CN117900576A - Cooling liquid circulation system for linear cutting machine and process thereof - Google Patents
Cooling liquid circulation system for linear cutting machine and process thereof Download PDFInfo
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- CN117900576A CN117900576A CN202410141053.9A CN202410141053A CN117900576A CN 117900576 A CN117900576 A CN 117900576A CN 202410141053 A CN202410141053 A CN 202410141053A CN 117900576 A CN117900576 A CN 117900576A
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- cooling liquid
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- tank
- pipe
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- 239000000110 cooling liquid Substances 0.000 title claims abstract description 184
- 238000005520 cutting process Methods 0.000 title claims abstract description 42
- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000001816 cooling Methods 0.000 claims abstract description 19
- 239000007788 liquid Substances 0.000 claims abstract description 19
- 239000007921 spray Substances 0.000 claims abstract description 15
- 238000007790 scraping Methods 0.000 claims description 52
- 238000004140 cleaning Methods 0.000 claims description 45
- 238000001914 filtration Methods 0.000 claims description 38
- 230000005540 biological transmission Effects 0.000 claims description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 239000002826 coolant Substances 0.000 claims description 14
- 238000010992 reflux Methods 0.000 claims description 12
- 238000007599 discharging Methods 0.000 claims description 11
- 238000005507 spraying Methods 0.000 claims description 5
- 238000005057 refrigeration Methods 0.000 claims description 4
- 238000009833 condensation Methods 0.000 description 13
- 230000005494 condensation Effects 0.000 description 13
- 239000002699 waste material Substances 0.000 description 9
- 238000010586 diagram Methods 0.000 description 6
- 239000002173 cutting fluid Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000004891 communication Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000005192 partition Methods 0.000 description 3
- 238000005461 lubrication Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000010802 sludge Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H7/00—Processes or apparatus applicable to both electrical discharge machining and electrochemical machining
- B23H7/02—Wire-cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H11/00—Auxiliary apparatus or details, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Auxiliary Devices For Machine Tools (AREA)
Abstract
The invention belongs to the technical field of machine tools, in particular to a cooling liquid circulation system for a linear cutting machine and a process thereof, wherein the cooling liquid circulation system comprises a cooling liquid tank and two guide rails, sliding plates are connected to the guide rails in a sliding manner, and one treatment tank is fixedly arranged on one side, close to each other, of each sliding plate; according to the invention, through the liquid outlet mechanism, the cooling liquid in the cooling liquid tank can be pumped out by starting the output pump, and then is output through the first hose, and then the cooling liquid can be sprayed out by the spray head after passing through the connecting cover and the supporting tube, so that the cooling liquid can be stably output, and cooling can be stably realized when a workpiece is cut.
Description
Technical Field
The invention relates to the technical field of machine tools, in particular to a cooling liquid circulation system for a linear cutting machine and a process thereof.
Background
In the metal cutting process, the cutting fluid can not only take away a large amount of cutting heat and reduce the temperature of a cutting area, but also reduce friction due to the lubrication effect of the cutting fluid, thereby reducing the cutting force and the cutting heat. Therefore, the cutting fluid can improve the quality of the machined surface, ensure the machining precision, reduce the power consumption and improve the durability and the production efficiency of the cutter. Cutting fluids are often required to have cooling, lubrication, cleaning, rust protection, corrosion protection, and the like.
According to the bulletin number: CN207857999U discloses a cooling liquid circulation system for a linear cutting machine, comprising a cooling liquid collecting tank; the cooling liquid collecting tank is arranged on the online cutting bed body, a first-stage adsorption device is arranged in the cooling liquid collecting tank, the cooling liquid collecting tank is communicated with the cooling liquid circulation box through a collecting pipeline, the collecting pipeline is also connected with a group of direct flushing devices, a group of middle partition plates are arranged in the cooling circulation box, the left side of each middle partition plate is a standing treatment chamber, the bottom end of each standing treatment chamber is provided with an oil sludge treatment device, the right side of each middle partition plate is a circulation chamber, the standing treatment chamber is connected with the collecting pipeline, and the upper end of each circulation chamber is provided with a circulating water pump; according to the utility model, by arranging a plurality of groups of filtering and adsorbing devices, metal fragments and oil sludge in the linear cutting cooling circulation system are thoroughly treated, continuous circulation of cooling liquid is ensured, and the stability of the cooling liquid circulation system is increased.
In the prior art, the prior art still has some defects in actual use:
according to the technical scheme, the waste scraps are collected in an adsorption mode, however, when the waste scraps are cleaned in practice, the waste scraps are difficult to clean completely and thoroughly, so that convenience is not brought in the practical use process;
When the cooling liquid circularly flows, the collecting tank for collecting the cooling liquid is in a fixed position, however, in the process of processing the workpiece, the position of the linear cutting is often moved according to the cutting condition of the actual workpiece, so that all the cooling liquid cannot be recovered when the cooling liquid is collected.
In order to solve the problems, the invention provides a cooling liquid circulation system for a linear cutting machine and a process thereof.
Disclosure of Invention
The invention provides a cooling liquid circulation system for a linear cutting machine and a process thereof, which solve the problems that in the prior art, when waste scraps are collected, the collection of all the waste scraps is difficult to ensure and when the cooling liquid is recovered, certain limitation exists.
