, the action of upset a week can be realized to the wood-based plate during being picked up and pile up neatly, the image is gathered through industrial camera at the wood-based plate top, and the bottom of panel then utilizes high definition camera to gather the image in the upset in-process, thereby can all realize defect detection to the positive and negative of panel, receive helical tooth dish drive when the upset action of panel pickup mechanism passes through bevel gear revolution and realize moreover, this process need not to set up power device alone for panel pickup mechanism, the expense of having saved and set up power device, and the structure is simpler, follow-up maintenance work of being convenient for.
3. The utility model provides an automatic hacking machine suitable for wood-based panel, through setting up snatch unit and contour recording subassembly, can pick up the in-process of wood-based panel at panel pick up mechanism, utilize the reaction force of wood-based panel to snatch the unit to promote snatch the unit and remove to contour recording subassembly, thereby the painting brush is when contacting with the drawing board, can take notes the contour trace of wood-based panel on the drawing board, thereby realize the detection to the cutting shape of panel, judge through contour trace spot check that whether the cutting shape of wood-based panel satisfies the design requirement, thereby can detect the cutting shape of wood-based panel when having reached and having detected wood-based panel surface defect, the detection item of wood-based panel has been extended, be favorable to carrying out manifold quality detection to wood-based panel, the qualification rate of panel manufacturing is improved.
4. The utility model provides an automatic hacking machine suitable for wood-based panel, through setting up the profile recording subassembly, be split type design between drawing board and the loading board two, the drawing board is when carrying out profile recording operation once, can take out the cleaning back with the drawing board and use again to can carry out the spot check work to the man-made panel shape profile many times, use convenient and fast can improve the high-efficient spot check work of panel shape profile.
Drawings
FIG. 1 is a schematic view of a first overall perspective structure of the present invention;
FIG. 2 is an enlarged schematic view of the portion A of FIG. 1 according to the present invention;
FIG. 3 is a schematic view of a second overall perspective structure of the present invention;
FIG. 4 is a schematic view of the structure of the present invention with the carrier and conveyor removed;
FIG. 5 is a schematic view of the structure of the supporting mechanism of the present invention;
FIG. 6 is a schematic cross-sectional view of a support frame according to the present invention;
FIG. 7 is an enlarged schematic view of the portion B of FIG. 6 according to the present invention;
FIG. 8 is a schematic view of a plate picking mechanism according to the present invention;
FIG. 9 is an enlarged schematic view of the portion C of FIG. 8 in accordance with the present invention;
FIG. 10 is a schematic elevational view of a sheet material picking mechanism of the present invention;
FIG. 11 is a schematic view showing an exploded view of the plate picking mechanism of the present invention;
FIG. 12 is a schematic view showing the structure of the gripping unit in an exploded state according to the present invention;
FIG. 13 is a schematic diagram showing an exploded view of the profile recording component of the present invention.
