CN117821018A - Preparation method of chrome corundum composite abrasive - Google Patents

Preparation method of chrome corundum composite abrasive Download PDF

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Publication number
CN117821018A
CN117821018A CN202410233273.4A CN202410233273A CN117821018A CN 117821018 A CN117821018 A CN 117821018A CN 202410233273 A CN202410233273 A CN 202410233273A CN 117821018 A CN117821018 A CN 117821018A
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Prior art keywords
chrome corundum
composite abrasive
chrome
parts
corundum composite
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CN202410233273.4A
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Chinese (zh)
Inventor
陈浩
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Zibo Zichuan Jinlong Abrasive Grinding Tool Co ltd
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Zibo Zichuan Jinlong Abrasive Grinding Tool Co ltd
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Priority to CN202410233273.4A priority Critical patent/CN117821018A/en
Publication of CN117821018A publication Critical patent/CN117821018A/en
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Abstract

The invention belongs to the technical field of corundum abrasives, and particularly relates to a preparation method of a chrome corundum composite abrasive. The preparation method comprises the following steps: (1) Mechanically mixing chrome corundum micro powder and a binding agent, and sieving; (2) Adding a wetting agent into the mixture obtained in the step (1) for wet mixing, granulating and sieving, and then carrying out dry pressing molding; (3) And (3) drying and sintering the mixture prepared in the step (2), and then cooling to room temperature along with a furnace to prepare the chrome corundum composite abrasive. The preparation method of the chrome corundum composite abrasive material has the advantages of simple process and easy control of parameters, and the chrome corundum composite abrasive material prepared by the method has excellent compressive strength, vickers hardness and ball milling toughness.

