CN117854923A - Speed-adjustable transformer winder and winding method thereof - Google Patents
Speed-adjustable transformer winder and winding method thereof Download PDFInfo
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- CN117854923A CN117854923A CN202410058676.XA CN202410058676A CN117854923A CN 117854923 A CN117854923 A CN 117854923A CN 202410058676 A CN202410058676 A CN 202410058676A CN 117854923 A CN117854923 A CN 117854923A
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- 238000004804 winding Methods 0.000 title claims abstract description 62
- 238000000034 method Methods 0.000 title claims abstract description 16
- 230000000694 effects Effects 0.000 claims abstract description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 29
- 230000001105 regulatory effect Effects 0.000 claims description 29
- 239000010959 steel Substances 0.000 claims description 29
- 230000005540 biological transmission Effects 0.000 claims description 16
- 230000006837 decompression Effects 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 5
- 238000002955 isolation Methods 0.000 claims 2
- 238000000926 separation method Methods 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 239000010687 lubricating oil Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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Abstract
The invention discloses a winding method of a speed-adjustable transformer winder, which comprises a tower structure and a drill rod member, wherein a driving mechanism assembled by bolts is arranged on the inner side of the tower structure. The device mainly utilizes the threaded assembling pipe which is in threaded connection with the bottom end of the main body of the drill rod, the threaded assembling pipe is connected with the upper drill bit by utilizing the threaded interface, the drill rod can be assembled quickly, the top side of the main body of the drill rod is provided with the annular groove, the protruding ring block of the lengthened drill rod can be spliced when the main body of the drill rod rotates at a high speed, the working efficiency and lengthening operation are ensured, the inner side of the lengthened drill rod is provided with the fixed cylinder component, the cylinder can be fixedly spliced on the inner side of the top of the main body of the drill rod by utilizing the hinged structure under the action of output power, and the lengthening firm strength is improved, so that the effect of lengthening connection can be achieved when the device still works, and the device cannot fall off.
Description
Technical Field
The invention relates to the technical field of speed-adjustable transformer winders, in particular to a winding method of a speed-adjustable transformer winder.
Background
The transformer winding machine is special equipment for winding a transformer coil, and in the production process of the transformer coil, the winding equipment is divided according to the voltage class or capacity of the transformer, and the automatic winding machine and the foil coil winding machine for winding high-voltage and low-voltage coils of a distribution transformer are provided; the transformer winding machine mainly comprises a machine body, a frame, a main shaft mechanism, a tail frame support, a machine base and other parts, and the transformer winding machine body and the frame are made of steel with strong bearing capacity and are divided into three types of small size, medium size and large size according to the machine type processing capacity.
When the winding method of the existing transformer winding machine is used, as disclosed in application number CN202010316483.1, the speed-adjustable transformer winding machine comprises a main body, wherein a sliding cavity is arranged in the main body, a sliding component is arranged in the sliding cavity, the sliding component comprises a first rotating shaft which is rotatably arranged on the left end wall of the sliding cavity, a rotating barrel containing a limiting sliding groove is fixedly arranged on the first rotating shaft, a sliding block is arranged on the left end wall of the sliding cavity in a sliding manner, a rotating cavity is arranged in the sliding block, and a second spline shaft which extends rightward to the transmission cavity is rotatably arranged on the right end wall of the rotating cavity; however, in the above-mentioned technique, we propose a winding method of a speed-adjustable transformer winding device to solve the above-mentioned problems.
Disclosure of Invention
In view of the above, the present invention provides a winding method of a speed-adjustable transformer winding device, which mainly uses the winding method of the speed-adjustable transformer winding device.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the utility model provides an adjustable speed transformer spooler, includes base subassembly and wire outlet member, the one end limit angle top side of base subassembly is provided with the first actuating mechanism of bolt assembly, the other end limit angle top side of base subassembly is provided with the centre gripping speed regulating member of bolt assembly, the avris top of base subassembly is provided with the winding belt part of bolt assembly, just the both ends top of winding belt part is provided with wire outlet member.
