CN117886218A - Container side hoisting and transferring system - Google Patents
Container side hoisting and transferring system Download PDFInfo
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- CN117886218A CN117886218A CN202410016382.0A CN202410016382A CN117886218A CN 117886218 A CN117886218 A CN 117886218A CN 202410016382 A CN202410016382 A CN 202410016382A CN 117886218 A CN117886218 A CN 117886218A
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- 230000007246 mechanism Effects 0.000 claims abstract description 122
- 238000006073 displacement reaction Methods 0.000 claims abstract description 45
- 238000012546 transfer Methods 0.000 claims abstract description 25
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- 230000000712 assembly Effects 0.000 claims description 48
- 238000000429 assembly Methods 0.000 claims description 48
- 238000009434 installation Methods 0.000 claims description 25
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C5/00—Base supporting structures with legs
- B66C5/02—Fixed or travelling bridges or gantries, i.e. elongated structures of inverted L or of inverted U shape or tripods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C17/00—Overhead travelling cranes comprising one or more substantially horizontal girders the ends of which are directly supported by wheels or rollers running on tracks carried by spaced supports
- B66C17/06—Overhead travelling cranes comprising one or more substantially horizontal girders the ends of which are directly supported by wheels or rollers running on tracks carried by spaced supports specially adapted for particular purposes, e.g. in foundries, forges; combined with auxiliary apparatus serving particular purposes
- B66C17/20—Overhead travelling cranes comprising one or more substantially horizontal girders the ends of which are directly supported by wheels or rollers running on tracks carried by spaced supports specially adapted for particular purposes, e.g. in foundries, forges; combined with auxiliary apparatus serving particular purposes for hoisting or lowering heavy load carriers, e.g. freight containers, railway wagons
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C6/00—Girders, or track-supporting structures, specially adapted for cranes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C7/00—Runways, tracks or trackways for trolleys or cranes
- B66C7/08—Constructional features of runway rails or rail mountings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C9/00—Travelling gear incorporated in or fitted to trolleys or cranes
- B66C9/08—Runners; Runner bearings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C9/00—Travelling gear incorporated in or fitted to trolleys or cranes
- B66C9/14—Trolley or crane travel drives
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The application discloses a container side hoisting and transferring system, which solves the technical problems that the existing multi-type intermodal transportation equipment is limited by railway power grid lines and has poor applicability. The container side hoisting and transferring system comprises a support assembly, a running mechanism, a running beam assembly, a transverse displacement mechanism, a lifting appliance assembly and a lifting device. The running mechanism is connected with the support assembly, the running mechanism has a steering function, the whole container side hoisting and transferring system can be driven to move transversely along a railway, the axial length of the running beam assembly at least covers the support assembly and the railway, namely, the running beam assembly transversely spans a railway loading and unloading area and a highway loading and unloading area on the railway, the transverse beam assembly is driven by the transverse displacement mechanism to drive the lifting appliance assembly to move transversely along the transfer vehicle, the container can be stretched into the lower part of an electrified railway network to realize container loading and unloading, the container is loaded and unloaded and transferred between the railway flatcar and the highway loading and unloading area, and seamless connection of railway and highway container transportation is realized.
Description
Technical Field
The application belongs to the technical field of container loading and unloading equipment, and particularly relates to a container side hoisting and transferring system.
Background
Railway container transportation has grown greatly due to the vast majority of nations developing container intermodal. Therefore, the suitability, automation and operation efficiency of container transfer between various transportation modes are also attracting more and more attention from the market.
At present, container public and railway intermodal loading and unloading equipment mainly comprises rail type gantry cranes, tire type gantry cranes, front lifting machines and other equipment, and the equipment can load and unload containers of various numbers, but the equipment is required to operate in an electrified railway network breaking mode, and cannot perform network operation. Under the non-broken network mode of the electrified railway, only the heavy forklift meets the operation requirement, but the heavy forklift can only load and unload 20ft containers, and the degree of automation is low. It is therefore necessary to develop a container intermodal handling apparatus suitable for use in electrified railways and capable of handling containers of various sizes.
Disclosure of Invention
In order to solve the technical problems, the application provides a container side hoisting and transferring system which can be used for carrying out network operation on electrified railways and carrying out side loading and unloading of containers of various numbers so as to realize seamless connection of railway and highway container transportation.
The technical scheme adopted for achieving the purpose of the application is that the side hoisting and transferring system of the container comprises:
the support assembly comprises at least four upright post assemblies which are distributed at intervals, and a driving area is formed between two adjacent upright post assemblies;
At least four running mechanisms connected with the support components and used for driving the container side hoisting and transferring system to move straight or turn;
The walking beam assembly is connected with the support assembly, and the axial length of the walking beam assembly at least covers the support assembly and a railway;
the transverse beam assembly is movably arranged on the travelling beam assembly;
The transverse displacement mechanism is connected with the transverse beam assembly and/or the travelling beam assembly and is used for driving the transverse beam assembly to move transversely along a railway;
The lifting appliance is used for loading and unloading containers;
and the lifting device is connected with the transverse beam assembly and the lifting appliance assembly and is used for driving the lifting appliance assembly to lift.
The support component further comprises a first longitudinal beam and a second longitudinal beam which are arranged in parallel, and a driving area is formed between the first longitudinal beam and the second longitudinal beam; the first stringer is closer to the railway than the second stringer; the at least four upright post components are respectively arranged at two ends of the first longitudinal beam and the second longitudinal beam.
In some embodiments, the running gear is mounted on the first stringer and the second stringer; and the two ends of the first longitudinal beam and the second longitudinal beam are respectively provided with an installation cavity, and one part of the running mechanism is installed in the installation cavities.
In some embodiments, the first longitudinal beam and the second longitudinal beam each comprise a connecting section in the middle and end support frames connected to two ends of the connecting section, and the mounting cavity is formed in the end support frames.
In some embodiments, the end support frame is provided with more than two mounting cavities which are distributed in sequence along the axial direction; the number of the mounting cavities of the first stringer is greater than the number of the mounting cavities of the second stringer.
In some embodiments, the end support has a width greater than the connecting section; and connecting rib plates distributed at intervals along the axial direction are arranged in the connecting sections.
In some embodiments, the opening of the installation cavity faces upwards, and the bottom wall of the installation cavity is provided with a wire passing hole and an installation hole.
In some embodiments, the running mechanisms comprise steering mechanisms and running wheels driven by the steering mechanisms, and at least one running mechanism further comprises a driving mechanism for driving the running wheels to move straight; the steering mechanism and/or the drive mechanism is mounted in the mounting cavity.
In some embodiments, at least two of the running mechanisms are provided with the driving mechanisms and are distributed on the first longitudinal beam and the second longitudinal beam, respectively.
In some embodiments, two of the running mechanisms are provided with the driving mechanisms, and the running mechanisms with the two driving mechanisms are distributed on the outermost sides of the first longitudinal beam and the second longitudinal beam and are distributed diagonally.
In some embodiments, the number of running gears mounted on the first stringer is not less than the number of running gears mounted on the second stringer.
In some embodiments, the container side hoist transport system further comprises a control assembly, and the running gear, the lateral displacement mechanism, and the lifting device are respectively electrically connected with the control assembly.
In some embodiments, the control assembly includes a cab disposed on the second rail; the first longitudinal beam is fish belly-shaped.