Description

Preparation method of chrome corundum composite abrasive
Technical Field
The invention belongs to the technical field of corundum abrasives, and particularly relates to a preparation method of a chrome corundum composite abrasive.
Background
Abrasives are materials that play a role in grinding, lapping, and polishing; abrasives are particulate materials that are manufactured in an artificial manner to a specific grain size to produce grinding, polishing and abrading tools that remove the remainder of the material. In order to be suitable for the processing requirements of various workpiece materials, the abrasive material has the following basic properties: (1) very high hardness; (2) a certain toughness; (3) a certain mechanical strength; (4) high temperature stability; (5) chemical stability; (6) better pelletization manufacturability.
Abrasives have an irreplaceable role in industrial applications, and with the continuous progress of industry and science, the application range of abrasives is larger and larger, and the performance requirements are gradually increased. The chromium corundum is prepared by adding a proper amount of chromium oxide (Cr 2 O 3 ) The main ingredient of the prepared material is Al 2 O 3 More than 97.5 percent of Cr 2 O 3 Accounting for more than 1.3 percent. The toughness of the chrome corundum is higher than that of the white corundum, the hardness of the chrome corundum is similar to that of the white corundum, and the chrome corundum has good cutting performance. The application range of the chrome corundum in grinding processing is similar to that of the white corundum, but the durability of the grinding tool and the surface roughness of the processed workpiece are slightly better than those of the white corundum, so that the chrome corundum is suitable for precision cutters, measuring tools and instrument parts.
As the traditional electric smelting process is adopted for the most of the manufacturing of the chrome corundum abrasive, few corundum abrasive are manufactured by a sintering method. This is because alumina has a high melting point, is difficult to sinter at low temperatures, and the excessive temperature causes abnormal growth of grains, resulting in an increase in porosity, and damages the uniformity and compactness of its microstructure, thereby damaging its performance. Therefore, a novel preparation method of the chrome corundum composite abrasive is necessary to be explored.
Disclosure of Invention
The purpose of the invention is that: provides a preparation method of chrome corundum composite abrasive. The chrome corundum composite abrasive prepared by the method has excellent compressive strength, ball milling toughness and Vickers hardness.
The preparation method of the chrome corundum composite abrasive material provided by the invention comprises the following steps:
(1) Mechanically mixing chrome corundum micropowder with a binding agent and sieving, wherein the binding agent comprises, by weight, 30-33 parts of kaolin, 10-15 parts of quartz, 6-8 parts of dolomite, 3-5 parts of cryolite, 4-7 parts of titanium oxide and 8-10 parts of diboron trioxide;
(2) Adding a wetting agent into the mixture obtained in the step (1) for wet mixing, granulating and sieving, and then carrying out dry pressing molding;
(3) And (3) drying and sintering the mixture prepared in the step (2), and then cooling to room temperature along with a furnace to prepare the chrome corundum composite abrasive.
Wherein:
the particle size of the chrome corundum micro powder in the step (1) is 25 mu m.
In the step (1), the mechanical mixing time is 3.5-4h, and the mesh number of the sieved sieve is 100 meshes.
The wetting agent in the step (2) is a mixed solution composed of aluminum dihydrogen phosphate, copper oxide and sodium hexametaphosphate, wherein the mass ratio of the aluminum dihydrogen phosphate to the copper oxide to the sodium hexametaphosphate is 1:0.2-0.3:0.4-0.5.
In the step (2), the wet mixing time is 1.5-2h, the number of the sieved meshes is 80 meshes, and the dry pressing forming pressure is 70-75MPa.
The mass ratio of the chrome corundum micro powder to the binding agent to the wetting agent is 1:3.3-3.5:0.06-0.07.
The drying temperature in the step (3) is 105-110 ℃ and the drying time is 1.5-2h.
The sintering in the step (3) is to heat up to 1450-1500 ℃ at a heating rate of 5.5-7.5 ℃/min for 2.5-3h.
According to the chrome corundum composite abrasive, dolomite, cryolite, titanium oxide and diboron trioxide are creatively added into a binding agent. Wherein, the dolomite is helpful for reducing the refractoriness of the bonding agent and improving the fluidity of the bonding agent at high temperature, and calcium oxide and magnesium oxide are introduced through the dolomite and react with the components in the chrome corundum to form a new phase, thereby improving the overall strength of the glass phase, namely improving the durability of the composite abrasive; the main component of cryolite is Na 3 AlF 6 The addition of cryolite is beneficial to improving the fluidity and wettability of the abrasive, and F - The addition of (c) is beneficial to improving the compressive strength of the abrasive particles. In the sintering process, the diboron trioxide is easy to form a liquid phase in a low-temperature state, so that the purpose of promoting sintering is achieved, the structure of the abrasive is more compact, and the compressive strength of the abrasive is further improved. Due to Ti in the titanium oxide 4+ With Al 3+ There is a large difference in either valence, crystal structure or ionic radius, therefore, when Ti 4+ Into lattice sites in the alumina matrix, causing lattice distortion and vacancy defects in the body, thus TiO 2 Activate Al 2 O 3 The crystal lattice improves the toughness of the chrome corundum composite abrasive. The interaction between the raw materials of the binding agent ensures compact microstructure, less air holes and good interface bonding state.
According to the chrome corundum composite abrasive, the mixed solution composed of the aluminum dihydrogen phosphate, the copper oxide and the sodium hexametaphosphate is used as the wetting agent, the copper oxide serves as the curing agent, the polymerization degree of the phosphate mixture is increased along with the increase of the temperature in the sintering process, so that the large molecular polyphosphoric acid with the three-dimensional network structure is formed, and the large molecular polyphosphoric acid with the three-dimensional network structure reacts with the copper oxide to form the high molecular polymer with the network structure, so that the compressive strength of the composite abrasive is greatly improved. Compared with organic wetting agent paste liquid and the like, the mixed liquid composed of aluminum dihydrogen phosphate, copper oxide and sodium hexametaphosphate has good coating property on the chrome corundum abrasive, no gap exists between the mixed liquid and the chrome corundum abrasive, and the wetting agent can be used as a part of the composite abrasive after sintering.
Compared with the prior art, the invention has the following beneficial effects:
the preparation method of the chrome corundum composite abrasive material has the advantages of simple process and easy control of parameters, and the chrome corundum composite abrasive material prepared by the method has excellent compressive strength, vickers hardness and ball milling toughness.
Detailed Description
