CN117944932B - Automatic winding and packaging equipment and method for I-shaped disc - Google Patents
Automatic winding and packaging equipment and method for I-shaped disc Download PDFInfo
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- CN117944932B CN117944932B CN202410354117.3A CN202410354117A CN117944932B CN 117944932 B CN117944932 B CN 117944932B CN 202410354117 A CN202410354117 A CN 202410354117A CN 117944932 B CN117944932 B CN 117944932B
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- shaped
- packaging
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 37
- 238000000034 method Methods 0.000 title claims abstract description 35
- 238000004804 winding Methods 0.000 title claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 84
- 229920006280 packaging film Polymers 0.000 claims abstract description 33
- 239000012785 packaging film Substances 0.000 claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 19
- 230000008569 process Effects 0.000 claims abstract description 19
- 238000012856 packing Methods 0.000 claims abstract description 12
- 238000005520 cutting process Methods 0.000 claims description 48
- 230000002457 bidirectional effect Effects 0.000 claims description 16
- 235000014676 Phragmites communis Nutrition 0.000 claims description 11
- 239000003381 stabilizer Substances 0.000 claims description 9
- 238000002360 preparation method Methods 0.000 claims description 3
- 210000002489 tectorial membrane Anatomy 0.000 abstract description 6
- 230000008859 change Effects 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract description 2
- 239000007888 film coating Substances 0.000 description 9
- 238000009501 film coating Methods 0.000 description 9
- 208000027418 Wounds and injury Diseases 0.000 description 8
- 230000005540 biological transmission Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000012858 packaging process Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/04—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material the articles being rotated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/12—Lifting, transporting, or inserting the web roll; Removing empty core
- B65H19/126—Lifting, transporting, or inserting the web roll; Removing empty core with both-ends supporting arrangements
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/80—Packaging reuse or recycling, e.g. of multilayer packaging
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
The application relates to the technical field of I-shaped disc winding and packaging, and discloses automatic winding and packaging equipment and method for I-shaped discs. Through the design of accuse material mechanism, the material wheel is used for carrying the packaging film material when the tectorial membrane, and after the packaging film on single material wheel finishes using, the accessible control framed panel carries out one hundred eighty degrees rotatory mode and comes another material wheel to put into use to the mode through controlling first motor work promotes the screw thread regulation pole to remove this moment, reaches the purpose of dismantling and changing the back installation location to the material wheel that finishes using, and it is simple and convenient to change the process, and can not influence going on of packing work still at the in-process of changing, has guaranteed packing efficiency.
Description
Technical Field
The application relates to the technical field of spool winding packaging, in particular to automatic winding packaging equipment and method for a spool.
Background
The spool is also called a spool, is a common mechanical part, is mainly used for accommodating and fixing objects such as steel wire ropes or various cables, and has an I-shaped appearance, so that the spool has wide application in various mechanical fields, and after the cables are wound and accommodated on the spool, the spool is often required to be subjected to film-coating packaging for better protection purposes.
Patent grant bulletin number CN109625379B discloses a full-automatic I-shaped disc tectorial membrane packagine machine, including charging system, tectorial membrane package system and be located charging system with conveyer belt between the tectorial membrane package system, charging system is including the scraper bowl that can shovel the I-shaped disc and all be fixed in first mount pad and the second mount pad on ground, still including shovel cylinder and supporting link, one side of scraper bowl is the link, the piston rod of shovel cylinder up and with the link articulates, the lower extreme of shovel cylinder with first mount pad articulates, the lower extreme of supporting link with second mount pad articulates, its upper end with link fixed connection, when the piston rod of shovel cylinder is flexible motion, the scraper bowl can be followed supporting link is relative the second mount pad is rotatory thereby makes the scraper bowl to the conveyer belt material loading. The beneficial effects are that: liberating manpower, improving production efficiency, guaranteeing the tectorial membrane quality, no injury to the I-shaped plate.
When the device is used for film coating and packaging of the I-shaped disc, the functions of film coating and packaging of the I-shaped disc and feeding and discharging of the I-shaped disc are realized, and compared with manual film coating, the production efficiency is remarkably improved, but in the specific film coating and packaging process, the film strip placed once needs to be manually replaced and supplemented after being used, and in the period, film coating and packaging work can only be suspended, and accordingly the film coating efficiency can be directly influenced.
Disclosure of Invention
In order to solve the problems, the application provides an automatic winding and packaging device and method for an I-shaped disc.