In some embodiments, a counterweight is provided on at least one of the first stringer, the second stringer, and the pillar.
In some embodiments, the running gear is mounted to the bottom of the column assembly, and the number of running gears does not exceed the number of column assemblies.
In some embodiments, the running gear comprises a steering mechanism and at least two running wheels driven by the steering mechanism, the number of running wheels in the running gear close to the railway side is not smaller than the number of running wheels in the running gear far away from the railway side, and the diameter of the running wheels in the running gear close to the railway side is not larger than the diameter of the running wheels in the running gear far away from the railway side.
In some embodiments, the post composition comprises a post having a cross-sectional area that decreases from top to bottom.
In some embodiments, the column assembly further comprises a diagonal brace, an upper end of the diagonal brace being connected to the column and a lower end of the diagonal brace being connected to the support assembly to form a triangular support structure.
In some embodiments, the side of the post proximate to the diagonal brace is beveled such that the cross-sectional area of the post decreases sequentially from top to bottom.
In some embodiments, the walking beam comprises two walking beams extending transversely and walking tracks arranged on the two walking beams, and the two walking beams are distributed at intervals along the longitudinal direction of the railway and are parallel to each other.
In some embodiments, the cross section of the walking beam is L-shaped, the walking track is arranged on the horizontal part of the L-shaped structure of the walking beam, and two ends of the cross beam are respectively arranged on the horizontal part of the L-shaped structure of the walking beam.
In some embodiments, the walking beam assembly further comprises a plurality of track clamps, and the walking track is mounted on the walking beam through the track clamps.
In some embodiments, the container side hoist transport system further comprises at least one upper connecting beam assembly; two ends of the upper connecting beam are respectively connected with the two walking beams.
In some embodiments, the walking beam assembly further comprises at least two limit stops, the track is arranged on the horizontal part along the transverse direction of the railway, and the limit stops are respectively arranged at two ends of the walking track; the transverse displacement mechanism comprises a motor and a running wheel, and the running wheel rolls along the running track under the drive of the motor.
In some embodiments, the lateral displacement mechanism is provided with more than two lateral displacement mechanisms, and more than two lateral displacement mechanisms are arranged at intervals; the transverse beam assembly comprises a frame structure and more than two mounting platforms, the mounting platforms are mounted on the frame structure, and each transverse displacement mechanism is mounted on each mounting platform in a one-to-one correspondence manner.
According to the technical scheme, the container side hoisting and transferring system comprises a support assembly, a running mechanism, a running beam assembly, a transverse displacement mechanism, a lifting appliance assembly and a lifting device. The support component comprises at least four upright post components which are distributed at intervals, a driving area is formed between every two adjacent upright post components, a collector card or other container transport vehicle can drive, the support component is close to a railway loading and unloading area, so that the transportation of the container can be carried out, and the upright post components are simultaneously used as the installation foundation of other components of the container side hoisting and transporting system. The running mechanism is connected with the support assembly and can drive the support assembly, the running beam assembly, the transverse displacement mechanism, the lifting appliance assembly and the lifting device to integrally run along a railway so as to load and unload containers on a railway flatcar one by one in a train joint sequence, and the running mechanism has a steering function and can drive the whole container side hoisting and transferring system to transversely move along the railway. The axial length of the walking beam assembly at least covers the supporting assembly and the railway, namely the walking beam assembly transversely spans the railway loading and unloading area and the highway loading and unloading area in the railway, and a track foundation is provided for transverse movement of the transverse moving beam assembly and the lifting appliance assembly. The lifting device can drive the lifting device to lift and lower the container, and the transverse beam is driven by the transverse displacement mechanism to drive the lifting device and the lifting device to move transversely along the railway so as to load and unload the container between the railway flatcar and the highway loading and unloading area, thereby achieving the efficient transfer of the container between the railway and the highway.
Compared with the prior art, the container side hoisting and transferring system provided by the application has the following advantages:
1. According to the container side hoisting and transferring system, the whole container side hoisting and transferring system is driven to move through the running mechanism capable of running straight or turning, so that the whole container side hoisting and transferring system can move freely, and the whole container side hoisting and transferring system is matched with the running beam component with the axial length at least covering support component and the railway, so that when the running beam component moves in the direction away from the railway flatcar, the railway side of the container side hoisting and transferring system is free of shielding objects, and therefore running of a traction locomotive of the traction railway flatcar cannot be interfered, and the running beam component and the transverse beam component can extend below an electrified railway network, side loading and unloading are achieved without being influenced by the electrified railway network, and further efficient transfer of the container between the railway and a highway is achieved.
2. According to the container side hoisting and transferring system provided by the application, vehicles such as a collector card can run between the two upright post assemblies by arranging at least four upright post assemblies which are distributed at intervals, the whole loading and unloading system is reduced in volume, and the field area requirement of a container loading and unloading field is reduced.
3. According to the container side hoisting and transferring system provided by the application, the walking beam assembly crossing the railway loading and unloading area and the highway loading and unloading area is arranged to serve as a traversing rail foundation consisting of the traversing beam assembly and the lifting appliance, so that the loading and transferring of the container between the railway flatcar and the highway loading and unloading area can be completed at one time, the transferring is not needed, and the container transferring efficiency is improved.
4. According to the container side hoisting and transferring system, the lifting appliance component, the lifting device, the transverse beam component and the travelling beam component are matched together, so that the common rail transportation of the container is realized, compared with the existing rail type gantry crane, the large investment at one time is avoided, the equipment purchasing cost is greatly reduced, and the requirement on the foundation construction of a railway station is relatively low.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present application, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 illustrates a schematic diagram of the operation of a container side hoist transport system in one or more embodiments of the application.
Fig. 2 illustrates a top view of a container side hoist transport system in one or more embodiments of the application.
Fig. 3 illustrates a left side view of a container side hoist transport system in one or more embodiments of the application.
Fig. 4 shows a schematic structural view of a lateral displacement mechanism in the container side lifting and transferring system of fig. 3.
Fig. 5 shows a schematic structural diagram of a container side lifting and transferring system in one or more embodiments of the present application.
Fig. 6 shows a schematic structural view of a first stringer of the container side hoist transfer system of fig. 5.
Fig. 7 shows a top view of the first stringer of fig. 6.
Fig. 8 shows a bottom view of the first stringer of fig. 6.
Fig. 9 shows a schematic structural view of a second stringer in the container side hoist transfer system of fig. 5.
Fig. 10 shows a top view of the second stringer of fig. 9.
Fig. 11 shows a bottom view of the second stringer of fig. 9.
Fig. 12 shows a schematic structural view of the column assembly in the container side lifting and transferring system of fig. 5.
Fig. 13 shows a front view of the column assembly of fig. 12.
Fig. 14 shows a left side view of the post assembly of fig. 12.
Fig. 15 shows a schematic structural view of a walking beam assembly in the container side lifting and transferring system of fig. 5.
Fig. 16 shows a schematic structural view of the upper connecting beam assembly in the container side lifting transfer system of fig. 15.
Fig. 17 shows a schematic view of the running gear of the container side hoist transport system of fig. 15.
Fig. 18 is a schematic diagram illustrating the operation of the container side lifting and transferring system in normal steering in one or more embodiments of the present application.
Fig. 19 illustrates a schematic diagram of the operation of the container side hoist transport system in one or more embodiments of the present application in steering in situ.