The invention is further described below with reference to examples.
Example 1
The preparation method of the chrome corundum composite abrasive material in the embodiment 1 comprises the following steps:
(1) Mechanically mixing chrome corundum micropowder with a binding agent and sieving, wherein the binding agent comprises 31.5 parts of kaolin, 13 parts of quartz, 7 parts of dolomite, 4 parts of cryolite, 6 parts of titanium oxide and 9 parts of diboron trioxide in parts by weight;
(2) Adding a wetting agent into the mixture obtained in the step (1) for wet mixing, granulating and sieving, and then carrying out dry pressing molding;
(3) And (3) drying and sintering the mixture prepared in the step (2), and then cooling to room temperature along with a furnace to prepare the chrome corundum composite abrasive.
Wherein:
the particle size of the chrome corundum micro powder in the step (1) is 25 mu m.
In the step (1), the mechanical mixing time is 3.7h, and the mesh number of the screened sieve is 100 meshes.
The wetting agent in the step (2) is a mixed solution composed of aluminum dihydrogen phosphate, copper oxide and sodium hexametaphosphate, wherein the mass ratio of the aluminum dihydrogen phosphate to the copper oxide to the sodium hexametaphosphate is 1:0.25:0.45.
In the step (2), the wet mixing time is 1.7h, the number of the sieved meshes is 80 meshes, and the dry pressing forming pressure is 73MPa.
The mass ratio of the chrome corundum micro powder to the binding agent to the wetting agent is 1:3.4:0.065.
The drying temperature in the step (3) is 107 ℃ and the drying time is 1.7h.
The sintering in the step (3) is to heat up to 1470 ℃ at a heating rate of 6.5 ℃/min for 2.7h.
Example 2
The preparation method of the chrome corundum composite abrasive material in the embodiment 2 comprises the following steps:
(1) Mechanically mixing chrome corundum micropowder with a binding agent and sieving, wherein the binding agent comprises, by weight, 30 parts of kaolin, 15 parts of quartz, 8 parts of dolomite, 5 parts of cryolite, 4 parts of titanium oxide and 8 parts of diboron trioxide;
(2) Adding a wetting agent into the mixture obtained in the step (1) for wet mixing, granulating and sieving, and then carrying out dry pressing molding;
(3) And (3) drying and sintering the mixture prepared in the step (2), and then cooling to room temperature along with a furnace to prepare the chrome corundum composite abrasive.
Wherein:
the particle size of the chrome corundum micro powder in the step (1) is 25 mu m.
In the step (1), the mechanical mixing time is 4 hours, and the number of the screened screen meshes is 100 meshes.
The wetting agent in the step (2) is a mixed solution composed of aluminum dihydrogen phosphate, copper oxide and sodium hexametaphosphate, wherein the mass ratio of the aluminum dihydrogen phosphate to the copper oxide to the sodium hexametaphosphate is 1:0.2:0.4.
In the step (2), the wet mixing time is 2 hours, the number of the sieved meshes is 80 meshes, and the dry pressing forming pressure is 75MPa.
The mass ratio of the chrome corundum micro powder to the binding agent to the wetting agent is 1:3.5:0.07.
The drying temperature in the step (3) is 110 ℃, and the drying time is 2 hours.
The sintering in the step (3) is to heat up to 1500 ℃ at a heating rate of 7.5 ℃/min and preserve heat for 3h.
Example 3
The preparation method of the chrome corundum composite abrasive material in the embodiment 3 comprises the following steps:
(1) Mechanically mixing chrome corundum micropowder with a binding agent and sieving, wherein the binding agent comprises 33 parts by weight of kaolin, 10 parts by weight of quartz, 6 parts by weight of dolomite, 3 parts by weight of cryolite, 7 parts by weight of titanium oxide and 10 parts by weight of diboron trioxide;
(2) Adding a wetting agent into the mixture obtained in the step (1) for wet mixing, granulating and sieving, and then carrying out dry pressing molding;
(3) And (3) drying and sintering the mixture prepared in the step (2), and then cooling to room temperature along with a furnace to prepare the chrome corundum composite abrasive.
Wherein:
the particle size of the chrome corundum micro powder in the step (1) is 25 mu m.
In the step (1), the mechanical mixing time is 3.5 hours, and the mesh number of the screened sieve is 100 meshes.
The wetting agent in the step (2) is a mixed solution composed of aluminum dihydrogen phosphate, copper oxide and sodium hexametaphosphate, wherein the mass ratio of the aluminum dihydrogen phosphate to the copper oxide to the sodium hexametaphosphate is 1:0.3:0.5.
In the step (2), the wet mixing time is 1.5h, the number of the sieved meshes is 80 meshes, and the dry pressing forming pressure is 70MPa.
The mass ratio of the chrome corundum micro powder to the binding agent to the wetting agent is 1:3.3:0.06.
The drying temperature in the step (3) is 105 ℃ and the drying time is 1.5h.
The sintering in the step (3) is to heat up to 1450 ℃ at a heating rate of 5.5 ℃/min for 2.5 hours.
Comparative example 1
The method for preparing the chrome corundum composite abrasive described in the comparative example 1 is the same as that of the example 1, except that the bonding agent used in the step (1) is different, and cryolite is not added to the bonding agent used in the comparative example 1.
Performance tests were performed on the chrome corundum composite abrasives prepared in examples 1-3 and comparative example 1, wherein the compressive strength test process is: and sieving the sintered chrome corundum composite abrasive, selecting 40-60 meshes of 40 particles, and performing compressive strength test on a diamond hydrostatic strength tester, wherein the final result of the compressive strength value of the chrome corundum composite abrasive is the average value of the randomly extracted 40 particles. The vickers hardness test procedure was: the sintered chromium corundum composite abrasive block-shaped sample is reserved, and the Vickers hardness of the sample is tested on a sclerometer after polishing. The ball milling toughness testing process comprises the following steps: (1) 200g of chrome corundum composite abrasive is taken, a sample is dried at 85 ℃ for 1h, cooled to room temperature, standard sample sieves with 40 meshes, 60 meshes and 80 meshes are selected according to the granularity of the sample, the sample is placed on a selected top layer sample sieve, and the sample is sieved on a sieving machine for 10min. The total abrasive retained by the third test screen was replaced on the selected top test screen and screened on the screen for an additional 10 minutes. Taking out the abrasive retained on the third layer of test sieve after twice sieving as a test sample; (2) Weighing 100g of a sample, putting the sample into a ball milling tank, and putting zirconia balls (the ball-to-material ratio is 3:1); setting the total revolution number of the ball milling device to 1600r, and ball milling the sample; unloading the ball milling tank, taking out the materials in the ball milling tank, brushing the ball milling tank and the ball body by using a sieve, withdrawing the ball-milled sample, weighing and marking as M 1 . Sieving the ball-milled sample on a vibrating sieve for 10min, and weighing the mass of the sample remained on the third layer of test sieve to be m 1 . Ball milling toughness=m 1 ÷M 1 X 100%. The results are shown in table 1 below:
TABLE 1 results of chrome corundum composite abrasive Performance test