As a further technical scheme, the base assembly comprises a decompression pad, a steel bedplate and a protection plate, wherein the steel bedplate for installing the protection plate is arranged on the top side of the decompression pad, the first driving mechanism comprises a first bracket, a bearing box, a transmission case, a first motor, a bearing sleeve, a grooved plate, a first screw rod group, a first sliding block, a fixed clamping seat, a pneumatic lock pin, a spline housing seat, a push rod and a control panel, the first bracket is arranged on the top side of an end edge angle of the steel bedplate, the bearing box is arranged on the top side of the first bracket, the transmission case for installing the output end of the first motor is arranged in the bearing box, and the push rod for installing the control panel is arranged on the top side of the bearing box.
As a further technical scheme, the side of bearing box is provided with the bearing housing, just one side of bearing housing is provided with the slotted plate of installation spline housing seat, be connected with first slider through first lead screw group sliding on the slotted plate, just the both ends of first slider are provided with fixed cassette, the side of fixed cassette is provided with pneumatic lockpin.
As a further technical scheme, centre gripping speed regulating part includes second bracket, second motor, swivel base, middle part piece, arm, pneumatic holding strip, pneumatic stretching rod, speed-adjusting box, output motor, first gear train, pneumatic regulating rod, second gear train and spline strip, the second bracket sets up the other end limit angle top side of steel platen, the top side of second bracket is provided with the swivel base of connecting the second motor output, swivel base's top is provided with the middle part piece, one side of middle part piece is provided with the arm of installing pneumatic holding strip, the opposite side of middle part piece is provided with pneumatic stretching rod, pneumatic stretching rod's one end is provided with the speed-adjusting box, just the inside of speed-adjusting box is provided with the first gear train of connecting the output motor output, the inside opposite side of speed-adjusting box is provided with pneumatic regulating rod and second gear train, the output of speed-adjusting box is connected with the spline strip.
As a further technical scheme, the belt winding part comprises a bolt base block, an end frame, a telescopic rod, a first bearing rod, a following sliding rod group, a fixed rod and a pneumatic rod, wherein the end frame is connected with the upper side of the steel platen through the bolt base block, the telescopic rod is arranged on the inner side of the lower part of the end frame, the first bearing rod is arranged on the inner end of the telescopic rod, the following sliding rod group is arranged on the inner side of the upper part of the end frame, and the fixed rod for installing the pneumatic rod is arranged on the top side of the end frame.
As a further technical scheme, the wire outlet component comprises an end block, a separation plate, an adjusting motor, an upper opening seat, a second screw rod group, an adjusting block, an upper supporting plate, a slotting cabin, a fixing frame, a wire outlet barrel, a smooth rod, a limiting rod, a carrying wheel set, an adjusting arm and an output wheel, wherein the end block is arranged on the top side of the end frame, the separation plate is arranged on the inner side of the bottom of the end block, the adjusting motor is arranged on one side of the end block, the upper opening seat is arranged on the upper inner side of the end block, the adjusting block is connected to the upper opening seat through threads of the second screw rod group, and the upper supporting plate is arranged above the adjusting block.
As a further technical scheme, the upper bracket is provided with a slotting cabin, a fixing frame for installing a wire outlet barrel is arranged at the outer side of one end of the slotting cabin, a smooth rod, a limiting rod and a carrying wheel group are arranged at the inner side of the slotting cabin, and an adjusting arm for installing the output wheel is arranged at the outer side of the other end of the slotting cabin.