Reference numerals illustrate: 100-a container side hoisting and transferring system; 200-container; 300-electrified railway network; 400-set card. 10-running mechanism, 11-running wheel, 12-steering mechanism, 13-driving mechanism and 14-mounting flange; 20-supporting components, 21-upright components, 211-upright, 212-diagonal bracing, 213-upright supports and 214-sealing plates; 22-a first longitudinal beam, 23-a second longitudinal beam; 24-mounting cavities, 241-wire vias, 242-mounting holes; 25-connecting segments; 26-end support frames; 27-connecting rib plates; 28-a mounting platform; 30-walking beams, 31-walking beams, 311-horizontal parts, 32-walking tracks and 33-track pressing plates; 40-lifting device; 50-a transverse beam, 51-a frame structure and 52-a mounting platform; 60-a transverse displacement mechanism, 61-a motor, 62-a rail wheel, 63-a speed reducer and 64-a coupler; 70-lifting appliance composition; 80-upper connecting beam, 81-connecting beam, 811-connecting box beam, 812-connecting beam support; 90-control assembly, 91-cab.
Detailed Description
In order to make the present application more clearly understood by those skilled in the art, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application, and it is apparent that the described embodiments are only some embodiments of the present application, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
In the field of railway transportation, the direction of extension of the rail is commonly referred to as the "longitudinal direction"; the direction perpendicular to the "longitudinal direction", i.e. the direction in which the rails are spaced apart, is referred to as the "transverse direction", and thus the "longitudinal" and "transverse" directions in the extension direction, the distribution direction of the parts in the container side lifting and transferring system 100 of the present application are the same as defined above. The following describes the application in detail by way of specific examples:
Referring to fig. 1, in order to solve the technical problems of inflexible switching of multi-type intermodal transportation equipment and interference with railway power grid lines in the prior art, the application provides a container side hoisting and transporting system 100 which is arranged beside a railway line and can directly butt-joint railway flatcars to load and unload containers 200. The location of the container intermodal side loading and unloading system may be divided into the following areas depending on the function of each area where the container side loading and unloading system 100 is located: railway loading and unloading areas (area a) and highway loading and unloading areas (area B). Wherein the railway loading and unloading area (area a), i.e. the area where the railway flatcar is traveling, the loading and unloading of the container 200 can be performed when the railway flatcar is stopped beside the loading and unloading system. The highway loading and unloading area (area B) is an area where a container truck (abbreviated as a truck 400) travels or where a container is stored, and the truck 400 stops beside the loading and unloading system to and from which the container 200 can be loaded and unloaded.
The container side lifting and transferring system 100 has a structure as shown in fig. 1,2, 3 and 5, and comprises a running mechanism 10, a support assembly 20, a running beam assembly 30, a lifting device 40, a transverse beam assembly 50, a transverse displacement mechanism 60 and a lifting appliance assembly 70. The container side hoisting and transferring system 100 is integrally arranged in a highway loading and unloading area (B area), the running mechanism 10 is connected with the support assembly 20, and can drive the support assembly 20, the running beam assembly 30, the lifting device 40, the transverse beam assembly 50, the transverse displacement mechanism 60 and the lifting appliance assembly 70 to integrally run along a railway so as to load and unload the containers 200 on a railway flat car one by one in a section sequence. The support structure 20 is adjacent to the railway loading and unloading area (area a) so as to enable the transportation of the male rail of the container, and the support structure 20 simultaneously serves as a mounting foundation for the running gear 10 and the running beam structure 30. The traversing beam assembly 50 can be moved along the walking beam assembly 30 to transfer the container 200.
The support assembly 20 is used for installing the walking beam assembly 30 and the walking mechanism 10, the support assembly 20 at least comprises at least four upright post assemblies 21 which are distributed at intervals, and a driving area is formed between every two adjacent upright post assemblies 21 for the transportation of a truck or other container transportation vehicles. According to practical needs, the number of the upright post assemblies 21 can be set to be 4,6, 8, 12, etc., in order to ensure the stress balance, the number of the upright post assemblies 21 is even, and each upright post assembly 21 is symmetrically distributed in the transverse direction and the longitudinal direction, for example, the number of the upright post assemblies 21 is 4, and the number of the 4 upright post assemblies 21 is distributed at four corners of a rectangle. The spacing between two adjacent column assemblies 21 in the longitudinal direction should be greater than the length of a 40ft/45ft container to ensure that the container can pass between the two column assemblies 21 smoothly. The distance between two adjacent upright post assemblies 21 along the transverse direction should be larger than the width of the collector card, so that the collector card can run smoothly. In some embodiments, the support assembly 20 includes at least four column assemblies 21 spaced apart and at least two stringers spaced apart, wherein two stringers are mounted to the bottom of the column assemblies 21 and the running gear 10 is optionally mounted to the bottom of the column assemblies 21 and/or below the stringers.
In order to strengthen the structure of the whole support assembly 20, referring to fig. 2, 3 and 5, the support assembly 20 further includes at least one first longitudinal beam 22, two ends of the first longitudinal beam 22 are respectively connected with two adjacent upright post assemblies 21 near the railway side, and one or two first longitudinal beams 22 may be provided to connect the two upright post assemblies 21 longitudinally spaced apart. In some embodiments, the first stringers 22 are provided with two first stringers 22 respectively mounted at the top and bottom ends of the adjacent two pillar assemblies 21 near the railway side, wherein the first stringers 22 connected to the bottom ends of the adjacent two pillar assemblies near the railway side are in a fish belly shape, i.e., the middle section of the first stringers 22 is sunk, so that the entire first stringers 22 are in a fish belly structure, as shown in fig. 3.
Referring to fig. 2,3 and 5, in some embodiments, in order to strengthen the structure of the whole support assembly 20, the support assembly 20 further includes at least one second longitudinal beam 23, two ends of the second longitudinal beam 23 are respectively connected to two adjacent upright post assemblies 21 far away from the railway side, one or more second longitudinal beams 23 may be provided, for example, two second longitudinal beams 23 are provided, and two second longitudinal beams 23 are respectively installed at the top ends and the bottom ends of the two adjacent upright post assemblies 21 far away from the railway side.
Referring to fig. 2 and 3, to further enhance the stability of the support assembly 20, in some embodiments, the first stringers 22 and/or the column assemblies 21 adjacent the railway side are provided with counterweights; the second longitudinal beam 23 and/or the column element 21 remote from the railway side are provided with a counterweight. In particular, a counterweight may be selectively disposed on any one or more of the pillar assembly 21, the first longitudinal beam 22, and the second longitudinal beam 23 to prevent the container side lifting and transferring system 100 from overturning after lifting the fully loaded container 200.
The number of running mechanisms 10 can be more than two, for example, 4 upright post assemblies 21 are arranged, a set of running mechanisms 10 is arranged at the bottom end of each upright post assembly 21, and each running mechanism 10 runs synchronously. For another example, 6 upright post assemblies 21 are provided, a set of running mechanism 10 is installed at the bottom ends of the 4 upright post assemblies 21 positioned at the outer side, and only running wheels (without driving) are installed on the upright post assemblies positioned at the middle part. Or 4 upright post assemblies 21 are arranged, a set of running mechanisms 10 are respectively arranged at the bottom ends of the two diagonal upright post assemblies 21, the running mechanisms 10 synchronously run, and in addition, only running wheels are arranged on the two diagonal upright post assemblies 21. The arrangement of the running gear 10 is not exhaustive here.