The invention provides the following technical scheme:
The utility model provides a coolant circulation system for linear cutting machine, includes coolant tank and two guide rails, sliding connection has the slide on the guide rail, and one side fixed mounting that two slides are close to each other has same processing box, and this circulation system still includes:
the liquid outlet mechanism is arranged at the bottom of one side of the cooling liquid tank, one side of the liquid outlet mechanism extends into the cooling liquid tank and is connected with the inner wall of the bottom of one side of the cooling liquid tank, the other side of the liquid outlet mechanism is connected with one side of the treatment tank, and the liquid outlet mechanism is used for extracting cooling liquid in the cooling liquid tank;
The driving motor is fixedly arranged on the other side of the treatment box, an output shaft of the driving motor extends into the treatment box and is connected with a filtering mechanism, the filtering mechanism is connected with the inner wall of the treatment box, the filtering mechanism is used for filtering the used cooling liquid, and one side of the filtering mechanism extends to the outer side of the treatment box;
The cleaning mechanism is arranged at the top of the two sliding plates, the bottom of the cleaning mechanism extends into the treatment box, and the cleaning mechanism is used for cleaning the filtered scraps;
the collecting mechanism is arranged at the outer side of the treatment box and matched with the cleaning mechanism, and the collecting mechanism is used for collecting cleaned scraps;
and the reflux mechanism is arranged in the treatment box, two sides of the reflux mechanism extend to two sides of the treatment box respectively, the reflux mechanism is connected with the cleaning mechanism, and one side of the reflux mechanism extends into the cooling liquid box and is connected with the inner wall of the other side of the cooling liquid box.
In one possible design, the liquid outlet mechanism comprises an output pump fixedly installed on one side of the cooling liquid tank, a water outlet pipe is fixedly installed on the water absorbing end of the output pump, one end of the water outlet pipe extends into the cooling liquid tank and is fixedly connected with the inner wall of one side bottom of the cooling liquid tank, a first hose is fixedly installed on the output end of the output pump, a connecting cover is fixedly installed on one side of the processing tank, a supporting pipe is rotationally connected with the connecting cover, the top end of the supporting pipe extends to the upper side of the processing tank and is fixedly provided with a spray head, and one end of the first hose extends into the connecting cover and is fixedly connected with the inner wall of one side of the connecting cover.
In one possible design, the filtering mechanism comprises a driving shaft fixedly mounted on an output shaft of the driving motor, a filtering net pipe is fixedly sleeved on the driving shaft, two sides of the filtering net pipe are respectively attached to one side inner wall of a corresponding processing box, scraping plates and arc-shaped guide plates positioned at two sides of the filtering net pipe are respectively fixedly mounted in the processing box, the scraping plates and the arc-shaped guide plates are in contact with the filtering net pipe, a discharging hole is formed in the inner wall of one side top of the processing box, the collecting mechanism penetrates through the discharging hole, one end of the driving shaft extends to the outer side of the processing box, and the driving shaft is respectively connected with the cleaning mechanism and the backflow mechanism.
In one possible design, the cleaning mechanism comprises two mounting plates fixedly mounted at the tops of the two sliding plates respectively, the two mounting plates are rotatably connected with the same supporting shaft, a connecting sleeve is fixedly sleeved on the supporting shaft, two fixing rods are symmetrically and fixedly mounted at the bottom of the connecting sleeve, the bottoms of the two fixing rods are all extended into the treatment box and fixedly mounted with the same scraping rod, one end of the supporting shaft is extended to one side of the mounting plate positioned at one side, a driving assembly is connected on the supporting shaft, and the driving assembly is connected with the driving shaft.
In one possible design, the driving assembly comprises first driving wheels fixedly sleeved on the supporting shaft and the driving shaft respectively, and the two first driving wheels are provided with the same first driving belt in a driving manner.
In one possible design, the top of the two mounting plates is fixedly provided with the same support plate, and the center of the top of the support plate is provided with a three-jaw chuck.
In a possible design, collection mechanism includes the supporting box of fixed mounting at the processing box opposite side, be provided with the collection box in the supporting box, one side of collection box extends to the outside of supporting box and fixed mounting has the apron, one side symmetry fixed mounting of supporting box has two fixed plates, run through sliding connection on the fixed plate has the ejector pin, the one end fixed mounting of two ejector pins has same connecting strip, one side fixed mounting of connecting strip has the clearance board, the clearance board runs through the discharge opening, the other end fixed mounting of two ejector pins has same gangboard, the cover is equipped with extension spring on the ejector pin, extension spring's both ends respectively with one side of gangboard and one side fixed connection of fixed plate.
In a possible design, the reflux mechanism is including rotating the pivot of connection in handling the case, fixed cover is equipped with helical blade in the pivot, handling the incasement fixed mounting has U type bounding wall, helical blade is located U type bounding wall, the one end of pivot extends to the outside of handling the case, all fixed cover is equipped with the second drive wheel in the pivot and in the drive shaft, the transmission is connected with same second drive belt on two second drive wheels, fixed mounting has the power cover corresponding with U type bounding wall on the one side bottom inner wall of handling the case, the one end of pivot extends to in the power cover and fixed mounting has water absorbing blade, fixed mounting has the second hose on the one side inner wall of power cover, the one end of second hose extends to in the cooling liquid case and with the opposite side bottom inner wall fixed connection of cooling liquid case.
In one possible design, a condensation pipe is arranged in the cooling liquid tank, two ends of the condensation pipe respectively extend to two sides of the cooling liquid tank, the condensation pipe is respectively fixedly connected with inner walls of two sides of the cooling liquid tank, a joint is arranged at one end of the condensation pipe, and an overflow valve is fixedly arranged at the other end of the condensation pipe.
