CN117963247A - Processing equipment and method for quick-frozen conditioning food of soybean protein - Google Patents
Processing equipment and method for quick-frozen conditioning food of soybean protein Download PDFInfo
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- CN117963247A CN117963247A CN202410366816.XA CN202410366816A CN117963247A CN 117963247 A CN117963247 A CN 117963247A CN 202410366816 A CN202410366816 A CN 202410366816A CN 117963247 A CN117963247 A CN 117963247A
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- conditioning food
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- 235000013305 food Nutrition 0.000 title claims abstract description 115
- 230000003750 conditioning effect Effects 0.000 title claims abstract description 70
- 108010073771 Soybean Proteins Proteins 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 19
- 235000019710 soybean protein Nutrition 0.000 title claims abstract description 15
- 238000007710 freezing Methods 0.000 claims abstract description 36
- 230000001143 conditioned effect Effects 0.000 claims abstract description 24
- 238000005096 rolling process Methods 0.000 claims abstract description 23
- 230000008014 freezing Effects 0.000 claims abstract description 13
- 238000004806 packaging method and process Methods 0.000 claims description 24
- 230000008569 process Effects 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 7
- 229940001941 soy protein Drugs 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 5
- 238000003672 processing method Methods 0.000 claims description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 238000010411 cooking Methods 0.000 abstract description 3
- 230000001105 regulatory effect Effects 0.000 description 7
- 235000021067 refined food Nutrition 0.000 description 5
- 239000010410 layer Substances 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000004321 preservation Methods 0.000 description 4
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 230000004075 alteration Effects 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 244000309464 bull Species 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 210000004209 hair Anatomy 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- 230000002335 preservative effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/85—Food storage or conservation, e.g. cooling or drying
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- Beans For Foods Or Fodder (AREA)
Abstract
The invention discloses soybean protein quick-frozen conditioning food processing equipment and a method thereof, wherein the soybean protein quick-frozen conditioning food processing equipment comprises a quick-frozen tunnel machine, a flattening component is arranged at the feed end of the quick-frozen tunnel machine, a first rolling shaft and a second rolling shaft are rotatably connected to the inner side of a support frame, bristles are fixedly arranged on the outer walls of the first rolling shaft and the second rolling shaft, a convex rod is elastically connected to the first rolling shaft and the second rolling shaft, a pushing component is arranged on the support frame, a supporting rod is fixedly arranged in a rotating groove, a connecting frame is rotatably connected to the supporting rod, torsion springs are symmetrically arranged at the connecting position of the connecting frame and the supporting rod, a pushing plate is arranged at one end, far away from the torsion springs, of the connecting frame, a mesh belt is arranged in the quick-frozen tunnel machine, a plurality of cam shafts are rotatably connected to the mesh belt, gears are fixedly arranged at two ends of the cam shafts, and the gears are meshed with the mesh belt. According to the invention, the flattening component is matched with the mesh belt and the cam shaft in the quick-freezing tunnel machine, so that the conditioned food is prevented from being adhered to form clusters during freezing, the subsequent boxing operation is influenced, and the cooking and eating effects of consumers are also influenced.
Description
Technical Field
The invention relates to the field of quick-freezing of foods, in particular to a soybean protein quick-freezing conditioning food processing device and a method thereof.
Background
With the acceleration of the pace of life today, conditioned foods are rapidly developing with the progress of industrialization, wherein vegetarian meat (soy protein) foods are popular with consumers who seek nutritional health. After the processing, the conditioned food is subjected to quick freezing and low-temperature storage treatment, so that the conditioned food can be stored to the maximum extent without any preservative and additive.
At present, after the processed food is prepared, the processed food is injected into a packaging bag by a material distributor and then is conveyed to a quick-freezing tunnel through a conveying belt for freezing, the processed food in the process is piled up at the bottom end of the packaging bag, the processed food is directly frozen to cause mutual adhesion together, the processed food in the adhesion state cannot be easily separated, the next boxing and packaging work is affected, and the cooking and eating effects of later-period consumers are also affected.
Therefore, there is a need to provide a processing device and a processing method for a soy protein quick-frozen prepared food which can solve the above technical problems.
