CN117960445A - Brake disc spraying equipment - Google Patents

Brake disc spraying equipment Download PDF

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Publication number
CN117960445A
CN117960445A CN202410381392.4A CN202410381392A CN117960445A CN 117960445 A CN117960445 A CN 117960445A CN 202410381392 A CN202410381392 A CN 202410381392A CN 117960445 A CN117960445 A CN 117960445A
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CN
China
Prior art keywords
brake disc
plate
fixedly connected
threaded rod
connecting seat
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202410381392.4A
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Chinese (zh)
Other versions
CN117960445B (en
Inventor
曹钊兴
张纪顺
王征强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Longkou Jiangda Automobile Fitting Co ltd
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Longkou Jiangda Automobile Fitting Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Longkou Jiangda Automobile Fitting Co ltd filed Critical Longkou Jiangda Automobile Fitting Co ltd
Priority to CN202410381392.4A priority Critical patent/CN117960445B/en
Publication of CN117960445A publication Critical patent/CN117960445A/en
Application granted granted Critical
Publication of CN117960445B publication Critical patent/CN117960445B/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
  • Braking Arrangements (AREA)

Abstract

The invention relates to the technical field of spraying, in particular to a brake disc spraying device, which comprises a machine body, wherein a grid seat is fixedly arranged on the inner bottom surface of the machine body, a bottom connecting plate is arranged on the inner side of the machine body through an XYZ shaft control mechanism, a fixing frame is fixedly arranged on the lower surface of the bottom connecting plate, the front end of the fixing frame is fixedly connected with a connecting seat, two clamping plates are arranged on the lower surface of the connecting seat through a transverse distance adjusting mechanism, and limiting plates are respectively and fixedly connected to one side of the two clamping plates, so that the device can adapt to the shielding plates in the prior art for matching use.