A cooling process is used on a cooling liquid circulation system for a linear cutting machine, and comprises the following steps:
s1, clamping a workpiece to be cut on a three-jaw chuck;
S2, starting an output pump to pump out the cooling liquid in the cooling liquid tank, outputting the cooling liquid through a first hose, spraying the cooling liquid through a connecting cover and a supporting tube and then spraying the cooling liquid through a spray head, and enabling the cooling liquid sprayed by the spray head to flow downwards along a wire-cut electrode wire, so that a workpiece can be cut and then flow back into the processing tank;
S3, the cooling liquid can flow downwards through the filter net pipe, and after the cooling liquid is filtered through the filter net pipe, waste scraps in the cooling liquid can be filtered;
s4, when the driving motor is started to drive the driving shaft to rotate, the filter screen pipe can be driven to rotate, so that scraps can be conveyed to the arc-shaped guide plate under the scraping action of the scraping plate and the arc-shaped guide plate;
S5, when the driving shaft rotates, the supporting shaft is driven to rotate under the transmission cooperation of the two first transmission wheels and the first transmission belt, so that the power utilization rate of the driving motor can be improved, meanwhile, the scraping rod can be enabled to move stably, the scraping rod is enabled to be respectively in contact with the filter net pipe and the arc-shaped guide plate, scraps falling on the filter net pipe can be scraped onto the arc-shaped guide plate, and when the scraping rod is in contact with the arc-shaped guide plate, scraps falling on the arc-shaped guide plate can be scraped out through the discharge hole;
s6, when the scraping rod is in contact with the cleaning plate, the cleaning plate can be used for scraping the scraps adhered to the scraping rod, and the scraped scraps can fall into the collecting box through the discharging hole;
S7, when the driving shaft rotates, the installation shaft can be driven to rotate under the transmission cooperation of the two second transmission wheels and the second transmission belt, so that the spiral blades rotate, at the moment, cooling liquid can be conveyed into the power cover, the water absorbing blades rotate along with the rotation shaft, and the pressurizing force of the cooling liquid can be formed, so that the cooling liquid can flow back into the cooling liquid tank through the second hose;
S8, after the refrigeration compressor is connected with the joint, cooled gas can be conveyed into the condensing pipe, so that the cooling liquid after cooling the workpiece can be returned into the cooling liquid tank, and the returned cooling liquid can be cooled.
According to the invention, after the device is installed on a wire cutting machine tool, a workpiece to be cut can be clamped on a three-jaw chuck, and the two guide rails and the corresponding sliding plates are utilized to carry out sliding connection, so that when the position of the workpiece is adjusted, the processing box can synchronously move along with the workpiece, and therefore, the used cooling liquid can be conveniently recovered in a concentrated mode, when the workpiece is cut, an output pump can be started to pump out the cooling liquid in the cooling liquid box, then the cooling liquid is output through a first hose, then the cooling liquid can be sprayed out through a spray head after passing through a connecting cover and a supporting tube, the cooling liquid sprayed out by the spray head can flow downwards along electrode wires cut by the wires, and then can flow back into the processing box after being cut by the spray head, and after being filtered by a filter screen, the filter screen can filter scraps in the cooling liquid, meanwhile, a driving motor can be started to drive a driving shaft to rotate, and therefore, the cooling liquid can be conveyed to the guide plate by utilizing the scraping effect of a scraping plate and the arc type and then can be conveyed to the filter screen, and can be prevented from being contacted with a transmission shaft to a filter screen, and a filter screen can be contacted with a transmission rod when the filter screen is in a normal mode, and the arc is contacted with the filter screen can be prevented, can scrape the scraps on the arc-shaped guide plate out of the discharge hole, so that the scraps can fall into the collecting box, the scraps can be cleaned conveniently, and when the scraping rod is contacted with the cleaning plate, the cleaning plate can be utilized to scrape the scraps adhered on the scraping rod, the scraped scraps can fall into the collecting box through the discharge hole, and the two stretching springs can elastically support the cleaning plate through the corresponding ejector rods, so that the scraping rod can be kept in contact with the scraping rod when cleaned, the normal rotation of the scraping rod is not influenced, the filtered cooling liquid can fall into the U-shaped coaming, and when the driving shaft rotates, the driving shaft can be driven to rotate through the transmission cooperation of the two second driving wheels and the second driving belt, so that the spiral blade can rotate, the cooling liquid can be conveyed into the power cover at the moment, the water absorbing blades rotate along with the rotating shaft, so that the pressure of the cooling liquid can be increased, the cooling liquid can flow back into the cooling liquid tank through the second hose, so that the cooling liquid can flow circularly, the cooling liquid can be conveniently recycled, when the cooling liquid after use flows back into the cooling liquid tank, at the moment, after the refrigerating compressor is connected with the joint, the cooled gas can be conveyed into the condensing pipe, after the cooling liquid after cooling the workpiece flows back into the cooling liquid tank, the cooling treatment can be performed on the returned cooling liquid, the pumped cooling liquid can always keep a low-temperature state, so that a good cooling effect can be kept on the workpiece, and the overflow valve arranged at one end of the condensing pipe can be used for changing cool air in the condensing pipe, after the cool air is conveyed into the condensing pipe, the air pressure in the condensing pipe is increased, so that the overflow valve is in an open state, and the heated air can be discharged at the moment, so that the condensing pipe can be kept in a low-temperature state, and cooling treatment can be continuously performed on the cooling liquid.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention as claimed.