Disclosure of Invention
The invention aims to solve the problems that quick-frozen prepared foods are easy to adhere to each other and influence boxing and packaging work and later-period cooking and eating of consumers in the prior art, and provides a soybean protein quick-frozen prepared food processing device and a soybean protein quick-frozen prepared food processing method.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The soybean protein quick-frozen conditioning food processing equipment comprises a quick-frozen tunnel machine, wherein a flattening component is arranged at the feed end of the quick-frozen tunnel machine, the flattening component comprises a support frame fixed at one side of the feed end of the quick-frozen tunnel machine, a first roller and a second roller are rotatably connected to the inner side of the support frame, a first rotating wheel and a second rotating wheel are rotatably connected to one side of the support frame, which is close to the first roller and the second roller, respectively, the first rotating wheel and the second rotating wheel are fixedly connected with the first roller and the second roller in a one-to-one correspondence manner, a belt is arranged between the first rotating wheel and the second rotating wheel, the first rotating wheel and the second rotating wheel are tensioned through the belt, a driving piece for the first rotating wheel to rotate is arranged at one side of the support frame, bristles are fixedly arranged on the outer walls of the first roller and the second roller, tube grooves are respectively formed in the first roller and the second roller, a plurality of sliding grooves are fixedly arranged in the tube grooves, a plurality of sliding grooves are uniformly formed in the fixing frame, the sliding grooves are alternately distributed on the fixing frame, two ends of the sliding grooves penetrate through the fixing frame, the sliding grooves are respectively, two ends of the sliding grooves are fixedly connected with the fixing frame, two ends of the sliding grooves are respectively provided with two ends, and are correspondingly provided with a sliding rod and are provided with a telescopic rod, and are far away from the sliding rod;
The support frame is provided with a pushing component, the pushing component comprises moving grooves symmetrically arranged on the support frame, the moving grooves are positioned above the first rolling shafts, first screw rods are rotationally connected to the moving grooves, one sides of the support frames, which are close to the moving grooves, are provided with driving parts for the first screw rods to rotate, moving blocks are slidably connected to the moving grooves, the first screw rods penetrate through the moving blocks and form threaded connection, one sides of the moving blocks, which are far away from the moving grooves, are provided with rotating grooves, supporting rods are fixedly arranged in the rotating grooves, connecting frames are rotationally connected to the supporting rods, torsion springs are symmetrically arranged at the connecting positions of the connecting frames and the supporting rods, the torsion springs are respectively sleeved on the supporting rods, one ends, which are far away from the torsion springs, of the connecting frames are provided with pushing plates, the pushing plates are L-shaped, and one sides, which are close to the first rolling shafts, of the pushing plates are of an inclined structure;
The quick-freezing tunnel machine is characterized in that a mesh belt is arranged in the quick-freezing tunnel machine, gear shafts are rotatably connected to two ends of the mesh belt, driving pieces for the gear shafts to rotate are arranged on the outer side of the quick-freezing tunnel machine, tooth belts are fixedly arranged on two sides of the mesh belt, the gear shafts are meshed with the tooth belts, a plurality of cam shafts are rotatably connected to the quick-freezing tunnel machine in the mesh belt, gears are fixedly arranged at two ends of the cam shafts, and the gears are meshed with the tooth belts.
Preferably, the slide bar is close to spring one end and fixedly is equipped with the stopper respectively, the fixed spacing ring that corresponds with the stopper that is equipped with respectively in sliding tray both ends, the slide bar is close to protruding pole one end and fixedly is equipped with the baffle, the baffle is the cambered surface, and baffle and section of thick bamboo inslot wall laminating.
Preferably, the support frame is close to the fixed flitch that is equipped with in first roller bearing one side, the support frame is kept away from the fixed flitch that is equipped with in flitch one side down.
Preferably, a supporting block is fixedly arranged on one side of the rotating groove close to the feeding plate.
Preferably, the camshafts are arranged in pairs, and the protruding ends of the camshafts of each group face opposite directions.
Preferably, the support frame is equipped with adjusting part, adjusting part includes first adjusting slot and second adjusting slot, first adjusting slot, second adjusting slot symmetry are seted up on the support frame of second roller bearing both sides, first adjusting slot rotates to be connected and is equipped with the second screw rod, it is equipped with the regulating block to rotate to be connected between second roller bearing and the second rotation wheel, regulating block sliding connection is in first adjusting slot and second adjusting slot, and second screw rod and regulating block threaded connection, second adjusting slot keeps away from second screw rod one side and is fixed to be equipped with the auxiliary rod, the auxiliary rod runs through corresponding regulating block, and regulating block and auxiliary rod sliding connection.
Preferably, the support frame is equipped with tensioning assembly, tensioning assembly includes the take-up pulley, and the take-up pulley is located between first rotation wheel and the second rotation wheel, the support frame is close to take-up pulley one side and has seted up the transverse groove, sliding connection is equipped with horizontal piece in the transverse groove, the inboard fixed bearing that is equipped with of take-up pulley.
Preferably, the inner groove is formed in one side, far away from the tensioning wheel, of the transverse groove, the bearing inner ring is fixedly provided with a rotating rod, one end of the rotating rod is a threaded section, the threaded section is in threaded connection with the transverse block, the threaded section is fixedly provided with a friction block at one end, far away from the tensioning wheel, of the threaded section, the friction block is in the inner groove in a sliding mode, and the friction block is propped against the inner groove through the threaded section.
