CN117798486A - Welding device for heterogeneous workpieces - Google Patents
Welding device for heterogeneous workpieces Download PDFInfo
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- CN117798486A CN117798486A CN202410235273.8A CN202410235273A CN117798486A CN 117798486 A CN117798486 A CN 117798486A CN 202410235273 A CN202410235273 A CN 202410235273A CN 117798486 A CN117798486 A CN 117798486A
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- 238000003466 welding Methods 0.000 title claims abstract description 147
- 230000007246 mechanism Effects 0.000 claims abstract description 71
- 230000005540 biological transmission Effects 0.000 claims abstract description 17
- 230000033001 locomotion Effects 0.000 claims description 27
- 238000005476 soldering Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims 2
- 238000002844 melting Methods 0.000 abstract description 23
- 230000008018 melting Effects 0.000 abstract description 23
- 239000000463 material Substances 0.000 abstract description 21
- 230000001360 synchronised effect Effects 0.000 abstract description 4
- 238000005457 optimization Methods 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 230000009471 action Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000003756 stirring Methods 0.000 description 4
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229910000861 Mg alloy Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- SNAAJJQQZSMGQD-UHFFFAOYSA-N aluminum magnesium Chemical compound [Mg].[Al] SNAAJJQQZSMGQD-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
- B23K20/1245—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
The invention relates to the technical field of welding equipment, in particular to a welding device for heterogeneous workpieces, which comprises a welding tool and a motor, wherein the welding tool is connected with an output shaft of the motor, the welding device for heterogeneous workpieces further comprises an ultrasonic generator, an ultrasonic transducer, an impact head and a transmission mechanism, the motor is arranged on the side face of the welding tool, the motor is connected with the welding tool through the transmission mechanism, one end of the ultrasonic transducer is connected with the ultrasonic generator, one end of the ultrasonic transducer is connected with the impact head, the impact head is arranged right above the welding tool, and the bottom face of the impact head is attached to the top face of the welding tool. The welding device can increase friction pressure and improve friction heat release efficiency on the premise of not increasing welding pressure; the melting of the welded material is quickened; in addition, the synchronous melting of materials with different melting points can be realized, and the welding speed is improved.
Description
Technical Field
The invention relates to the technical field of welding equipment, in particular to a welding device for heterogeneous workpieces.
Background
Friction welding refers to the process that a welding tool rotating at a high speed is used for locally melting a welded material by heat generated by friction between the welding tool and a workpiece, when the welding tool moves forwards along a welding interface, the plasticized material flows from the front part to the rear part of the welding tool under the action of the rotating friction force of the welding tool, and a compact solid-phase welding seam is formed under the extrusion of the welding tool. Compared with the traditional fusion welding, the friction welding has the advantages of low heat input, high efficiency and energy saving, and is particularly suitable for welding dissimilar metals.
In friction welding, friction pressure and welding pressure are two important parameters. The friction pressure refers to the pressure to which the workpiece is locally subjected on both sides of the weld head. By applying friction pressure, workpieces on two sides of the welding head can be tightly attached, the contact area of welding is increased, and the welding quality is improved. Welding pressure refers to the force exerted on a workpiece during friction welding. The welding pressure is used for stably fixing the workpiece on the welding head and keeping the deformation of the workpiece so as to avoid welding defects. The magnitude of the friction pressure and the welding pressure can affect the quality and effectiveness of the friction weld. Proper friction pressure and welding pressure can ensure that workpieces at two sides of a welding head are tightly attached, and the welding quality is high; if the pressure is too small, the workpiece may not be completely sealed, and the welding quality is poor; if the pressure is too high, the workpiece may be severely deformed, thereby affecting the welding quality. Therefore, when performing the friction welding operation, it is necessary to reasonably set the friction pressure and the welding pressure according to the material and the welding requirements to achieve a good welding effect.