The running gear 10 is a mature prior art, and reference may be made to a railway vehicle running gear disclosed in the prior art or a large car running gear of a field bridge or a shore bridge, and the specific structure is not described herein. In some embodiments, the running mechanism 10 comprises a steering mechanism and at least two running wheels 11 driven by the steering mechanism, wherein a power element such as a motor, a hydraulic cylinder and the like is arranged in the steering mechanism, and the power element provides running and steering power. The running gear 10 can be advanced, retracted, normal steering (as shown in fig. 18) and in-situ steering (as shown in fig. 19) to enable the entire container side hoist transport system 100 to travel to any area of the container yard. The steering mechanism and the connection structure of the steering mechanism and the running wheel can be referred to related disclosures of the prior art, and are not described herein. Referring to fig. 1, in some embodiments, the running wheels 11 are rubber wheels, so that rails do not need to be paved on the site, and the site running requirement is reduced.
Considering that in the container side lifting and transferring system of the present application, the running beam assembly 30 has a cantilever section, in order to improve the stability of the container side lifting and transferring system, referring to fig. 2 and 3, in some embodiments, the number of running wheels 11 in the running gear 10 near the railway side is not less than the number of running wheels 11 in the running gear 10 far from the railway side, for example, 3 running wheels 11 are provided in the running gear 10 near the railway side, 2 running wheels 11 are provided in the running gear 10 far from the railway side, and the number of running wheels 11 in the running gear 10 near the railway side is greater, so that the bearing capacity and stability of the column assembly 21 near the railway side can be improved. In some embodiments, the diameter of the running wheel 11 in the running gear 10 near the railway side is not larger than the diameter of the running wheel 11 in the running gear 10 far from the railway side, for example, the diameter of the running wheel 11 in the running gear 10 near the railway side is smaller than the diameter of the running wheel 11 in the running gear 10 far from the railway side, and as the container 200 is transported between the railway side and the highway side, the container 200 needs to pass between the upright post assemblies 21 near the railway side, the smooth passing of the container 200 is facilitated by reducing the diameter of the running wheel 11 in the running gear 10 near the railway side, and the overall height of the container side hoisting and transporting system is reduced.
In order to facilitate the installation of the walking beam assembly 30, referring to fig. 2 and 3, in some embodiments, the top end of the support assembly 20 is provided with a bracket structure, so as to improve the installation stability of the walking beam assembly 30. One end of the running beam assembly 30 extends into the railway area, i.e., the running beam assembly 30 spans the railway flatcar and running gear 10, providing a track foundation for the traversing of the lifting device 40, traversing beam assembly 50 and spreader assembly 70.
Referring to fig. 2 and 3, in some embodiments, the walking beam assembly 30 includes two walking beams 31, where the two walking beams 31 are spaced apart along the longitudinal direction of the railway and parallel to each other, and the axial direction of the walking beams 31 is parallel to the transverse direction of the railway and has a length capable of covering the railway loading and unloading area (area a) and the highway loading and unloading area (area B). The running beam 31 needs to provide a traversing rail for the traversing beam assembly 50, and thus the running beam 31 should have sufficient structural rigidity. In some embodiments, the cross section of the walking beam 31 is L-shaped, and two ends of the transverse beam assembly 50 are respectively arranged on the horizontal portions 311 of the L-shaped structures of the two walking beams 31.
The transverse beam assembly 50 is an installation foundation of the lifting appliance assembly 70, the transverse beam assembly 50 is movably installed on the walking beam assembly 30, and specifically, the transverse beam assembly 50 is movably installed on the horizontal portions 311 of the L-shaped structures of the two walking beams 31. To ensure structural strength, referring to fig. 2, 3 and 5, in some embodiments, the transverse beam assembly 50 includes a frame structure 51, where the frame structure 51 includes two or more frame stringers and two or more frame beams, each of the frame stringers is disposed longitudinally and parallel to each other, each of the frame beams is disposed transversely and parallel to each other, and the frame stringers and the frame beams are connected to form a rectangular frame structure 51, where the rectangular frame structure 51 can stably translate and not deform after the container 200 is lifted by the lifting tool assembly 70.
The transverse displacement mechanism 60 is used for driving the transverse beam assembly 50 to move transversely, and the transverse displacement mechanism 60 is connected with the walking beam assembly 30 and/or the transverse beam assembly 50, so as to drive the transverse beam assembly 50 to transversely move relative to the walking beam assembly 30. The lateral displacement mechanism 60 may be any conventional linear displacement mechanism, such as a hydraulic cylinder, an electric cylinder, an air cylinder, a ball screw pair driven by a motor, etc., and the specific type of the lateral displacement mechanism 60 is not limited by the present application.
Referring to fig. 4, in some embodiments, the transverse displacement mechanism 60 adopts a rail wheel 62 driven by a motor 61, the motor 61, a speed reducer 63, a coupling 64 and the rail wheel 62 are sequentially connected and transmit torque, a rail is arranged on a horizontal portion 311 of the walking beam 31, the rail is transversely arranged on the walking beam 31, and the rail wheel 62 rolls along the rail under the driving of the motor, so that the whole driving transverse beam assembly 50 is driven to transversely move relative to the walking beam assembly 30. For safety, two limit stops are provided on the walking beam 31, and the two limit stops are respectively provided at two ends of the track, so as to prevent the track wheel 62 from being separated from the track.
To facilitate installation of the lateral displacement mechanism 60, in some embodiments, the cross beam assembly 50 further includes a mounting platform 52, the lateral displacement mechanism 60 being mounted to the mounting platform 52, the mounting platform 52 being specifically secured to the frame rails of the frame structure 51. In order to ensure uniform stress, at least two transverse displacement mechanisms 60 should be provided, and each transverse displacement mechanism 60 is provided at intervals, for example, two transverse displacement mechanisms 60 are provided at two ends of the frame stringers, and if four transverse displacement mechanisms 60 are provided, four transverse displacement mechanisms 60 are provided at two ends of the two frame stringers, respectively. Correspondingly, the number of mounting platforms 52 should be the same as the lateral displacement mechanisms 60, with each lateral displacement mechanism 60 being mounted on a respective mounting platform 52 in a one-to-one correspondence.
The lifting device 40 is connected to the transverse beam assembly 50 and the lifting appliance assembly 70, and is used for driving the lifting appliance assembly 70 to lift, and after the lifting appliance assembly 70 is locked with the container 200, the container 200 is lifted by the lifting device 40 to transfer the container. The lifting device 40 may be any conventional linear displacement mechanism, such as a hydraulic cylinder, an electric cylinder, an air cylinder, a ball screw pair driven by a motor, etc., and the specific type of the lifting device 40 is not limited by the present application. In view of the complexity of the construction, in some embodiments the lifting device 40 is a hoist, the lifting device 40 is mounted on the frame structure 51 of the traversing beam assembly 50, and the hoist assembly 70 is connected to the cable of the hoist. The hoist is adopted to lift the lifting appliance assembly 70, so that the lifting appliance assembly 70 has certain flexibility, and smooth locking of the lifting appliance assembly 70 and the lockset of the container 200 can be ensured.