The application provides automatic winding and packaging equipment and method for an I-shaped disc, which adopt the following technical scheme:
The automatic winding and packaging equipment for the I-shaped plate comprises a base, wherein a first supporting plate and a second supporting plate are fixedly connected to one side of the base respectively, a material control mechanism is arranged between the first supporting plate and the second supporting plate, the I-shaped plate is arranged at the top of the base, and a packaging mechanism is arranged at the top of the base;
The material control mechanism comprises a frame plate, the frame plate is arranged between a first supporting plate and a second supporting plate, two material wheels are arranged on the inner side of the frame plate, a first rotating shaft is fixedly connected to the front side of the frame plate, penetrates through the first supporting plate and is rotationally connected with the first supporting plate, a second rotating shaft is fixedly connected to the rear side of the frame plate, penetrates through the second supporting plate and is rotationally connected with the second supporting plate, a threaded adjusting rod is arranged on the front side of the material wheels, two sleeves are arranged on the front side of the frame plate, the sleeves penetrate through the front side wall of the frame plate and are rotationally connected with the frame plate, two threaded adjusting rods respectively penetrate through the two sleeves, the threaded adjusting rods are in threaded connection with the sleeves, an auxiliary rod is fixedly connected to the rear side wall of an inner cavity of the frame plate, positioning rods are rotationally connected to the auxiliary rod and the threaded adjusting rods, and extend into the material wheels and are matched with the material wheels;
The screw thread regulation pole is provided with a limit groove, the front side of the frame plate is fixedly connected with a limit rod, the limit rod extends into the limit groove and is matched with the limit groove, one side of the first support plate is fixedly connected with a square plate, the front side of the square plate is fixedly connected with a first motor, the first motor is fixedly connected with a rotating rod through an output shaft, the rotating rod penetrates through the square plate and is rotationally connected with the square plate, the outer part of the rotating rod is fixedly connected with a first gear, the outer part of the sleeve is fixedly connected with a second gear, the first gear is matched with the second gear, the outer part of the first rotating shaft is fixedly connected with a third gear, one side of the third gear is provided with a moving plate, the moving plate is fixedly connected with a rack, the rack is meshed with the third gear, the moving plate is fixedly connected with a connecting plate, and the bottom of the connecting plate is fixedly connected with a first cylinder.
Through adopting above-mentioned technical scheme, the material wheel is used for carrying the packaging film material when the tectorial membrane, and after the packaging film on single material wheel finishes using, the accessible control frame plate carries out one hundred eighty degrees rotatory mode and comes another material wheel to put into use to the mode through controlling first motor work promotes the screw thread regulation pole to remove this moment, reaches the purpose of dismantling and changing the back installation location to the material wheel that finishes using, and it is simple and convenient to change the process, and still can not influence going on of packing work at the in-process of changing, has guaranteed packing efficiency.
Preferably, the limiting plate is fixedly connected with the front side of the first supporting plate, the limiting plate penetrates through the moving plate, the front side of the first supporting plate is fixedly connected with the supporting plate, and the top of the supporting plate is fixedly connected with the bottom of the first cylinder.
Through adopting above-mentioned technical scheme, the limiting plate can provide spacingly to the movable plate.
Preferably, the packaging mechanism comprises two support plates, wherein the two support plates are fixedly connected to the top of the base, two driving rollers are arranged between the two support plates, the I-shaped disc is placed at the top of the two driving rollers, sliding blocks are rotationally connected to the front side and the rear side of each driving roller, the four sliding blocks are respectively and slidably connected to the inside of the two support plates, the top of the base is provided with a groove, a bidirectional threaded rod is rotationally connected to the inside of the groove, a second motor is fixedly connected to the front side of the base, the second motor is fixedly connected with the bidirectional threaded rod through an output shaft, and a U-shaped plate is arranged at the top of the bidirectional threaded rod.
By adopting the technical scheme, the directions of threads at two ends of the bidirectional threaded rod are opposite.
Preferably, the inboard rotation of U shaped plate is connected with the round bar, U shaped plate rear side fixedly connected with third motor, third motor pass through output shaft and round bar fixed connection, and two driving roller outsides all rotate and are connected with two linkage boards, the round bar runs through four linkage boards in proper order, and the round bar rotates with the linkage board to be connected, two first belt pulleys of round bar outside fixedly connected with, two driving roller outside equal fixedly connected with second belt pulleys, two first belt pulleys and two second belt pulleys all pass through the belt and connect.
Through adopting above-mentioned technical scheme, first belt pulley and second belt pulley pass through the belt and carry out synchronous rotation.
Preferably, two thread blocks are arranged outside the bidirectional threaded rod, the thread blocks are in threaded connection with the bidirectional threaded rod, the bottoms of the thread blocks are in contact with the bottoms of the grooves, the tops of the thread blocks are movably connected with a push-pull rod through a movable hinged support, and the tops of the push-pull rod are movably connected with the bottoms of the U-shaped plates through the movable hinged support.
By adopting the technical scheme, the two-way threaded rod drives the two threaded blocks to move in opposite directions or in opposite directions.
Preferably, the stabilizer bar is fixedly connected with the inside of the groove, rectangular plates are fixedly connected with the front side and the rear side of the U-shaped plate, and the stabilizer bar penetrates through the rectangular plates.
Through adopting above-mentioned technical scheme, after the stabilizer bar runs through the rectangular plate, can improve the stability of U-shaped board.
Preferably, the packaging mechanism comprises a propping component, the propping component comprises an L-shaped plate, the L-shaped plate is fixedly connected to the top of the base, two rectangular frames are fixedly connected to the inner side of the L-shaped plate, a movable plate is connected to the inner side of the rectangular frames in a sliding mode, the movable plate extends out of the rectangular frames, idler wheels are mounted on the movable plate, through grooves are formed in the rectangular frames, auxiliary plates are fixedly connected to the movable plate and penetrate through the through grooves and are matched with the through grooves, second air cylinders are fixedly connected to the two auxiliary plates, and the two second air cylinders are fixedly connected to the inner sides of the L-shaped plate.