In order to adapt to large pressure, the volume of friction welding equipment is generally larger, and in order to realize the light weight of the equipment, the patent of the invention of the patent publication No. CN110977142B discloses an impact friction stir welding device for connecting heterogeneous workpieces of magnesium-aluminum alloy, and on the basis of friction stir welding under a certain pre-pressure, the impact loading device with light weight is used for realizing impact loading with a certain frequency, increasing friction effect and realizing heterogeneous connection of aluminum and magnesium alloy with good quality.
In the process of implementing the present invention, the inventor finds that at least the following problems exist in the prior art: 1. the mechanical impact is intermittent and can not well promote the melting of metal, the welded material is required to be melted, the welding tool still needs to rotate rapidly under enough friction pressure to generate enough heat, the rotation speed is limited, the increase of the friction pressure has high requirements on equipment, the excessive pressure can cause serious deformation of a workpiece, the welding quality is influenced, and the welding speed of friction welding can not be improved; 2. because the melting points of the metals of different materials are different, when friction stir welding is adopted for connection, the metal with lower melting point is softened firstly during friction stir, but the metal with higher melting point does not reach the temperature required by softening, and the friction is required to be carried out for a longer time, so that the welding speed is influenced.
Disclosure of Invention
Aiming at the defects of the prior art, the invention develops a welding device for heterogeneous workpieces, which can increase friction pressure and improve friction heat release efficiency on the premise of not increasing welding pressure; the melting of the welded material is quickened; in addition, the synchronous melting of materials with different melting points can be realized, and the welding speed is improved.
The technical scheme for solving the technical problems is as follows: the embodiment of the invention provides a welding device for heterogeneous workpieces, which comprises a welding tool and a motor, wherein the welding tool is connected with an output shaft of the motor, the welding device for heterogeneous workpieces further comprises an ultrasonic generator, an ultrasonic transducer, an impact head, a transmission mechanism, a spring, a sleeve, a bearing and a mounting frame, the motor is arranged on the side surface of the welding tool, the motor is connected with the welding tool through the transmission mechanism, one end of the ultrasonic transducer is connected with the ultrasonic generator, one end of the ultrasonic transducer is connected with the impact head, the impact head is arranged right above the welding tool, and the bottom surface of the impact head is attached to the top surface of the welding tool; the mounting bracket includes riser, goes up dull and stereotyped, lower dull and stereotyped, the vertical setting of riser, go up dull and stereotyped, lower dull and stereotyped level setting, ultrasonic transducer installs on last dull and stereotyped, sleeve mounting is in the bottom of dull and stereotyped down, the bearing is installed in the sleeve, the welding set includes main shaft, baffle, the middle part of main shaft sets up a shoulder, the top of main shaft passes the bearing in proper order, connect the baffle behind the dull and stereotyped down, the spring sets up on the main shaft between baffle and lower dull and stereotyped, the shoulder at main shaft middle part is laminated with the inner circle bottom surface of bearing, the top surface of baffle contacts with the bottom surface of impact head.
As optimization, the transmission mechanism comprises a gear a and a gear b, wherein the gear a is connected with an output shaft of the motor, the gear b is connected with a main shaft, and the gear a is meshed with the gear b.
As optimization, the welding device for heterogeneous workpieces further comprises a flame gun, wherein the flame gun is fixed on the lower flat plate, one flame gun is respectively arranged at two sides of the welding tool, and independent firepower control knobs are arranged on the two flame guns.
As optimization, the welding tool further comprises a friction head and a fixing sleeve, wherein the fixing sleeve is arranged at the bottom end of the main shaft, and the friction head is arranged in the fixing sleeve. The fixing sleeve is connected with the main shaft through threads, a hexagonal opening is formed in the bottom of the fixing sleeve, the upper section of the friction head is arranged into a corresponding hexagon, and jackscrews are arranged between the side face of the fixing sleeve and the friction head.
As optimization, the bottom of the friction head is a friction surface, a plurality of hemispherical bulges are arranged on the friction surface, the bulges are uniformly and circumferentially distributed around the center of the friction surface, the bulges are arranged at least two circles from inside to outside, the bulges of two adjacent circles are distributed at intervals, and friction paths of the bulges of two adjacent circles coincide.