Description

Brake disc spraying equipment
Technical Field
The invention relates to the technical field of spraying, in particular to a brake disc spraying device.
Background
In the process of spraying the brake disc, in order to ensure the normal operation and safety of the brake disc, the contact surface of the mounting surface and the brake pad is not sprayed with paint, because the friction performance and the contact quality of the two surfaces are critical to the braking performance.
In particular, the mounting surface is the portion of the brake disc that is connected to the vehicle braking system, which needs to be kept clean and smooth to ensure that the brake disc is firmly mounted to the vehicle and that braking forces can be transmitted efficiently. If paint is applied to this surface, the stability of the installation of the brake disc and the braking effect may be affected. Similarly, the brake pad contact surface is the portion of the disc that directly rubs against the brake pad. The coefficient of friction and wear resistance of this face have a decisive influence on the braking performance. The paint spraying can change the material and friction characteristics of the surface, which can lead to the reduction of braking performance and even cause potential safety hazards.
The metal sheet used for masking when the brake disc is painted is commonly referred to as a "metal masking sheet" or "metal masking sheet". These metal sheets are generally rigid and durable and effectively shield areas of the brake disc that do not require painting from paint that could be applied by mistake or splattered to those areas.
The metal shielding plate can be customized according to the shape and size of the brake disc to ensure an optimal shielding effect. They are typically made of stainless steel, aluminum alloys or other metallic materials with good corrosion resistance and reusability. However, in the spraying in the prior art, a worker is required to repeatedly take and arrange the shielding sheets, and the operation is complicated and inconvenient; in addition, because the shielding sheet is thinner, the problem that a gap is reserved between the shielding sheet and the brake disc because the shielding sheet is blown in the spraying process can occur, so that paint can infiltrate into the gap, and finally, a mistaken spraying area exists on the surface of the brake disc, and the product percent of pass is reduced.
Disclosure of Invention
The invention aims to solve the defects in the background art and provides brake disc spraying equipment.
In order to achieve the above purpose, the invention adopts the following technical scheme: the utility model provides a brake disc spraying equipment, which comprises a machine body, the interior bottom surface of organism is fixed with the grid seat, the bottom connection board is installed through XYZ axle control mechanism to the inboard of organism, the fixed mount is installed to the lower surface of bottom connection board, the front end fixedly connected with connecting seat of fixed mount, two splint are installed through horizontal roll adjustment mechanism to the lower surface of connecting seat, the one side that two splint are close to is fixedly connected with limiting plate respectively, the height distribution staggers of limiting plate of both sides, V type mouth has been seted up to the surface of limiting plate, pressure disk is installed through vertical roll adjustment mechanism in the upper surface intermediate position department of connecting seat, the linking arm is installed through slewing mechanism to the lower surface of bottom connection board, atomizing shower nozzle is installed to the tip of linking arm;
The V-shaped openings on the two sides are close to each other to clamp the middle column, and the pressing plate moves downwards to limit the upper end of the middle column.
Preferably, the XYZ axis control mechanism comprises an X servo axis fixedly mounted on the upper edge of the machine body, a Y servo axis is mounted at the moving end of the X servo axis, a sliding table is mounted at the moving end of the Y servo axis, a Z servo axis is vertically movably mounted on the front surface of the sliding table, and the lower end of the Z servo axis is fixedly connected with the upper surface of the bottom connecting plate.
Preferably, the inner side of the Z servo shaft is rotatably provided with a screw rod, the screw rod penetrates through the inner side of the sliding table and is in threaded fit with the sliding table, the upper end of the screw rod is fixedly connected with the output end of the second motor, and the second motor is fixedly arranged at the upper end of the Z servo shaft.
Preferably, the transverse distance adjusting mechanism comprises a first threaded rod rotatably mounted on the inner side of the connecting seat, one end of the first threaded rod is fixedly connected with a first rotary head, the upper ends of the two clamping plates penetrate through the upper surface of the connecting seat, and the first threaded rod penetrates through the clamping plates and is in threaded fit with the clamping plates.
Preferably, a guide rod is fixedly connected to one side, far away from the first threaded rod, of the inner side of the connecting seat, and the clamping plate is sleeved on the outer surface of the guide rod in a sliding mode.
Preferably, the limiting plates are arranged on one clamping plate, and the limiting plates are arranged on the other clamping plate.
Preferably, the upper surface fixedly connected with second threaded rod of pressure disk, the second threaded rod runs through the upper surface of connecting seat and mutual screw-thread fit, the upper end fixedly connected with second of second threaded rod revolves the head.
Preferably, the rotating mechanism comprises a fixed column fixedly mounted on the lower surface of the bottom connecting plate, a rotating plate is rotatably sleeved at the lower end of the fixed column, the side surface of the rotating plate is fixedly connected with one end of the connecting arm, a first motor is fixedly mounted on the lower surface of the rotating plate, a synchronous wheel is fixedly mounted on the output shaft of the first motor and the lower end of the fixed column respectively, and synchronous belts are sleeved on the outer sides of the two synchronous wheels together.
Compared with the prior art, the invention has the following beneficial effects:
1. the invention can be suitable for matching use of the shielding sheets in the prior art, the shielding sheets can be arranged at one time to finish the spraying of the brake disc in the same batch, the shielding sheets are not required to be repeatedly arranged on the surface of the brake disc in the spraying process, the prior art is optimized, and the processing efficiency is improved.
2. The invention ensures that the shielding sheet and the brake disc are more stable in spraying, and avoids atomized paint from penetrating into a gap between the shielding sheet and the brake disc, thereby influencing the yield.
3. The invention has certain adaptability and can be used by adapting to shielding sheets with various sizes.
Drawings
FIG. 1 is a schematic diagram of a brake disc spraying apparatus of the present invention;
FIG. 2 is a schematic view of a part of a brake disc spraying apparatus according to the present invention;
FIG. 3 is an enlarged view of the brake disc spraying apparatus of the present invention at A in FIG. 2;
FIG. 4 is a schematic view of a connection seat of a brake disc spraying apparatus according to the present invention;
FIG. 5 is a schematic view of a masking sheet;
FIG. 6 is a partial view of a brake disc spraying apparatus of the present invention mated with a masking blade;
FIG. 7 is a schematic view of an XYZ axis control mechanism of a brake disc spraying apparatus of the present invention;
fig. 8 is a schematic diagram of a brake disc spraying apparatus according to the present invention during processing of a brake disc.
1. A body; 2. a grid seat; 3. a bottom connecting plate; 4. fixing the column; 5. a rotating plate; 6. a connecting arm; 7. an atomizing nozzle; 8. a first motor; 9. a synchronizing wheel; 10. a synchronous belt; 11. a fixing frame; 12. a connecting seat; 13. a clamping plate; 14. a limiting plate; 15. a V-shaped port; 16. a first threaded rod; 17. a first rotary head; 18. a guide rod; 19. a second threaded rod; 20. a pressure plate; 21. a second rotary head; 22. an X servo axis; 23. a Y servo axis; 24. a sliding table; 25. a Z servo axis; 26. a screw rod; 27. a second motor; 28. a brake disc; 29. an outer shielding sheet; 30. an inner shielding sheet; 31. a connecting frame; 32. a middle column; 33. a grab handle.