By adopting the technical scheme, the auxiliary plate can be pushed after the second cylinder works.
Preferably, the base top fixedly connected with loading board, loading board top fixedly connected with cuts off the subassembly, it includes auxiliary frame to cut off the subassembly, auxiliary frame fixedly connected with is at the loading board top, inside rotation of auxiliary frame is connected with two guide rolls, auxiliary frame inboard bottom fixedly connected with cutting bottom plate, auxiliary frame top is provided with the cutting knife, the cutting knife runs through auxiliary frame top wall, the cutting knife sets up in the cutting bottom plate top.
By adopting the technical scheme, the packaging film can be cut off after the cutter moves.
Preferably, the auxiliary frame top fixedly connected with mounting panel, cutting knife one side is provided with the lifter plate, lifter plate top fixedly connected with third cylinder, third cylinder top and the inboard fixedly connected with of mounting panel, two montants of inboard fixedly connected with of mounting panel, two montants all run through the lifter plate, two montant bottoms all with auxiliary frame top fixedly connected with, the inside sliding connection of lifter plate has the picture peg, the picture peg extends the lifter plate outside, the picture peg runs through the cutting knife, the inside fixedly connected with reed of lifter plate, reed one side and picture peg one side fixedly connected with.
By adopting the technical scheme, the reed has elastic acting force on the inserting plate.
Another technical problem to be solved by the present invention is to provide a packaging method for an automatic winding packaging device for an i-disc, comprising the steps of:
S1, material preparation
The I-shaped disc to be wound and packaged is placed on the top of two driving rollers, the two driving rollers simultaneously provide support for the I-shaped disc, then after a positioning rod on an auxiliary rod is inserted into a material wheel wound with a film-covered material, the positioning rod on a screw thread adjusting rod is driven to be inserted into the material wheel in a mode of rotating a sleeve, at the moment, the placement of the material wheel is completed, and after the placement, a packaging film on the material wheel is inserted through an auxiliary frame, one end of the packaging film is attached to the I-shaped disc;
S2, film-coated package
The third motor drives the round rod to rotate after working, so that the two driving rollers synchronously rotate and then drive the I-shaped disc to rotate, the purpose of pulling and coating the packaging film is achieved in the rotation process of the I-shaped disc, and in the period, the packaging film can be further tightly coated on the I-shaped disc by controlling the two rollers to move to be attached to the I-shaped disc;
S3, cutting off and ending
When the I-shaped disc is wound and coated, the packaging film is cut off by the cutting knife through the mode of expansion control of the third cylinder, the film coating and packaging process of the single I-shaped disc is completed, the steps can be repeated to continue packaging, after the packaging film on the single material wheel is used, another material wheel which is placed in advance can be put in for use through the mode of controlling the frame plate to rotate for one hundred eighty degrees, the used material wheel is replaced in the process, and normal development of film coating and packaging work cannot be affected in the replacement process.
In summary, the application has the following beneficial technical effects:
The utility model provides an automatic winding equipment and method for packing of I shape dish, through the design of accuse material mechanism, the material wheel is used for carrying the packaging film material when laminating, and after the packaging film on single material wheel finishes using, the accessible control frame plate carries out one hundred eighty degrees rotatory mode and comes to put into use another material wheel, and at this moment through the mode of controlling first motor work impel the screw thread regulation pole to remove, the purpose of installing the location after accomplishing dismantling and changing the material wheel that finishes, the change process is simple convenient, and can not influence the going on of packing work yet at the in-process of changing, packing efficiency has been guaranteed.
The utility model provides an automatic winding equipment for packing of I-shaped dish and method, through packagine machine's design, provide the support to the I-shaped dish simultaneously by two driving rollers, in order to make the driving roller provide good support and transmission performance to the I-shaped dish, drive two-way threaded rod rotation after the second motor work, can promote two driving rollers after the ganging plate swing this moment, with this interval of adjusting between two driving rollers, can match the placing demand of not unidimensional I-shaped dish better, guarantee the transmission effect, application scope is wider.
Through the design of the cutting assembly, when the cutting knife needs to be replaced, the cutting knife can be pulled out from the inside of the auxiliary frame only by pushing the inserting plate to leave the cutting knife, after the cutting knife is replaced, the cutting knife is inserted into the auxiliary frame again, and the cutting knife can be installed after the inserting plate is inserted into the cutting knife by the elastic acting force of the reed, so that the cutting knife can be assembled and disassembled conveniently, and the cutting quality is guaranteed.
Drawings
FIG. 1 is a schematic illustration of the structure of the present invention;
FIG. 2 is a schematic view of the material wheel of the present invention;
FIG. 3 is an enlarged view at A in FIG. 2;
FIG. 4 is a cross-sectional view of the auxiliary frame of the present invention;
FIG. 5 is an enlarged view at B in FIG. 4;
FIG. 6 is a side cross-sectional view of a base of the present invention;
fig. 7 is a schematic structural view of an L-shaped plate in the present invention.