As optimization, the welding device for heterogeneous workpieces further comprises a linear motion mechanism, a transverse moving plate and a base, wherein the base is horizontally arranged, the transverse moving plate is vertically arranged on the base, the linear motion mechanism is vertically arranged at the top of the transverse moving plate, the linear motion mechanism comprises a telescopic rod, the telescopic rod is connected with a mounting frame, and a guide rail sliding block mechanism is arranged between the mounting frame and the transverse moving plate. The welding tool can be controlled to move up and down by arranging the linear motion mechanism, and pressure is applied to the material to be welded.
As optimization, the welding device for heterogeneous workpieces further comprises a transverse moving mechanism and a support, wherein the support is in a portal shape, the transverse moving mechanism is arranged at the top of the support, and the transverse moving plate is arranged on the transverse moving mechanism. The transverse moving mechanism is a screw nut transmission mechanism driven by a motor, the transverse moving plate is connected with a nut, and a guide rail sliding block mechanism is arranged between the transverse moving plate and the bracket. By arranging the transverse moving mechanism, the welding tool can be controlled to move left and right.
As optimization, the welding device for heterogeneous workpieces further comprises a longitudinal moving mechanism and a workbench, wherein the longitudinal moving mechanism is arranged on the base, the longitudinal moving mechanism is perpendicular to the transverse moving mechanism, and the workbench is arranged on the longitudinal moving mechanism. The longitudinal moving mechanism is a screw nut transmission mechanism driven by a motor, a workbench is connected with a nut, and a guide rail sliding block mechanism is further arranged between the workbench and the base. By arranging the longitudinal moving mechanism, the workbench and the materials to be welded on the workbench can be controlled to move back and forth.
As optimization, the front end of the base is also provided with an operation table. The operation table is provided with a start button, a sudden stop button and a pause button, so that the welding device can be operated.
The effects provided in the summary of the invention are merely effects of embodiments, not all effects of the invention, and the above technical solution has the following advantages or beneficial effects:
the ultrasonic generator converts 50/60 Hz current into 15, 20, 30 or 40KHz electric energy, the converted high-frequency electric energy is converted into mechanical motion with the same frequency again through the ultrasonic transducer, then the mechanical motion is transferred to the welding tool through the impact head, the welding tool transfers the received vibration energy to the joint of the workpieces to be welded, the vibration energy is converted into heat energy in a friction mode in the joint, and the melting of the welded materials can be promoted by combining the friction force provided by the rotation of the motor. By arranging the ultrasonic transducer, the melting of the welded material can be quickened, and the friction welding efficiency is improved.
The welding tool is only in contact with the impact head and is not connected with the impact head, the baffle is kept in contact with the impact head under the action of the spring, the lower end face of the welding tool is pressed against the joint of the workpiece to be welded during operation, the vibration energy transferred by the impact head can increase the friction pressure of the welding tool, the welding tool can rotate under the action of the transmission mechanism and the motor to finish friction welding, and the vibration energy of the impact head can be received and converted into heat energy in a friction mode.
Through set up a flaming gun respectively in the both sides of soldering set, and be provided with independent firepower control knob on two flaming guns, can carry out auxiliary heating to the material of high melting point, which side's metal melting point is high then opens which side's flaming gun, can obtain best firepower index by repeated experiments. By arranging the flame gun, the synchronous melting of materials with different melting points can be realized, and the welding speed is improved.
By arranging the protrusions, the welding area is unchanged under the same welding pressure, the contact area is reduced, the friction pressure can be increased on the premise of not increasing the welding pressure, and the friction heat release efficiency is improved; the protrusions of two adjacent circles are distributed at intervals, friction paths of the protrusions of two adjacent circles coincide, so that the protrusions can cover the whole welding surface and carry out friction welding on the whole welding surface after the welding tool rotates and moves, and the welding quality cannot be affected.
Drawings
Fig. 1 is a perspective view of a first embodiment of the present invention.