According to the invention, through the liquid outlet mechanism, the cooling liquid in the cooling liquid tank can be pumped out by starting the output pump, and then is output through the first hose, and then the cooling liquid can be sprayed out by the spray head after passing through the connecting cover and the supporting tube, so that the cooling liquid can be stably output, and cooling can be stably realized when a workpiece is cut;
According to the invention, through the arranged filtering mechanism, after the cooling liquid for cooling the workpiece flows back into the processing box, the cooling liquid can flow downwards through the filtering net pipe at the moment, the filtering net pipe can cool the cooling liquid, and when the driving motor is started to drive the driving shaft to rotate, the filtering net pipe can be driven to rotate, so that scraps can be conveyed to the arc-shaped guide plate under the scraping action of the scraping plate and the arc-shaped guide plate, and therefore, when the filtering net pipe is used for filtering the cooling liquid, the scraps can be prevented from falling on the filtering net pipe, and the normal flow of the cooling liquid cannot be influenced;
According to the invention, through the cleaning mechanism, under the transmission action of the driving assembly, the supporting shaft can be driven to rotate when the driving shaft rotates, and the scraping rod can be driven to rotate at the moment, so that scraps falling on the filter screen pipe can be scraped onto the arc-shaped guide plate when the scraping rod is in contact with the filter screen pipe, and scraps falling on the arc-shaped guide plate can be scraped when the scraping rod is in contact with the arc-shaped guide plate, so that the scraps can be cleaned conveniently;
According to the invention, through the collection mechanism, scraps scraped by the scraping rod can fall into the collection box when passing through the discharge hole, so that the scraps can be collected intensively, when the scraping rod rotates to be in contact with the cleaning plate, the scraps adhered on the scraping rod can be scraped by the cleaning plate, the scraped scraps can fall into the collection box through the discharge hole, and the two tension springs can elastically support the cleaning plate through the corresponding ejector rods, so that the scraps can be kept in contact with the scraping rod when the scraping rod is cleaned, and meanwhile, the normal rotation of the scraping rod is not influenced;
According to the invention, through the arranged reflux mechanism, the filtered cooling liquid can fall into the U-shaped coaming, and when the driving shaft rotates, the installation shaft can be driven to rotate under the transmission cooperation of the two second driving wheels and the second driving belt, so that the spiral blade can rotate, at the moment, the cooling liquid can be conveyed into the power cover, and the water absorbing blade rotates along with the rotating shaft, so that the pressurizing force of the cooling liquid can be formed, the cooling liquid can flow back into the cooling liquid tank through the second hose, the circulating flow of the cooling liquid can be realized, and the cooling liquid can be conveniently recycled.
According to the invention, after the workpiece is cooled by using the cooling liquid, the cooling liquid can be filtered, and the filtered scraps can be completely cleaned, so that the device has good use convenience, and meanwhile, when the workpiece is cut, the treatment box and the workpiece move along with the workpiece, so that the cooling liquid can be conveniently and completely collected, and the problem of waste of the cooling liquid in the use process is avoided.
Drawings
Fig. 1 is a schematic view of a first view angle structure of a coolant circulation system for a linear cutting machine according to an embodiment of the present invention;
Fig. 2 is a three-dimensional schematic diagram of a second view angle structure of a coolant circulation system for a linear cutting machine according to an embodiment of the present invention;
FIG. 3 is a schematic view of part A in FIG. 2 of a coolant circulation system for a wire cutting machine according to an embodiment of the present invention;
fig. 4 is a schematic diagram of a part B of the cooling liquid circulation system for a linear cutting machine in fig. 2 according to an embodiment of the present invention;
fig. 5 is a schematic top three-dimensional view of the internal structure of a treatment tank of a cooling liquid circulation system for a linear cutting machine according to an embodiment of the present invention;
fig. 6 is a three-dimensional schematic diagram of a connection structure of a processing box, two mounting plates, a support plate and a three-jaw chuck of a cooling liquid circulation system for a linear cutting machine provided by an embodiment of the invention;
FIG. 7 is a three-dimensional schematic view of a connection structure of a spiral blade, a rotating shaft and a power cover in a processing box of a cooling liquid circulation system for a linear cutting machine provided by the embodiment of the invention;
Fig. 8 is a three-dimensional schematic diagram of a driving motor, a driving shaft, a first driving belt, a rotating shaft and a spiral blade connecting structure of a cooling liquid circulating system for a linear cutting machine provided by the embodiment of the invention;
fig. 9 is a three-dimensional schematic diagram of a supporting box, a collecting box, two fixing plates, two ejector rods and a connecting structure of a cooling liquid circulation system for a linear cutting machine provided by the embodiment of the invention;
fig. 10 is a three-dimensional schematic diagram of a connection structure of a condensation pipe and an overflow valve of a cooling liquid circulation system for a wire cutting machine tool according to an embodiment of the present invention.
Reference numerals:
1. A cooling liquid tank; 2. a water outlet pipe; 3. an output pump; 4. a first hose; 5. a guide rail; 6. a slide plate; 7. a treatment box; 8. a connection cover; 9. a support tube; 10. a spray head; 11. a drive shaft; 12. a filter screen tube; 13. an arc-shaped guide plate; 14. a scraper; 15. a mounting plate; 16. a support plate; 17. a three-jaw chuck; 18. a support shaft; 19. connecting sleeves; 20. a scraping rod; 21. a first driving wheel; 22. a first belt; 23. a supporting box; 24. a fixing plate; 25. a push rod; 26. a connecting strip; 27. a cleaning plate; 28. a tension spring; 29. a collection box; 30. a second driving wheel; 31. a second belt; 32. a rotating shaft; 33. a helical blade; 34. a power cover; 35. a linkage plate; 36. u-shaped coaming; 37. a cover plate; 38. a second hose; 39. a condensing tube; 40. an overflow valve; 41. a water absorbing blade; 42. and driving the motor.
Detailed Description
Embodiments of the present invention will be described below with reference to the accompanying drawings in the embodiments of the present invention.
In describing embodiments of the present invention, it should be noted that, unless explicitly stated and limited otherwise, the terms "coupled" and "mounted" should be interpreted broadly, and for example, "coupled" may or may not be detachably coupled; may be directly connected or indirectly connected through an intermediate medium. In addition, "communication" may be direct communication or may be indirect communication through an intermediary. Wherein, "fixed" means that the relative positional relationship is not changed after being connected to each other. References to orientation terms, such as "inner", "outer", "top", "bottom", etc., in the embodiments of the present invention are merely to refer to the orientation of the drawings and, therefore, the use of orientation terms is intended to better and more clearly illustrate and understand the embodiments of the present invention, rather than to indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be construed as limiting the embodiments of the present invention.
In embodiments of the present invention, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature.
In the embodiment of the present invention, "and/or" is merely an association relationship describing an association object, and indicates that three relationships may exist, for example, a and/or B may indicate: a exists alone, A and B exist together, and B exists alone. In addition, the character "/" herein generally indicates that the front and rear associated objects are an "or" relationship.
