CN117908486A - Intelligent control system and method - Google Patents
Intelligent control system and method Download PDFInfo
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- CN117908486A CN117908486A CN202410072490.XA CN202410072490A CN117908486A CN 117908486 A CN117908486 A CN 117908486A CN 202410072490 A CN202410072490 A CN 202410072490A CN 117908486 A CN117908486 A CN 117908486A
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- 238000000034 method Methods 0.000 title claims abstract description 31
- 238000004891 communication Methods 0.000 claims abstract description 49
- 238000004519 manufacturing process Methods 0.000 claims abstract description 47
- 238000004806 packaging method and process Methods 0.000 claims abstract description 17
- 238000001514 detection method Methods 0.000 claims description 39
- 239000002994 raw material Substances 0.000 claims description 34
- 238000010329 laser etching Methods 0.000 claims description 16
- 238000010147 laser engraving Methods 0.000 claims description 11
- 238000012545 processing Methods 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 3
- 230000006870 function Effects 0.000 abstract description 7
- 238000004458 analytical method Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 9
- 238000003860 storage Methods 0.000 description 9
- 238000012856 packing Methods 0.000 description 7
- 229910052705 radium Inorganic materials 0.000 description 7
- HCWPIIXVSYCSAN-UHFFFAOYSA-N radium atom Chemical compound [Ra] HCWPIIXVSYCSAN-UHFFFAOYSA-N 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 4
- 238000004590 computer program Methods 0.000 description 4
- 230000002950 deficient Effects 0.000 description 4
- 238000007689 inspection Methods 0.000 description 4
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000010295 mobile communication Methods 0.000 description 2
- 230000006855 networking Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Automation & Control Theory (AREA)
Abstract
The application provides an intelligent control system and a method, wherein the system at least comprises: the intelligent vehicle comprises a trolley collaboration platform, an industrial Internet of things platform and a mechanical arm remote operation platform which are deployed at a cloud end, and an intelligent trolley, a vertical warehouse station, a loading and unloading station and a packaging station which are deployed at an output end; the industrial internet of things platform is used for acquiring work data of a work station from a vertical warehouse work station, a loading and unloading work station and a packaging work station, acquiring movement information of the intelligent trolley from a trolley cooperative platform, acquiring operation information of the mechanical arm from a mechanical arm remote operation platform and sending control information to the trolley cooperative platform and/or the mechanical arm remote operation platform according to at least one of the work data of the work station, the movement information and the operation information; the trolley cooperative platform is used for carrying out mobile control on the intelligent trolley through the communication network according to the control information. The functions of equipment connection, data acquisition, analysis and the like can be better realized, the production efficiency of industrial equipment is improved, and the cost is reduced.
Description
Technical Field
The application relates to the technical field of industry, in particular to an intelligent control system and method.
Background
With the advent of the 4.0 era of industry, the industrial internet became an important means for promoting industrial transformation and upgrading. The industrial Internet can improve the efficiency and the management level of industrial production and promote the development of industrial high quality by realizing the functions of equipment connection, data acquisition, analysis, real-time coordination and the like.
In the prior art, in order to improve production efficiency and reduce cost in industrial enterprises, an industrial internet intelligent control system based on a 5G network is needed, functions such as equipment connection, data acquisition and analysis can be better realized, and the application effect of the industrial internet is improved.
Disclosure of Invention
The application aims to provide an intelligent control system and method for realizing better connection of industrial equipment and industrial Internet, improving the production efficiency of the industrial equipment and reducing the cost.
In order to achieve the above purpose, the technical scheme adopted by the embodiment of the application is as follows:
In a first aspect, an embodiment of the present application provides an intelligent control system, including at least: the system comprises a trolley collaboration platform, an industrial Internet of things platform and a mechanical arm remote operation platform which are deployed at a cloud end, and an intelligent trolley, a vertical warehouse work station, an upper and lower material loading work station and a packaging work station which are deployed at an output end, wherein mechanical arms are respectively installed on the vertical warehouse work station and the upper and lower material loading work station;
the intelligent trolley is in communication connection with the trolley cooperative platform through a communication network;
the vertical warehouse work station, the loading and unloading work station and the packaging work station are respectively in communication connection with the industrial Internet of things platform through a communication network;
Each mechanical arm is in communication connection with the mechanical arm remote operation platform through a communication network;
The industrial internet of things platform is used for acquiring work data of a work station from a standing warehouse work station, a loading and unloading work station and a packaging work station, acquiring moving information of the intelligent trolley from the trolley cooperative platform, acquiring operation information of the mechanical arm from the mechanical arm remote operation platform and sending control information to the trolley cooperative platform and/or the mechanical arm remote operation platform according to at least one of the work station work data, the moving information and the operation information;
The trolley cooperative platform is used for carrying out mobile control on the intelligent trolley through the communication network according to the control information;
And the mechanical arm remote operation platform performs operation control on at least one mechanical arm through the communication network according to the control information.
