CN117733261A - Automatic cooling water tank for linear cutting machine - Google Patents
Automatic cooling water tank for linear cutting machine Download PDFInfo
- Publication number
- CN117733261A CN117733261A CN202310139760.XA CN202310139760A CN117733261A CN 117733261 A CN117733261 A CN 117733261A CN 202310139760 A CN202310139760 A CN 202310139760A CN 117733261 A CN117733261 A CN 117733261A
- Authority
- CN
- China
- Prior art keywords
- water tank
- water
- tank
- cutting machine
- cooling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 44
- 239000000498 cooling water Substances 0.000 title claims abstract description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 89
- 238000001816 cooling Methods 0.000 claims abstract description 22
- 239000010865 sewage Substances 0.000 claims abstract description 22
- 238000004140 cleaning Methods 0.000 claims abstract description 9
- 239000007788 liquid Substances 0.000 claims description 17
- 238000007789 sealing Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 3
- 238000011084 recovery Methods 0.000 claims description 3
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 239000000110 cooling liquid Substances 0.000 description 5
- 238000003754 machining Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010892 electric spark Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
An automatic cooling water tank for a linear cutting machine tool, wherein the linear cutting machine tool is used for cutting a workpiece and comprises a water tank body, a water purifying tank and a sewage tank are arranged in the water tank body, a filter screen is arranged between the water purifying tank and the sewage tank, and the sewage tank is used for recovering sewage generated during cooling and cleaning of the workpiece; the water purifying tank is provided with a water inlet and a water outlet, the water inlet is used for recovering cooling water for cooling the cutting line, and the water outlet is used for communicating the water in the water purifying tank with the workpiece for cooling and cleaning and cooling the cutting line.
Description
Technical Field
The invention relates to an automatic cooling water tank for a linear cutting machine.
Background
Wire cutting is short for wire cutting, and refers to a processing method. It is developed based on electric spark perforation and forming. The machining method is to use a movable metal wire (molybdenum wire, copper wire or alloy wire) as an electrode wire, and to produce high temperature to melt or vaporize metal by pulse spark discharge between the electrode wire and a workpiece to form a kerf so as to cut out a part. Wire cutting machines were also invented in 1960 in the soviet union, whose basic physical principle is that free positive ions and electrons accumulate in the field, quickly forming an ionized conductive path. Wire-cut electric discharge machines (i.e., wire-cut electric discharge machines) have a very important role in the field of machine manufacturing, and are often used for cutting and forming various parts of complex shapes, and particularly in cutting parts of difficult-to-machine materials, the machining capability and the machining quality thereof are almost irreplaceable.
The wire cutting equipment needs to be provided with a water tank, but the water tank adopted at present is cooled by manually adding cooling liquid, so that the degree of automation is low, the waste of the cooling liquid is serious, and the utilization rate is low.
Disclosure of Invention
The invention aims to provide an automatic cooling water tank for a linear cutting machine, which can realize automatic control of cooling liquid and improve the utilization rate of the cooling liquid.
The above object of the present invention is achieved by the following means:
an automatic cooling water tank for a linear cutting machine tool, wherein the linear cutting machine tool is used for cutting a workpiece and comprises a water tank body, a water purifying tank and a sewage tank are arranged in the water tank body, a filter screen is arranged between the water purifying tank and the sewage tank, and the sewage tank is used for recovering sewage generated during cooling and cleaning of the workpiece;
the method is characterized in that: the water purifying tank is provided with a water inlet and a water outlet, the water inlet is used for recovering cooling water for cooling the cutting line, the water outlet is used for communicating water in the water purifying tank with the workpiece for cooling and cleaning and cooling the cutting line, and the water purifying tank is provided with a conductivity detector.
Further, an upper liquid level sensor is arranged at the upper end in the clean water tank, and the upper liquid level sensor is connected with the controller.
Further, a lower liquid level sensor is arranged at the lower end in the clean water tank, and the lower liquid level sensor is connected with the controller.
Furthermore, clamping grooves are formed in two sides of the water tank body, and the filter screen is fixed in the clamping grooves.
Further, the controller is configured to stop water inflow to the clean tank and the dirty tank when the upper level sensor exceeds a threshold.
Further, the controller is configured to initiate water intake of the clean water tank and the dirty water tank when the lower level sensor exceeds a threshold.
Further, a residue discharge outlet is arranged at the bottom of the sewage tank, and the bottom of the sewage tank is inclined towards the residue discharge outlet.
Further, the water tank body is provided with a sealing cover, the sealing cover is pivoted to the water tank body, and a cutting line cooling water recovery buffer cylinder is arranged at the upstream of the water inlet.
Further, a temperature sensor is arranged in the clean water tank and is connected with the controller.
Further, the water tank body is provided with a cooling device, and the controller starts the cooling device when the temperature sensor exceeds a threshold value.