In the figure: 1. a carrier; 2. a conveyor belt; 3. a support mechanism; 31. a support frame; 32. a mounting plate; 33. a support arm; 34. a reinforcing rod; 35. a suspension arm; 36. a transmission shaft I; 37. a worm wheel; 38. a worm; 39. a servo motor; 4. a plate pickup mechanism; 41. a bearing sleeve; 42. lifting through grooves; 43. a lifting rod; 44. a first bearing plate; 45. a guide rod; 46. a first spring; 47. a first bearing plate; 48. a grabbing unit; 481. a lifting rod; 482. a suction cup; 483. a mounting cylinder; 484. drawing brushes; 485. a second spring; 49. a profile recording component; 491. a bearing plate II; 492. a chute; 493. drawing board; 410. a separation mechanism; 4101. an upper lifting plate; 4102. a bearing plate II; 4103. a lower lifting plate; 4104. a thimble; 4105. a third spring; 411. a transmission shaft II; 412. bevel gears; 413. a rotary friction damper; 414. an industrial camera; 5. arc-shaped driving block I; 6. arc-shaped driving blocks II; 7. a bevel gear disk; 8. appearance detection means; 9. a tray mechanism.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1 to 13, the present invention provides four technical solutions: an automatic stacker crane suitable for artificial boards specifically comprises the following embodiments:
Embodiment one: the utility model provides an automatic hacking machine suitable for wood-based panel, including two bearing frame 1 that bilateral symmetry set up and set up the conveyer belt 2 that is used for carrying the wood-based panel below bearing frame 1, the conveyer belt 2 surface is provided with equidistant mark line, the wood-based panel that conveyer belt 2 top was placed is equidistant to be placed, this interval satisfies at every turn when panel picking up mechanism 4 reachd directly over the conveyer belt 2, just there is the bottom of an wood-based panel and panel picking up mechanism 4 to be relative, be provided with supporting mechanism 3 between two bearing frame 1, evenly be provided with a plurality of panel picking up mechanism 4 that are used for the wood-based panel pile up neatly on the outer wall of supporting mechanism 3, the fixed arc drive piece one 5 that is used for driving panel picking up mechanism 4 to produce the action of picking up the wood-based panel that is provided with on the lateral wall that right side bearing frame 1 is close to supporting mechanism 3, the left bearing frame 1 is close to an arc-shaped driving block II 6 which is fixedly arranged on the side wall of the supporting mechanism 3 and used for driving the plate picking mechanism 4 to generate the action of releasing the artificial plate, an inclined fluted disc 7 which is used for driving the plate picking mechanism 4 to overturn for a circle is fixedly sleeved on the outer wall of the supporting mechanism 3, an appearance detecting mechanism 8 which is used for detecting the surface defect of the artificial plate is correspondingly arranged on the outer wall of the supporting mechanism 3 and right above each plate picking mechanism 4, and a tray mechanism 9 which is used for stacking the artificial plate is arranged on one side, opposite to the conveying belt 2, of the supporting mechanism 3. The supporting mechanism 3 comprises a supporting frame 31 and a mounting plate 32 which is rotatably arranged at the top of the supporting frame 31, a plurality of supporting arms 33 are uniformly and fixedly arranged on the side wall of the mounting plate 32, a reinforcing rod 34 and a hanging arm 35 which are used for hanging the plate picking mechanism 4 are fixedly arranged at the bottom of each supporting arm 33 respectively, a first transmission shaft 36 is rotatably arranged in the supporting frame 31, the top end of the first transmission shaft 36 is rotatably penetrated through the bearing frame 1 and fixedly connected with the mounting plate 32, a worm wheel 37 is fixedly sleeved on the outer wall of the first transmission shaft 36, a worm 38 is connected to the side wall of the worm wheel 37 in a meshed mode, and a servo motor 39 used for driving the worm 38 to rotate is fixedly arranged on the outer wall of the supporting frame 31. The support frame 31 is fixedly arranged on the ground of the artificial board workshop through bolts, and an output shaft of the servo motor 39 penetrates through the support frame 31 in a rotating mode and is connected with the worm 38 through a coupler. The support seat is fixedly arranged in the cavity of the support frame 31, and the bottom end of the first transmission shaft 36 is rotatably arranged at the top of the support seat. The tray mechanism 9 comprises an electric lifting table fixedly arranged on one side of the supporting mechanism 3, a tray placed on the top of the electric lifting table and used for stacking the artificial boards, and a control box used for controlling the lifting distance of the electric lifting table. The electric lifting platform is electrically connected with the control box through a lead, the control box can control the electric lifting platform to finish intermittent lifting or descending actions, and the lifting or descending distance of each time is the same. Here, the electric elevating table is controlled to descend by 18mm every 10s by the control box, the height value is the thickness of one artificial board, and the time required for the servo motor 39 to drive the board pickup mechanism 4 to rotate around the supporting frame 31 for one revolution is 11s, so that the electric elevating table has descended by 18mm when the board pickup mechanism 4 picks up an artificial board to reach above the tray mechanism 9. After the tray mechanism 9 is placed on the top of the electric lifting table, the distance from the top of the tray mechanism 9 to the bottom of the plate pickup mechanism 4 right above the tray mechanism is 1.5 times the thickness of the artificial plate. The tops of the two bearing frames 1 are fixedly connected through a long cross bar. The top of the inclined fluted disc 7 is provided with one half of teeth, and the setting of tooth position can guarantee that the panel pick-up mechanism 4 overturns three hundred sixty degrees after picking up the artificial panel one second, accomplishes the upset between panel pick-up mechanism 4 is close to tray mechanism 9.