The scheme also provides a processing method applied to the soybean protein quick-frozen conditioning food processing equipment, which comprises the following steps:
s1, feeding, wherein the processed bagged conditioning food is moved to the position of a feeding plate through a conveying belt;
S2, pushing, namely when the bagged conditioning food is about to reach the front end of the feeding plate, the pushing assembly moves to the joint of the conveying belt and the feeding plate, the pushing plate automatically swings towards two sides of the moving groove after contacting the bagged conditioning food, meanwhile, the bagged conditioning food enters the feeding plate area, the connecting frame drives the pushing plate to reset under the acting force of the torsion spring, and the pushing plate drives the bagged conditioning food to move towards the flattening assembly through the rotation of the first screw;
S3, flattening, wherein the driving piece drives the first rotating wheel, and meanwhile, the second rotating wheel rotates with the first rotating wheel through a belt to drive the first rolling shaft and the second rolling shaft to operate, brush hairs brush liquid possibly remained on the bag surface of the bagged conditioned food, and meanwhile, the convex rod pushes the conditioned food stacked up and down in the packaging bag to fall off, so that the conditioned food is flattened in the packaging bag;
s4, quick-freezing, wherein after the bagged conditioning food is removed from the flattening assembly by the pushing plate, the bagged conditioning food slides onto the mesh belt through the blanking plate, the mesh belt is driven by the gear shaft to drive the bagged conditioning food to enter the quick-freezing tunnel machine, and the conditioning food is impacted by the cam shaft at high frequency in the quick-freezing process, so that the conditioning food is continuously shaken in the quick-freezing process;
S5, discharging, namely moving out the packaged conditioning food subjected to quick freezing from the discharging end of the quick freezing tunnel machine, and sending the quickly frozen conditioning food into a freezer for preservation by a factory through manpower or automatic equipment, wherein the conditioning food in the process of waiting for boxing keeps a continuous shaking state in a packaging bag.
One or more technical solutions provided in the embodiments of the present invention at least have the following technical effects or advantages:
1. Through setting up the flattening subassembly, the food is taken care of in the bag, if there is liquid on the wrapping bag, the brush hair plays clean effect, if the food of taking care of in the wrapping bag is upper and lower stack state, utilize the protruding pole can make it push away, the food of taking care of upper strata is crowded to the wrapping bag space department that falls, perhaps the food of taking care of upper strata pushes down the space department around the lower floor food of taking care of toward the wrapping bag, thereby make the food of taking care of upper strata whereabouts, so ensure that the food of taking care of does not have the stack condition in the wrapping bag, get into quick-freeze tunnel machine after, the camshaft hits the guipure top layer, can let the food of taking care of keep shaking in the wrapping bag, when avoiding taking care of food adhesion together, still can make the food of taking care of reduction of bottom and wrapping bag contact in quick-freeze process, make the food of taking care of more even.
2. Through setting up mount and sliding tray, two slide bars share a sliding tray and spring, and the sliding tray is crisscross setting for the cross simultaneously, and the space of make full use of to the mount, the slide bar drive protruding pole form flexible removal in the expansion tank, when protruding pole contact push away flitch, loading board and flitch, can order about the slide bar extrusion spring, can prevent protruding pole slip section of thick bamboo inslot when the baffle touches the mount simultaneously, stopper and spacing ring cooperation can prevent that the slide bar from breaking away from the sliding tray.
3. Through setting up adjusting part and tensioning subassembly, rotate first screw rod and make the regulating block drive the second roller bearing and reciprocate in the adjustment tank, can adjust the interval of second roller bearing and first roller bearing to handle the not big or small bagged conditioning food of equidimension and pass through, rotate the second screw rod, make friction block and inside groove cancel to support the pressure state, the transverse block drives the take-up pulley and moves on the transverse groove, adjusts to suitable position after, can ensure that the belt keeps tensioning state on first roller bearing and second roller bearing.
Drawings
FIG. 1 is a perspective view of the overall structure of the present invention;
FIG. 2 is a schematic side perspective view of a flattening assembly of the present invention;
FIG. 3 is a side cross-sectional view of a flattening assembly of the present invention;
FIG. 4 is an enlarged view of the portion A of FIG. 3 in accordance with the present invention;
FIG. 5 is a front cross-sectional view of the overall structure of the present invention;
FIG. 6 is a schematic side perspective view of a pusher assembly according to the present invention;
FIG. 7 is an enlarged view of FIG. 6 at C in accordance with the present invention;
FIG. 8 is an enlarged view of FIG. 5B in accordance with the present invention;
FIG. 9 is another side cross-sectional view of a flattening assembly of the present invention;
FIG. 10 is a side view of a tensioning assembly of the present invention;
fig. 11 is an enlarged view of fig. 10 at D in the present invention.