Detailed Description
The following description is presented to enable one of ordinary skill in the art to make and use the invention. The preferred embodiments in the following description are by way of example only and other obvious variations will occur to those skilled in the art.
The brake disc spraying equipment shown in fig. 1-8 comprises a machine body 1, wherein a grid seat 2 is fixedly arranged on the inner bottom surface of the machine body 1, the grid seat 2 is also called as a positioning grid or a positioning plate and is used for assisting in positioning, an operator can be helped to quickly and accurately position a brake disc 28, so that the machining precision and efficiency are improved, a bottom connecting plate 3 is arranged on the inner side of the machine body 1 through an XYZ axis control mechanism, a fixing frame 11 is fixedly arranged on the lower surface of the bottom connecting plate 3, a connecting seat 12 is fixedly connected to the front end of the fixing frame 11, two clamping plates 13 are arranged on the lower surface of the connecting seat 12 through a transverse distance adjusting mechanism, limiting plates 14 are respectively fixedly connected to one side, close to the two clamping plates 13, the limiting plates 14 on two sides are distributed in staggered height, collision is prevented when the two limiting plates 14 are close to each other, a V-shaped opening 15 is formed on the outer surface of the limiting plates 14, a pressure plate 20 is arranged on the middle position of the upper surface of the connecting seat 12 through a vertical distance adjusting mechanism, a connecting arm 6 is arranged on the lower surface of the bottom connecting plate 3 through a rotating mechanism, an end part of the connecting arm 6 is fixedly connected to an atomizer 7, and the atomizer 7 is arranged in the state shown in fig. 2, the peripheral spraying of the atomizer disc 28 can be sprayed and sprayed;
As shown in fig. 5, the shielding plate comprises an outer shielding plate 29 and an inner shielding plate 30, the upper surfaces of which are fixed by a plurality of connecting frames 31, and in general, the end part of a middle column 32 is fixedly connected with a grab handle 33 for facilitating the taking and placing of workers; as shown in fig. 6, the V-shaped openings 15 on both sides are close together to clamp the middle column 32, and the pressing plate 20 moves downwards to limit the upper end of the middle column 32, so that the positioning of the shielding sheet can be completed.
As shown in fig. 7, the XYZ axis control mechanism includes an X servo axis 22 fixedly mounted on the upper edge of the machine body 1, a Y servo axis 23 is mounted at the moving end of the X servo axis 22, a sliding table 24 is mounted at the moving end of the Y servo axis 23, a Z servo axis 25 is movably mounted on the front surface of the sliding table 24 along the vertical direction, the lower end of the Z servo axis 25 is fixedly connected to the upper surface of the bottom plate 3, the mechanism is a common mechanism in a machine tool, and the sliding control between the Y servo axis 23 and the X servo axis 22 and the sliding control between the sliding table 24 and the Y servo axis 23 can be performed in a manner of meshing transmission between the tooth row and the driving gear, which is not repeated.
As shown in fig. 6 and 7, in order to prevent the lower end of the Z servo shaft 25 from being too close to the inner bottom surface of the machine body 1 to affect the travel of the atomizer 7, the following design is performed on the Z servo shaft 25, the inner side of the Z servo shaft 25 is rotatably provided with a screw rod 26, the screw rod 26 penetrates through the inner side of the sliding table 24 and is in threaded fit with the sliding table, the upper end of the screw rod 26 is fixedly connected with the output end of the second motor 27, the second motor 27 is fixedly arranged at the upper end of the Z servo shaft 25, the second motor 27 operates to rotate the screw rod 26, the screw rod 26 further moves up and down relative to the sliding table 24, the Z servo shaft 25 also slides up and down relative to the sliding table 24, and in the process, the lower end of the Z servo shaft 25 is always higher than the atomizer 7, and the travel spraying of the atomizer 7 is not affected.
As shown in fig. 4, the transverse distance-adjusting mechanism comprises a first threaded rod 16 rotatably installed inside the connecting seat 12, one end of the first threaded rod 16 is fixedly connected with a first rotary head 17, the upper ends of the two clamping plates 13 penetrate through the upper surface of the connecting seat 12, and the first threaded rod 16 penetrates through the clamping plates 13 and is in threaded fit; the surface of the first threaded rod 16 is threaded symmetrically so that the two clamping plates 13 move towards or away from each other during rotation.
The guide rod 18 is fixedly connected to one side, far away from the first threaded rod 16, of the inner side of the connecting seat 12, the clamping plate 13 is slidably sleeved on the outer surface of the guide rod 18, and stability of the clamping plate 13 during transverse movement is further improved.
The limiting plates 14 are arranged on one clamping plate 13, and the limiting plates 14 are arranged on the other clamping plate 13, so that the structural design is as simple as possible on the premise of meeting the requirement of the positioning intermediate column 32.
The upper surface fixedly connected with second threaded rod 19 of pressure disk 20, second threaded rod 19 runs through the upper surface of connecting seat 12 and mutual screw-thread fit, and the upper end fixedly connected with second of second threaded rod 19 revolves first 21, and second revolves first 21 and first revolves first 17 and is the polygonal shape to the cooperation spanner rotates.
As shown in fig. 2 and 3, the rotating mechanism comprises a fixed column 4 fixedly installed on the lower surface of the bottom connecting plate 3, a rotating plate 5 is rotatably sleeved at the lower end of the fixed column 4, one end of a connecting arm 6 is fixedly connected with the side surface of the rotating plate 5, a first motor 8 is fixedly installed on the lower surface of the rotating plate 5, a synchronous wheel 9 is fixedly installed on an output shaft of the first motor 8 and the lower end of the fixed column 4 respectively, synchronous belts 10 are sleeved on the outer sides of the two synchronous wheels 9 together, and when the first motor 8 operates, the connecting arm 6 rotates under the cooperation of the synchronous belts 10 and the synchronous wheels 9.
In use, as shown in fig. 6, the middle post 32 is placed between the limiting plates 14 on two sides, the first rotary head 17 is rotated, so that the first threaded rod 16 rotates, two clamping plates 13 are controlled to approach, the surfaces of the middle post 32 are clamped by the V-shaped openings 15 on two sides which are staggered in height, then the second threaded rod 19 is moved downwards by rotating the second rotary head 21, the pressing plate 20 is attached to the upper end of the middle post 32, in painting, a worker places the brake disc 28 at a designated station on the grid seat 2, when the second motor 27 operates, the screw rod 26 rotates, the Z servo shaft 25 moves downwards relatively, namely, the outer shielding piece 29 and the inner shielding piece 30 are correspondingly covered on the surface of the brake disc 28, then the paint is filled in the atomizer 7 for atomization painting, meanwhile, the first motor 8 is controlled to operate, the rotating plate 5 rotates relative to the surface of the fixed post 4 under the transmission of the synchronous belt 10 and the synchronous wheel 9, and the other side of the fixed bracket is stopped from rotating near one side of the fixed bracket 11, namely, the other side of the fixed bracket is completely covered by the rotating brake disc 28, and the product is completely sprayed on the other side of the fixed bracket 28, and the surface is completely covered by the fixed disc 28, and the product is completely sprayed on the other side of the surface is completely.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention, which is defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (8)