Embodiment two: the main difference between this embodiment and the first technical solution is that: the utility model provides an automatic hacking machine suitable for wood-based plate, panel pickup mechanism 4 is including bearing the cover 41 and seting up the lift logical groove 42 on bearing the cover 41 outer wall, set up the drive assembly who is used for driving its upset on the lateral wall of bearing the cover 41, and the below of bearing the cover 41 is provided with the transport subassembly that is used for picking up the wood-based plate, the inside of going up and down logical groove 42 is provided with the lift subassembly that is used for controlling transport subassembly and goes up and down, the drive assembly is including fixed transmission shaft second 411 that sets up on bearing the cover 41 lateral wall and fixed setting in transmission shaft second 411 one end and with bevel gear 412 that the meshing of helical gear dish 7 is connected, rotate the cover on the outer wall of transmission shaft second 411 and be equipped with the rotatory friction damper 413 that is used for increasing the rotation resistance, the bottom of transport subassembly evenly is provided with a plurality of industrial cameras 414 that are used for gathering wood-based plate surface image. The rotary friction damper 413 is fixedly connected to the reinforcing rod 34 via a flange. The rotational friction damper 413 resists rotation of the drive shaft two 411 by increasing friction, but does not completely disable rotation of the shaft. The industrial camera 414 is fixedly arranged at the bottom of the first bearing plate 47. The lifting assembly comprises a lifting rod 43 and a first bearing plate 44, wherein the lifting rod 43 is slidably connected inside the lifting through groove 42, the first bearing plate 44 is fixedly arranged on the side wall of the lifting rod 43, a guide rod 45 is fixedly arranged at the bottom of the first bearing plate 44, the guide rod 45 slidably penetrates through the lifting through groove 42 and extends to the outside, and a first spring 46 is slidably sleeved on the outer wall of the guide rod 45 and positioned between the first bearing plate 44 and the inner wall of the lifting through groove 42. The height of the first bearing plate 44 is matched with the height of the first arc-shaped driving block 5, when the first bearing plate 44 rotates to meet the first arc-shaped driving block 5, the first bearing plate 44 is pushed downwards by the first arc-shaped driving block 5 to move by a fixed distance, the distance can ensure that the appearance detection mechanism 8 can be completely adsorbed on the surface of the artificial board, and the appearance detection mechanism 8 receives the reaction force of the artificial board, so that the top end of the painting brush 484 is contacted with the painting board 493. The handling assembly comprises a first bearing plate 47 and a plurality of installation through holes uniformly formed in the top of the first bearing plate 47, a grabbing unit 48 for adsorbing the artificial board is arranged in each installation through hole, a contour recording assembly 49 for recording the contour of the artificial board is fixedly arranged above the first bearing plate 47 through a connecting column, and a separating mechanism 410 for separating the artificial board from the grabbing unit 48 is arranged in the contour recording assembly 49.
Embodiment III: the main difference between this embodiment and the second technical solution is that: the utility model provides an automatic hacking machine suitable for wood-based plate, snatch unit 48 includes the fixed sucking disc 482 that sets up in lifting rod 481 bottom, top, mounting cylinder 483 that sets up respectively of sliding setting in the installation through-hole, mounting cylinder 483's inside slip is provided with the painting brush 484, and the trace of painting brush 484 can be cleaned, fixedly is provided with reset spring between painting brush 484 bottom and the mounting cylinder 483 cavity bottom, and the sliding is provided with spring two 485 on lifting rod 481 outer wall and be located between sucking disc 482 and the carrier plate one 47. A gap is reserved between the top end of the brush 484 and the bottom of the drawing board 493, and the gap can be enough to enable the distance of the brush 484 to move upwards to be just contacted with the bottom of the drawing board 493 when the board is picked up, so that the point drawing operation is completed. The profile recording assembly 49 comprises a second carrier plate 491 fixedly arranged at the bottom end of the lifting rod 43 and a sliding groove 492 formed in the bottom of the second carrier plate 491, wherein a drawing board 493 for recording drawing traces of the drawing pen 484 is slidably arranged in the sliding groove 492, and the drawing board 493 and the second carrier plate 491 are locked through fastening bolts.