The main reference numerals illustrate:
1. Quick-freezing tunnel machine; 2. a support frame; 21. a blanking plate; 22. a loading plate; 23. a first adjustment tank; 24. a second regulating groove; 25. a second screw; 26. an adjusting block; 27. an auxiliary lever; 3. a first roller; 31. a first rotating wheel; 4. a second roller; 41. a second rotating wheel; 5. a belt; 6. a barrel groove; 61. brushing; 62. a fixing frame; 63. a sliding groove; 631. a limiting ring; 64. a slide bar; 641. a limiting block; 65. a spring; 66. a protruding rod; 67. a telescopic slot; 68. a baffle; 7. a moving groove; 71. a first screw; 72. a moving block; 73. a rotating groove; 731. abutting blocks; 74. a support rod; 75. a connecting frame; 76. a torsion spring; 77. a pushing plate; 8. a mesh belt; 81. a gear shaft; 82. a toothed belt; 83. a cam shaft; 84. a gear; 9. a tensioning wheel; 91. a transverse groove; 92. a transverse block; 93. a bearing; 94. an inner tank; 95. a rotating rod; 96. a threaded section; 97. a friction block; 10. and (3) a conveyor belt.
Detailed Description
In order that those skilled in the art will better understand the present invention, a technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in which it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present invention without making any inventive effort, shall fall within the scope of the present invention.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Referring to fig. 1-8, the invention provides a soybean protein quick-frozen conditioning food processing device, which comprises a quick-frozen tunnel machine 1, wherein a flattening component is arranged at the feed end of the quick-frozen tunnel machine 1, the flattening component comprises a support frame 2 fixed at one side of the feed end of the quick-frozen tunnel machine 1, a first roller 3 and a second roller 4 are fixedly connected to the inner side of the support frame 2 in a rotating way, a first rotating wheel 31 and a second rotating wheel 41 are respectively and rotatably connected to one side of the support frame 2, which is close to the first roller 3 and one side of the second roller 4, the first rotating wheel 31 and the second rotating wheel 41 are fixedly connected with the first roller 3 and the second roller 4 in a one-to-one correspondence way, a belt 5 is arranged between the first rotating wheel 31 and the second rotating wheel 41, the first rotating wheel 31 and the second rotating wheel 41 are tensioned through the belt 5, a driving piece for driving the first rotating wheel 31 is arranged at one side of the support frame 2, bristles 61 are fixedly arranged on the outer walls of the first roller 3 and the second roller 4, tube grooves 6 are respectively formed in the inner side of the first roller 3 and the second roller 4, a plurality of fixing frames 62 are fixedly arranged at the middle ends of the tube grooves 6, a plurality of sliding grooves 63 are uniformly formed in the fixing frames 62, a cross-shaped groove 63 are uniformly formed in the fixing frame 62, a sliding groove 63 is formed between the sliding groove 63 and the sliding grooves 63 are uniformly, a sliding groove 66 is formed between the sliding groove 66 and a sliding groove 66 is formed, and one end of the sliding groove 64 is arranged, and one end of the sliding groove 64 is correspondingly, and two sliding grooves 64 are arranged, and the sliding grooves 64 are respectively, and are arranged.
Based on the above structure, the driving member drives the first rotating wheel 31 to rotate, the first rotating wheel 31 drives the second rotating wheel 41 to rotate through the belt 5, and then the first rolling shaft 3 and the second rolling shaft 4 rotate together, when the bagged conditioning food passes through the middle of the first rolling shaft 3 and the second rolling shaft 4, the bristles 61 can wipe residual liquid on the packaging bag, and meanwhile, the conditioning food stacked up and down in the packaging bag can be pushed down through the protruding rod 66, the conditioning food stacked on the upper layer is extruded to the gap of the packaging bag, or the conditioning food on the upper layer pushes the conditioning food on the lower layer to the gap around the packaging bag, so that the packaging bag is kept flat.
The support frame 2 is provided with a pushing component, the pushing component comprises a moving groove 7 symmetrically arranged on the support frame 2, the moving groove 7 is located above the first rolling shaft 3, a first screw rod 71 is rotationally connected to the moving groove 7, one side, close to the moving groove 7, of the support frame 2 is provided with a driving piece for the first screw rod 71 to rotate, a moving block 72 is slidably connected to the moving groove 7, the first screw rod 71 penetrates through the moving block 72 and forms threaded connection, a rotating groove 73 is arranged on one side, far away from the moving groove 7, of the moving block 72, a supporting rod 74 is fixedly arranged in the rotating groove 73, a connecting frame 75 is rotationally connected to the supporting rod 74, torsion springs 76 are symmetrically arranged at the connecting positions of the connecting frame 75 and the supporting rod 74, the torsion springs 76 are respectively sleeved on the supporting rod 74, one ends, far away from the torsion springs 76, of the connecting frame 75 are provided with a pushing plate 77, the pushing plate 77 is in an L shape, and one side, close to the first rolling shaft 3, of the pushing plate 77 is in an inclined structure.