Reference in the specification to "one embodiment" or "some embodiments" or the like means that a particular feature, structure, or characteristic described in connection with the embodiment is included in one or more embodiments of the invention. Thus, appearances of the phrases "in one embodiment," "in some embodiments," "in other embodiments," and the like in the specification are not necessarily all referring to the same embodiment, but mean "one or more but not all embodiments" unless expressly specified otherwise. The terms "comprising," "including," "having," and variations thereof mean "including but not limited to," unless expressly specified otherwise.
Examples
Referring to fig. 1-9, a cooling liquid circulation system for a linear cutting machine in this embodiment includes a cooling liquid tank 1, a liquid outlet mechanism, a driving motor 42, a cleaning mechanism, a collecting mechanism and two guide rails 5, slide plates 6 are slidably connected to the guide rails 5, one side of each slide plate 6, which is close to each other, is fixedly provided with a same treatment tank 7, the liquid outlet mechanism is installed at the bottom of one side of the cooling liquid tank 1, one side of the liquid outlet mechanism extends into the cooling liquid tank 1 and is connected with the inner wall of one side bottom of the cooling liquid tank 1, the other side of the liquid outlet mechanism is connected with one side of the treatment tank 7, the liquid outlet mechanism is used for extracting cooling liquid in the cooling liquid tank 1, the driving motor 42 is fixedly installed at the other side of the treatment tank 7, an output shaft of the driving motor 42 extends into the treatment tank 7 and is connected with a filtering mechanism, the filtering mechanism is connected with the inner wall of the treatment tank 7, one side of the filtering mechanism extends to the outer side of the treatment tank 7, the cleaning mechanism is installed at the top of the two slide plates 6, the bottom of the cleaning mechanism extends into the treatment tank 7, the cleaning mechanism is used for filtering out the waste chips, the cleaning mechanism is used for cleaning the waste chips, and the collecting mechanism is matched with the cleaning mechanism.
Referring to fig. 2, the liquid outlet mechanism includes an output pump 3 fixedly installed at one side of the coolant tank 1, a water outlet pipe 2 is fixedly installed at the water absorbing end of the output pump 3, one end of the water outlet pipe 2 extends into the coolant tank 1 and is fixedly connected with an inner wall at one side bottom of the coolant tank 1, a first hose 4 is fixedly installed at the output end of the output pump 3, a connecting cover 8 is fixedly installed at one side of the processing tank 7, a supporting pipe 9 is rotationally connected with the connecting cover 8, the top end of the supporting pipe 9 extends to the upper side of the processing tank 7 and is fixedly provided with a spray head 10, and one end of the first hose 4 extends into the connecting cover 8 and is fixedly connected with an inner wall at one side of the connecting cover 8.
Referring to fig. 5, 6 and 7, the filtering mechanism comprises a driving shaft 11 fixedly installed on an output shaft of a driving motor 42, a filtering net pipe 12 is fixedly sleeved on the driving shaft 11, two sides of the filtering net pipe 12 are respectively attached to one side inner wall of a corresponding processing box 7, a scraping plate 14 and an arc-shaped guide plate 13 which are positioned at two sides of the filtering net pipe 12 are respectively and fixedly installed in the processing box 7, the scraping plate 14 and the arc-shaped guide plate 13 are both contacted with the filtering net pipe 12, a discharging hole is formed in the inner wall of the top of one side of the processing box 7, a collecting mechanism penetrates through the discharging hole, one end of the driving shaft 11 extends to the outer side of the processing box 7, and the driving shaft 11 is respectively connected with the cleaning mechanism and the reflux mechanism.
Referring to fig. 5 and 6, the cleaning mechanism includes two mounting plates 15 respectively fixedly mounted on the tops of the two sliding plates 6, the two mounting plates 15 are rotatably connected with a same supporting shaft 18, a connecting sleeve 19 is fixedly sleeved on the supporting shaft 18, two fixing rods are symmetrically and fixedly mounted at the bottom of the connecting sleeve 19, the bottom ends of the two fixing rods extend into the treatment box 7 and are fixedly provided with a same scraping rod 20, one end of the supporting shaft 18 extends to one side of the mounting plate 15 positioned on one side, a driving assembly is connected on the supporting shaft 18, and the driving assembly is connected with the driving shaft 11.
Referring to fig. 3, the driving assembly includes first driving wheels 21 fixedly sleeved on the supporting shaft 18 and the driving shaft 11, and the same first driving belt 22 is sleeved on the two first driving wheels 21.
Referring to fig. 2, the same support plate 16 is fixedly mounted on top of the two mounting plates 15, and a three-jaw chuck 17 is mounted on the top center position of the support plate 16.
Referring to fig. 9, the collecting mechanism includes a supporting box 23 fixedly installed at the other side of the processing box 7, a collecting box 29 is provided in the supporting box 23, one side of the collecting box 29 extends to the outer side of the supporting box 23 and is fixedly provided with a cover plate 37, one side of the supporting box 23 is symmetrically and fixedly provided with two fixing plates 24, a push rod 25 is fixedly installed on the fixing plates 24 in a penetrating and sliding manner, one end of the two push rods 25 is fixedly provided with the same connecting bar 26, one side of the connecting bar 26 is fixedly provided with a cleaning plate 27, the cleaning plate 27 penetrates through a discharging hole, the other ends of the two push rods 25 are fixedly provided with the same linkage plate 35, the push rods 25 are sleeved with extension springs 28, and two ends of the extension springs 28 are fixedly connected with one side of the linkage plate 35 and one side of the fixing plates 24 respectively.
Examples
Referring to fig. 1, 7 and 10, in the present embodiment, regarding the coolant circulation system for a wire cutting machine according to the first embodiment, a return mechanism is further provided, the return mechanism is installed in the treatment tank 7, two sides of the return mechanism extend to two sides of the treatment tank 7 respectively, the return mechanism is connected with the cleaning mechanism, and one side of the return mechanism extends into the coolant tank 1 and is connected with an inner wall of the other side of the coolant tank 1.