According to the technical scheme, the pressure reducing pad is used for placing the steel platen at a processing place, after the pressure reducing pad is placed at the processing place, the steel platen is used for assembling and splicing the first driving mechanism, the clamping speed regulating part, the winding part and the wire outlet part, when the pressure reducing pad is required to be used, the ejector rod provided with the installation control panel is arranged on the top side of the bearing box for operation adjustment of the control panel, the control panel is enabled to output instructions, then the output end is driven to operate through the output power of the second motor to drive the middle block on the top side of the rotating base to rotate, the mechanical arm and the pneumatic clamping strip are used for clamping the transformer to be installed on the fixed clamping seat and locking the transformer by using the pneumatic locking pin, then the second motor is used for driving the middle block on the top side of the rotating base to rotate after the output end is driven to operate, the spline strip is enabled to be in spline connection with the spline sleeve seat, and the first gear set and the pneumatic adjusting rod and the second gear set can be enabled to achieve the meshed state according to the processing requirements.
As a further technical scheme, when needs wire winding, then use output motor output power to drive the first gear train or the second gear train that the output is connected can drive spline strip rotation, make the rotation of spline strip can drive the rotation of bearing housing and slotted plate, then use the transmission case output power of loading end one side to drive the output operation, the transmission case output power can drive the first lead screw group screw thread operation back on the slotted plate and drive first slider operation back and make the transformer that the fixed cassette born to suitable position, drive pneumatic depression bar and leave along slide bar group's output through dead lever output power, then use the first carrier bar output bandage of telescopic rod inner to make the bandage wiring carry on along slide bar group output to the transformer that the fixed cassette bears, when needs wire winding, then use accommodate motor output power to drive the output operation, utilize the regulating block operation of second lead screw group screw thread connection to move so that to carry on the mount, then make the inboard wire-outlet reel wire leading to take off the wire, make the wire winding effect of carrying on the carrier bar can be realized through the carrier bar, make the carrier bar carry on the final winding effect of the carrier, the end of carrier roller can be realized through the carrier, the carrier effect of the carrier bar is realized in proper order.
Compared with the prior art, the invention has the beneficial effects that:
the device mainly utilizes the top side of the bearing support plate, which utilizes the top side of the higher bolt cross beam, to arrange a plurality of groups of oil storage tanks, and the tank bodies of the lubricating oil are connected in series, so that a user can conveniently and effectively add the lubricating oil, and the device can not need the user to supply and add the lubricating oil for a long time under the long-time running of the device, so that the device can be ensured to continuously process the raw materials into products, and the processing efficiency of the device is improved.
Drawings
FIG. 1 is a schematic diagram of a winding method of an adjustable speed transformer winding device;
FIG. 2 is a schematic side view of the present invention;
FIG. 3 is a schematic diagram of a first driving mechanism according to the present invention;
FIG. 4 is a schematic structural view of a first screw assembly and a first slider according to the present invention;
FIG. 5 is a schematic view of a clamping speed regulating member according to the present invention;
fig. 6 is a schematic structural view of an outlet member in the present invention.
In the figure: 1. a base assembly; 101. a decompression pad; 102. a steel platen; 103. a protection plate; 2. a first driving mechanism; 201. a first bracket; 202. a carrying case; 203. a transmission case; 204. a first motor; 205. a bearing sleeve; 206. a slotted plate; 207. the first screw rod group; 208. a first slider; 209. a fixing clamping seat; 2010. a pneumatic lock pin; 2011. a spline housing seat; 2012. a push rod; 2013. a control panel; 3. clamping the speed regulating component; 301. a second bracket; 302. a second motor; 303. rotating the base; 304. a middle block; 305. a mechanical arm; 306. pneumatic clamping strips; 307. a pneumatic stretching rod; 308. a speed regulating box; 309. an output motor; 3010. a first gear set; 3011. a pneumatic adjusting rod; 3012. a second gear set; 3013. spline bars; 4. a taping member; 401. a bolt base block; 402. an end frame; 403. a telescopic rod; 404. a first load bar; 405. a smooth rod group; 406. a fixed rod; 407. a pneumatic compression bar; 5. a wire outlet member; 501. an end block; 502. a partition plate; 503. adjusting a motor; 504. an upper opening seat; 505. a second screw group; 506. an adjusting block; 507. loading a supporting sheet; 508. slotting cabin; 509. a fixing frame; 5010. a wire outlet barrel; 5011. a smooth rod; 5012. a limit rod; 5013. carrying a wheel set; 5014. an adjusting arm; 5015. and an output wheel.