Reference numerals illustrate: 1. a base; 2. a first support plate; 3. a second support plate; 4. a material control mechanism; 41. a frame plate; 42. a material wheel; 43. a first rotating shaft; 44. a second rotating shaft; 45. a threaded adjusting rod; 46. a sleeve; 47. an auxiliary lever; 48. a positioning rod; 49. a limit groove; 491. a limit rod; 492. a first motor; 493. a first gear; 494. a second gear; 495. a third gear; 496. a moving plate; 497. a rack; 498. a splice plate; 499. a first cylinder; 481. a limiting plate; 482. a supporting plate; 5. the I-shaped disc; 6. a packaging mechanism; 61. a support plate; 62. a driving roller; 63. a slide block; 64. a groove; 65. a two-way threaded rod; 66. a second motor; 67. a U-shaped plate; 68. a round bar; 69. a third motor; 691. a linkage plate; 692. a first pulley; 693. a second pulley; 694. a screw block; 695. a push-pull rod; 696. a stabilizer bar; 697. an L-shaped plate; 698. a rectangular frame; 699. a movable plate; 681. a roller; 682. a second cylinder; 7. a carrying plate; 8. cutting off the assembly; 81. an auxiliary frame; 82. a guide roller; 83. cutting the bottom plate; 84. a cutting knife; 85. a mounting plate; 86. a lifting plate; 87. a third cylinder; 88. a vertical rod; 89. inserting plate; 891. a reed.
Detailed Description
The application is described in further detail below with reference to fig. 1-7.
The application discloses automatic winding and packaging equipment and method for an I-shaped disc. Referring to fig. 1-7, an automatic winding and packaging device for a spool comprises a base 1, wherein a first supporting plate 2 and a second supporting plate 3 are fixedly connected to one side of the base 1 respectively, a material control mechanism 4 is arranged between the first supporting plate 2 and the second supporting plate 3, the top of the base 1 is provided with a spool 5, and the top of the base 1 is provided with a packaging mechanism 6;
The material control mechanism 4 comprises a frame plate 41, the frame plate 41 is arranged between the first support plate 2 and the second support plate 3, two material wheels 42 are arranged on the inner side of the frame plate 41, a first rotating shaft 43 is fixedly connected to the front side of the frame plate 41, the first rotating shaft 43 penetrates through the first support plate 2 and is in rotating connection with the first support plate 2, a second rotating shaft 44 is fixedly connected to the rear side of the frame plate 41, the second rotating shaft 44 penetrates through the second support plate 3 and is in rotating connection with the second support plate 3, a threaded adjusting rod 45 is arranged on the front side of the material wheels 42, two sleeves 46 are arranged on the front side of the frame plate 41, the sleeves 46 penetrate through the front side wall of the frame plate 41 and are in rotating connection with the frame plate 41, the two threaded adjusting rods 45 respectively penetrate through the two sleeves 46, the threaded adjusting rod 45 is in threaded connection with the sleeves 46, an auxiliary rod 47 is fixedly connected to the rear side wall of an inner cavity of the frame plate 41, a positioning rod 48 is rotatably connected to the auxiliary rod 47 and the threaded adjusting rod 45, and the positioning rod 48 extends into the material wheels 42 and is matched with the material wheels 42;
The screw thread adjusting rod 45 is provided with a limit groove 49, the front side of the frame plate 41 is fixedly connected with a limit rod 491, the limit rod 491 extends into the limit groove 49 and is matched with the limit groove 49, one side of the first supporting plate 2 is fixedly connected with a square plate, the front side of the square plate is fixedly connected with a first motor 492, the first motor 492 is fixedly connected with a rotating rod through an output shaft, the rotating rod penetrates through the square plate and is rotationally connected with the square plate, the outer part of the rotating rod is fixedly connected with a first gear 493, the outer part of the sleeve 46 is fixedly connected with a second gear 494, the first gear 493 is matched with the second gear 494, the outer part of the first rotating shaft 43 is fixedly connected with a third gear 495, and one side of the third gear 495 is provided with a movable plate 496;
The rack 497 is fixedly connected to the movable plate 496, the rack 497 is meshed with the third gear 495, the connecting plate 498 is fixedly connected to the movable plate 496, the first cylinder 499 is fixedly connected to the bottom of the connecting plate 498, the material wheel 42 is used for conveying packaging film materials in film covering, after the packaging film on the single material wheel 42 is used, the other material wheel 42 can be put into use by controlling the frame plate 41 to rotate by one hundred eighty degrees, and at the moment, the screw thread adjusting rod 45 is driven to move by controlling the first motor 492 to work, so that the purposes of disassembling the used material wheel 42 and installing and positioning after replacement are achieved, the replacement process is simple and convenient, the packaging work is not influenced in the replacement process, and the packaging efficiency is ensured.
The front side of the first supporting plate 2 is fixedly connected with a limiting plate 481, the limiting plate 481 penetrates through the moving plate 496, the front side of the first supporting plate 2 is fixedly connected with a supporting plate 482, the top of the supporting plate 482 is fixedly connected with the bottom of the first cylinder 499, and the limiting plate 481 can provide limiting for the moving plate 496.