Embodiment four: the main difference between this embodiment and the third technical solution is that: the utility model provides an automatic hacking machine suitable for wood-based panel, separating mechanism 410 includes the upper lift plate 4101 of slip cap setting on lifter 43 outer wall and the bearing plate two 4102 of fixed setting on upper lift plate 4101 lateral wall, be provided with down lift plate 4103 through the connecting rod is fixed under the upper lift plate 4101, down lift plate 4103's bottom four turning all is fixed to be provided with thimble 4104, the slip cap is equipped with the spring three 4105 on the outer wall of thimble 4104 and be located between carrier plate one 47 and lower lift plate 4103, the connecting rod slip runs through profile recording subassembly 49 and extends to outside, four thimbles 4104 slip runs through carrier plate one 47, and the bottom of thimble 4104 is located the top of grabbing unit 48 bottom. The middle position of the top of the lower lifting plate 4103 is provided with a square through groove for avoiding the grabbing unit 48, the height of the bearing plate two 4102 is matched with the height of the arc-shaped driving block two 6, and the bearing plate two 4102 can receive downward thrust of the arc-shaped driving block two 6 when passing through the arc-shaped driving block two 6. The bottom end of the thimble 4104 is fixedly provided with a rubber protection pad for preventing damage to the artificial board. The appearance detection mechanism 8 comprises a substrate fixedly sleeved on the outer wall of the suspension arm 35, a plurality of high-definition cameras uniformly and fixedly arranged at the bottom of the substrate and a processor fixedly arranged at the bottom of the substrate and used for processing input images of the high-definition cameras and the industrial camera 414, and a wireless WIFI module is fixedly arranged at the bottom of the substrate and positioned at one side of the processor and used for transmitting data processed by the processor to terminal equipment. The processor is electrically connected with the wireless WIFI module. The industrial camera and the high-definition camera transmit the acquired image data to the processor in a wireless transmission mode.
When the artificial board cutting machine is used, the cut artificial boards are placed at equal intervals according to the equal-distance marking lines arranged on the surface of the conveyor belt 2. There is a correspondence between the rotational speed of the conveyor belt 2 and the rotational speed of the servomotor 39, which is easily achieved in the prior art when the conveyor belt 2 and the servomotor 39 are turned on simultaneously, which relation ensures that one of the artificial boards is moved just under the board picking mechanism 4 when one of the board picking mechanisms 4 is turned inside to just above the conveyor belt 2, which is not described in detail here. When the artificial boards are stacked, the conveyor belt 2 and the servo motor 39 are started at the same time, the servo motor 39 drives the worm 38 to rotate at a constant speed, and the worm 38 is meshed with the worm wheel 37, so that the worm wheel 37 synchronously drives the first transmission shaft 36 to rotate under the driving of the worm 38, and the mounting plate 32 drives the plurality of board pickup mechanisms 4 to rotate around the circumference of the support frame 31 under the driving of the first transmission shaft 36. Before the plate picking mechanism 4 approaches the conveyor belt 2 and meets an artificial plate adjacent to the conveyor belt 2, the first bearing plate 44 is contacted with the first arc-shaped driving block 5, the first bearing plate 44 is driven downwards by the first arc-shaped driving block 5, the lifting rod 43 moves downwards along the lifting through groove 42, the first spring 46 is compressed, and the second bearing plate 491 is connected with the bottom end of the lifting rod 43, so that the second bearing plate 491, the first bearing plate 47, the plurality of grabbing units 48 and the separating mechanism 410 synchronously move downwards while the lifting rod moves downwards, the bottom of the suckers 482 are contacted with the top of the artificial plate, after the suckers continuously move downwards for a certain distance, the plurality of suckers 482 completely absorb the artificial plate, because the suction cup 482 receives the reaction force of the artificial board, the drawing pen 484 is pushed upwards by the lifting rod 481 until contacting with the bottom of the drawing board 