Detailed Description
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art in a specific case.
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-6, in an embodiment of the present invention, a speed-adjustable transformer winder includes a base assembly 1 and an outgoing line component 5, wherein a first driving mechanism 2 for bolt assembly is disposed on a top side of an angle at one end of the base assembly 1, a clamping speed-adjusting component 3 for bolt assembly is disposed on a top side of an angle at the other end of the base assembly 1, a winding component 4 for bolt assembly is disposed above an edge side of the base assembly 1, and outgoing line components 5 are disposed above two ends of the winding component 4.
The base assembly 1 comprises a decompression pad 101, a steel bedplate 102 and a protection plate 103, wherein the steel bedplate 102 for installing the protection plate 103 is arranged on the top side of the decompression pad 101, the first driving mechanism 2 comprises a first bracket 201, a bearing box 202, a transmission case 203, a first motor 204, a bearing sleeve 205, a grooved plate 206, a first screw rod group 207, a first sliding block 208, a fixed clamping seat 209, a pneumatic lock pin 2010, a spline housing 2011, a push rod 2012 and a control panel 2013, the first bracket 201 is arranged on the top side of one end edge angle of the steel bedplate 102, the bearing box 202 is arranged on the top side of the first bracket 201, the transmission case 203 for installing the output end of the first motor 204 is arranged in the bearing box 202, and the push rod 2012 for installing the control panel 2013 is arranged on the top side of the bearing box 202.
In the embodiment of the invention, the decompression pad 101 is used for placing the steel bedplate 102 at a processing place, after the steel bedplate 102 is placed at the processing place, the first driving mechanism 2, the clamping speed regulating component 3, the belt winding component 4 and the wire outlet component 5 are assembled and spliced, when the steel bedplate is required to be used, the control panel 2013 is operated and regulated through the ejector rod 2012 provided with the control panel 2013 at the top side of the bearing box 202, and the control panel 2013 outputs instructions.
The side of carrying case 202 is provided with bearing housing 205, and one side of bearing housing 205 is provided with the slotted plate 206 of installation spline housing 2011, has first slider 208 through first lead screw group 207 sliding connection on the slotted plate 206, and the both ends of first slider 208 are provided with fixed cassette 209, and the side of fixed cassette 209 is provided with pneumatic lock pin 2010.
In the embodiment of the invention, the spline 3013 can rotate to drive the bearing sleeve 205 and the slotted plate 206, and then the transmission case 203 at one side of the bearing case 202 is used to output power to drive the output end to operate, so that the transmission case 203 can drive the first screw rod group 207 on the slotted plate 206 to operate after driving the first sliding block 208 to operate, and then the transformer borne by the fixing clamping seat 209 operates to a proper position.
The clamping speed regulating component 3 comprises a second bracket 301, a second motor 302, a rotating base 303, a middle block 304, a mechanical arm 305, a pneumatic clamping strip 306, a pneumatic stretching rod 307, a speed regulating box 308, an output motor 309, a first gear set 3010, a pneumatic regulating rod 3011, a second gear set 3012 and a spline strip 3013, wherein the second bracket 301 is arranged on the top side of the other end side angle of the steel platen 102, the rotating base 303 connected with the output end of the second motor 302 is arranged on the top side of the second bracket 301, the middle block 304 is arranged above the rotating base 303, one side of the middle block 304 is provided with the mechanical arm 305 for installing the pneumatic clamping strip 306, the other side of the middle block 304 is provided with the pneumatic stretching rod 307, one end of the pneumatic stretching rod 307 is provided with the speed regulating box 308, the first gear set 3010 connected with the output end of the output motor 309 is arranged in the speed regulating box 308, the other side of the speed regulating box 308 is provided with the pneumatic regulating rod 3011 and the second gear set 3012, and the output end of the speed regulating box 308 is connected with the spline strip 3013.