The spreader assembly 70 is used to load and unload the container 200. The transverse beam assembly 50 drives the lifting appliance assembly 70 to move transversely under the drive of the transverse displacement mechanism 60 so as to load and unload the container at two transverse sides, namely, between a railway flatcar and a highway loading and unloading area, and further achieve the efficient transfer of the container 200 between a railway and a highway. The spreader assembly 70 is well known in the art and may be a container spreader of the prior art, the specific construction of which is not illustrated herein. In some embodiments, the spreader assembly 70 employs telescopic spreaders capable of lifting 20ft, 40/45ft containers.
To enhance the intelligent automated operation of the container side hoist transport system 100, referring to fig. 2 and 3, in some embodiments, the container side hoist transport system 100 further includes a control assembly 90, and the running gear 10, the lateral displacement mechanism 60, and the lifting device 40 are electrically connected to the control assembly 90, respectively. In some embodiments, the control assembly 90 is mounted to the second stringer 23 at the bottom end of two adjacent columns near the railway side. The control assembly 90 may be a manual control device, see in particular fig. 1 and 3, the control assembly 90 comprises a cab 91, the cab 91 is arranged on a second longitudinal beam 23 positioned at the bottom end of two adjacent columns near the railway side, the operation of the container side hoisting and transporting system 100 is controlled by the driver, and the travelling beam assembly 30 can extend below the electrified railway network 300, as shown in fig. 1.
The control assembly 90 may also be an automatic control device, for example, the control assembly 90 includes a control system, a visual identification module, a positioning control module, an automatic locking module, and a wireless monitoring module electrically connected to the control system, respectively. Each electrical device in the container side hoisting and transferring system 100 is electrically connected with the control system respectively. The control system is a main control unit, and any existing controller, such as a PLC controller, an industrial personal computer and the like, can be adopted. The visual recognition module is used for recognizing the container number and the frame number of the railway wagon, and can adopt any existing visual recognition system, such as a binocular visual recognition system and the like. The positioning control module is used for accurately stopping the vehicle, and can adopt any existing positioning system, such as a positioning system for positioning through visual identification, a positioning system for positioning through a wireless sensor, and the like. The automatic locking module is used for completing alignment detection of the lock head and the lock hole of the container, and can adopt any existing position detection system, such as an infrared position detection device, a laser ranging system and the like. The wireless monitoring module is used for wirelessly transmitting data information on the railway flatcar or the whole container side hoisting transfer system 100 to a ground monitoring room or a handheld remote controller, and the wireless monitoring system can adopt any existing wireless data transmission system, such as a Bluetooth module, a WIFI module, a ZIGBEE module and the like.
Referring to fig. 5, a schematic diagram of a side lifting and transferring system for a container according to other embodiments of the present application is shown. The container side hoist transport system 100 also includes a running gear 10, a support assembly, a running beam assembly 30, a lifting device 40, a traversing beam assembly 50, a lateral displacement mechanism 60, and a hoist assembly 70. The support assembly comprises a first longitudinal beam 22, a second longitudinal beam 23 and at least four upright post assemblies 21, wherein the first longitudinal beam 22 and the second longitudinal beam 23 are arranged in parallel, and a driving area is formed between the first longitudinal beam 22 and the second longitudinal beam 23 for the truck or other container transport vehicles to drive. The upright post assemblies 21 are arranged at the two ends of the first longitudinal beam 22 and the second longitudinal beam 23, the walking beam assemblies 30 are arranged at the upper ends of at least four upright post assemblies 21, and serve as installation bases of cargo lifting devices, the axial length of each walking beam assembly 30 at least covers a driving area and a railway, and cargo transportation between railway transportation vehicles and road transportation vehicles can be achieved. The running gears 10 are mounted on the first side member 22 and the second side member 23 for providing a driving force for straight running and/or steering, and the number of running gears 10 mounted on the first side member 22 and the number of running gears 10 mounted on the second side member 23 may be set to be the same or different. A portion of the running gear 10 is installed in the installation cavities 24 of the first and second stringers 22, 23 to reduce the overall height of the container side hoist transfer system 100 so that a railway cargo transfer vehicle (e.g., the container side hoist transfer system 100) equipped with the container side hoist transfer system 100 can perform loading and unloading operations of containers under a 6m high power grid.
The first longitudinal beam 22 and the second longitudinal beam 23 have substantially the same structure, each include a connecting section 25 at the middle and end support frames 26 connected to both ends of the connecting section 25, and the installation cavity 24 is provided in the end support frames 26. In some embodiments, the first longitudinal beam 22 and the second longitudinal beam 23 are both in an unsealed box-shaped beam structure, the end supporting frames 26 are formed by welding weather-resistant steel and the like and are used for connecting the running mechanism 10 and the upright post assembly 21 and transmitting the load of the upright post assembly 21, the middle connecting section 25 is stabilized by adopting the I-shaped steel and the connecting rib plates 27, and the connecting rib plates 27 are distributed at intervals along the axial direction so as to strengthen the structural stability of the connecting section 25. Considering that both the running gear 10 and the column assembly 21 are connected to the end support 26, to facilitate installation of the running gear 10 and the column assembly 21, in some embodiments the end support 26 has a width greater than the connecting section 25.
In certain embodiments, the total number of mounting cavities 24 matches the total number of running gears 10, that is, each running gear 10 is partially located in a corresponding mounting cavity 24. In some embodiments, the mounting cavity 24 is a larger cavity in which portions of the structure of the plurality of running gears 10 may be accommodated. Referring to fig. 6 to 11, in some embodiments, each end support 26 is provided with more than two mounting cavities 24 sequentially distributed along the axial direction, and at least two running mechanisms 10 are respectively mounted at two ends of the first longitudinal beam 22 and the second longitudinal beam 23, so that the number of running mechanisms 10 in the whole container side hoisting and transferring system 100 is at least eight. The outer side surface of the end support 26 can be provided with a plurality of reinforcing rib plates, so that the structural strength of the cavity wall of the mounting cavity 24 is enhanced, and the stability of the longitudinal beam is enhanced.
The first side rail 22 and the second side rail 23 are both parallel to the railway, wherein the first side rail 22 is closer to the railway and thus the first side rail 22 is more loaded during the transfer of cargo from the railway side to the road side. Thus, in some embodiments, the number of running gears 10 of the two stringers is designed to be different, specifically, the number of mounting cavities 24 of the first stringer 22 is greater than the number of mounting cavities 24 of the second stringer 23, for example, 3 mounting cavities 24 are provided at both ends of the first stringer 22, and then 3 running gears 10 are mounted at both ends of the first stringer 22; two ends of the second longitudinal beam 23 are provided with 2 mounting cavities 24, and then two ends of the second longitudinal beam 23 are respectively provided with 2 running mechanisms 10. The difference between the first longitudinal beam 22 and the second longitudinal beam 23 is mainly represented by the difference of the number of the mounting cavities 24, and other structural characteristics and total length are consistent.
Referring to fig. 6 and 9, in some embodiments, for ease of operation, the mounting cavity 24 is upwardly open from which a portion of the running gear 10 may be placed in the mounting cavity 24. The bottom wall of the mounting cavity 24 is provided with a wire passing hole 241 and a mounting hole 242, wherein the wire passing hole 241 is used for the pipeline of the running mechanism 10 to pass through, so that a complete actuating mechanism is formed between the part of the running mechanism 10 located in the mounting cavity 24 and the part located below the first longitudinal beam 22/the second longitudinal beam 23. The mounting holes 242 are used to mount fasteners to connect the running gear 10 to the first rail 22/second rail 23.