493, dots are drawn at the bottom of the drawing board 493, a plurality of outermost dots are sequentially connected by using pencils according to the dot marks made by the plurality of drawing pens 484, finally, the outline shape of the board is formed, the outline shape is measured by using a ruler tool, and the shapes of the plurality of artificial boards are subjected to spot check in the same mode, so that the basis for comprehensively judging whether the cutting shape of the artificial board is qualified or not is used. When the bearing plate I44 and the arc-shaped driving block I5 are separated, the spring I46 pushes the bearing plate I44 to move upwards, the artificial board is grabbed by the grabbing units 48 to move upwards, the industrial camera 414 performs image acquisition on one side of the picked artificial board, the shot image is transmitted to the processor in a wireless transmission mode, then the bevel gear 412 is meshed with the bevel gear 7 rapidly, when the board picking mechanism 4 continues to rotate, the bevel gear 412 is driven by the bevel gear 7 to rotate, power is transmitted to the bearing sleeve 41 through the transmission shaft II 411, therefore, the board picking mechanism 4 integrally performs three hundred sixty degrees of overturning, and after the artificial board is overturned by one hundred eighty degrees, the bottom of the artificial board is opposite to the appearance detection mechanism 8, a high-definition camera in the appearance detection mechanism 8 collects images of the bottom of the artificial board, the images are transmitted to a processor in a wireless transmission mode, the images processed by the processor are transmitted to a terminal device through a wireless WIFI module, a board pickup mechanism 4 for carrying the artificial board is close to a tray mechanism 9 after being overturned for a circle, a bearing plate two 4102 meets an arc-shaped driving block two 6, the bearing plate two 4102 is subjected to downward pushing force of the arc-shaped driving block two 6, an upper lifting plate 4101 and a lower lifting plate 4103 synchronously move downwards, the bottom end of a thimble 4104 pushes the artificial board to be separated from a sucker 482, because the artificial board is only half the thickness of the artificial board from the tray, the artificial board and the suction cup 482 are separated and then fall on the top of the tray under the action of gravity. Then, the control box in the tray mechanism 9 uses the program to control the electric lifting table to move downwards for 18mm, namely the distance of the thickness of one artificial board, at this time, the distance between the top of the artificial board on the tray and the bottom of the board picking mechanism passing through the top of the artificial board is 1.5 pieces of artificial board, namely 27mm, so that one stacking process of the artificial board is finished, and the complete stacking operation of the artificial board can be completed by repeating the operations for a plurality of times according to the mode.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides an automatic hacking machine suitable for wood-based plate, includes two carrier (1) and setting that bilateral symmetry set up are used for carrying conveyer belt (2) of wood-based plate in carrier (1) below, its characterized in that: a supporting mechanism (3) is arranged between the two bearing frames (1), a plurality of plate picking mechanisms (4) for stacking the artificial plates are uniformly arranged on the outer wall of the supporting mechanism (3), an arc-shaped driving block I (5) for driving the plate picking mechanisms (4) to pick up the artificial plates is fixedly arranged on the side wall, close to the supporting mechanism (3), of the bearing frames (1), an arc-shaped driving block II (6) for driving the plate picking mechanisms (4) to release the artificial plates is fixedly arranged on the side wall, close to the supporting mechanism (3), of the bearing frames (1), a bevel gear disc (7) for driving the plate picking mechanisms (4) to overturn for a circle is fixedly sleeved on the outer wall of the supporting mechanism (3), an appearance detection mechanism (8) for detecting the surface defects of the artificial plates is correspondingly arranged on the outer wall, located right above each plate picking mechanism (4), and a tray mechanism (9) for stacking the artificial plates is arranged on one side of the supporting mechanism (3);