Fig. 2 is a left side view of a first embodiment of the present invention.
Fig. 3 is a front view of a first embodiment of the present invention.
Fig. 4 is a cross-sectional view taken along A-A of fig. 3.
Fig. 5 is a front view of an embodiment of a friction head.
Fig. 6 is a bottom view of one embodiment of a friction head.
Fig. 7 is a bottom view of another embodiment of a friction head.
Fig. 8 is a perspective view of a second embodiment of the invention.
Fig. 9 is a front view of a second embodiment of the invention.
Fig. 10 is a top view of a second embodiment of the invention.
Fig. 11 is a left side view of a second embodiment of the invention.
Wherein: 1. ultrasonic transducer, 2, impact head, 3, spring, 4, welding tool, 5, motor, 6, drive mechanism, 7, flame gun, 8, sleeve, 9, bearing, 10, mounting bracket, 11, straight line motion mechanism, 12, traversing mechanism, 13, bracket, 14, longitudinal motion mechanism, 15, working table, 16, base, 17, operating table, 18, traversing plate, 41, main shaft, 42, fixed sleeve, 43, friction head, 44, baffle, 61, gear a, 62, gear b, 101, riser, 102, upper plate, 103, lower plate.
Detailed Description
In order to clearly illustrate the technical features of the present solution, the present invention will be described in detail below with reference to the following detailed description and the accompanying drawings.
Example 1: fig. 1 to 4 show a first embodiment of the present invention, as shown in fig. 1, a welding device for heterogeneous workpieces, which includes a welding tool 4, a motor 5, wherein the welding tool 4 is connected with an output shaft of the motor 5, the welding device for heterogeneous workpieces further includes an ultrasonic generator, an ultrasonic transducer 1, an impact head 2, and a transmission mechanism 6, the motor 5 is disposed on a side surface of the welding tool 4, the motor 5 is connected with the welding tool 4 through the transmission mechanism 6, one end of the ultrasonic transducer 1 is connected with the ultrasonic generator, one end is connected with the impact head 2, the impact head 2 is disposed right above the welding tool 4, and a bottom surface of the impact head 2 is attached to a top surface of the welding tool 4. As shown in fig. 4, the welding device for heterogeneous workpieces further comprises a spring 3, a sleeve 8, a bearing 9 and a mounting frame 10, the mounting frame 10 comprises a vertical plate 101, an upper flat plate 102 and a lower flat plate 103, the vertical plate 101 is vertically arranged, the upper flat plate 102 and the lower flat plate 103 are horizontally arranged, the ultrasonic transducer 1 is installed on the upper flat plate 102, the sleeve 8 is installed at the bottom of the lower flat plate 103, the bearing 9 is installed in the sleeve 8, the welding tool 4 comprises a main shaft 41 and a baffle 44, a shaft shoulder is arranged in the middle of the main shaft 41, the top of the main shaft 41 sequentially penetrates through the bearing 9 and the lower flat plate 103 and then is connected with the baffle 44, the spring 3 is arranged on the main shaft 41 between the baffle 44 and the lower flat plate 103, the shaft shoulder in the middle of the main shaft 41 is attached to the bottom surface of the inner ring of the bearing 9, and the top surface of the baffle 44 is contacted with the bottom surface of the impact head 2. The welding tool 4 is only in contact with the impact head 2 and is not connected, under the action of the spring 3, the baffle 44 is kept in contact with the impact head 2, the lower end face of the welding tool 4 presses the joint of a workpiece to be welded in operation, the vibration energy transferred by the impact head 2 can increase the friction pressure of the welding tool 4, the welding tool 4 can rotate under the action of the transmission mechanism 6 and the motor 5 to finish friction welding, and the vibration energy of the impact head 2 can be received and converted into heat energy in a friction mode.
The transmission mechanism 6 comprises a gear a61 and a gear b62, wherein the gear a61 is connected with an output shaft of the motor 5, the gear b62 is connected with the main shaft 41, and the gear a61 is meshed with the gear b 62.