1. The utility model provides a brake disc spraying equipment, includes organism (1), and the interior bottom surface fixed mounting of organism (1) has grid seat (2), its characterized in that: the inner side of the machine body (1) is provided with a bottom connecting plate (3) through an XYZ shaft control mechanism, the lower surface of the bottom connecting plate (3) is fixedly provided with a fixing frame (11), the front end of the fixing frame (11) is fixedly connected with a connecting seat (12), the lower surface of the connecting seat (12) is provided with two clamping plates (13) through a transverse distance adjusting mechanism, one sides of the two clamping plates (13) close to each other are respectively fixedly connected with a limiting plate (14), the limiting plates (14) on the two sides are distributed in staggered height, the outer surface of the limiting plates (14) is provided with a V-shaped opening (15), the middle position of the upper surface of the connecting seat (12) is provided with a pressure plate (20) through a vertical distance adjusting mechanism, the lower surface of the bottom connecting plate (3) is provided with a connecting arm (6) through a rotating mechanism, and the end part of the connecting arm (6) is provided with an atomizing nozzle (7);
The V-shaped ports (15) on both sides are jointly close to clamp the middle column (32), and the pressure plate (20) moves downwards to limit the upper end of the middle column (32).
2. A brake disc spraying device according to claim 1, characterized in that: the XYZ-axis control mechanism comprises an X servo axis (22) fixedly arranged at the upper edge of the machine body (1), a Y servo axis (23) is arranged at the moving end of the X servo axis (22), a sliding table (24) is arranged at the moving end of the Y servo axis (23), a Z servo axis (25) is vertically and movably arranged on the front surface of the sliding table (24), and the lower end of the Z servo axis (25) is fixedly connected with the upper surface of the bottom plate (3).
3. A brake disc spraying device according to claim 2, characterized in that: the inside rotation of Z servo axle (25) is installed lead screw (26), and lead screw (26) run through the inboard of slip table (24) and looks screw thread fit, the output of second motor (27) is connected to the upper end fixed connection of lead screw (26), and the upper end at Z servo axle (25) is installed to second motor (27) fixed mounting.
4. A brake disc spraying device according to claim 1, characterized in that: the transverse distance-adjusting mechanism comprises a first threaded rod (16) rotatably mounted on the inner side of the connecting seat (12), one end of the first threaded rod (16) is fixedly connected with a first rotary head (17), the upper ends of the two clamping plates (13) penetrate through the upper surface of the connecting seat (12), and the first threaded rod (16) penetrates through the clamping plates (13) and is in threaded fit.
5. A brake disc spraying apparatus according to claim 4, characterised in that: the inner side of the connecting seat (12) is fixedly connected with a guide rod (18) at one side far away from the first threaded rod (16), and the clamping plate (13) is sleeved on the outer surface of the guide rod (18) in a sliding mode.
6. A brake disc spraying device according to claim 1, characterized in that: the limiting plates (14) are arranged on one clamping plate (13), and the limiting plates (14) are arranged on the other clamping plate (13) in two.
7. A brake disc spraying device according to claim 1, characterized in that: the upper surface fixedly connected with second threaded rod (19) of pressure disk (20), second threaded rod (19) run through the upper surface of connecting seat (12) and mutual screw-thread fit, the upper end fixedly connected with second of second threaded rod (19) revolves first (21).
8. A brake disc spraying device according to claim 1, characterized in that: the rotating mechanism comprises a fixed column (4) fixedly mounted on the lower surface of the bottom connecting plate (3), a rotating plate (5) is rotatably sleeved at the lower end of the fixed column (4), the side surface of the rotating plate (5) is fixedly connected with one end of the connecting arm (6), a first motor (8) is fixedly mounted on the lower surface of the rotating plate (5), a synchronous wheel (9) is fixedly mounted on the output shaft of the first motor (8) and the lower end of the fixed column (4) respectively, and synchronous belts (10) are sleeved on the outer sides of the two synchronous wheels (9) together.
CN202410381392.4A 2024-04-01 2024-04-01 Brake disc spraying equipment Active CN117960445B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410381392.4A CN117960445B (en) 2024-04-01 2024-04-01 Brake disc spraying equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410381392.4A CN117960445B (en) 2024-04-01 2024-04-01 Brake disc spraying equipment