In the embodiment of the invention, the second motor 302 is used for outputting power to drive the middle block 304 on the top side of the rotary base 303 to rotate after the output end is operated, the mechanical arm 305 and the pneumatic clamping strip 306 are used for clamping and installing the transformer on the fixed clamping seat 209 and locking the transformer by using the pneumatic lock pin 2010, then the second motor 302 is used for outputting power to drive the middle block 304 on the top side of the rotary base 303 to rotate after the output end is operated, the spline strip 3013 is in spline connection with the spline sleeve seat 2011, the first gear set 3010, the pneumatic adjusting rod 3011 and the second gear set 3012 can be selected according to processing requirements, the first gear set 3010 or the second gear set 3012 can reach an engaged state, and when winding is needed, the first gear set 3010 or the second gear set 3012 connected with the output end can be driven to rotate by using the output motor 309 to output power.
The belt winding part 4 comprises a bolt base block 401, an end frame 402, a telescopic rod 403, a first bearing rod 404, a forward sliding rod group 405, a fixed rod 406 and a pneumatic rod 407, wherein the end frame 402 is connected above the side of the steel platen 102 through the bolt base block 401 in a bolt mode, the telescopic rod 403 is arranged on the inner side of the lower portion of the end frame 402, the first bearing rod 404 is arranged on the inner end of the telescopic rod 403, the forward sliding rod group 405 is arranged on the inner side of the upper portion of the end frame 402, and the fixed rod 406 for installing the pneumatic rod 407 is arranged on the top end side of the end frame 402.
In the embodiment of the present invention, the pneumatic compression bar 407 is driven to leave the output end of the slide bar set 405 by the output power of the fixing rod 406, and then the first bearing bar 404 at the inner end of the telescopic bar 403 is used to output the binding band, so that the binding band is wound and mounted on the transformer borne by the slide bar set 405 and the fixing clamping seat 209.
The wire outlet component 5 comprises an end block 501, a separation plate 502, an adjusting motor 503, an upper opening seat 504, a second screw rod group 505, an adjusting block 506, an upper supporting plate 507, a slotting cabin 508, a fixing frame 509, a wire outlet barrel 5010, a smooth rod 5011, a limiting rod 5012, a carrying wheel group 5013, an adjusting arm 5014 and an output wheel 5015, wherein the end block 501 is arranged on the top side of the end frame 402, the separation plate 502 is arranged on the bottom inner side of the end block 501, the adjusting motor 503 is arranged on one side of the end block 501, the upper opening seat 504 is arranged on the upper inner side of the end block 501, the adjusting block 506 is connected on the upper opening seat 504 through the second screw rod group 505 in a threaded manner, and the upper supporting plate 507 is arranged above the adjusting block 506.
In the embodiment of the invention, when the winding is needed, the output end is driven to run by using the output power of the adjusting motor 503, so that the output power of the adjusting motor 503 drives the adjusting block 506 on the upper opening seat 504 which is in threaded connection with the second screw rod group 505 to run and move, thereby facilitating the smooth winding.
The upper side of the upper supporting plate 507 is provided with a slotting cabin 508, one end outer side of the slotting cabin 508 is provided with a fixing frame 509 for installing an outgoing line cylinder 5010, the inner side of the slotting cabin 508 is provided with a smooth rod 5011, a limiting rod 5012 and a carrying wheel set 5013, and the other end outer side of the slotting cabin 508 is provided with an adjusting arm 5014 for installing an output wheel 5015.
In the embodiment of the invention, the wire outlet tube 5010 at the inner side of one end of the fixing frame 509 outputs the wire ends, so that the wires can be wound and mounted on the smooth rod 5011, the limiting rod 5012 and the mounting wheel set 5013 in sequence, thereby achieving the effect of preventing winding, and the wires are finally output to the transformer carried by the fixing clamping seat 209 through the output wheel 5015 at one end of the adjusting arm 5014 by the output of the mounting wheel set 5013, thereby achieving the effect of winding and connecting the wires into products.