Optionally, the industrial internet of things platform is specifically configured to:
In the loading and unloading stage, receiving the operation information of the mechanical arm, and sending control information to the trolley cooperative platform according to the operation information, so that the trolley cooperative platform controls the intelligent trolley to move and reports the movement information of the intelligent trolley to the industrial Internet of things platform; determining the current position of the intelligent trolley according to the movement information, and determining whether the intelligent trolley reaches the position of the vertical warehouse work station or the position of the loading and unloading work station according to the current position;
if yes, control information is sent to the mechanical arm remote operation platform, so that the mechanical arm remote operation platform controls the mechanical arm to discharge raw materials from the intelligent trolley or load raw materials to the intelligent trolley.
Optionally, the industrial internet of things platform is specifically configured to:
In the processing stage, working data of the loading and unloading work stations are obtained, and control information is sent to the mechanical arm remote operation platform according to the working data of the loading and unloading work stations, so that the mechanical arm remote operation platform controls the mechanical arm to load finished products from the loading and unloading work stations to the intelligent trolley;
And sending control information to a trolley cooperative platform according to the operation information of the mechanical arm, so that the trolley cooperative platform controls the intelligent trolley to move to the vertical warehouse station, and carrying out warehouse entry operation on the finished product.
Optionally, the intelligent control system further comprises: the intelligent factory management platform is deployed at the cloud end, and the laser carving station and the detection station are deployed at the production line end;
the intelligent factory management platform is in communication connection with the laser engraving station and the detection station;
the intelligent factory management platform is used for sending laser etching data to the laser etching station, and the laser etching station is used for carrying out laser etching operation according to the laser etching data;
The intelligent factory management platform is also used for receiving the detection data sent by the detection workstation and generating a detection result according to the detection data.
Optionally, the intelligent factory management platform is also in communication connection with the industrial internet of things platform; the intelligent factory management platform is also used for:
generating a target production task according to task information indicated by a user, and sending the target production task to the industrial Internet of things platform;
the trolley cooperative platform is specifically used for generating control information according to the target production task received from the industrial Internet of things;
the industrial internet of things platform is specifically used for sending the target production task to the trolley cooperative platform and sending control information to the mechanical arm remote operation platform according to the target production task and the position information of the intelligent trolley.
Optionally, the intelligent control system further comprises: the machine vision platform is deployed at the cloud end, and the vision equipment is deployed at the production line end, and the vertical warehouse work station, the loading and unloading work station and the detection work station are respectively provided with the vision equipment;
The machine vision platform is in communication connection with the vision equipment;
the machine vision platform is used for receiving the image information of the raw materials collected by the vision equipment and determining the position compensation information of the raw materials according to the image information.
In a second aspect, an embodiment of the present application further provides an intelligent control method, which is applied to the intelligent control system in the first aspect, where the method includes:
the industrial Internet of things platform acquires work data of a work station from a vertical warehouse work station, a loading and unloading work station and a packaging work station;
the industrial Internet of things platform acquires the mobile information of the intelligent trolley from the trolley cooperative platform;
The industrial Internet of things platform obtains operation information of the mechanical arm from a mechanical arm remote operation platform;
And the industrial Internet of things platform sends control information to the trolley cooperative platform and/or the mechanical arm remote operation platform according to at least one of workstation working data, mobile information and operation information, so that the intelligent trolley or the mechanical arm is controlled by the trolley cooperative platform or the mechanical arm remote operation platform.
Optionally, the sending control information to the trolley cooperative platform and/or the mechanical arm remote operation platform according to at least one of workstation working data, the movement information and the operation information includes:
In the loading and unloading stage, the industrial Internet of things platform receives the operation information of the mechanical arm and sends control information to the trolley cooperative platform according to the operation information, so that the trolley cooperative platform controls the intelligent trolley to move and reports the movement information of the intelligent trolley to the industrial Internet of things platform;
the industrial Internet of things platform determines the current position of the intelligent trolley according to the movement information;
the industrial Internet of things platform determines whether the intelligent trolley reaches the position of the vertical warehouse station or the position of the loading and unloading station according to the current position;
If yes, the industrial Internet of things platform sends control information to the mechanical arm remote operation platform, so that the mechanical arm remote operation platform controls the mechanical arm to discharge raw materials from the intelligent trolley or load raw materials to the intelligent trolley.
Optionally, the sending control information to the remote operation platform of the mechanical arm includes:
the industrial Internet of things platform acquires a target production task sent by an intelligent factory management platform;
and the industrial Internet of things platform sends control information to the mechanical arm remote operation platform according to the target production task and the position information of the intelligent trolley.
Optionally, the sending control information to the trolley cooperative platform and/or the mechanical arm remote operation platform according to at least one of workstation working data, the movement information and the operation information includes:
In the processing stage, the industrial Internet of things platform acquires working data of a loading and unloading workstation;
the industrial internet of things platform sends control information to the mechanical arm remote operation platform according to the working data of the loading and unloading work station, so that the mechanical arm remote operation platform controls the mechanical arm to load finished products from the loading and unloading work station to the intelligent trolley;
And the industrial Internet of things platform sends control information to the trolley cooperative platform according to the operation information of the mechanical arm, so that the trolley cooperative platform controls the intelligent trolley to move to the vertical warehouse station, and the finished product is subjected to warehouse entry operation.