The welding device for heterogeneous workpieces further comprises a flame gun 7, wherein the flame gun 7 is fixed on the lower flat plate 103, one flame gun 7 is respectively arranged on two sides of the welding tool 4, and independent firepower control knobs are arranged on the two flame guns 7.
The welding tool 4 further comprises a friction head 43 and a fixed sleeve 42, the fixed sleeve 42 is arranged at the bottom end of the main shaft 41, and the friction head 43 is arranged in the fixed sleeve 42. The fixed sleeve 42 is connected with the main shaft 41 through threads, a hexagonal opening is formed in the bottom of the fixed sleeve 42, the upper section of the friction head 43 is correspondingly hexagonal, and jackscrews are arranged between the side face of the fixed sleeve 42 and the friction head 43.
The bottom of the friction head 43 is a friction surface, a plurality of hemispherical bulges are arranged on the friction surface, the bulges are uniformly and circumferentially distributed around the center of the friction surface, the bulges are arranged at least two circles from inside to outside, the bulges of two adjacent circles are distributed at intervals, and the friction paths of the two adjacent circles are overlapped.
Working principle: the ultrasonic generator converts 50/60 Hz current into 15, 20, 30 or 40KHz electric energy, the converted high-frequency electric energy is converted into mechanical motion with the same frequency again through the ultrasonic transducer 1, then the mechanical motion is transferred to the welding tool 4 through the impact head 2, the welding tool 4 transfers the received vibration energy to the joint of the workpieces to be welded, in the region, the vibration energy is converted into heat energy through a friction mode, and the melting of the welded materials can be promoted by combining the friction force provided by the rotation of the motor 5. By arranging the ultrasonic transducer 1, the melting of the welded material can be quickened, and the friction welding efficiency can be improved.
By arranging the protrusions, the welding area is unchanged under the same welding pressure, the contact area is reduced, the friction pressure can be increased on the premise of not increasing the welding pressure, and the friction heat release efficiency is improved; the protrusions of two adjacent circles are distributed at intervals, friction paths of the protrusions of two adjacent circles are overlapped, so that the protrusions can cover the whole welding surface and carry out friction welding on the whole welding surface after the welding tool 4 rotates and moves, and the welding quality cannot be affected.
Through set up a flaming gun 7 respectively in the both sides of soldering set 4, and be provided with independent firepower control knob on two flaming guns 7, can carry out auxiliary heating to the material of high melting point, which side's metal melting point is high then which side's flaming gun 7 is opened, can obtain the best firepower index by repeated experiments. By arranging the flame gun 7, the synchronous melting of materials with different melting points can be realized, and the welding speed is improved.
Example 2: fig. 6 is a bottom view of one embodiment of a friction head. As shown in the figure, a plurality of hemispherical bulges are arranged on the friction surface, the bulges are uniformly and circumferentially distributed around the center of the friction surface, three circles of bulges are arranged from inside to outside, six bulges are arranged in each circle, the bulges of two adjacent circles are distributed at intervals, and the friction paths of the two adjacent circles are overlapped.
Example 3: fig. 7 is a bottom view of another embodiment of a friction head. As shown in the figure, be provided with a plurality of hemisphere archs on the friction surface, protruding evenly circumference distributes around friction surface center, and protruding from interior to exterior sets up three circles, and every circle sets up three arch, and the protruding interval distribution of protruding interval of two circles of adjacent, two circle bellied friction paths coincidence, and the bellied friction area of three circles is D, F, E region from interior outside respectively, and F region and D, E region all have partial coincidence.