The winding method of the speed-adjustable transformer winder comprises the steps of placing a steel bedplate 102 at a processing place by using a pressure reducing pad disc 101, assembling and splicing a first driving mechanism 2, a clamping speed adjusting part 3, a winding part 4 and a wire outlet part 5 by using the steel bedplate 102 after the steel bedplate 102 is placed at the processing place, when the speed-adjustable transformer winder needs to be used, operating and adjusting the control panel 2013 by using a push rod 2012 provided with a control panel 2013 on the top side of a bearing box 202, outputting instructions by the control panel 2013, driving a middle block 304 on the top side of a rotating base 303 to rotate after the output end is driven to operate by the output power of a second motor 302, clamping and installing the transformer on a fixed clamping seat 209 by using a mechanical arm 305 and a pneumatic clamping strip 306 and locking by using a pneumatic lock pin 2010, then the second motor 302 is used for outputting power to drive the middle block 304 on the top side of the rotary base 303 to rotate after the output end is operated, the spline strip 3013 is in spline connection with the spline housing base 2011, the first gear set 3010, the pneumatic adjusting rod 3011 and the second gear set 3012 can be selected according to the processing requirement, the first gear set 3010 or the second gear set 3012 can reach the meshed state, when the winding is needed, the first gear set 3010 or the second gear set 3012 which is used for outputting power to drive the output end to be connected by using the output motor 309 can drive the spline strip 3013 to rotate, the rotation of the spline strip 3013 can drive the bearing housing 205 and the slotted plate 206 to rotate, then the transmission case 203 on one side of the bearing case 202 is used for outputting power to drive the output end to operate, the transmission case 203 outputs power to drive the first lead screw group 207 on the slotted plate 206 to drive the first sliding block 208 to operate, then the transformer borne by the fixed clamping seat 209 operates to a proper position, the pneumatic compression bar 407 is driven to leave the output end of the sliding rod group 405 by the output power of the fixed rod 406, then the first bearing bar 404 at the inner end of the telescopic rod 403 is used for outputting the binding band in the sliding rod group 405 to the transformer borne by the fixed clamping seat 209, when winding is needed, the adjusting motor 503 is used for outputting power to drive the output end to operate, the adjusting motor 503 outputs power to drive the upper opening seat 504 to operate and move by the adjusting block 506 in threaded connection with the second lead screw group 505 so as to facilitate smooth winding, then the wire outlet tube 5010 at the inner side of one end of the fixed frame 509 outputs a wire end, and the wire can be wound on the sliding rod 5011, the limiting rod 5012 and the carrying wheel group 5013 sequentially in order to achieve the effect of winding prevention, and the wire is finally wound on the product borne by the output clamping seat 5 of the adjusting arm 5014.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (9)
1. The utility model provides an adjustable speed transformer spooler, includes base subassembly (1) and wire outlet member (5), its characterized in that: the novel high-speed motor is characterized in that a first driving mechanism (2) assembled by bolts is arranged on the top side of one end side angle of the base assembly (1), a clamping speed regulating component (3) assembled by bolts is arranged on the top side of the other end side angle of the base assembly (1), a tape winding component (4) assembled by bolts is arranged above the side of the base assembly (1), and a wire outlet component (5) is arranged above two ends of the tape winding component (4).
2. The winding method of the speed-adjustable transformer winding machine according to claim 1, wherein the winding method comprises the following steps: the base assembly (1) comprises a decompression pad (101), a steel bedplate (102) and a protection plate (103), the steel bedplate (102) for installing the protection plate (103) is arranged on the top side of the decompression pad (101), the first driving mechanism (2) comprises a first bracket (201), a bearing box (202), a transmission case (203), a first motor (204), a bearing sleeve (205), a slotted plate (206), a first screw rod group (207), a first sliding block (208), a fixing clamping seat (209), a pneumatic lock pin (2010), a spline sleeve seat (2011), a push rod (2012) and a control panel (2013), the first bracket (201) is arranged on the top side of one end edge angle of the steel bedplate (102), the top side of the first bracket (201) is provided with the bearing box (202), the inside of the bearing box (202) is provided with the transmission case (203) for installing the output end of the first motor (204), and the top side of the bearing box (202) is provided with the push rod (2012) for installing the control panel (2013).