In a third aspect, an embodiment of the present application further provides an electronic device, including: the intelligent control system comprises a processor, a storage medium and a bus, wherein the storage medium stores program instructions executable by the processor, when an application program runs, the processor and the storage medium are communicated through the bus, and the processor executes the program instructions to execute the steps of the intelligent control method in the second aspect.
In a fourth aspect, an embodiment of the present application further provides a computer readable storage medium, where a computer program is stored, where the computer program is read and executed to perform the steps of the intelligent control method according to the second aspect.
The beneficial effects of the application are as follows:
According to the intelligent control system and the intelligent control method, the trolley collaboration platform deployed at the cloud end is in communication connection with the intelligent trolley deployed at the production line end, the industrial Internet of things platform deployed at the cloud end is in communication connection with the vertical warehouse station, the loading and unloading station and the packaging station deployed at the production line respectively, the mechanical arm remote operation system deployed at the cloud end is in communication connection with the mechanical arm, the trolley collaboration platform can be enabled to carry out mobile control on the trolley according to control information through a communication network, the mechanical arm remote operation platform can also carry out operation control on the mechanical arm according to the control information through the communication network, the functions of communication connection, data acquisition, analysis and the like of equipment at the production side and the cloud end platform can be better realized through a 5G network, the transmission of data is higher, the network follow-up operation is realized, the application effect of the industrial Internet is improved, and the adaptation of diversified enterprises to network characteristics is met.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic diagram of an architecture of an intelligent control system according to an embodiment of the present application;
FIG. 2 is a schematic diagram of another intelligent control system according to an embodiment of the present application;
FIG. 3 is a schematic diagram of an architecture of another intelligent control system according to an embodiment of the present application;
Fig. 4 is a schematic flow chart of an intelligent control method according to an embodiment of the present application;
FIG. 5 is a schematic flow chart of another intelligent control method according to an embodiment of the present application;
fig. 6 is a block diagram of an electronic device according to an embodiment of the present application.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions of the embodiments of the present application will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present application, and it should be understood that the drawings in the present application are for the purpose of illustration and description only and are not intended to limit the scope of the present application. In addition, it should be understood that the schematic drawings are not drawn to scale. A flowchart, as used in this disclosure, illustrates operations implemented according to some embodiments of the present application. It should be understood that the operations of the flow diagrams may be implemented out of order and that steps without logical context may be performed in reverse order or concurrently. Moreover, one or more other operations may be added to or removed from the flow diagrams by those skilled in the art under the direction of the present disclosure.
In addition, the described embodiments are only some, but not all, embodiments of the application. The components of the embodiments of the present application generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the application, as presented in the figures, is not intended to limit the scope of the application, as claimed, but is merely representative of selected embodiments of the application. All other embodiments, which can be made by a person skilled in the art without making any inventive effort, are intended to be within the scope of the present application.
It should be noted that the term "comprising" will be used in embodiments of the application to indicate the presence of the features stated hereafter, but not to exclude the addition of other features.
Fig. 1 is a schematic architecture diagram of an intelligent control system according to an embodiment of the present application, where, as shown in fig. 1, the intelligent control system may at least include: the intelligent car, the vertical warehouse work station, the loading and unloading work station and the packing work station are deployed on the intelligent car, the vertical warehouse work station and the packing work station at the production line end, wherein the mechanical arms are respectively installed on the vertical warehouse work station and the loading and unloading work station, the mechanical arms can be also installed on the packing work station, and the mechanical arms on the packing work station are used for carrying out packing operation on products.
Optionally, at the cloud, the trolley collaboration platform, the industrial internet of things platform and the mechanical arm remote operation platform may be deployed on corresponding service servers respectively, or may be deployed on one server.
Optionally, the intelligent trolley at the production line end may be in communication connection with the trolley collaboration platform at the cloud end through a communication network, where the communication network may refer to a fifth generation mobile communication technology (5 th Generation Mobile Communication Technology is abbreviated as 5G). The vertical warehouse work station, the loading and unloading work station and the packaging work station at the production line end can be respectively in communication connection with the industrial Internet of things platform at the cloud end through a communication network. The mechanical arm installed on the vertical warehouse work station and the feeding and discharging work station can be in communication connection with a mechanical arm remote operation platform of the cloud through a communication network.
Specifically, intelligent dolly, standing storehouse workstation, go up unloading workstation, packing workstation and arm can all be connected to in the 5G network through 5G wireless terminal device. The network where the intelligent control system is located is a network covered by a 5G network, and the intelligent trolley, the vertical warehouse work station, the loading and unloading work station and the packaging work station which are deployed at the production line end can be connected to the network through the 5G wireless terminal equipment by a 5G base station through a trolley collaboration platform, an industrial Internet of things platform and a mechanical arm remote operation platform which are deployed at the cloud end, so that interconnection and intercommunication between the production line end and the cloud end are realized.
Optionally, the industrial internet of things platform may be used for acquiring work data of each work station from a standing station, a loading station, a unloading station and a packaging station, acquiring movement information of the intelligent trolley from a trolley cooperation platform, acquiring operation information of the mechanical arm from a mechanical arm remote operation platform, and sending control information to the trolley cooperation platform and/or the mechanical arm remote operation platform according to at least one of the work station work data, the movement information and the operation information.