Example 4: fig. 8 to 11 show a second embodiment of the present invention, as shown in the drawings, the welding apparatus for heterogeneous workpieces further includes a linear motion mechanism 11, a traverse plate 18, a base 16, a traverse mechanism 12, a support 13, a longitudinal motion mechanism 14, and a workbench 15, the base 16 is horizontally disposed, the traverse plate 18 is vertically mounted on the base 16, the linear motion mechanism 11 is vertically mounted on top of the traverse plate 18, the linear motion mechanism 11 includes a telescopic rod, the telescopic rod is connected with the mounting frame 10, and a guide rail and slider mechanism is disposed between the mounting frame 10 and the traverse plate 18. The welding tool 4 can be controlled to move up and down by arranging the linear motion mechanism 11, and pressure is applied to the materials to be welded. The bracket 13 is in a gantry shape, the traversing mechanism 12 is arranged at the top of the bracket 13, and the traversing plate 18 is arranged on the traversing mechanism 12. The traversing mechanism 12 is a screw nut transmission mechanism driven by a motor, a traversing plate 18 is connected with a nut, and a guide rail sliding block mechanism is arranged between the traversing plate 18 and the bracket 13. By providing the traversing mechanism 12, the welding tool 4 can be controlled to move left and right. The vertical movement mechanism 14 is mounted on the base 16, the vertical movement mechanism 14 is perpendicular to the lateral movement mechanism 12, and the table 15 is mounted on the vertical movement mechanism 14. The longitudinal moving mechanism 14 is a screw nut transmission mechanism driven by a motor, a workbench 15 is connected with a nut, and a guide rail sliding block mechanism is arranged between the workbench 15 and a base 16. By providing the longitudinal moving mechanism 14, the workbench 15 can be controlled to move back and forth together with the material to be welded thereon. The front end of the base 16 is also provided with an operating table 17. The operation table 17 is provided with start, emergency stop and pause buttons for operating the welding device.
While the foregoing description of the embodiments of the present invention has been presented with reference to the drawings, it is not intended to limit the scope of the invention, but rather, it is apparent that various modifications or variations can be made by those skilled in the art without the need for inventive work on the basis of the technical solutions of the present invention.
Claims (9)
1. A welding set for heterogeneous work piece, includes soldering set (4), motor (5), and output shaft, characterized by of motor (5) are connected to soldering set (4): the welding device for the heterogeneous workpieces further comprises an ultrasonic generator, an ultrasonic transducer (1), an impact head (2), a transmission mechanism (6), a spring (3), a sleeve (8), a bearing (9) and a mounting frame (10), wherein the motor (5) is arranged on the side face of the welding tool (4), the motor (5) is connected with the welding tool (4) through the transmission mechanism (6), one end of the ultrasonic transducer (1) is connected with the ultrasonic generator, and the other end of the ultrasonic transducer is connected with the impact head (2), the impact head (2) is arranged right above the welding tool (4), and the bottom face of the impact head (2) is attached to the top face of the welding tool (4); the mounting bracket (10) includes riser (101), go up dull and stereotyped (102), lower dull and stereotyped (103), riser (101) vertical setting, go up dull and stereotyped (102), lower dull and stereotyped (103) level sets up, ultrasonic transducer (1) are installed on last dull and stereotyped (102), sleeve (8) are installed in the bottom of dull and stereotyped (103) down, bearing (9) are installed in sleeve (8), welding set (4) are including main shaft (41), baffle (44), the middle part of main shaft (41) sets up a shaft shoulder, connect baffle (44) after bearing (9) are passed in proper order at the top of main shaft (41), lower dull and stereotyped (103), spring (3) set up on main shaft (41) between baffle (44) and lower dull and stereotyped (103), the shaft shoulder at main shaft (41) middle part is laminated with the inner circle bottom surface of bearing (9), the top surface and the bottom surface contact of impact head (2) of baffle (44).
2. A welding device for heterogeneous workpieces according to claim 1, characterized in that the transmission mechanism (6) comprises a gear a (61) and a gear b (62), the gear a (61) being connected to the output shaft of the motor (5), the gear b (62) being connected to the main shaft (41), the gear a (61) being in engagement with the gear b (62).
3. The welding device for heterogeneous workpieces according to claim 1, further comprising a flame gun (7), wherein the flame gun (7) is fixed on the lower flat plate (103), one flame gun (7) is respectively arranged on two sides of the welding tool (4), and independent fire control knobs are arranged on the two flame guns (7).