At least four column assemblies 21 are mounted at the ends of the first 22 and second 23 stringers, respectively, to carry and transfer loads. At least one upright post assembly 21 is respectively arranged at two ends of the first longitudinal beam 22 and the second longitudinal beam 23, and four corners of the upper walking beam assembly 30 can be supported. In some embodiments, the number of column assemblies 21 is 4, and the column assemblies 21 are mounted at the two ends of the first longitudinal beam 22 and the second longitudinal beam 23 respectively, and the distance between the two column assemblies 21 on the same longitudinal beam should be greater than 40/45 inch container length, so that the container can conveniently pass between the two column assemblies 21.
The pillar assembly 21 mainly includes a pillar 211, and the pillar 211 is generally vertically disposed, and referring to fig. 12, 13 and 14, in some embodiments, the cross-sectional area of the pillar 211 decreases from top to bottom, and the cross-sectional area of the lower end surface of the pillar 211 is the smallest. The reduced cross-sectional area of the lower portion of the upright 211 of the first aspect provides more operating space for installation of the running gear 10; in the second aspect, the cross-sectional area of the lower end face of the pillar 211 is smallest, and the areas of the mounting areas on the first side member 22 and the second side member 23 corresponding to the pillar 211 can also be reduced, thereby enabling the axial lengths of the first side member 22 and the second side member 23 to be shortened by 300mm or more; in the third aspect, the lower portion of the upright post 211 is thinner, so that the weight of the whole upright post 211 is reduced, and the lightweight design requirement is met.
The cross-sectional area of the pillar 211 tends to decrease from top to bottom, and may decrease linearly from top to bottom, decrease non-linearly, or decrease in gradient. The cross-sectional shape of the pillar 211 may be a circle or a polygon, and when the pillar 211 is a polygonal pillar, the decrease in the cross-sectional area of the pillar 211 may be caused by one of the sides being inclined or may be caused by a plurality of the sides being inclined together. The specific shape characteristics of the post 211 are not limiting to the application. The mounting positions of the upright posts 211 on the first longitudinal beam 22 and the second longitudinal beam 23 may be located in the mounting cavities 24 or outside the mounting cavities 24, referring to fig. 7 and 10, in some embodiments, the end portions of the first longitudinal beam 22 and the second longitudinal beam 23 are provided with a plurality of mounting cavities 24 distributed at intervals, a mounting table 28 is formed between the two mounting cavities 24 located at the outermost side, the area of the mounting table 28 should be not smaller than the cross-sectional area of the lower end face of the upright post 211, and the upright post 211 is mounted on the mounting table 28.
Referring to fig. 12, 13 and 14, in some embodiments, the pillar assembly 21 further includes a diagonal brace 212, wherein an upper end of the diagonal brace 212 is connected to the pillar 211, and a lower end of the diagonal brace 212 is connected to the first longitudinal beam 22 or the second longitudinal beam 23, so as to form a triangular support structure, and a lower end of the diagonal brace 212 is longitudinally spaced from a lower end of the pillar 211, and the diagonal brace 212 is closer to ends of the first longitudinal beam 22 and the second longitudinal beam 23 than the pillar 211. By providing the diagonal braces 212 on one side of the upright post 211, the supporting effect of the upright post 211 can be enhanced, and structural deformation of the ends of the first and second stringers 22, 23 can be reduced. In some embodiments, two diagonal braces 212 are provided, the top ends of the two diagonal braces 212 are connected to the upright post 211, and the bottom ends of the two diagonal braces 212 are welded to the first longitudinal beam 22/the second longitudinal beam 23, so that the gap between the two diagonal braces 212 presents a change trend that increases sequentially from top to bottom, so as to compensate the defect that the strength of the bottom end of the upright post 211 is low due to the fact that the cross section area of the upright post 211 presents a decreasing trend from top to bottom, and ensure that the upright post component 21 has higher strength everywhere.
Referring to fig. 13 and 14, in some embodiments, the upright post 211 is a shaped box beam, the upright post 211 is in an inverted L shape as a whole, and the top ends of the diagonal braces 212 are connected to the bending regions of the inverted L-shaped upright post 211. The upper end of the upright post 211, namely the horizontal part 311, is provided with an upright post support 213 for connecting the walking beam assembly 30, the cross section area of the vertical part of the upright post 211 is in a decreasing trend from top to bottom, and the bottom end of the vertical part is welded with the first longitudinal beam 22 and the second longitudinal beam 23. The upright post 211 mainly comprises end plates, side plates, sealing plates 214, rib plates and the like, wherein the side plates are in an inverted L shape, and the sealing plates 214 are bending plates and are close to the diagonal braces 212. The sealing plate 214 is a plate member that is obliquely disposed, so that a side surface of the upright post 211, which is close to the diagonal brace 212, is an inclined surface, so that the cross-sectional area of the upright post 211 is sequentially reduced from top to bottom. The upright post component 21 adopts a special-shaped upright post structure and a section steel diagonal bracing design, meets the structural strength requirement, and can save materials and lighten dead weight. Meanwhile, the profile steel diagonal bracing on the side surface enhances the compressive strength of the integral structure of the upright post component 21, improves the bending strength of the upright post 211 and inhibits the bending deformation of the end structure of the longitudinal beam.
The walking beam assembly 30 is mounted on the upper end of the column assembly 21, and in some embodiments, the column support 213 is provided on the upper end of the column 211, that is, the horizontal portion 311, and the walking beam assembly 30 is mounted on the column support 213, so as to improve the mounting stability of the walking beam assembly 30. One end of the walking beam assembly 30 extends into the railway area to form a cantilever beam structure; the other end of the walking beam assembly 30 can be fixedly arranged on the upright post assembly 21, and can also extend out to form another cantilever beam structure. The walking beam assembly 30 spans the driving area and the railway and provides a track foundation for movement of the cargo trolley (e.g., an integrated spreader) for accomplishing lateral walking of the cargo trolley, carrying and transferring the entire load of the cargo trolley and cargo (e.g., container).
The walking beam assembly 30 may be a frame structure or a parallel double beam structure. Referring to fig. 15, in some embodiments, the walking beam assembly 30 includes two walking beams 31 extending transversely and walking tracks 32 disposed on the two walking beams 31, the two walking beams 31 are parallel to each other and perpendicular to the first longitudinal beam 22 and the second longitudinal beam 23, and the two walking beams 31 are spaced apart along the axial direction of the first longitudinal beam 22. In some embodiments, the walking beam 31 adopts an L-shaped box beam structure, the cross section of which is L-shaped, and the walking track 32 is disposed on the horizontal portion 311 of the L-shaped structure of the walking beam 31. In some embodiments, the walking beam assembly 30 further includes a plurality of rail clamps 33, and the walking rail 32 is mounted on the walking beam 31 by the rail clamps 33.