Based on the above structure, the driving piece drives two first screw rods 71 to reciprocate in the moving groove 7 respectively, drives the moving block 72 to reciprocate in the moving groove 7, and then drives the pushing plate 77 by the moving frame 75, after the pushing plate 77 contacts with the bagged conditioning food, the bagged conditioning food pushes the two pushing plates 77 towards the moving groove 7, the connecting frame 75 rotates on the supporting rod 74, when the bagged conditioning food enters the feeding plate 22 and is not contacted with the pushing plate 77, the connecting frame 75 receives the acting force of the torsion spring 76, and drives the pushing plate 77 to reset to the initial position, and the fact that one end of the torsion spring 76 is embedded on one surface of the connecting frame 75, the other end is embedded on one surface of the rotating groove 73, and the two ends are arranged in a 90-degree included angle.
Be equipped with guipure 8 in quick-freeze tunnel machine 1, quick-freeze tunnel machine 1 is equipped with gear shaft 81 in guipure 8 both ends swivelling joint, and quick-freeze tunnel machine 1 outside is equipped with supplies gear shaft 81 pivoted driving piece, and guipure 8 both sides are fixed to be equipped with toothed belt 82, and gear shaft 81 and toothed belt 82 meshing, quick-freeze tunnel machine 1 is equipped with a plurality of camshafts 83 in guipure 8 swivelling joint, and the fixed gear 84 that is equipped with in camshaft 83 both ends, and gear 84 and toothed belt 82 meshing.
Based on the structure, the driving piece drives the gear shaft 81 and the toothed belt 82 to be linked, the toothed belt 82 drives the mesh belt 8 to rotate, and meanwhile, the gears 84 at two ends of the cam shaft 83 also rotate along with the toothed belt 82, so that the cam shaft 83 hits the surface layer of the mesh belt 8, conditioned foods can continuously shake in the packaging bag, the conditioned foods are prevented from being adhered together, the bottom of the conditioned foods can be reduced to be contacted with the packaging bag in the quick freezing process, the conditioned foods are enabled to be frozen more uniformly, and when the conditioned foods are removed from the discharge end of the quick freezing tunnel machine 1, the dispersed state between the foods is ensured under the shaking of the cooperation of the mesh belt 8 and the cam shaft 83 until the conditioned foods are sent into a refrigeration house for preservation.
Specifically, referring to fig. 3 and 4, a limiting block 641 is fixedly arranged at one end of the sliding rod 64 close to the spring 65, limiting rings 631 corresponding to the limiting block 641 are fixedly arranged at two ends of the sliding groove 63, a baffle 68 is fixedly arranged at one end of the sliding rod 64 close to the protruding rod 66, the baffle 68 is in a cambered surface shape, and the baffle 68 is attached to the inner wall of the barrel groove 6.
Based on the above structure, when the baffle 68 touches the connecting frame 75, the protruding rod 66 can be prevented from sliding into the cylinder groove 6, and the stopper 641 cooperates with the stopper ring 631 to prevent the slide rod 64 from being separated from the slide groove 63.
Specifically, referring to fig. 3, a blanking plate 21 is fixedly disposed on a side of the support frame 2 close to the first roller 3, and a loading plate 22 is fixedly disposed on a side of the support frame 2 far from the blanking plate 21.
Based on the above structure, the blanking plate 21 is used for automatically sliding down on the mesh belt 8 after passing through the flattening component, and the loading plate 22 is used for receiving the bagged conditioned food conveyed from the conveying belt 10.
Specifically, referring to fig. 6 and 7, a supporting block 731 is fixedly disposed on a side of the rotating slot 73 near the loading plate 22.
Based on the above structure, the supporting block 731 is used to support the connecting frame 75, so as to avoid that the connecting frame 75 is opened towards the direction of the conveyor belt 10, and the packaged conditioning food cannot be normally driven to enter the flattening component.
Specifically, referring to fig. 5 and 8, the camshafts 83 are disposed in pairs, and the protruding ends of the camshafts 83 of each pair face opposite directions.
Based on the above structure, the cam shafts 83 of the plurality of groups extend in two different directions, so that the frequency of the cam shafts 83 striking the mesh belt 8 becomes high, and the conditioned food can be kept in a shaking state in the quick freezing process.
Specifically, referring to fig. 9, the support frame 2 is provided with an adjusting assembly, the adjusting assembly includes a first adjusting groove 23 and a second adjusting groove 24, the first adjusting groove 23 and the second adjusting groove 24 are symmetrically arranged on the support frame 2 on two sides of the second roller 4, the first adjusting groove 23 is rotatably connected with a second screw rod 25, the second roller 4 is rotatably connected with a second rotating wheel 41, an adjusting block 26 is rotatably connected with the second roller 4, the adjusting block 26 is slidably connected in the first adjusting groove 23 and the second adjusting groove 24, the second screw rod 25 is in threaded connection with the adjusting block 26, an auxiliary rod 27 is fixedly arranged on one side, away from the second screw rod 25, of the second adjusting groove 24, the auxiliary rod 27 penetrates through the corresponding adjusting block 26, and the adjusting block 26 is slidably connected with the auxiliary rod 27.