Optionally, the trolley collaboration platform may be configured to perform movement control on the intelligent trolley via the communication network according to control information received from the industrial internet of things platform, where the movement control may, for example, control the intelligent trolley to move from a position of the standing station to a position of the loading and unloading station, and may also refer to moving from an original position of the intelligent trolley to another position.
Optionally, the remote operation platform of the mechanical arm can perform operation control on at least one mechanical arm through a communication network according to control information received from the industrial internet of things platform, for example, the mechanical arm installed on the loading and unloading workstation can be controlled to grab raw materials from the intelligent trolley to the loading and unloading workstation, and the mechanical arm installed on the vertical warehouse workstation can be controlled to grab raw materials from the vertical warehouse workstation to the intelligent trolley and the like.
In this embodiment, through carrying out communication connection to the dolly cooperation platform that deploys at the high in the clouds and the intelligent dolly that deploys at the production line, the industry thing networking platform that deploys at the high in the clouds is with deploying in the vertical storehouse workstation of production line, go up unloading workstation and packing workstation respectively communication connection, the arm remote operation system that deploys at the high in the clouds is connected with the arm communication, can make the dolly cooperation platform carry out the mobile control to the dolly through communication network according to control information, arm remote operation platform also can carry out operation control to the arm through communication network according to control information, can realize that the equipment that passes through the 5G network better carries out functions such as communication connection with the platform of high in the clouds, data acquisition and analysis, make the transmission of data higher speed, realize the net follow-up, promote the application effect of industry internet, satisfy the adaptation of diversified enterprise to the network characteristic.
Optionally, with continued reference to fig. 1, the industrial internet of things platform may further be specifically configured to:
In the loading and unloading stage, the industrial Internet of things platform can receive the operation information of the mechanical arm and send control information to the trolley cooperative platform according to the operation information, so that the trolley cooperative platform controls the intelligent trolley to move according to the control information and reports the movement information of the intelligent trolley to the industrial Internet of things platform.
Specifically, in the loading and unloading stage, the intelligent trolley is required to transport raw materials, the industrial internet of things platform can receive operation information of the mechanical arm at the production line end, the operation information can comprise mechanical arm identification, operation completion information and operation failure information, control information is sent to the trolley cooperation platform according to the operation information, and the control information can comprise moving the intelligent trolley from the position A to the position B or keeping the intelligent trolley still. After the trolley collaboration platform receives control information sent by the industrial Internet of things, the trolley collaboration platform can generate a control instruction according to the control information, the intelligent trolley is controlled to move according to the control instruction, and after the intelligent trolley performs movement, the movement information of the intelligent trolley is reported to the industrial Internet of things platform through the trolley collaboration platform, wherein the movement information can comprise movement completion, movement failure and current position.
Specifically, if the industrial internet of things platform receives the operation information of the mechanical arm installed on the vertical warehouse workstation as operation completion, control information can be sent to the trolley collaboration platform, and the control information can be used for controlling the intelligent trolley to move from the vertical warehouse workstation to the loading and unloading workstation. If the industrial internet of things platform receives the operation information of the mechanical arm installed on the loading and unloading work station as operation completion, and the operation information indicates that the unloading work is completed from the intelligent trolley at the moment, the control information can be sent to the trolley cooperation platform, and the control information can be used for controlling the intelligent trolley to remain motionless, that is, the intelligent trolley is always located at the loading and unloading position after the unloading work is completed, and the process of waiting for the subsequent fashionable dress finished product in the processing stage is completed.
Optionally, when the operation information of the mechanical arm received by the industrial internet of things platform is that the operation is completed, the control information which can be sent to the trolley collaboration platform is that the intelligent trolley is moved from the position A to the position B; if the received operation information is operation failure, the control information which can be sent to the trolley cooperative platform is kept still.
Optionally, the industrial internet of things platform can determine the current position of the intelligent trolley according to the movement information of the intelligent trolley, determine whether the intelligent trolley reaches the position of the vertical warehouse station or the position of the loading and unloading station according to the current position, and if so, send control information to the mechanical arm remote operation platform so that the mechanical arm remote operation platform can control the mechanical arm to unload materials from the intelligent trolley or load materials to the intelligent trolley.
Specifically, if the industrial internet of things platform is that the movement is completed according to the received movement information of the intelligent trolley and the current position is at the vertical warehouse station, the position where the intelligent trolley arrives at the vertical warehouse station can be determined, control information is sent to the mechanical arm remote operation platform, and the control information is used for controlling the mechanical arm installed on the vertical warehouse station to load the intelligent trolley from the vertical warehouse station. If the industrial internet of things platform is moved according to the received movement information of the intelligent trolley and the current position is at the loading and unloading station, the position of the intelligent trolley reaching the loading and unloading station can be determined, control information is sent to the mechanical arm remote operation platform, and the control information is used for controlling the mechanical arm arranged on the loading and unloading station to discharge raw materials from the intelligent trolley on the loading and unloading station.