The packaging mechanism 6 comprises two support plates 61, the two support plates 61 are fixedly connected to the top of the base 1, two driving rollers 62 are arranged between the two support plates 61, the I-shaped disc 5 is placed at the tops of the two driving rollers 62, sliding blocks 63 are rotationally connected to the front side and the rear side of each driving roller 62, the four sliding blocks 63 are respectively and slidably connected to the inside of the two support plates 61, a groove 64 is formed in the top of the base 1, a bidirectional threaded rod 65 is rotationally connected to the inside of the groove 64, a second motor 66 is fixedly connected to the front side of the base 1, the second motor 66 is fixedly connected with the bidirectional threaded rod 65 through an output shaft, U-shaped plates 67 are arranged at the top of the bidirectional threaded rod 65, and threads at two ends of the bidirectional threaded rod 65 are opposite in direction;
The inner side of the U-shaped plate 67 is rotationally connected with a round rod 68, the rear side of the U-shaped plate 67 is fixedly connected with a third motor 69, the third motor 69 is fixedly connected with the round rod 68 through an output shaft, two linkage plates 691 are rotationally connected to the outer parts of the two driving rollers 62, the round rod 68 sequentially penetrates through the four linkage plates 691, the round rod 68 is rotationally connected with the linkage plates 691, two first belt pulleys 692 are fixedly connected to the outer parts of the round rod 68, two second belt pulleys 693 are fixedly connected to the outer parts of the two driving rollers 62, the two first belt pulleys 692 and the two second belt pulleys 693 are connected through belts, and the first belt pulleys 692 and the second belt pulleys 693 synchronously rotate through the belts;
the outside of two-way threaded rod 65 is provided with two screw thread pieces 694, screw thread piece 694 passes through threaded connection with two-way threaded rod 65, screw thread piece 694 bottom contacts with recess 64 bottom, screw thread piece 694 top is through movable hinge seat swing joint has push-and-pull rod 695, push-and-pull rod 695 top and U shaped plate 67 bottom pass through movable hinge seat swing joint, two screw thread pieces 694 are driven to move in opposite directions or are carried out the back to back from each other by two-way threaded rod 65, recess 64 inside fixedly connected with stabilizer bar 696, the equal fixedly connected with rectangular plate of both sides around the U shaped plate 67, stabilizer bar 696 runs through the rectangular plate, after stabilizer bar 696 runs through the rectangular plate, can improve the stability of U shaped plate 67.
The packaging mechanism 6 comprises a propping component, the propping component comprises an L-shaped plate 697, the L-shaped plate 697 is fixedly connected to the top of the base 1, two rectangular frames 698 are fixedly connected to the inner side of the L-shaped plate 697, movable plates 699 are slidably connected to the inner sides of the rectangular frames 698, the movable plates 699 extend out of the rectangular frames 698, rollers 681 are mounted on the movable plates 699, through grooves are formed in the rectangular frames 698, auxiliary plates are fixedly connected to the movable plates 699, the auxiliary plates penetrate through the through grooves and are matched with the through grooves, second air cylinders 682 are fixedly connected to the two auxiliary plates, the two second air cylinders 682 are fixedly connected to the inner sides of the L-shaped plate 697, and the auxiliary plates can be pushed after the second air cylinders 682 work.
The top of the base 1 is fixedly connected with a bearing plate 7, the top of the bearing plate 7 is fixedly connected with a cutting assembly 8, the cutting assembly 8 comprises an auxiliary frame 81, the auxiliary frame 81 is fixedly connected to the top of the bearing plate 7, two guide rollers 82 are rotatably connected inside the auxiliary frame 81, the bottom of the inner side of the auxiliary frame 81 is fixedly connected with a cutting bottom plate 83, the top of the auxiliary frame 81 is provided with a cutting knife 84, the cutting knife 84 penetrates through the top wall of the auxiliary frame 81, the cutting knife 84 is arranged at the top of the cutting bottom plate 83, and a packaging film can be cut off after the cutting knife 84 moves;
The auxiliary frame 81 top fixedly connected with mounting panel 85, cutting knife 84 one side is provided with lifter plate 86, lifter plate 86 top fixedly connected with third cylinder 87, third cylinder 87 top and the inboard fixed connection of mounting panel 85, two montants 88 of the inboard fixedly connected with of mounting panel 85, two montants 88 all run through lifter plate 86, two montant 88 bottoms all with auxiliary frame 81 top fixed connection, lifter plate 86 inside sliding connection has picture peg 89, picture peg 89 extends lifter plate 86 outside, picture peg 89 runs through cutting knife 84, the inside fixedly connected with reed 891 of lifter plate 86, reed 891 one side and picture peg 89 one side fixed connection, the elastic force exists for picture peg 89 to the reed 891.