Referring to fig. 1 and 7, the reflow mechanism includes a rotating shaft 32 rotatably connected in a processing box 7, a spiral vane 33 is fixedly sleeved on the rotating shaft 32, a U-shaped coaming 36 is fixedly installed in the processing box 7, the spiral vane 33 is located in the U-shaped coaming 36, one end of the rotating shaft 32 extends to the outer side of the processing box 7, a second driving wheel 30 is fixedly sleeved on the rotating shaft 32 and a driving shaft 11, the two second driving wheels 30 are in transmission connection with the same second driving belt 31, a power cover 34 corresponding to the U-shaped coaming 36 is fixedly installed on the inner wall of one side bottom of the processing box 7, one end of the rotating shaft 32 extends to the power cover 34 and is fixedly provided with a water absorbing vane 41, a second hose 38 is fixedly installed on the inner wall of one side of the power cover 34, one end of the second hose 38 extends to the cooling liquid box 1 and is fixedly connected with the inner wall of the other side bottom of the cooling liquid box 1, filtered cooling liquid can fall in the U-shaped coaming 36, and when the driving shaft 11 rotates, the two second driving wheels 30 and the second driving wheels 31 are in transmission fit, the power cover 32 can rotate, the water absorbing vane 41 can be driven to rotate, the cooling liquid can flow into the cooling liquid through the second hose 34, and the cooling liquid can flow into the cooling liquid can be circulated by the cooling liquid through the hose 34 conveniently, and the cooling liquid can flow through the cooling liquid circulation groove and the cooling tank 41.
Referring to fig. 10, a condensation pipe 39 is disposed in the cooling liquid tank 1, two ends of the condensation pipe 39 extend to two sides of the cooling liquid tank 1 respectively, the condensation pipe 39 is fixedly connected with two side inner walls of the cooling liquid tank 1 respectively, one end of the condensation pipe 39 is provided with a joint, the other end of the condensation pipe 39 is fixedly provided with an overflow valve 40, after the refrigeration compressor is connected with the joint, cooled gas can be conveyed into the condensation pipe 39, so that the cooled cooling liquid can be cooled after the cooled workpiece flows back into the cooling liquid tank 1, and the cooled liquid can be cooled, so that a good cooling effect can be kept on the workpiece.
A cooling process is used on a cooling liquid circulation system for a linear cutting machine, and comprises the following steps:
S1, clamping a workpiece to be cut on a three-jaw chuck 17;
S2, starting the output pump 3 to pump out the cooling liquid in the cooling liquid tank 1, outputting the cooling liquid through the first hose 4, spraying the cooling liquid through the connecting cover 8 and the supporting pipe 9 and then spraying the cooling liquid through the spray head 10, and enabling the cooling liquid sprayed by the spray head 10 to flow downwards along the wire-cut electrode wire, so that the workpiece can be refluxed into the processing tank 7 after being cut;
s3, the cooling liquid can flow downwards from the filter net pipe 12, and after being filtered by the filter net pipe 12, scraps in the cooling liquid can be filtered;
S4, when the driving motor 42 is started to drive the driving shaft 11 to rotate, the filter screen pipe 12 can be driven to rotate, so that scraps can be conveyed to the arc-shaped guide plate 13 under the scraping action of the scraping plate 14 and the arc-shaped guide plate 13;
S5, when the driving shaft 11 rotates, the supporting shaft 18 can be driven to rotate under the transmission cooperation of the two first transmission wheels 21 and the first transmission belt 22, so that the power utilization rate of the driving motor 42 can be improved, meanwhile, the scraping rod 20 can be enabled to move stably, the scraping rod 20 is enabled to be respectively in contact with the filter net pipe 12 and the arc-shaped guide plate 13, scraps falling on the filter net pipe 12 can be scraped onto the arc-shaped guide plate 13, and when the scraping rod 20 is in contact with the arc-shaped guide plate 13, scraps falling on the arc-shaped guide plate 13 can be scraped out through the discharge hole;
s6, when the scraping rod 20 is in contact with the cleaning plate 27, the cleaning plate 27 can be used for scraping off the scraps adhered to the scraping rod 20, and the scraped scraps can fall into the collecting box 29 through the discharging hole;
S7, when the driving shaft 11 rotates, the installation shaft 32 can be driven to rotate under the transmission cooperation of the two second transmission wheels 30 and the second transmission belt 31, so that the spiral blades 33 can rotate, at the moment, cooling liquid can be conveyed into the power cover 34, and the water absorbing blades 41 rotate along with the rotation shaft 32, so that the pressure increasing force of the cooling liquid can be formed, and the cooling liquid can flow back into the cooling liquid tank 1 through the second hose 38;
S8, after the refrigeration compressor is connected with the joint, the cooled gas can be conveyed into the condensation pipe 39, so that the cooling liquid after cooling the workpiece can be returned into the cooling liquid tank 1, and the returned cooling liquid can be cooled.
However, as well known to those skilled in the art, the working principles and wiring methods of the output pump 3 and the driving motor 42 are common, which are all conventional means or common general knowledge, and will not be described herein in detail, and those skilled in the art can perform any optional matching according to their needs or convenience.
The present invention is not limited to the above embodiments, and any person skilled in the art can easily think about the changes or substitutions within the technical scope of the present invention, and the changes or substitutions are intended to be covered by the scope of the present invention; embodiments of the invention and features of the embodiments may be combined with each other without conflict. Therefore, the protection scope of the invention is subject to the protection scope of the claims.