With continued reference to fig. 1, the industrial internet of things platform is specifically configured to:
Optionally, in the processing stage, the industrial internet of things platform can acquire the working data of the loading and unloading workstation, and send control information to the mechanical arm remote operation platform according to the working data of the loading and unloading workstation, so that the mechanical arm remote operation platform loads finished products from the loading and unloading workstation to the intelligent trolley. The working data of the loading and unloading work station refers to the result of a product obtained by scanning the two-dimensional code on the tray where the finished product is located through scanning equipment on the loading and unloading work station, and the result is that the product is a good product or a defective product.
Optionally, after the mechanical arm on the loading and unloading workstation finishes loading finished products from the loading and unloading workstation to the intelligent trolley, sending operation information of the mechanical arm to the industrial internet of things platform through a mechanical arm remote operation platform, wherein the operation information can be that the mechanical arm finishes loading finished products, and the industrial internet of things platform can send control information to the trolley collaboration platform according to the operation information, wherein the control information is used for controlling the intelligent trolley to move from the loading and unloading workstation to the vertical warehouse workstation and warehouse finished products into corresponding target libraries, and particularly, if the intelligent trolley is good, warehouse the good products on the intelligent trolley into good product libraries; and if the intelligent trolley is a defective product, warehousing the defective product into a defective product warehouse.
Optionally, in the processing stage, the packaging workstation may obtain a detection result of a product from the industrial internet of things platform, and determine whether to package the product according to the detection result, thereby obtaining a finished product, regarding the product with a successful detection result as a good product, regarding the product with a failed detection result as a bad product, packaging and transmitting the good product to a good product buffer area, not packaging the bad product, and transmitting the good product or the bad product to a bad product buffer area, and in the production process of the product line, transmitting the good product or the bad product to a loading and unloading workstation, therefore, the working data of the loading and unloading workstation may refer to whether the good product or the bad product exists on the loading and unloading workstation, if the good product exists, the industrial internet of things platform transmits control information to the mechanical arm remote operation platform according to the working data of the loading and unloading workstation, the mechanical arm is controlled to mount the finished product from the loading and unloading workstation to the intelligent trolley, specifically, if the finished product is the good product, the mechanical arm is controlled to be placed in the intelligent product buffer area from the good product buffer area, and if the finished product is the good product is placed in the bad product buffer area.
Fig. 2 is another intelligent control system provided in an embodiment of the present application, as shown in fig. 2, the intelligent control system may further include: the intelligent factory management platform is deployed at the cloud end, and the laser carving workstation and the detection workstation are deployed at the production line end.
Optionally, the intelligent factory management platform is in communication connection with the laser engraving station and the detection station, specifically, the intelligent factory management platform is in communication connection with the laser engraving station and the detection station through a 5G network, and the intelligent factory management platform is in communication connection with the laser engraving station and the detection station for processing.
Optionally, the intelligent factory management platform may be configured to send laser etching data to a laser etching station, where the laser etching station may be configured to perform laser etching operation according to the laser etching data, where the laser etching data may refer to user information to be laser etched and task information, where the user information may be signature information of a user, and the task information may refer to task number, for example.
After the intelligent trolley places the raw materials on last unloading worker station, go up unloading worker station and transport the raw materials to radium carving worker station through producing line transmission band, then when radium carving worker station confirms that the raw materials is in the correct position of radium carving worker station, then radium carving machine can request radium carving data to intelligent mill management platform to carry out radium carving to the raw materials according to radium carving data received from intelligent mill management platform.
Optionally, the intelligent factory management platform may be further configured to receive detection data sent by the detection workstation, and generate a test result according to the detection data. After laser engraving is accomplished to the laser engraving workstation, pass through the line transmission area with the laser engraving product and transmit to the detection workstation, detect the workstation and then can detect the laser engraving product, obtain the detection data of laser engraving product, and send the detection data to intelligent mill management platform, intelligent mill management platform can send the industry thing networking platform with received detection data, and, intelligent mill management platform can also generate the test result according to detection data, this test result can be the inspection list for example, can include the sign of laser engraving product in this inspection list, inspection list number, inspection list state etc. data.
Optionally, the intelligent factory management platform may be further communicatively connected to an industrial internet of things platform, where the stage is a loading and unloading stage, and the intelligent factory management platform may be further configured to:
Optionally, the intelligent factory management platform may generate a target production task according to task information indicated by a user, and send the target production task to the industrial internet of things platform through a 5G network, where the target production task may include a raw material name, a raw material number, and a task number.
Optionally, the industrial internet of things platform is specifically configured to send a target production task to the trolley collaboration platform, and send control information to the mechanical arm remote operation platform according to the target production task and the position information of the intelligent trolley, where the control information may refer to controlling the mechanical arm installed on the vertical warehouse station to place raw materials on the intelligent trolley from the vertical warehouse station according to the raw material name and the raw material quantity in the target production task, and after the mechanical arm completes the task of placing raw materials on the intelligent trolley from the vertical warehouse station, reporting the operation information of the mechanical arm to the industrial internet of things platform through the mechanical arm remote operation system.