Another technical problem to be solved by the present invention is to provide a packaging method for an automatic winding packaging device for an i-disc, comprising the steps of:
S1, material preparation
The I-shaped disc 5 to be wound and packaged is placed on the top of two driving rollers 62, the two driving rollers 62 simultaneously provide support for the I-shaped disc 5, then after the positioning rod 48 on the auxiliary rod 47 is inserted into the material wheel 42 wound with the film-covered material, the positioning rod 48 on the threaded adjusting rod 45 is driven to be inserted into the material wheel 42 in a mode of rotating the sleeve 46, at the moment, the placement of the material wheel 42 is completed, and after the placement, the packaging film on the material wheel 42 is inserted through the auxiliary frame 81, one end of the packaging film is attached to the I-shaped disc 5;
S2, film-coated package
The third motor 69 drives the round rod 68 to rotate after working, so that the two driving rollers 62 are driven to synchronously rotate and then drive the spool 5 to rotate, the purpose of pulling and coating the packaging film is achieved in the process of rotating the spool 5, and in the process, the packaging film can be further driven to be more tightly coated on the spool 5 by controlling the two rollers 681 to move to be attached to the spool 5;
S3, cutting off and ending
When wrapping the film on the spool 5 is completed, the cutter 84 is driven to cut off the packaging film by means of the expansion and contraction control of the third cylinder 87, the film wrapping process of the single spool 5 is completed at this time, the above steps can be repeated to continue wrapping, and when the packaging film on the single material wheel 42 is used up, another material wheel 42 which is placed in advance can be put into use by means of controlling the frame plate 41 to rotate for one hundred eighty degrees, during which the used material wheel 42 is replaced, and normal development of film wrapping work is not affected during replacement.
In the actual operation process, when the device is used, the device is firstly powered on, an I-shaped disc to be wound and packaged is placed on the top of the driving roller 62, the two driving rollers 62 simultaneously provide support for the I-shaped disc 5, in order to ensure that the driving roller 62 can provide good support and transmission performance for the I-shaped disc 5, before the device is placed, the second motor 66 works and then drives the bidirectional threaded rod 65 to rotate, the bidirectional threaded rod 65 drives the two threaded blocks 694 to move oppositely or reversely, the threaded blocks 694 move and then drive the push-pull rod 695 to turn over, the U-shaped plate 67 is pushed and pulled up and down after the push-pull rod 695 turns over, the U-shaped plate 67 drives the round rod 68 to move, the linkage plate 691 is driven to swing in the moving process of the round rod 68, and then the two driving rollers 62 can be pushed, so that the distance between the two driving rollers 62 can be adjusted, the placing requirements of the I-shaped discs 5 with different sizes can be matched better, and the transmission effect is ensured, and the application range is wider;
After the above operation is finished, the material wheel 42 is installed, after the positioning rod 48 on the auxiliary rod 47 is inserted into the material wheel 42, the sleeve 46 is rotated, the sleeve 46 drives the screw adjusting rod 45 to move, after the screw adjusting rod 45 drives the connected positioning rod 48 to be inserted into the material wheel 42, the material wheel 42 is finished, then the packaging film on the material wheel 42 which tends to the I-shaped disc 5 is pulled to be inserted between the two guide rollers 82, the pulling end of the packaging film is attached to the I-shaped disc 5, then the third motor 69 works and drives the round rod 68 to rotate, the round rod 68 drives the first belt pulley 692 to rotate, the first belt pulley 692 drives the second belt pulley 693 to rotate through a belt, the second belt pulley 693 drives the driving roller 62 to rotate, and at the moment, the two driving rollers 62 can simultaneously rotate and simultaneously drive the I-shaped disc 5 to rotate, and the packaging film is pulled to cause the packaging film to be tightly wound outside the I-shaped disc 5;
When the packaging work is carried out, the second air cylinder 682 pushes the auxiliary plate after working, the auxiliary plate drives the movable plate 699 to move, the movable plate 699 drives the roller 681 to move to be attached to the surface of the I-shaped disc 5, the packing film is covered more tightly in the process of enabling the I-shaped disc 5 to roll, after the single I-shaped disc 5 is packaged, the third air cylinder 87 pushes the lifting plate 86 after working, the lifting plate 86 drives the cutter 84 to move towards the cutting bottom plate 83 to cut off the packing film, at the moment, the packaging process of the single I-shaped disc 5 is completed, when the cutter 84 in the device needs to be replaced, the cutting blade 84 can be pulled out from the interior of the auxiliary frame 81 only after pushing the inserting plate 89 to leave the cutter 84, when the cutter 84 is inserted into the interior of the auxiliary frame 81 again after the cutter 84 is replaced, the mounting of the cutter 84 can be completed after the inserting plate 89 is inserted into the interior of the cutter 84 under the elastic force of the reed 891, and the mounting and dismounting of the cutter 84 can be carried out, so that the convenience of mounting and the cutter 84 is beneficial to guaranteeing the cutting quality;
When the packaging film on the single material wheel 42 is used, the first cylinder 499 pushes the connecting plate 498 after working, the connecting plate 498 drives the moving plate 496 to move, the moving plate 496 drives the rack 497 to move, the rack 497 drives the third gear 495 to rotate, the third gear 495 drives the first rotating shaft 43 to rotate, the first rotating shaft 43 drives the frame plate 41 to rotate by one hundred eighty degrees, at this time, the two material wheels 42 exchange positions, in the process of rotating the frame plate 41, the two second gears 494 are also stopped on one side of the first gear 493 in turn and meshed with the first gear 493, at this time, the material wheel 42 after the replacement position can be used for providing packaging film for the I-shaped disc 5 to package, then the first motor 492 works and drives the rotating rod to rotate, the first gear 493 drives the second gear 494 to rotate, the second gear 494 drives the sleeve 46 to rotate, and the threaded adjusting rod 45 is driven by the threaded adjusting rod 45 until the connected positioning rod 48 moves to one side of the material wheel 42 a sufficient distance, and the material wheel 42 can be removed, and the material wheel 42 can be replaced correspondingly, and the situation that the material cannot be replaced and the situation can not be replaced is effectively and the situation can be avoided because the material can be replaced.