Based on the above structure, the second screw 25 is rotated to drive the adjusting block 26 to slide in the first adjusting groove 23, the second roller 3 is fixed on the adjusting block 26 to move up and down in the supporting frame 2, and the adjusting block 26 at the other end slides in the auxiliary rod 27, so that the stability of the second roller 3 during moving is ensured.
It should be noted that the second screw 25 may be driven to operate by manual rotation, or the second screw 25 may be driven to operate by a driving member, or the adjusting block 26 may be directly driven to slide in the first adjusting groove 23 by a driving member such as an air cylinder.
Specifically, please refer to fig. 10 and 11, the supporting frame 2 is equipped with tensioning assembly, tensioning assembly includes take-up pulley 9, and take-up pulley 9 locates between first rotation wheel 31 and the second rotation wheel 41, the lateral slot 91 has been seted up to the supporting frame 2 near take-up pulley 9 one side, sliding connection is equipped with horizontal piece 92 in horizontal slot 91, take-up pulley 9 inboard is fixed and is equipped with bearing 93, lateral slot 91 has been seted up inside groove 94 on one side of keeping away from take-up pulley 9, the fixed bull stick 95 that is equipped with in bearing 93 inner race, bull stick 95 one end is screw thread section 96, and screw thread section 96 and horizontal piece 92 threaded connection, screw thread section 96 is kept away from take-up pulley 9 one end fixedly and is equipped with friction piece 97, friction piece 97 sliding connection is in inside groove 94, and friction piece 97 supports through screw thread section 96 and presses on inside groove 94.
Based on the above structure, after the second roller 4 is adjusted and moved, the first rotating wheel 31, the second rotating wheel 41 and the belt 5 cannot be kept in a tensioned state, and the threaded section 96 is rotated in the transverse block 92 by rotating the rotating rod 95, so that the friction block 97 is not pressed against the inner groove 94, and the tensioning wheel 9 can be adjusted according to the tensioning degree required by the first rotating wheel 31, the second rotating wheel 41 and the belt 5, so that the first rotating wheel 31, the second rotating wheel 41 and the belt 5 are kept in a tensioned state.
It should be noted that the rotation rod 95 may be driven by manual rotation, or the rotation rod 95 may be driven by a driving member, or the transverse block 92 may be directly driven by a driving member such as an air cylinder to slide in the transverse slot 91.
The invention also provides a processing method applied to the soybean protein quick-frozen conditioning food processing equipment, which adopts the device, and comprises the following steps:
s1, feeding; s2, pushing; s3, flattening; s4, quick-freezing; s5, discharging.
In S1, the bagged conditioned food processed in the previous process is moved by the conveyor belt 10 to the position of the loading plate 22;
In S2, when the packaged conditioning food is about to reach the front end of the loading plate 22, the pushing assembly moves to the connection position between the conveyor belt 10 and the loading plate 22, after the pushing plates 77 contact the packaged conditioning food, the packaged conditioning food pushes the two pushing plates 77 towards the moving groove 7, the connecting frame 75 rotates on the supporting rod 74, when the packaged conditioning food enters the loading plate 22 and is not contacted with the pushing plates 77, the connecting frame 75 receives the force of the torsion springs 76 to drive the pushing plates 77 to reset to the initial position, meanwhile, the packaged conditioning food enters the loading plate 22 area, the driving piece drives the first screw 71 to rotate reversely, and the pushing plates 77 drive the packaged conditioning food to move towards the leveling assembly;
In S3, the driving member drives the first rotating wheel 31, and simultaneously the second rotating wheel 41 rotates with the first rotating wheel 31 through the belt 5 to drive the first roller 3 and the second roller 4 to operate, the bristles 61 brush the liquid possibly remained on the bag surface of the bagged conditioned food, and meanwhile, the convex rod 66 pushes the conditioned food stacked up and down in the packaging bag, or the upper conditioned food pushes the lower conditioned food to the gaps around the packaging bag, so that the conditioned food is flattened in the packaging bag, and when the convex rod 66 contacts the pushing plate 77, the feeding plate 22 and the discharging plate 21, the sliding rod 64 slides down the extrusion spring 65, so that the convex rod 66 avoids the pushing plate 77, the feeding plate 22 and the discharging plate 21;
In S4, after the bagged conditioning food is removed from the flattening component by the pushing plate 77, the bagged conditioning food slides onto the mesh belt 8 through the blanking plate 21, the mesh belt 8 is driven by the gear shaft 81 to drive the bagged conditioning food to enter the quick-freezing tunnel machine 1, and the mesh belt 8 is hit by a plurality of groups of cam shafts 83 with different protruding directions in the quick-freezing process of the conditioning food, so that the conditioning food continuously shakes in the quick-freezing process, the bottom of the conditioning food is reduced to be contacted with the packaging bag in the quick-freezing process while the conditioning food is prevented from being adhered together, and the freezing of the conditioning food is more uniform;
In S5, the packaged conditioning food subjected to quick freezing is moved out from the discharge end of the quick freezing tunnel machine 1, the factory sends the quickly frozen conditioning food into a refrigerator for preservation through manpower or automatic equipment, the conditioning food in the process of waiting for the packaging keeps continuously shaking state in the packaging bag, and when the conditioning food is moved out from the discharge end of the quick freezing tunnel machine 1, the dispersed state among the foods is ensured under the matching shaking of the mesh belt 8 and the cam shaft 83 until the packaging box is sent into the refrigerator for preservation.
While preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. It is therefore intended that the following claims be interpreted as including the preferred embodiments and all such alterations and modifications as fall within the scope of the invention.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the invention
Clear spirit and scope. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Claims (9)
1. The soybean protein quick-frozen conditioning food processing equipment is characterized by comprising a quick-frozen tunnel machine (1), a flattening component is arranged at the feed end of the quick-frozen tunnel machine (1), the flattening component comprises a supporting frame (2) fixed on one side of the feed end of the quick-frozen tunnel machine (1), a first roller (3) and a second roller (4) are rotatably connected on the inner side of the supporting frame (2), a first rotating wheel (31) and a second rotating wheel (41) are rotatably connected on one side, close to the first roller (3) and the second roller (4), of the supporting frame (2), the first rotating wheel (31), the second rotating wheel (41) are fixedly connected with the first roller (3) and the second roller (4) in a one-to-one correspondence manner, a belt (5) is arranged between the first rotating wheel (31) and the second rotating wheel (41), the first rotating wheel (31) and the second rotating wheel (41) are tensioned through the belt (5), a driving piece for rotating the first rotating wheel (31) is arranged on one side of the supporting frame (2), a first roller (3) and a second roller (4) are rotatably connected with a first rotating wheel (31) and a second rotating wheel (41), the first roller (31) and the second roller (4) are fixedly connected with a first roller (3) and a second roller (4) in a one-to-one correspondence mode, a fixed groove (6) is arranged between the first roller (6) and a fixed groove (6), a plurality of sliding grooves (63) are uniformly formed in the fixing frame (62), the sliding grooves (63) are distributed on the fixing frame (62) in a cross-shaped staggered manner, two ends of each sliding groove (63) penetrate through the fixing frame (62), two sliding rods (64) are respectively and slidably connected with two ends of each sliding groove (63), a spring (65) is arranged between each sliding groove (63) and each sliding rod (64), a protruding rod (66) is fixedly arranged at one end, far away from the spring (65), of each sliding rod (64), and a telescopic groove (67) corresponding to the protruding rod (66) is formed in each barrel groove (6);
The automatic feeding device is characterized in that a pushing component is arranged on the supporting frame (2), the pushing component comprises moving grooves (7) symmetrically arranged on the supporting frame (2), the moving grooves (7) are positioned above the first rolling shafts (3), first screw rods (71) are rotationally connected to the moving grooves (7), driving pieces for the first screw rods (71) to rotate are arranged on one sides, close to the moving grooves (7), of the supporting frame (2), moving blocks (72) are arranged in a sliding connection mode, the first screw rods (71) penetrate through the moving blocks (72) and form threaded connection, rotating grooves (73) are formed in one sides, far away from the moving grooves (7), of the moving blocks (72), supporting rods (74) are fixedly arranged in the rotating grooves (73), torsion springs (76) are symmetrically arranged at the connecting positions of the connecting frames (75) and the supporting rods (74), the torsion springs (76) are respectively sleeved on the supporting rods (74), pushing plates (77) are arranged at one ends, far away from the torsion springs (76), and the pushing plates (77) are in an inclined structure, and are close to one side, close to the rolling shafts (3);
Be equipped with guipure (8) in quick-freeze tunnel machine (1), quick-freeze tunnel machine (1) is equipped with gear shaft (81) in guipure (8) both ends rotation connection, and quick-freeze tunnel machine (1) outside is equipped with and supplies gear shaft (81) pivoted driving piece, guipure (8) both sides are fixed to be equipped with toothed belt (82), and gear shaft (81) and toothed belt (82) meshing, quick-freeze tunnel machine (1) is equipped with a plurality of camshafts (83) in guipure (8) internal rotation connection, camshaft (83) both ends are fixed to be equipped with gear (84), and gear (84) and toothed belt (82) meshing.
2. The soybean protein quick-frozen conditioning food processing apparatus as recited in claim 1, wherein a limiting block (641) is fixedly arranged at one end of the sliding rod (64) close to the spring (65), limiting rings (631) corresponding to the limiting blocks (641) are fixedly arranged at two ends of the sliding groove (63), a baffle (68) is fixedly arranged at one end of the sliding rod (64) close to the protruding rod (66), the baffle (68) is a cambered surface, and the baffle (68) is attached to the inner wall of the barrel groove (6).