The supporting mechanism (3) comprises a supporting frame (31) and a mounting disc (32) rotatably arranged at the top of the supporting frame (31), a plurality of supporting arms (33) are uniformly and fixedly arranged on the side wall of the mounting disc (32), a reinforcing rod (34) and a hanging arm (35) for hanging a plate pickup mechanism (4) are fixedly arranged at the bottom of each supporting arm (33), a transmission shaft I (36) is rotatably arranged in the supporting frame (31), the top end of the transmission shaft I (36) penetrates through the supporting frame (1) and is fixedly connected with the mounting disc (32), a worm wheel (37) is fixedly sleeved on the outer wall of the transmission shaft I (36), a worm (38) is connected to the side wall of the worm wheel (37) in a meshed mode, and a servo motor (39) for driving the worm (38) to rotate is fixedly arranged on the outer wall of the supporting frame (31);
The utility model provides a panel pick-up mechanism (4) is including bearing cover (41) and seting up lift logical groove (42) on bearing cover (41) outer wall, set up the drive assembly who is used for driving its upset on the lateral wall of bearing cover (41), and the below of bearing cover (41) is provided with the transport subassembly that is used for picking up artificial board, the inside of going up and down logical groove (42) is provided with the lift subassembly that is used for controlling transport subassembly and goes up and down, drive assembly is including fixing transmission shaft two (411) that set up on bearing cover (41) lateral wall and fixed setting in transmission shaft two (411) one end and with bevel gear (412) that bevel disk (7) meshing is connected, rotate on the outer wall of transmission shaft two (411) and overlap and be equipped with rotation friction damper (413) that are used for increasing the rotation resistance, the bottom of transport subassembly evenly is provided with a plurality of industrial cameras (414) that are used for gathering the wood-based plate surface image.
2. An automatic palletizer suitable for artificial boards according to claim 1, wherein: the lifting assembly comprises a lifting rod (43) and a first bearing plate (44) fixedly arranged on the side wall of the lifting rod (43) and connected inside the lifting through groove (42), a guide rod (45) is fixedly arranged at the bottom of the first bearing plate (44), the guide rod (45) penetrates through the lifting through groove (42) in a sliding mode and extends to the outside, and a first spring (46) is sleeved on the outer wall of the guide rod (45) and located between the first bearing plate (44) and the inner wall of the lifting through groove (42) in a sliding mode.
3. An automatic palletizer suitable for artificial boards according to claim 2, characterized in that: the carrying assembly comprises a first bearing plate (47) and a plurality of installation through holes uniformly formed in the top of the first bearing plate (47), grabbing units (48) for adsorbing the artificial boards are arranged in the installation through holes, profile recording assemblies (49) for recording the profiles of the artificial boards are fixedly arranged above the first bearing plate (47) through connecting columns, and separating mechanisms (410) for separating the artificial boards from the grabbing units (48) are arranged in the profile recording assemblies (49).
4. An automatic palletizer applicable to artificial boards according to claim 3, characterized in that: the grabbing unit (48) comprises a lifting rod (481) arranged in an installation through hole in a sliding mode, a sucker (482) and an installation cylinder (483) are respectively and fixedly arranged at the bottom end and the top end of the lifting rod (481), a painting brush (484) is arranged in the installation cylinder (483) in a sliding mode, a reset spring is fixedly arranged between the bottom end of the painting brush (484) and the bottom of a cavity of the installation cylinder (483), and a second spring (485) is arranged on the outer wall of the lifting rod (481) and located between the sucker (482) and the first bearing plate (47) in a sliding mode.
5. An automatic palletizer applicable to artificial boards according to claim 4, wherein: the profile recording assembly (49) comprises a second bearing plate (491) fixedly arranged at the bottom end of the lifting rod (43) and a sliding groove (492) formed in the bottom of the second bearing plate (491), a drawing board (493) for recording drawing marks of the drawing pen (484) is slidably arranged in the sliding groove (492), and the drawing board (493) and the second bearing plate (491) are locked through fastening bolts.