Optionally, the trolley collaboration platform is specifically configured to generate control information according to a target production task received from the industrial internet of things, where the control information specifically may be for controlling the intelligent trolley to move from an origin to the loading and unloading station.
In this embodiment, the feeding and discharging process is described in detail:
the intelligent factory management platform can generate a target production task according to task information indicated by a user, and send the target production task to the industrial Internet of things platform through a 5G network, and the industrial Internet of things platform sends the received target production task to the trolley cooperative platform.
When the trolley collaboration platform receives a target production task received from the industrial Internet of things, the intelligent trolley is controlled to move from an origin to the vertical warehouse station, when the trolley collaboration platform receives a moving success response returned by the intelligent trolley and a current position, the trolley collaboration platform sends moving information of the intelligent trolley to the industrial Internet of things platform, when the industrial Internet of things platform determines that the intelligent trolley moves to the vertical warehouse station position, the industrial Internet of things platform sends control information to the mechanical arm remote operation platform, so that the mechanical arm installed at the vertical warehouse station grabs raw materials from the vertical warehouse station to the intelligent trolley, when the industrial Internet of things platform receives the operation information of the mechanical arm, the industrial Internet of things platform sends control information to the trolley collaboration platform, so that the intelligent trolley is controlled to move from the vertical warehouse station to the upper and lower material stations, and when the industrial Internet of things receives a response of the intelligent trolley moving to the upper and lower material stations, the industrial Internet of things sends control information to the mechanical arm installed on the upper and lower material stations, so that the mechanical arm grabs the intelligent trolley to the upper and lower material stations. The loading and unloading work is completed.
Referring to fig. 3, fig. 3 is a schematic architecture diagram of yet another intelligent control system according to an embodiment of the present application, where the intelligent control system may further include: the visual equipment is respectively arranged on the vertical warehouse work station, the loading and unloading work station and the detection work station.
Alternatively, the machine vision platform may be communicatively connected to the vision equipment, in particular, the machine vision platform may be communicatively connected to the vision equipment via a 5G network.
Alternatively, the machine vision platform may be configured to receive image information of the raw material collected by the vision device, and determine position compensation information of the raw material or detection data of the product according to the image information.
Specifically, the machine vision platform can determine the position information of the raw materials according to the received image information sent by the vision equipment on the vertical warehouse station, calculate the position compensation information, and send the calculated position compensation information to the industrial internet of things platform, so that the industrial internet of things platform combines the position compensation information of the raw materials to send control information to the mechanical arm remote operation platform, and the control information refers to controlling the mechanical arm to place the raw materials on the intelligent trolley from the accurate position of the vertical warehouse station.
Specifically, the machine vision platform can determine the position information of the finished product according to the received image information sent by the vision equipment on the loading and unloading workstation, calculate compensation information, and send the calculated position compensation information to the industrial internet of things platform, so that the industrial internet of things platform combines the position compensation information of the finished product to send control information to the mechanical arm remote operation platform, and the control information refers to that the finished product is placed on the intelligent trolley from the accurate position on the loading and unloading workstation.
Specifically, the machine vision platform can be used for preprocessing a received image of a product to be detected after laser carving processing according to received image information acquired through visual equipment on the detection workstation, the machine vision platform can be used for judging whether detection data of the product to be detected are good or bad products and returning the detection data to the detection workstation, and the detection workstation can be used for sending the detection data to the intelligent factory management platform and sending the detection data to the industrial internet of things platform through the intelligent factory management platform.
Fig. 4 is a schematic flow chart of an intelligent control method according to an embodiment of the present application, where the method is applied to the intelligent control system in the foregoing specific embodiment, as shown in fig. 4, and the method may include:
S101, an industrial Internet of things platform acquires work data of a work station from a vertical warehouse work station, a loading and unloading work station and a packaging work station, acquires mobile information of an intelligent trolley from a trolley cooperative platform and acquires operation information of a mechanical arm from a mechanical arm remote operation platform.
S102, the industrial Internet of things platform sends control information to the trolley cooperative platform and/or the mechanical arm remote operation platform according to at least one of workstation working data, the movement information and the operation information, so that the trolley cooperative platform or the mechanical arm remote operation platform can control the intelligent trolley or the mechanical arm.
Optionally, the sending control information to the cart cooperation platform and/or the mechanical arm remote operation platform according to at least one of the workstation working data, the movement information and the operation information in S102 may include:
Optionally, in the loading and unloading stage, the industrial internet of things platform can receive the operation information of the mechanical arm and send control information to the trolley cooperative platform according to the operation information, so that the trolley cooperative platform controls the intelligent trolley to move and reports the movement information of the intelligent trolley to the industrial internet of things platform.
Optionally, the industrial internet of things platform determines the current position of the intelligent trolley according to the movement information.
Optionally, the industrial internet of things platform determines whether the intelligent trolley reaches the position of the vertical warehouse station or the position of the loading and unloading station according to the current position.
If yes, the industrial Internet of things platform sends control information to the mechanical arm remote operation platform, so that the mechanical arm remote operation platform controls the mechanical arm to discharge raw materials from the intelligent trolley or load raw materials into the intelligent trolley.