3. The soybean protein quick-frozen conditioning food processing apparatus according to claim 2, wherein a blanking plate (21) is fixedly arranged on one side of the supporting frame (2) close to the first rolling shaft (3), and a loading plate (22) is fixedly arranged on one side of the supporting frame (2) far away from the blanking plate (21).
4. A soy protein quick-frozen prepared food processing apparatus as claimed in claim 3, characterized in that the rotating trough (73) is fixedly provided with a abutment (731) on the side close to the loading plate (22).
5. The soy protein quick frozen prepared food processing apparatus as recited in claim 1, wherein the cam shafts (83) are arranged in pairs with the protruding ends of each cam shaft (83) facing opposite directions.
6. The soy protein quick-frozen conditioning food processing equipment according to claim 1, wherein the supporting frame (2) is provided with an adjusting component, the adjusting component comprises a first adjusting groove (23) and a second adjusting groove (24), the first adjusting groove (23) and the second adjusting groove (24) are symmetrically arranged on the supporting frame (2) on two sides of the second rolling shaft (4), the first adjusting groove (23) is rotationally connected with a second screw rod (25), an adjusting block (26) is rotationally connected between the second rolling shaft (4) and the second rotating wheel (41), the adjusting block (26) is slidably connected in the first adjusting groove (23) and the second adjusting groove (24), the second screw rod (25) is in threaded connection with the adjusting block (26), an auxiliary rod (27) is fixedly arranged on one side, far away from the second screw rod (25), of the corresponding adjusting block (26) and the adjusting block (26) is slidably connected with the auxiliary rod (27).
7. The soy protein quick-frozen conditioning food processing device according to claim 6, wherein the supporting frame (2) is provided with a tensioning assembly, the tensioning assembly comprises a tensioning wheel (9), the tensioning wheel (9) is arranged between the first rotating wheel (31) and the second rotating wheel (41), a transverse groove (91) is formed in one side, close to the tensioning wheel (9), of the supporting frame (2), a transverse block (92) is arranged in sliding connection in the transverse groove (91), and a bearing (93) is fixedly arranged on the inner side of the tensioning wheel (9).
8. The soy protein quick-frozen conditioning food processing equipment according to claim 7, wherein an inner groove (94) is formed in one side, far away from the tensioning wheel (9), of the transverse groove (91), a rotating rod (95) is fixedly arranged on the inner ring of the bearing (93), one end of the rotating rod (95) is a threaded section (96), the threaded section (96) is in threaded connection with the transverse block (92), a friction block (97) is fixedly arranged at one end, far away from the tensioning wheel (9), of the threaded section (96), the friction block (97) is slidably connected in the inner groove (94), and the friction block (97) is propped against the inner groove (94) through the threaded section (96).
9. A processing method applied to the soybean protein quick-frozen conditioning food processing apparatus as recited in claim 1, characterized by comprising the steps of:
s1, feeding, wherein the processed bagged conditioning food is moved to the position of a feeding plate (22) through a conveying belt (10);
S2, pushing, when the bagged conditioning food is about to reach the front end of the feeding plate (22), the pushing component moves to the joint of the conveying belt (10) and the feeding plate (22), the pushing plate (77) automatically swings towards two sides of the moving groove (7) after contacting the bagged conditioning food, meanwhile, the bagged conditioning food enters the region of the feeding plate (22), the connecting frame (75) drives the pushing plate (77) to reset under the action force of the torsion spring (76), and the pushing plate (77) drives the bagged conditioning food to move towards the flattening component through the rotation of the first screw (71);
S3, flattening, wherein the driving piece drives the first rotating wheel (31), the second rotating wheel (41) rotates simultaneously with the first rotating wheel (31) through the belt (5) to drive the first rolling shaft (3) and the second rolling shaft (4) to operate, bristles (61) brush liquid possibly remained on the bag surface of the bagged conditioned food, and meanwhile, the convex rod (66) pushes the vertically stacked conditioned food in the packaging bag down, so that the conditioned food is flattened in the packaging bag;
S4, quick-freezing, wherein after the bagged conditioning food is removed from the flattening assembly by the pushing plate (77), the bagged conditioning food slides onto the mesh belt (8) through the blanking plate (21), the mesh belt (8) is driven by the gear shaft (81) to drive the bagged conditioning food to enter the quick-freezing tunnel machine (1), and the mesh belt (8) is hit by the cam shaft (83) at high frequency in the quick-freezing process of the conditioning food, so that the conditioning food continuously shakes in the quick-freezing process;
s5, discharging, removing the packaged conditioning food subjected to quick freezing from the discharging end of the quick-freezing tunnel machine (1), and boxing the quick-frozen conditioning food into a freezer for storage by a factory through manpower or automatic equipment, wherein the conditioning food in the process of waiting for boxing keeps a continuous shaking state in the packaging bag.
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