6. An automatic palletizer applicable to artificial boards according to claim 3, characterized in that: the separating mechanism (410) comprises an upper lifting plate (4101) and a pressure bearing plate II (4102), wherein the upper lifting plate (4101) is arranged on the outer wall of the lifting rod (43) in a sliding sleeved mode, the pressure bearing plate II (4102) is fixedly arranged on the side wall of the upper lifting plate (4101), a lower lifting plate (4103) is fixedly arranged under the upper lifting plate (4101) through a connecting rod, ejector pins (4104) are fixedly arranged at four corners of the bottom of the lower lifting plate (4103), springs III (4105) are arranged on the outer wall of the ejector pins (4104) and are arranged between the first bearing plate (47) and the lower lifting plate (4103) in a sliding sleeved mode, the connecting rod penetrates through the profile recording assembly (49) in a sliding mode and extends to the outside, the four ejector pins (4104) penetrate through the first bearing plate (47) in a sliding mode, and the bottom ends of the ejector pins (4104) are located above the bottom ends of the grabbing units (48).
7. An automatic palletizer suitable for artificial boards according to claim 1, wherein: the appearance detection mechanism (8) comprises a substrate fixedly sleeved on the outer wall of the suspension arm (35), a plurality of high-definition cameras uniformly and fixedly arranged at the bottom of the substrate and a processor fixedly arranged at the bottom of the substrate and used for processing input images of the high-definition cameras and the industrial camera (414), wherein a wireless WIFI module is fixedly arranged at the bottom of the substrate and positioned at one side of the processor and used for transmitting data processed by the processor to terminal equipment.
8. An automatic palletizer suitable for artificial boards according to claim 1, wherein: the tray mechanism (9) comprises an electric lifting table fixedly arranged on one side of the supporting mechanism (3), a tray placed at the top of the electric lifting table and used for stacking the artificial boards, and a control box used for controlling the lifting distance of the electric lifting table.
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CN202410382714.7A CN117963544B (en) | 2024-04-01 | 2024-04-01 | Automatic stacker suitable for artificial board |
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CN202410382714.7A CN117963544B (en) | 2024-04-01 | 2024-04-01 | Automatic stacker suitable for artificial board |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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KR101026858B1 (en) * | 2010-12-28 | 2011-04-06 | 주식회사 윈텍오토메이션 | Numerical control press pickup equipment |
CN206899406U (en) * | 2017-06-27 | 2018-01-19 | 河南省君煜实业有限公司 | A kind of wood-based plate processing supporting device |
CN108032386A (en) * | 2018-01-22 | 2018-05-15 | 山东昶兴智能科技有限公司 | A kind of full-automatic rotary multi-plywood forming line |
CN114104745A (en) * | 2021-12-09 | 2022-03-01 | 珠海格力智能装备有限公司 | Stacking equipment and stacking transportation method |
CN114570662A (en) * | 2022-03-09 | 2022-06-03 | 丰林亚创(惠州)人造板有限公司 | Wood-based plate face quality detection equipment |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2208695A1 (en) * | 2009-01-16 | 2010-07-21 | Elettric 80 S.p.A. | Palletizer machine and method of palletizing |
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2024
- 2024-04-01 CN CN202410382714.7A patent/CN117963544B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101026858B1 (en) * | 2010-12-28 | 2011-04-06 | 주식회사 윈텍오토메이션 | Numerical control press pickup equipment |
CN206899406U (en) * | 2017-06-27 | 2018-01-19 | 河南省君煜实业有限公司 | A kind of wood-based plate processing supporting device |
CN108032386A (en) * | 2018-01-22 | 2018-05-15 | 山东昶兴智能科技有限公司 | A kind of full-automatic rotary multi-plywood forming line |
CN114104745A (en) * | 2021-12-09 | 2022-03-01 | 珠海格力智能装备有限公司 | Stacking equipment and stacking transportation method |
CN114570662A (en) * | 2022-03-09 | 2022-06-03 | 丰林亚创(惠州)人造板有限公司 | Wood-based plate face quality detection equipment |
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