Fig. 5 is a flow chart of another intelligent control method according to an embodiment of the present application, as shown in fig. 5, the sending control information to the remote operation platform of the mechanical arm in S102 may include:
s201, the industrial Internet of things platform acquires a target production task sent by the intelligent factory management platform.
S202, the industrial Internet of things platform sends control information to the mechanical arm remote operation platform according to the target production task and the position information of the intelligent trolley.
Optionally, the sending control information to the cart cooperation platform and/or the mechanical arm remote operation platform according to at least one of the workstation working data, the movement information and the operation information in S102 may include:
In the processing stage, the industrial Internet of things platform acquires working data of the loading and unloading work station.
Optionally, the industrial internet of things platform sends control information to the mechanical arm remote operation platform according to working data of the loading and unloading work station, so that the mechanical arm remote operation platform controls the mechanical arm to load finished products from the loading and unloading work station to the intelligent trolley;
Optionally, the industrial internet of things platform sends control information to the trolley cooperative platform according to the operation information of the mechanical arm, so that the trolley cooperative platform controls the intelligent trolley to move to the vertical warehouse station, and the finished product is subjected to warehouse-in operation.
Fig. 6 is a block diagram of an electronic device 300 according to an embodiment of the present application. As shown in fig. 6, the electronic device may include: a processor 301, and a memory 302.
Optionally, a bus 303 may be further included, where the memory 302 is configured to store machine readable instructions executable by the processor 301, where the processor 301 and the memory 302 store communicate via the bus 303 when the electronic device 300 is operated, and where the machine readable instructions are executed by the processor 301 to perform the method steps in the method embodiments described above.
The embodiment of the application also provides a computer readable storage medium, and a computer program is stored on the computer readable storage medium, and the computer program is executed by a processor to execute the method steps in the embodiment of the intelligent control method.
It will be clear to those skilled in the art that, for convenience and brevity of description, specific working procedures of the above-described system and apparatus may refer to corresponding procedures in the method embodiments, and are not repeated in the present disclosure. In the several embodiments provided by the present application, it should be understood that the disclosed systems, devices, and methods may be implemented in other manners. The above-described apparatus embodiments are merely illustrative, for example, the division of modules is merely a logical function division, and there may be additional divisions in actual implementation, and for example, multiple modules or components may be combined or integrated into another system, or some features may be omitted, or not performed. Alternatively, the coupling or direct coupling or communication connection shown or discussed with each other may be through some communication interface, indirect coupling or communication connection of devices or modules, electrical, mechanical, or other form.
In addition, each functional unit in the embodiments of the present application may be integrated in one processing unit, or each unit may exist alone physically, or two or more units may be integrated in one unit. The functions, if implemented in the form of software functional units and sold or used as a stand-alone product, may be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present application may be embodied essentially or in a part contributing to the prior art or in a part of the technical solution in the form of a software product stored in a storage medium, comprising several instructions for causing a computer device (which may be a personal computer, a server, a network device, etc.) to perform all or part of the steps of the method of the embodiments of the present application. And the aforementioned storage medium includes: a usb disk, a removable hard disk, a read-only memory (ROM), a random access memory (RAM, random Access Memory), a magnetic disk, or an optical disk, or other various media capable of storing program codes.
The foregoing is merely illustrative of the present application, and the present application is not limited thereto, and any person skilled in the art will readily appreciate variations or alternatives within the scope of the present application.
Claims (10)
1. An intelligent control system, characterized by comprising at least: the system comprises a trolley collaboration platform, an industrial Internet of things platform and a mechanical arm remote operation platform which are deployed at a cloud end, and an intelligent trolley, a vertical warehouse work station, an upper and lower material loading work station and a packaging work station which are deployed at an output end, wherein mechanical arms are respectively installed on the vertical warehouse work station and the upper and lower material loading work station;
the intelligent trolley is in communication connection with the trolley cooperative platform through a communication network;
the vertical warehouse work station, the loading and unloading work station and the packaging work station are respectively in communication connection with the industrial Internet of things platform through a communication network;
Each mechanical arm is in communication connection with the mechanical arm remote operation platform through a communication network;
The industrial internet of things platform is used for acquiring work station working data from a loading and unloading work station, acquiring movement information of the intelligent trolley from the trolley cooperative platform, acquiring operation information of the mechanical arm from the mechanical arm remote operation platform, and sending control information to the trolley cooperative platform and/or the mechanical arm remote operation platform according to at least one of the work station working data, the movement information and the operation information;
The trolley cooperative platform is used for carrying out mobile control on the intelligent trolley through the communication network according to the control information;
And the mechanical arm remote operation platform performs operation control on at least one mechanical arm through the communication network according to the control information.
2. The intelligent control system of claim 1, wherein the industrial internet of things platform is specifically configured to:
In the loading and unloading stage, receiving the operation information of the mechanical arm, and sending control information to the trolley cooperative platform according to the operation information, so that the trolley cooperative platform controls the intelligent trolley to move and reports the movement information of the intelligent trolley to the industrial Internet of things platform; determining the current position of the intelligent trolley according to the movement information, and determining whether the intelligent trolley reaches the position of the vertical warehouse work station or the position of the loading and unloading work station according to the current position;
if yes, control information is sent to the mechanical arm remote operation platform, so that the mechanical arm remote operation platform controls the mechanical arm to discharge raw materials from the intelligent trolley or load raw materials to the intelligent trolley.