3. An adjustable speed transformer winder as claimed in claim 2, wherein: the bearing box comprises a bearing box body (202), wherein a bearing sleeve (205) is arranged on the side of the bearing box body (202), a slotted plate (206) for installing a spline sleeve seat (2011) is arranged on one side of the bearing sleeve (205), a first sliding block (208) is connected to the slotted plate (206) in a sliding mode through a first screw rod group (207), fixing clamping seats (209) are arranged at two ends of the first sliding block (208), and a pneumatic lock pin (2010) is arranged on the side of the fixing clamping seats (209).
4. An adjustable speed transformer winder as claimed in claim 2, wherein: the clamping speed regulating component (3) comprises a second bracket (301), a second motor (302), a rotary base (303), a middle block (304), a mechanical arm (305), a pneumatic clamping strip (306), a pneumatic stretching rod (307), a speed regulating box (308), an output motor (309), a first gear set (3010), a pneumatic regulating rod (3011), a second gear set (3012) and a spline strip (3013), the second bracket (301) is arranged at the top side of the other end side angle of the steel platen (102), the top side of the second bracket (301) is provided with the rotary base (303) connected with the output end of the second motor (302), the middle block (304) is arranged above the rotary base (303), one side of the middle block (304) is provided with the mechanical arm (305) for installing the pneumatic clamping strip (306), the other side of the middle block (304) is provided with the pneumatic stretching rod (307), one end of the pneumatic stretching rod (307) is provided with the speed regulating box (308), the inside of the speed regulating box (308) is provided with the other side of the output end of the output motor (309) connected with the output end of the second motor (302), the other side of the speed regulating box (3010) is provided with the first gear set (3010), and the output end of the speed regulating box (308) is connected with a spline strip (3013).
5. The adjustable speed transformer winder of claim 4, wherein: the belt winding component (4) comprises a bolt base block (401), an end frame (402), a telescopic rod (403), a first bearing rod (404), a following sliding rod group (405), a fixing rod (406) and a pneumatic rod (407), wherein the end frame (402) is connected above the side of the steel platen (102) through the bolt base block (401) through bolts, the telescopic rod (403) is arranged on the inner side of the lower part of the end frame (402), the first bearing rod (404) is arranged on the inner side of the telescopic rod (403), the following sliding rod group (405) is arranged on the inner side of the upper part of the end frame (402), and the fixing rod (406) for installing the pneumatic rod (407) is arranged on the top side of the end frame (402).
6. The adjustable speed transformer winder of claim 5, wherein: the wire outlet component (5) comprises an end block (501), an isolation plate (502), an adjusting motor (503), an upper opening seat (504), a second screw rod group (505), an adjusting block (506), an upper supporting plate (507), a slotting cabin (508), a fixing frame (509), a wire outlet barrel (5010), a smooth rod (5011), a limiting rod (5012), a carrying wheel group (5013), an adjusting arm (5014) and an output wheel (5015), wherein the end block (501) is arranged on the top side of the end frame (402), the isolation plate (502) is arranged on the inner side of the bottom of the end block (501), the adjusting motor (503) is arranged on one side of the end block (501), the upper opening seat (504) is arranged on the inner side of the end block (501), the adjusting block (506) is connected with the adjusting block (506) through threads of the second screw rod group (505), and the upper supporting plate (507) is arranged above the adjusting block (506).