Claims (8)

1. A preparation method of a chrome corundum composite abrasive is characterized by comprising the following steps: the method comprises the following steps:
(1) Mechanically mixing chrome corundum micropowder with a binding agent and sieving, wherein the binding agent comprises, by weight, 30-33 parts of kaolin, 10-15 parts of quartz, 6-8 parts of dolomite, 3-5 parts of cryolite, 4-7 parts of titanium oxide and 8-10 parts of diboron trioxide;
(2) Adding a wetting agent into the mixture obtained in the step (1) for wet mixing, granulating and sieving, and then carrying out dry pressing molding;
(3) And (3) drying and sintering the mixture prepared in the step (2), and then cooling to room temperature along with a furnace to prepare the chrome corundum composite abrasive.
2. The method for preparing the chrome corundum composite abrasive according to claim 1, characterized in that: the particle size of the chrome corundum micro powder in the step (1) is 25 mu m.
3. The method for preparing the chrome corundum composite abrasive according to claim 1, characterized in that: in the step (1), the mechanical mixing time is 3.5-4h, and the mesh number of the sieved sieve is 100 meshes.
4. The method for preparing the chrome corundum composite abrasive according to claim 1, characterized in that: the wetting agent in the step (2) is a mixed solution composed of aluminum dihydrogen phosphate, copper oxide and sodium hexametaphosphate, wherein the mass ratio of the aluminum dihydrogen phosphate to the copper oxide to the sodium hexametaphosphate is 1:0.2-0.3:0.4-0.5.
5. The method for preparing the chrome corundum composite abrasive according to claim 1, characterized in that: in the step (2), the wet mixing time is 1.5-2h, the number of the sieved meshes is 80 meshes, and the dry pressing forming pressure is 70-75MPa.
6. The method for preparing the chrome corundum composite abrasive according to claim 1, characterized in that: the mass ratio of the chrome corundum micro powder to the binding agent to the wetting agent is 1:3.3-3.5:0.06-0.07.
7. The method for preparing the chrome corundum composite abrasive according to claim 1, characterized in that: the drying temperature in the step (3) is 105-110 ℃ and the drying time is 1.5-2h.
8. The method for preparing the chrome corundum composite abrasive according to claim 1, characterized in that: the sintering in the step (3) is to heat up to 1450-1500 ℃ at a heating rate of 5.5-7.5 ℃/min for 2.5-3h.
CN202410233273.4A 2024-03-01 2024-03-01 Preparation method of chrome corundum composite abrasive Pending CN117821018A (en)