3. The intelligent control system of claim 1, wherein the industrial internet of things platform is specifically configured to:
in the processing stage, working data of the loading and unloading work stations are obtained, and control information is sent to the mechanical arm remote operation platform according to the work station working data of the loading and unloading work stations, so that the mechanical arm remote operation platform controls the mechanical arm to load finished products from the loading and unloading work stations to the intelligent trolley;
And sending control information to a trolley cooperative platform according to the operation information of the mechanical arm, so that the trolley cooperative platform controls the intelligent trolley to move to the vertical warehouse station, and carrying out warehouse entry operation on the finished product.
4. The intelligent control system of claim 1, further comprising: the intelligent factory management platform is deployed at the cloud end, and the laser carving station and the detection station are deployed at the production line end;
the intelligent factory management platform is in communication connection with the laser engraving station and the detection station;
the intelligent factory management platform is used for sending laser etching data to the laser etching station, and the laser etching station is used for carrying out laser etching operation according to the laser etching data;
The intelligent factory management platform is also used for receiving the detection data sent by the detection workstation and generating a detection result according to the detection data.
5. The intelligent control system of claim 4, wherein the intelligent plant management platform is further communicatively coupled to the industrial internet of things platform; the intelligent factory management platform is also used for:
generating a target production task according to task information indicated by a user, and sending the target production task to the industrial Internet of things platform;
the trolley cooperative platform is specifically used for generating control information according to the target production task received from the industrial Internet of things;
the industrial internet of things platform is specifically used for sending the target production task to the trolley cooperative platform and sending control information to the mechanical arm remote operation platform according to the target production task and the position information of the intelligent trolley.
6. The intelligent control system of claim 1, further comprising: the machine vision platform is deployed at the cloud end, and the vision equipment is deployed at the production line end, and the vertical warehouse work station, the loading and unloading work station and the detection work station are respectively provided with the vision equipment;
The machine vision platform is in communication connection with the vision equipment;
the machine vision platform is used for receiving the image information of the raw materials collected by the vision equipment and determining the position compensation information of the raw materials according to the image information.
7. An intelligent control method, characterized by being applied to the intelligent control system according to any one of claims 1 to 6, comprising:
the industrial Internet of things platform acquires work data of a work station from a vertical warehouse work station, a loading and unloading work station and a packaging work station;
the industrial Internet of things platform acquires the mobile information of the intelligent trolley from the trolley cooperative platform;
The industrial Internet of things platform obtains operation information of the mechanical arm from a mechanical arm remote operation platform;
And the industrial Internet of things platform sends control information to the trolley cooperative platform and/or the mechanical arm remote operation platform according to at least one of workstation working data, mobile information and operation information, so that the intelligent trolley or the mechanical arm is controlled by the trolley cooperative platform or the mechanical arm remote operation platform.
8. The intelligent control method according to claim 7, wherein the sending control information to the cart cooperation platform and/or the robot remote operation platform according to at least one of workstation work data, the movement information, and the operation information includes:
In the loading and unloading stage, the industrial Internet of things platform receives the operation information of the mechanical arm and sends control information to the trolley cooperative platform according to the operation information, so that the trolley cooperative platform controls the intelligent trolley to move and reports the movement information of the intelligent trolley to the industrial Internet of things platform;
the industrial Internet of things platform determines the current position of the intelligent trolley according to the movement information;
the industrial Internet of things platform determines whether the intelligent trolley reaches the position of the vertical warehouse station or the position of the loading and unloading station according to the current position;
If yes, the industrial Internet of things platform sends control information to the mechanical arm remote operation platform, so that the mechanical arm remote operation platform controls the mechanical arm to discharge raw materials from the intelligent trolley or load raw materials to the intelligent trolley.
9. The intelligent control method according to claim 8, wherein the sending control information to the robot remote operation platform includes:
the industrial Internet of things platform acquires a target production task sent by an intelligent factory management platform;
and the industrial Internet of things platform sends control information to the mechanical arm remote operation platform according to the target production task and the position information of the intelligent trolley.
10. The intelligent control method according to claim 7, wherein the sending control information to the cart cooperation platform and/or the robot remote operation platform according to at least one of workstation work data, the movement information, and the operation information includes:
In the processing stage, the industrial Internet of things platform acquires working data of the feeding and discharging work stations;
the industrial internet of things platform sends control information to the mechanical arm remote operation platform according to the working data of the loading and unloading work station, so that the mechanical arm remote operation platform controls the mechanical arm to load finished products from the loading and unloading work station to the intelligent trolley;
And the industrial Internet of things platform sends control information to the trolley cooperative platform according to the operation information of the mechanical arm, so that the trolley cooperative platform controls the intelligent trolley to move to the vertical warehouse station, and the finished product is subjected to warehouse entry operation.
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| CN202410072490.XA CN117908486A (en) | 2024-01-18 | 2024-01-18 | Intelligent control system and method |
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