Claims (10)
1. The utility model provides a coolant circulation system for linear cutting machine, includes coolant tank (1) and two guide rails (5), and sliding connection has slide (6) on guide rail (5), and one side fixed mounting that two slide (6) are close to each other has same processing box (7), its characterized in that, this circulation system still includes:
The liquid outlet mechanism is arranged at the bottom of one side of the cooling liquid tank (1), one side of the liquid outlet mechanism extends into the cooling liquid tank (1) and is connected with the inner wall of the bottom of one side of the cooling liquid tank (1), the other side of the liquid outlet mechanism is connected with one side of the treatment tank (7), and the liquid outlet mechanism is used for extracting cooling liquid in the cooling liquid tank (1);
The driving motor (42), the driving motor (42) is fixedly installed on the other side of the treatment box (7), the output shaft of the driving motor (42) extends into the treatment box (7) and is connected with a filtering mechanism, the filtering mechanism is connected with the inner wall of the treatment box (7), the filtering mechanism is used for filtering the used cooling liquid, and one side of the filtering mechanism extends to the outer side of the treatment box (7);
the cleaning mechanism is arranged at the top of the two sliding plates (6), the bottom of the cleaning mechanism extends into the treatment box (7), and the cleaning mechanism is used for cleaning the filtered scraps;
The collecting mechanism is arranged at the outer side of the treatment box (7) and matched with the cleaning mechanism, and the collecting mechanism is used for collecting cleaned scraps;
and the reflux mechanism is arranged in the treatment box (7), two sides of the reflux mechanism extend to two sides of the treatment box (7) respectively, the reflux mechanism is connected with the cleaning mechanism, and one side of the reflux mechanism extends into the cooling liquid box (1) and is connected with the inner wall of the other side of the cooling liquid box (1).
2. The cooling liquid circulation system for the linear cutting machine according to claim 1, wherein the liquid outlet mechanism comprises an output pump (3) fixedly installed on one side of the cooling liquid tank (1), a water outlet pipe (2) is fixedly installed on a water absorbing end of the output pump (3), one end of the water outlet pipe (2) extends into the cooling liquid tank (1) and is fixedly connected with one side bottom inner wall of the cooling liquid tank (1), a first hose (4) is fixedly installed on the output end of the output pump (3), a connecting cover (8) is fixedly installed on one side of the processing tank (7), a supporting pipe (9) is rotationally connected to the connecting cover (8), the top end of the supporting pipe (9) extends to the upper side of the processing tank (7) and a spray head (10) is fixedly installed, and one end of the first hose (4) extends into the connecting cover (8) and is fixedly connected with one side inner wall of the connecting cover (8).
3. The cooling liquid circulation system for the linear cutting machine according to claim 2, wherein the filtering mechanism comprises a driving shaft (11) fixedly installed on an output shaft of the driving motor (42), a filtering net pipe (12) is fixedly sleeved on the driving shaft (11), two sides of the filtering net pipe (12) are respectively attached to one side inner wall of a corresponding processing box (7), a scraping plate (14) and an arc-shaped guide plate (13) which are positioned at two sides of the filtering net pipe (12) are respectively fixedly installed in the processing box (7), the scraping plate (14) and the arc-shaped guide plate (13) are both contacted with the filtering net pipe (12), a discharging hole is formed in the inner wall of the top of one side of the processing box (7), the collecting mechanism penetrates through the discharging hole, one end of the driving shaft (11) extends to the outer side of the processing box (7), and the driving shaft (11) is respectively connected with the cleaning mechanism and the reflux mechanism.
4. The cooling liquid circulation system for the linear cutting machine according to claim 1, wherein the cleaning mechanism comprises two mounting plates (15) which are respectively and fixedly arranged at the tops of the two sliding plates (6), the two mounting plates (15) are rotatably connected with the same supporting shaft (18), a connecting sleeve (19) is fixedly sleeved on the supporting shaft (18), two fixing rods are symmetrically and fixedly arranged at the bottom of the connecting sleeve (19), the bottom ends of the two fixing rods extend into the treatment box (7) and are fixedly provided with the same scraping rod (20), one end of the supporting shaft (18) extends to one side of the mounting plate (15) positioned at one side, a driving assembly is connected on the supporting shaft (18), and the driving assembly is connected with the driving shaft (11).
5. The cooling liquid circulation system for the linear cutting machine according to claim 4, wherein the driving assembly comprises first driving wheels (21) fixedly sleeved on the supporting shaft (18) and the driving shaft (11), and the same first driving belt (22) is sleeved on the two first driving wheels (21).
6. The coolant circulation system for a wire cutting machine according to claim 5, wherein the same support plate (16) is fixedly installed at the top of the two mounting plates (15), and a three-jaw chuck (17) is installed at the top center position of the support plate (16).
7. The cooling liquid circulation system for the linear cutting machine according to claim 1, wherein the collecting mechanism comprises a supporting box (23) fixedly installed on the other side of the processing box (7), a collecting box (29) is arranged in the supporting box (23), one side of the collecting box (29) extends to the outer side of the supporting box (23) and is fixedly provided with a cover plate (37), two fixing plates (24) are symmetrically and fixedly installed on one side of the supporting box (23), ejector rods (25) penetrate through the fixing plates (24) in a sliding manner, one ends of the two ejector rods (25) are fixedly provided with the same connecting strip (26), one side of the connecting strip (26) is fixedly provided with a cleaning plate (27), the cleaning plate (27) penetrates through a discharging hole, the other ends of the two ejector rods (25) are fixedly provided with the same linkage plate (35), and stretching springs (28) are sleeved on the ejector rods (25), and two ends of each stretching spring (28) are fixedly connected with one side of the linkage plate (35) and one side of the fixing plate (24).