The above embodiments are not intended to limit the scope of the present application, so: all equivalent changes in structure, shape and principle of the application should be covered in the scope of protection of the application.
Claims (4)
1. Automatic winding and packaging equipment for I-shaped discs comprises a base (1), and is characterized in that: one side of the base (1) is fixedly connected with a first supporting plate (2) and a second supporting plate (3) respectively, a material control mechanism (4) is arranged between the first supporting plate (2) and the second supporting plate (3), an I-shaped disc (5) is arranged at the top of the base (1), and a packaging mechanism (6) is arranged at the top of the base (1);
The material control mechanism (4) comprises a frame plate (41), the frame plate (41) is arranged between a first supporting plate (2) and a second supporting plate (3), two material wheels (42) are arranged on the inner side of the frame plate (41), a first rotating shaft (43) is fixedly connected with the front side of the frame plate (41), the first rotating shaft (43) penetrates through the first supporting plate (2) and is rotationally connected with the first supporting plate (2), a second rotating shaft (44) is fixedly connected with the rear side of the frame plate (41), the second rotating shaft (44) penetrates through the second supporting plate (3) and is rotationally connected with the second supporting plate (3), a threaded adjusting rod (45) is arranged on the front side of the material wheels (42), two sleeves (46) are arranged on the front side of the frame plate (41), the sleeves (46) penetrate through the front side wall of the frame plate (41) and are rotationally connected with the frame plate (41), the two threaded adjusting rods (45) penetrate through the two sleeves (46) respectively, the threaded adjusting rod (45) and the sleeves (46) are rotationally connected with an auxiliary adjusting rod (47) through the threaded adjusting rod (47), the positioning rod (48) extends into the material wheel (42) and is matched with the material wheel (42);
The screw thread adjusting rod (45) is provided with a limit groove (49), the front side of the frame plate (41) is fixedly connected with a limit rod (491), the limit rod (491) extends into the limit groove (49) and is matched with the limit groove (49), one side of the first supporting plate (2) is fixedly connected with a square plate, the front side of the square plate is fixedly connected with a first motor (492), the first motor (492) is fixedly connected with a rotating rod through an output shaft, the rotating rod penetrates through the square plate and is rotationally connected with the square plate, the outer part of the rotating rod is fixedly connected with a first gear (493), the outer part of the sleeve (46) is fixedly connected with a second gear (494), the first gear (493) is matched with the second gear (494), the outer part of the first rotating shaft (43) is fixedly connected with a third gear (495), one side of the third gear (495) is provided with a moving plate (496), the moving plate (496) is fixedly connected with a rack (497), the rack (497) is meshed with the third gear (495), the moving plate (496) is fixedly connected with a cylinder (498), and the cylinder (498) is fixedly connected with a cylinder (499);
The packaging mechanism (6) comprises two support plates (61), the two support plates (61) are fixedly connected to the top of the base (1), two driving rollers (62) are arranged between the two support plates (61), an I-shaped disc (5) is placed at the tops of the two driving rollers (62), sliding blocks (63) are rotationally connected to the front side and the rear side of each driving roller (62), the four sliding blocks (63) are respectively and slidably connected to the inside of the two support plates (61), a groove (64) is formed in the top of the base (1), a bidirectional threaded rod (65) is rotationally connected to the inside of the groove (64), a second motor (66) is fixedly connected to the front side of the base (1) through an output shaft, and a U-shaped plate (67) is arranged at the top of the bidirectional threaded rod (65);
The novel belt conveyor is characterized in that a round rod (68) is rotationally connected to the inner side of the U-shaped plate (67), a third motor (69) is fixedly connected to the rear side of the U-shaped plate (67), the third motor (69) is fixedly connected with the round rod (68) through an output shaft, two linkage plates (691) are rotationally connected to the outer parts of the two driving rollers (62), the round rod (68) sequentially penetrates through the four linkage plates (691), the round rod (68) is rotationally connected with the linkage plates (691), two first belt pulleys (692) are fixedly connected to the outer parts of the round rod (68), second belt pulleys (693) are fixedly connected to the outer parts of the two driving rollers (62), and the two first belt pulleys (692) and the two second belt pulleys (693) are connected through belts;
two thread blocks (694) are arranged outside the bidirectional threaded rod (65), the thread blocks (694) are connected with the bidirectional threaded rod (65) through threads, the bottoms of the thread blocks (694) are contacted with the bottoms of the grooves (64), the tops of the thread blocks (694) are movably connected with a push-pull rod (695) through a movable hinged support, and the tops of the push-pull rod (695) are movably connected with the bottoms of the U-shaped plates (67) through the movable hinged support;