7. The adjustable speed transformer winder of claim 6, wherein: the upper side of going up support piece (507) is provided with fluting cabin (508), the one end outside in fluting cabin (508) is provided with mount (509) of installation outlet tube (5010), the interior avris in fluting cabin (508) is provided with smooth stick (5011) and spacing stick (5012) and carries on wheelset (5013), and the other end outside in fluting cabin (508) is provided with installation regulating arm (5014) of output wheel (5015).
8. A winding method of the adjustable speed transformer winding machine as claimed in any one of claims 1 to 7, characterized in that: the steel bedplate (102) is placed at a processing place by using the decompression pad (101), after the steel bedplate (102) is placed at the processing place, a first driving mechanism (2), a clamping speed regulating part (3), a winding part (4) and a wire outlet part (5) are assembled and spliced by using the steel bedplate (102), when the steel bedplate is required to be used, an ejector rod (2012) provided with a control panel (2013) is arranged on the top side of a bearing box (202) to carry out operation regulation on the control panel (2013), the control panel (2013) is enabled to carry out instruction output, then a second motor (302) is used for outputting power to drive a middle block (304) on the top side of a rotary base (303) to rotate after the output end is operated, a mechanical arm (305) and a pneumatic clamping strip (306) are used for clamping and locking by using a pneumatic locking pin (2010), then a middle block (304) on the top side of the rotary base (303) is driven to rotate after the output power to drive the output end by using the second motor (302), and the middle block (304) on the top side of the rotary base (303) is enabled to rotate, and then the second gear set (3011) is enabled to be connected with a spline (3010) in a spline setting mode according to the requirements, so that either the first gear set (3010) or the second gear set (3012) reaches an engaged state.
9. The winding method of the speed-adjustable transformer winding machine according to claim 8, wherein: when winding is needed, the first gear set (3010) or the second gear set (3012) connected with the output end is driven by the output motor (309) to rotate the spline bar (3013), so that the spline bar (3013) can rotate to drive the bearing sleeve (205) and the slotted plate (206) to rotate, then the transmission case (203) at one side of the bearing box (202) is used for outputting power to drive the output end to operate, thus the transmission case (203) can drive the first lead screw group (207) on the slotted plate (206) to operate by threads, then the first slider (208) is driven to operate, then the transformer borne by the fixed clamping seat (209) is driven to operate to a proper position, the fixed rod (406) outputs power to drive the pneumatic pressing rod (407) to leave the output end of the slotted plate (405) by the fixed rod (406), then the first bearing rod (404) at the inner end of the telescopic rod (403) is used for outputting a binding band, the winding is enabled to be output on the transformer borne by the fixed clamping seat (209), when the first lead screw group (207) on the inner side of the bearing box (202) is required to operate, the motor (503) is required to drive the first slider (208) to operate, the winding head (503) is driven to operate smoothly, the output end (503) is driven by the winding head (503) to move, and then the lead screw (503) is driven to move by the fixed clamping seat (209) to move, make the line carry on in order smooth stick (5011), spacing stick (5012), carry wheelset (5013) and carry on smooth carrying in proper order to reach the effect that prevents winding, output through carrying wheelset (5013) then makes the line finally output the transformer that bears through output wheel (5015) of adjusting arm (5014) one end to fixed cassette (209) on in order to reach the effect that the wiring becomes the product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410058676.XA CN117854923A (en) | 2024-01-16 | 2024-01-16 | Speed-adjustable transformer winder and winding method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410058676.XA CN117854923A (en) | 2024-01-16 | 2024-01-16 | Speed-adjustable transformer winder and winding method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118039318A (en) * | 2024-04-11 | 2024-05-14 | 中宝电气有限公司 | High-voltage regulator and voltage regulating method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118039318A (en) * | 2024-04-11 | 2024-05-14 | 中宝电气有限公司 | High-voltage regulator and voltage regulating method thereof |
| CN118039318B (en) * | 2024-04-11 | 2024-06-11 | 中宝电气有限公司 | High-voltage regulator and voltage regulating method thereof |
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