4. A welding device for heterogeneous workpieces according to claim 1, characterized in that the welding tool (4) further comprises a friction head (43), a fixing sleeve (42), the fixing sleeve (42) being mounted at the bottom end of the main shaft (41), the friction head (43) being mounted in the fixing sleeve (42).
5. The welding device for heterogeneous workpieces according to claim 4, wherein the bottom of the friction head (43) is a friction surface, a plurality of hemispherical protrusions are arranged on the friction surface, the protrusions are uniformly and circumferentially distributed around the center of the friction surface, the protrusions are at least two circles from inside to outside, the protrusions of two adjacent circles are distributed at intervals, and friction paths of the protrusions of two adjacent circles coincide.
6. The welding device for heterogeneous workpieces according to claim 1, further comprising a linear motion mechanism (11), a transverse moving plate (18) and a base (16), wherein the base (16) is horizontally arranged, the transverse moving plate (18) is vertically installed on the base (16), the linear motion mechanism (11) is vertically installed on the top of the transverse moving plate (18), the linear motion mechanism (11) comprises a telescopic rod, the telescopic rod is connected with the installation frame (10), and a guide rail sliding block mechanism is arranged between the installation frame (10) and the transverse moving plate (18).
7. The welding device for heterogeneous workpieces according to claim 6, further comprising a traversing mechanism (12) and a bracket (13), wherein the bracket (13) is in a gantry shape, the traversing mechanism (12) is mounted on the top of the bracket (13), and the traversing plate (18) is mounted on the traversing mechanism (12).
8. The welding device for heterogeneous workpieces according to claim 7, further comprising a longitudinal movement mechanism (14) and a workbench (15), wherein the longitudinal movement mechanism (14) is mounted on the base (16), the longitudinal movement mechanism (14) is perpendicular to the transverse movement mechanism (12), and the workbench (15) is mounted on the longitudinal movement mechanism (14).
9. Welding device for heterogeneous workpieces according to claim 8, characterized in that the front end of the base (16) is also provided with an operating table (17).
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CN218799799U (en) * | 2022-07-14 | 2023-04-07 | 北京石油化工学院 | Novel multi-material friction stir material increasing device and equipment for moving shaft shoulder |
CN117428311A (en) * | 2022-07-14 | 2024-01-23 | 北京石油化工学院 | Dynamic shaft shoulder friction stir material adding device and equipment |
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GB884306A (en) * | 1958-08-13 | 1961-12-13 | Darchem Engineering Ltd | Improvements in or relating to the welding of metals |
CN203282042U (en) * | 2013-05-27 | 2013-11-13 | 洛阳大智实业有限公司 | Mobile friction stir welding device |
CN105397273A (en) * | 2015-12-30 | 2016-03-16 | 苏州润昇精密机械有限公司 | Vertical metal ultrasonic welding machine rack |
CN106112543A (en) * | 2016-07-19 | 2016-11-16 | 上海交通大学 | Rivet and self-piercing frictional rivet welding connection system thereof for self-piercing frictional rivet welding |
CN110977142A (en) * | 2019-12-20 | 2020-04-10 | 辽宁工程技术大学 | Impact stirring friction welding device for connecting magnesium-aluminum alloy heterogeneous workpieces |
CN112359190A (en) * | 2020-10-27 | 2021-02-12 | 吉林大学 | Stirring friction and ultrasonic rolling integrated light alloy surface modification device and modification method |
WO2022253168A1 (en) * | 2021-05-31 | 2022-12-08 | 珠海灵科自动化科技有限公司 | Machine head assembly of ultrasonic welding machine, and ultrasonic welding machine |
CN218799799U (en) * | 2022-07-14 | 2023-04-07 | 北京石油化工学院 | Novel multi-material friction stir material increasing device and equipment for moving shaft shoulder |
CN117428311A (en) * | 2022-07-14 | 2024-01-23 | 北京石油化工学院 | Dynamic shaft shoulder friction stir material adding device and equipment |
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