8. The cooling liquid circulation system for the linear cutting machine according to claim 1, wherein the backflow mechanism comprises a rotating shaft (32) which is rotatably connected in the processing box (7), a spiral blade (33) is fixedly sleeved on the rotating shaft (32), a U-shaped coaming (36) is fixedly installed in the processing box (7), the spiral blade (33) is located in the U-shaped coaming (36), one end of the rotating shaft (32) extends to the outer side of the processing box (7), a second driving wheel (30) is fixedly sleeved on each of the rotating shaft (32) and the driving shaft (11), the same second driving belt (31) is connected to the two second driving wheels (30) in a driving manner, a power cover (34) corresponding to the U-shaped coaming (36) is fixedly installed on the inner wall of one side bottom of the processing box (7), one end of the rotating shaft (32) extends into the power cover (34) and is fixedly provided with a water absorbing blade (41), a second hose (38) is fixedly installed on the inner wall of one side of the power cover (34), and one end of the second hose (38) extends into the cooling liquid box (1) and is fixedly connected with the inner wall of the bottom of the cooling box (1).
9. The cooling liquid circulation system for the linear cutting machine according to claim 1, wherein a condensing pipe (39) is arranged in the cooling liquid tank (1), two ends of the condensing pipe (39) respectively extend to two sides of the cooling liquid tank (1), the condensing pipe (39) is fixedly connected with inner walls of two sides of the cooling liquid tank (1), a joint is arranged at one end of the condensing pipe (39), and an overflow valve (40) is fixedly arranged at the other end of the condensing pipe (39).
10. The cooling process is used on a cooling liquid circulation system for the online cutting machine tool and is characterized by comprising the following steps of:
s1, clamping a workpiece to be cut on a three-jaw chuck (17);
s2, starting an output pump (3) to pump out the cooling liquid in the cooling liquid tank (1), outputting the cooling liquid through a first hose (4), spraying the cooling liquid through a connecting cover (8) and a supporting tube (9) through a spray head (10), and enabling the cooling liquid sprayed by the spray head (10) to flow downwards along a wire-cut electrode wire, so that a workpiece can be cut and then flow back into the processing tank (7);
S3, enabling the cooling liquid to flow downwards through the filter net pipe (12), and filtering scraps in the cooling liquid after the cooling liquid is filtered through the filter net pipe (12);
S4, when the driving motor (42) is started to drive the driving shaft (11) to rotate, the filter screen pipe (12) can be driven to rotate, so that scraps can be conveyed to the arc-shaped guide plate (13) under the scraping action of the scraping plate (14) and the arc-shaped guide plate (13);
S5, when the driving shaft (11) rotates, the supporting shaft (18) is driven to rotate under the transmission cooperation of the two first transmission wheels (21) and the first transmission belt (22), so that the power utilization rate of the driving motor (42) can be improved, meanwhile, the scraping rod (20) can move stably, the scraping rod (20) is respectively contacted with the filter screen pipe (12) and the arc-shaped guide plate (13), scraps falling on the filter screen pipe (12) can be scraped onto the arc-shaped guide plate (13), and when the scraping rod (20) is contacted with the arc-shaped guide plate (13), the scraps falling on the arc-shaped guide plate (13) can be scraped out through the discharge hole;
s6, when the scraping rod (20) is in contact with the cleaning plate (27), the cleaning plate (27) can be used for scraping scraps adhered to the scraping rod (20), and the scraped scraps can fall into the collecting box (29) through the discharging hole;
S7, when the driving shaft (11) rotates, the spiral blades (33) can be rotated by driving the An Zhuaizhou (32) to rotate under the transmission cooperation of the two second driving wheels (30) and the second driving belt (31), cooling liquid can be conveyed into the power cover (34) at the moment, the water absorbing blades (41) rotate along with the rotating shaft (32), and the pressurizing force of the cooling liquid can be formed, so that the cooling liquid can flow back into the cooling liquid tank (1) through the second hose (38);
s8, after the refrigeration compressor is connected with the joint, the cooled gas can be conveyed into the condensing pipe (39), so that the cooling liquid after cooling the workpiece can be returned into the cooling liquid tank (1), and the returned cooling liquid can be cooled.
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CN202410141053.9A CN117900576A (en) | 2024-02-01 | 2024-02-01 | Cooling liquid circulation system for linear cutting machine and process thereof |
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CN208601176U (en) * | 2018-08-17 | 2019-03-15 | 温州思林工业设计有限公司 | A kind of machine tool cutting liquid cooling back installation |
CN210476362U (en) * | 2019-08-24 | 2020-05-08 | 杭州富舟汽车配件有限公司 | Cooling water circulation device for steel backing drilling |
CN213258388U (en) * | 2020-03-09 | 2021-05-25 | 宁夏力源科技有限公司 | Cutting fluid filters integrated device |
CN216882938U (en) * | 2022-02-25 | 2022-07-05 | 济宁新天机械配件有限公司 | Cooling equipment is used in main shaft processing |
CN116652683A (en) * | 2023-06-08 | 2023-08-29 | 山东辰榜数控装备有限公司 | Digit control machine tool convenient to cutting fluid recycle |
CN219901309U (en) * | 2022-12-28 | 2023-10-27 | 郝震 | Chip removal cleaning device |
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2024
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Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN208601176U (en) * | 2018-08-17 | 2019-03-15 | 温州思林工业设计有限公司 | A kind of machine tool cutting liquid cooling back installation |
CN210476362U (en) * | 2019-08-24 | 2020-05-08 | 杭州富舟汽车配件有限公司 | Cooling water circulation device for steel backing drilling |
CN213258388U (en) * | 2020-03-09 | 2021-05-25 | 宁夏力源科技有限公司 | Cutting fluid filters integrated device |
CN216882938U (en) * | 2022-02-25 | 2022-07-05 | 济宁新天机械配件有限公司 | Cooling equipment is used in main shaft processing |
CN219901309U (en) * | 2022-12-28 | 2023-10-27 | 郝震 | Chip removal cleaning device |
CN116652683A (en) * | 2023-06-08 | 2023-08-29 | 山东辰榜数控装备有限公司 | Digit control machine tool convenient to cutting fluid recycle |
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