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Publication Number Publication Date
CN117960445A true CN117960445A (en) 2024-05-03
CN117960445B CN117960445B (en) 2024-06-04

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015130238A1 (en) * 2014-02-28 2015-09-03 Sandusadee Kong Robotic spray coating system and method
CN205949161U (en) * 2016-08-30 2017-02-15 温州职业技术学院 Valve body surface automatic spraying equipment
CN107812631A (en) * 2017-11-20 2018-03-20 重庆谢氏胶粘制品有限公司 A kind of processing unit (plant) for spray coating shielding membrane
CN111151394A (en) * 2020-01-02 2020-05-15 金陵科技学院 Spraying equipment and spraying method for lamp nano coating
CN113909350A (en) * 2021-09-14 2022-01-11 临海伟星新型建材有限公司 Aluminum-plastic composite pipe bending prefabricating equipment
CN219400656U (en) * 2022-12-14 2023-07-25 温州东高机车部件有限公司 Paint spraying device for brake disc of motorcycle
CN116899791A (en) * 2023-07-20 2023-10-20 山西晋南钢铁集团有限公司 Radial arm type spraying device for converter spraying operation
CN117225623A (en) * 2023-11-13 2023-12-15 龙口市和义机械配件有限公司 Brake disc spraying equipment

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015130238A1 (en) * 2014-02-28 2015-09-03 Sandusadee Kong Robotic spray coating system and method
CN205949161U (en) * 2016-08-30 2017-02-15 温州职业技术学院 Valve body surface automatic spraying equipment
CN107812631A (en) * 2017-11-20 2018-03-20 重庆谢氏胶粘制品有限公司 A kind of processing unit (plant) for spray coating shielding membrane
CN111151394A (en) * 2020-01-02 2020-05-15 金陵科技学院 Spraying equipment and spraying method for lamp nano coating
CN113909350A (en) * 2021-09-14 2022-01-11 临海伟星新型建材有限公司 Aluminum-plastic composite pipe bending prefabricating equipment
CN219400656U (en) * 2022-12-14 2023-07-25 温州东高机车部件有限公司 Paint spraying device for brake disc of motorcycle
CN116899791A (en) * 2023-07-20 2023-10-20 山西晋南钢铁集团有限公司 Radial arm type spraying device for converter spraying operation
CN117225623A (en) * 2023-11-13 2023-12-15 龙口市和义机械配件有限公司 Brake disc spraying equipment

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