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Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4364746A (en) * 1978-03-28 1982-12-21 Sia, Schweizer Schmirgel- U. Schlief-Industrie Ag Abrasive material
GB8319823D0 (en) * 1983-07-22 1983-08-24 Bryantsev B A Ceramic binder for making abrasive tools
DE3330512A1 (en) * 1983-05-20 1984-11-22 Diethelm Dipl.-Chem. Dr.rer.nat. 7450 Hechingen Bitzer Abrasive particle agglomerates, the production and use thereof
CN102729158A (en) * 2012-07-12 2012-10-17 嵩山特材集团有限公司 Organic bond accumulative grinding material and method for preparing abrasive cloth by organic bond accumulative grinding material
CN103831735A (en) * 2014-02-11 2014-06-04 当涂县南方红月磨具磨料有限公司 Ceramic chrome corundum grinding wheel
CN104416491A (en) * 2013-08-23 2015-03-18 青岛锋锐达机械磨具有限公司 Composite cutting abrasive and grinding tool and manufacturing process thereof
WO2018130237A1 (en) * 2017-01-16 2018-07-19 Klingspor Ag Roughing disk with a core comprising at least one grinding additive
CN109593515A (en) * 2017-09-30 2019-04-09 天津大学 A kind of polycrystalline corundum abrasive material and preparation method thereof
WO2020168885A1 (en) * 2019-02-20 2020-08-27 中钢洛耐新材料科技有限公司 High-strength melting furnace for non-ferrous enhanced smelting
CN112959228A (en) * 2021-02-24 2021-06-15 南京美宏研磨有限公司 Fiber reinforced resin grinding wheel and preparation method thereof
CN115741506A (en) * 2022-11-28 2023-03-07 武汉材料保护研究所有限公司 High-strength low-burn resin-based self-lubricating grinding wheel and preparation method thereof
CN117564952A (en) * 2023-12-19 2024-02-20 江苏各道可德磨具有限公司 Grinding wheel preparation process
CN117601034A (en) * 2023-11-23 2024-02-27 苏州远东砂轮有限公司 Ceramic microcrystalline grinding wheel for bolt fastening end face grinding

Patent Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4364746A (en) * 1978-03-28 1982-12-21 Sia, Schweizer Schmirgel- U. Schlief-Industrie Ag Abrasive material
DE3330512A1 (en) * 1983-05-20 1984-11-22 Diethelm Dipl.-Chem. Dr.rer.nat. 7450 Hechingen Bitzer Abrasive particle agglomerates, the production and use thereof
GB8319823D0 (en) * 1983-07-22 1983-08-24 Bryantsev B A Ceramic binder for making abrasive tools
CN102729158A (en) * 2012-07-12 2012-10-17 嵩山特材集团有限公司 Organic bond accumulative grinding material and method for preparing abrasive cloth by organic bond accumulative grinding material
CN104416491A (en) * 2013-08-23 2015-03-18 青岛锋锐达机械磨具有限公司 Composite cutting abrasive and grinding tool and manufacturing process thereof
CN103831735A (en) * 2014-02-11 2014-06-04 当涂县南方红月磨具磨料有限公司 Ceramic chrome corundum grinding wheel
WO2018130237A1 (en) * 2017-01-16 2018-07-19 Klingspor Ag Roughing disk with a core comprising at least one grinding additive
CN109593515A (en) * 2017-09-30 2019-04-09 天津大学 A kind of polycrystalline corundum abrasive material and preparation method thereof
WO2020168885A1 (en) * 2019-02-20 2020-08-27 中钢洛耐新材料科技有限公司 High-strength melting furnace for non-ferrous enhanced smelting
CN112959228A (en) * 2021-02-24 2021-06-15 南京美宏研磨有限公司 Fiber reinforced resin grinding wheel and preparation method thereof
CN115741506A (en) * 2022-11-28 2023-03-07 武汉材料保护研究所有限公司 High-strength low-burn resin-based self-lubricating grinding wheel and preparation method thereof
CN117601034A (en) * 2023-11-23 2024-02-27 苏州远东砂轮有限公司 Ceramic microcrystalline grinding wheel for bolt fastening end face grinding
CN117564952A (en) * 2023-12-19 2024-02-20 江苏各道可德磨具有限公司 Grinding wheel preparation process

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