In some embodiments, one end of the walking beam assembly 30 extends into the railway area to form a single cantilever beam structure that results in an uneven center of gravity and uneven load carrying capacity of the container side hoist transport system 100. To this end, in certain embodiments, the number of running gears 10 mounted on the first side rail 22 is greater than the number of running gears 10 mounted on the second side rail 23, increasing the load carrying capacity of the railway side rail by increasing the number of running gears 10 on the railway side rail. In some embodiments, at least one of the first longitudinal beam 22, the second longitudinal beam 23 and the upright post assembly 21 is provided with a counterweight, and the counterweight is arranged to enable the gravity center of the container side hoisting transfer system 100 to be located on the side of the driving area. For example, a counterweight is provided only on the second side member 23 and the pillar assembly 21 connected to the second side member 23. In some embodiments, the first stringers 22, the second stringers 23, the column compositions 21 may also be provided of different materials, or of the same material but of different wall thickness, so that the center of gravity of the container side hoist transport system 100 is more offset to the side of the drive zone relative to its geometric center.
When the walking beam assembly 30 adopts a frame structure, the frame structure has better structural stability. When the walking beam assembly 30 adopts a parallel dual-beam structure, referring to fig. 1 and 16, in some embodiments, the container side lifting and transferring system 100 further includes at least one upper connecting beam assembly 80, and two ends of the upper connecting beam assembly 80 are respectively connected to the two walking beams 31. The upper connecting beam assemblies 80 are parallel to the first and second stringers 22, 23, and when only one upper connecting beam assembly 80 is provided, the upper connecting beam assembly 80 is provided in a region corresponding to between the first and second stringers 22, 23; in some embodiments, two upper tie beam assemblies 80 are provided, the two upper tie beam assemblies 80 being located directly above the first side rail 22 and the second side rail 23, respectively.
Referring to fig. 16, in some embodiments, the upper connecting beam assembly 80 is formed by connecting and fixing two identical connecting beams 81 by bolts, the connecting beam 81 has a main body of a connecting box beam 811, and a connecting beam support 812 is disposed at one end of the connecting box beam, and the connecting beam support 812 is used for welding and fixing with the walking beam 31. The ends of the two connection beams 81 are opposite and fixed by bolting to form an upper connection beam assembly 80.
The running gear 10 is used to provide a straight running and/or steering drive to a railway freight car equipped with the container side hoist transfer system 100. The running gear 10 is a mature prior art, and reference may be made to the railway vehicle running gear 10 or the large car running gear of a field bridge or a shore bridge disclosed in the prior art, and the specific structure is not described herein again. The running mechanism 10 may be driven by electric driving, electromagnetic driving, hydraulic driving, pneumatic driving, or the like, and the present application is not limited thereto. One part of the running gear 10 is installed in the installation cavity 24 of the first longitudinal beam 22 and the second longitudinal beam 23, at least one part of the driving device is installed in the installation cavity 24, or one part of the running wheel 11 is located in the installation cavity 24.
Referring to fig. 17, in some embodiments, each running mechanism 10 includes a steering mechanism 12 and a running wheel 11 driven by the steering mechanism 12, the steering mechanism 12 drives the running wheel 11 to steer, and at least one running mechanism 10 further includes a driving mechanism 13, where the driving mechanism 13 is used to drive the running wheel 11 to move straight. Thus, with several running gear 10, the railway freight car can be advanced, retracted, steered normally (as shown in fig. 14) and steered in situ (as shown in fig. 15) to enable the entire railway freight car to travel to any area of the freight yard. In some embodiments, the running wheels 11 are rubber wheels, so that steel rails do not need to be paved on the site, and the site running requirement is reduced.
The steering mechanism 12 and/or the drive mechanism 13 are mounted in the mounting cavity 24. Referring to fig. 17, in some embodiments, each running gear 10 is hydraulically driven and the container side hoist transport system 100 is configured with a complete hydraulic power system. The steering mechanism 12 is a steering hydraulic cylinder, the steering hydraulic cylinder is installed in the installation cavity 24, and a hydraulic pipeline of the steering hydraulic cylinder penetrates out through a wire passing hole 241 at the bottom of the installation cavity 24 and is communicated to the travelling wheel 11, so that the total height of the container side hoisting and transferring system 100 can be reduced by more than 200 mm. In some embodiments, an oil pump of the hydraulic power system, an electrical control system, and the like may also be installed in the mounting cavity 24. Referring to fig. 17, in some embodiments, the running mechanism 10 is provided with a mounting flange 14, the mounting flange 14 is provided with a circle of mounting holes, and the mounting holes are in one-to-one correspondence with the mounting holes 242 located at the bottom of the mounting cavity 24 and are mounted and fixed by threaded fasteners. Bearings are provided between the mounting flange 14 and the running wheel 11, so that the running wheel 11 is separated from the first and second stringers 22, 23.
Referring to fig. 17, in some embodiments, at least two running gears 10 are provided with a driving gear 13, and to ensure uniform driving force, the running gears 10 with the driving gear 13 are mounted on both the first side member 22 and the second side member 23. The running gear 10 of the belt drive 13 may be mounted at the same end or at different ends of the first and second stringers 22, 23. In some embodiments, only two running gears 10 of the plurality of running gears 10 are provided with the driving mechanism 13, and the two running gears 10 are diagonally distributed and are respectively installed at the outermost side of the first end of the first longitudinal beam 22 and the outermost side of the second end of the second longitudinal beam 23.
Referring to fig. 5, in some embodiments, the lateral displacement mechanism 60 is provided with more than two lateral displacement mechanisms 60 spaced apart. The transverse beam assembly 50 comprises a frame structure 51 and more than two mounting platforms 52, the mounting platforms 52 are mounted on the frame structure, and each transverse displacement mechanism 60 is mounted on each mounting platform 52 in a one-to-one correspondence. In some embodiments, the lateral displacement mechanism 60 includes a motor and a rail wheel that rolls along the travel track 32 of the travel beam assembly 30 under the drive of the motor.
The mounting platform 52 may be attached to an end or side of the frame structure 51 and may be located in an in-frame area or outside of the frame structure 51, as the application is not limited. Referring to fig. 5, in some embodiments, the mounting platforms 52 are disposed at two ends of the frame structure 51 and are located in an in-frame area of the frame structure 51, so that the mounting platforms 52 and the lateral displacement mechanism 60 are both located in the in-frame area of the frame structure 51, and do not occupy a horizontal space outside the frame structure 51, thereby further reducing the overall volume of the container side lifting and transferring system 100.
The application provides a container side hoisting and transferring system, which has the following working process:
(1) Unloading process (container 200 is converted from rail flatcar to header 400):
The railway flat car container 200 enters a railway loading and unloading area (area A), the transverse displacement mechanism 60 drives the transverse beam assembly 50 to transversely move along the walking beam assembly 30 to drive the lifting appliance assembly 70 to transversely move, the lifting appliance assembly 70 lifts the container 200 (shown in figure 1), the lifting appliance assembly 70 moves to a highway loading and unloading area (area B) with the container 200 transversely, and the container is lifted to the transfer collecting card 400, and the collecting card 400 conveys the container 200.
(2) Loading process (container 200 is converted to rail flatcar by header 400):
The container 200 is carried by the pallet 400 into a highway loading and unloading area (area B), the running mechanism 10 drives the container side hoisting and transferring system to run above the pallet 400, the lifting appliance assembly 70 lifts the container 200, the lifting appliance assembly 70 moves with the container 200 transversely to a railway loading and unloading area (area A), and as shown in figure 1, the lifting appliance assembly 70 lifts the container 200 down to a railway flatcar, and the railway flatcar transports the container 200.