The packaging mechanism (6) comprises a propping assembly, the propping assembly comprises an L-shaped plate (697), the L-shaped plate (697) is fixedly connected to the top of the base (1), two rectangular frames (698) are fixedly connected to the inner side of the L-shaped plate (697), a movable plate (699) is connected to the inner side of the rectangular frames (698) in a sliding mode, the movable plate (699) extends out of the rectangular frames (698), a roller (681) is mounted on the movable plate (699), through grooves are formed in the rectangular frames (698), auxiliary plates are fixedly connected to the movable plate (699) and penetrate through the through grooves and are matched with the through grooves, second air cylinders (682) are fixedly connected to the two auxiliary plates, and the two second air cylinders (682) are fixedly connected to the inner side of the L-shaped plate (697);
The cutting device comprises a base (1), wherein a bearing plate (7) is fixedly connected to the top of the base, a cutting assembly (8) is fixedly connected to the top of the bearing plate (7), the cutting assembly (8) comprises an auxiliary frame (81), the auxiliary frame (81) is fixedly connected to the top of the bearing plate (7), two guide rollers (82) are rotatably connected to the inside of the auxiliary frame (81), a cutting bottom plate (83) is fixedly connected to the bottom of the inside of the auxiliary frame (81), a cutting knife (84) is arranged at the top of the auxiliary frame (81), the cutting knife (84) penetrates through the top wall of the auxiliary frame (81), and the cutting knife (84) is arranged at the top of the cutting bottom plate (83);
auxiliary frame (81) top fixedly connected with mounting panel (85), cutting knife (84) one side is provided with lifter plate (86), lifter plate (86) top fixedly connected with third cylinder (87), third cylinder (87) top and inboard fixed connection of mounting panel (85), two montants (88) of inboard fixedly connected with of mounting panel (85), two montants (88) all run through lifter plate (86), two montant (88) bottoms all with auxiliary frame (81) top fixed connection, inside sliding connection of lifter plate (86) has picture peg (89), picture peg (89) extend lifter plate (86) outside, picture peg (89) run through cutting knife (84), inside fixedly connected with reed (891) of lifter plate (86), reed (891) one side and picture peg (89) one side fixed connection.
2. An automatic winding and packaging device for a spool as claimed in claim 1, wherein: the utility model discloses a movable air cylinder, including first backup pad (2), limiting plate (481) is connected with in front side fixedly connected with limiting plate (481), limiting plate (481) run through movable plate (496), first backup pad (2) front side fixedly connected with layer board (482), layer board (482) top and first cylinder (499) bottom fixed connection.
3. An automatic winding and packaging apparatus for a spool as claimed in claim 2, wherein: the stabilizer bar (696) is fixedly connected with the inside of recess (64), both sides all fixedly connected with rectangular plate around U-shaped board (67), stabilizer bar (696) runs through the rectangular plate.
4. An automatic winding and packing method for a spool using an automatic winding and packing apparatus for a spool according to claim 3, characterized in that: the method comprises the following steps:
S1, material preparation
The I-shaped disc (5) to be wound and packaged is placed on the top of two driving rollers (62), the two driving rollers (62) simultaneously provide support for the I-shaped disc (5), then after a positioning rod (48) on an auxiliary rod (47) is inserted into a material wheel (42) wound with a film-covered material, the positioning rod (48) on a threaded adjusting rod (45) is driven to be inserted into the material wheel (42) in a mode of rotating a sleeve (46), at the moment, the placement of the material wheel (42) is completed, and after the placement, a packaging film on the material wheel (42) is inserted through an auxiliary frame (81), one end of the packaging film is attached to the I-shaped disc (5);
S2, film-coated package
The third motor (69) drives the round rod (68) to rotate after working, so that the two driving rollers (62) are driven to synchronously rotate and then drive the I-shaped disc (5) to rotate, the purpose of pulling the packaging film to cover the packaging film is achieved in the rotating process of the I-shaped disc (5), and in the period, the packaging film can be driven to cover the I-shaped disc (5) more compactly by controlling the two rollers (681) to move to be attached to the I-shaped disc (5);
S3, cutting off and ending
When the wrapping of the I-shaped disc (5) is completed, the wrapping film is cut off by the cutting knife (84) through the telescopic control mode of the third air cylinder (87), the wrapping film wrapping process of the single I-shaped disc (5) is completed at the moment, the steps can be repeated to continue wrapping, after the wrapping film on the single material wheel (42) is used up, the other material wheel (42) which is placed in advance can be put into use through the mode of controlling the frame plate (41) to rotate one hundred eighty degrees, the used material wheel (42) is replaced during the process, and the normal development of the wrapping film wrapping work cannot be affected during the replacement process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410354117.3A CN117944932B (en) | 2024-03-27 | 2024-03-27 | Automatic winding and packaging equipment and method for I-shaped disc |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410354117.3A CN117944932B (en) | 2024-03-27 | 2024-03-27 | Automatic winding and packaging equipment and method for I-shaped disc |
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| CN117944932B true CN117944932B (en) | 2024-05-31 |
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| SU797961A1 (en) * | 1979-02-28 | 1981-01-23 | Одесский Сталепрокатный Заводим. Дзержинского | Device for packaging annular articles |
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|---|---|
| CN117944932A (en) | 2024-04-30 |
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