In the present application, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" indicate orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present application and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present application.
In the present application, unless specifically stated and limited otherwise, the terms "connected," "affixed," and the like are to be construed broadly, and for example, "affixed" may be a fixed connection, a removable connection, or an integral body; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
Furthermore, descriptions such as those referred to as "first," "second," and the like, are provided for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implying an order of magnitude of the indicated technical features in the present disclosure. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more features. In the description of the present application, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
While embodiments of the present application have been shown and described, it will be understood by those of ordinary skill in the art that: many changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and principles of the application, the scope of which is defined by the claims and their equivalents.
Claims (24)
1. A container side hoist and mount transfer system, comprising:
the support assembly comprises at least four upright post assemblies which are distributed at intervals, and a driving area is formed between two adjacent upright post assemblies;
At least four running mechanisms connected with the support components and used for driving the container side hoisting and transferring system to move straight or turn;
The walking beam assembly is connected with the support assembly, and the axial length of the walking beam assembly at least covers the support assembly and a railway;
the transverse beam assembly is movably arranged on the travelling beam assembly;
The transverse displacement mechanism is connected with the transverse beam assembly and/or the travelling beam assembly and is used for driving the transverse beam assembly to move transversely along a railway;
The lifting appliance is used for loading and unloading containers;
and the lifting device is connected with the transverse beam assembly and the lifting appliance assembly and is used for driving the lifting appliance assembly to lift.
2. The container side hoist transport system of claim 1, characterized in that: the support component further comprises a first longitudinal beam and a second longitudinal beam which are arranged in parallel, and a driving area is formed between the first longitudinal beam and the second longitudinal beam; the first stringer is closer to the railway than the second stringer; the at least four upright post components are respectively arranged at two ends of the first longitudinal beam and the second longitudinal beam.
3. The container side hoist transport system of claim 2, characterized in that: the running mechanism is arranged on the first longitudinal beam and the second longitudinal beam; and the two ends of the first longitudinal beam and the second longitudinal beam are respectively provided with an installation cavity, and one part of the running mechanism is installed in the installation cavities.
4. A container side hoist and transfer system as claimed in claim 3, wherein: the first longitudinal beam and the second longitudinal beam comprise a connecting section positioned in the middle and end supporting frames connected to two ends of the connecting section, and the mounting cavity is formed in the end supporting frames.
5. The container side hoist transport system of claim 4, characterized in that: the end support frame is provided with more than two mounting cavities which are sequentially distributed along the axial direction; the number of the mounting cavities of the first stringer is greater than the number of the mounting cavities of the second stringer.
6. The container side hoist transport system of claim 4, characterized in that the end support frames have a width greater than the connecting segments; and connecting rib plates distributed at intervals along the axial direction are arranged in the connecting sections.
7. The container side lifting and transferring system as recited in claim 4, wherein the opening of the installation cavity is upward, and a wire passing hole and an installation hole are formed on the bottom wall of the installation cavity.
8. A container side lifting and transferring system as claimed in claim 3 wherein said running gear includes a steering mechanism and running wheels driven thereby, at least one of said running gear further including a drive mechanism for driving said running wheels straight; the steering mechanism and/or the drive mechanism is mounted in the mounting cavity.
9. The container side hoist transport system of claim 8, characterized in that at least two of the running gears are provided with the drive mechanism and are distributed on the first and second stringers, respectively.
10. A container side hoist and transfer system as in claim 9, wherein two of the running gears are provided with the drive mechanisms, the running gears with drive mechanisms being distributed on the outermost sides of the first and second stringers and diagonally.
11. A container side hoist and transfer system as in claim 3, wherein the number of walkways mounted on the first side rail is no less than the number of walkways mounted on the second side rail.
12. The container side hoist transport system of claim 2, characterized in that: the container side hoisting and transferring system further comprises a control assembly, and the running mechanism, the transverse displacement mechanism and the lifting device are respectively and electrically connected with the control assembly.
13. The container side hoist transport system of claim 12, characterized in that: the control assembly comprises a cab, and the cab is arranged on the second longitudinal beam; the first longitudinal beam is fish belly-shaped.
14. A container side lifting and transferring system according to any of claims 2-12, characterized in that: and at least one of the first longitudinal beam, the second longitudinal beam and the upright post is provided with a counterweight.
15. The container side hoist transport system of any of claims 1-13, characterized in that: the running mechanisms are arranged at the bottom of the upright post assemblies, and the number of the running mechanisms is not more than that of the upright post assemblies.
16. A container side hoist and transfer system as claimed in claim 15, wherein the running gear includes a steering mechanism and at least two running wheels driven thereby, the number of running wheels in the running gear closer to the railway side being no less than the number of running wheels in the running gear farther from the railway side, the diameter of the running wheels in the running gear closer to the railway side being no greater than the diameter of the running wheels in the running gear farther from the railway side.
17. A container side hoist transport system as claimed in any of claims 1 to 13, wherein the column formations include columns of decreasing cross-sectional area from top to bottom.
18. The container side lifting and transferring system of claim 17 wherein the column assembly further comprises a diagonal brace, the diagonal brace having an upper end connected to the column and a lower end connected to the support assembly to form a triangular support structure.
19. The container side hoist transport system of claim 18, characterized in that the sides of the columns proximate to the diagonal braces are beveled so that the cross-sectional area of the columns decreases sequentially from top to bottom.
20. The container side hoist transport system of any of claims 1-13, characterized in that: the walking beam comprises two transversely extending walking beams and walking tracks arranged on the two walking beams, and the two walking beams are distributed at intervals along the longitudinal direction of the railway and are parallel to each other.
21. The container side lifting and transferring system according to claim 20, wherein the cross section of the walking beam is L-shaped, the walking track is arranged on the horizontal part of the L-shaped structure of the walking beam, and two ends of the cross beam are respectively arranged on the horizontal part of the L-shaped structure of the walking beam.
22. The container side hoist transport system of claim 20, characterized in that the walking beam assembly further includes a plurality of rail clamps, the walking rail being mounted to the walking beam by the rail clamps.
23. The container side hoist transport system of claim 20, characterized in that it further includes at least one upper connecting beam assembly; two ends of the upper connecting beam are respectively connected with the two walking beams.
24. The container side hoist transport system of claim 20, characterized in that: the transverse displacement mechanisms are arranged at intervals;
The transverse beam assembly comprises a frame structure and more than two mounting platforms, the mounting platforms are mounted on the frame structure, and each transverse displacement mechanism is mounted on each mounting platform in a one-to-one correspondence manner.
Priority Applications (1)
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CN202410016382.0A CN117886218A (en) | 2024-01-05 | 2024-01-05 | Container side hoisting and transferring system |
Applications Claiming Priority (1)
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CN202410016382.0A CN117886218A (en) | 2024-01-05 | 2024-01-05 | Container side hoisting and transferring system |
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CN117886218A true CN117886218A (en) | 2024-04-16 |
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CN202410016382.0A Pending CN117886218A (en) | 2024-01-05 | 2024-01-05 | Container side hoisting and transferring system |
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CN (1) | CN117886218A (en) |
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2024
- 2024-01-05 CN CN202410016382.0A patent/CN117886218A/en active Pending
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