The technical effects of the scheme of the invention can be achieved as follows:
the liquid level sensor and the concentration meter are arranged in the cooling water tank to detect the liquid level of the cooling liquid, then data are transmitted to the controller, the controller is used for judging the data of the liquid level sensor and a preset liquid level value, and if the real-time data are lower than the preset value, the corresponding liquid inlet or liquid outlet is controlled to meet the liquid level requirement.
According to the cooling water tank, the cooling water of the cutting line is recycled to the water purifying tank aiming at the difference of the water generated by workpiece cleaning cooling and cutting line cooling in the aspect of conductivity, and the workpiece cleaning cooling water is recycled to the sewage tank, so that the recycling efficiency is improved. The conductivity detection is realized through a conductivity detector, is connected with the upper controller and detects the conductivity in real time.
Drawings
Fig. 1 is a structural view of an automatic cooling water tank of a wire cutting machine according to the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, an automatic cooling water tank for a wire cutting machine for cutting a workpiece includes a water tank body 1 in which a clean water tank 3 and a sewage tank 4 are provided, a filter screen 2 is provided between the clean water tank 3 and the sewage tank 4, and the sewage tank 4 recovers sewage generated when the workpiece is cooled and cleaned through an inlet 11; the water purifying tank 3 is provided with a water inlet 7 and a water outlet 10, the water inlet 7 is used for recycling cooling water for cooling the cutting line, and the water outlet 10 is used for communicating water in the water purifying tank 3 to the workpiece cooling and cleaning and the cutting line cooling.
An upper liquid level sensor 5 is arranged at the upper end in the water purifying tank 3, and the upper liquid level sensor 5 is connected with the controller; the lower end in the water purification tank 3 is provided with a lower liquid level sensor 6, the lower liquid level sensor 6 is connected with the controller, and the water purification tank is provided with a conductivity detector.
The two sides of the water tank body 1 are provided with clamping grooves 12, and the filter screen 2 is fixed in the clamping grooves 12.
The controller is configured to stop the water inflow of the water purifying tank 3 and the sewage tank 4 when the upper level sensor 5 exceeds a threshold value; the controller is arranged to start the water intake of the clean water tank 3 and the dirty water tank 4 when the lower level sensor 6 exceeds a threshold value.
The bottom of the sewage tank 4 is provided with a residue discharge outlet, and the bottom of the sewage tank 4 is inclined towards the residue discharge outlet.
The water tank body 1 is provided with a sealing cover, the sealing cover is pivoted to the water tank body, and a cutting line cooling water recovery buffer cylinder is arranged at the upstream of the water inlet 7.
The water purifying tank 4 is internally provided with a temperature sensor, the temperature sensor is connected with the controller, the water tank body is provided with cooling equipment, and the controller starts the cooling equipment when the temperature sensor exceeds a threshold value.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present invention, and although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present invention.
Claims (10)
1. An automatic cooling water tank for a linear cutting machine tool, wherein the linear cutting machine tool is used for cutting a workpiece and comprises a water tank body, a water purifying tank and a sewage tank are arranged in the water tank body, a filter screen is arranged between the water purifying tank and the sewage tank, and the sewage tank is used for recovering sewage generated during cooling and cleaning of the workpiece;
the method is characterized in that: the water purifying tank is provided with a water inlet and a water outlet, the water inlet is used for recovering cooling water for cooling the cutting line, the water outlet is used for communicating the water in the water purifying tank with the workpiece for cooling and cleaning and cooling the cutting line, and a conductivity detector is arranged in the water purifying tank.
2. The automatic cooling water tank for a wire cutting machine as claimed in claim 1, wherein an upper liquid level sensor is provided at an upper end in the clean water tank, and the upper liquid level sensor is connected with the controller.
3. The automatic cooling water tank for a wire cutting machine as claimed in claim 2, wherein a lower level sensor is provided at a lower end in the clean water tank, and the lower level sensor is connected with the controller.
4. The automatic cooling water tank for a wire cutting machine as claimed in claim 1, wherein the water tank body is provided with a clamping groove at both sides, and the filter screen is fixed in the clamping groove.
5. An automatic cooling water tank for a wire cutting machine as claimed in claim 3 wherein the controller is arranged to stop the water intake of the clean water tank and the dirty water tank when the upper level sensor exceeds a threshold value.
6. The automatic cooling water tank for a wire cutting machine of claim 5, wherein the controller is configured to start water intake of the clean water tank and the dirty water tank when a lower level sensor exceeds a threshold value.
7. The automatic cooling water tank for a wire cutting machine as claimed in claim 1, wherein the sump bottom is provided with a residue discharge port, and the sump bottom is inclined toward the residue discharge port.
8. The automatic cooling water tank for a wire cutting machine according to claim 1, wherein the water tank body is provided with a sealing cover, the sealing cover is pivoted to the water tank body, and a cutting wire cooling water recovery buffer cylinder is arranged at the upstream of the water inlet.
9. The automatic cooling water tank for a wire cutting machine as claimed in claim 1, wherein a temperature sensor is provided in the clean water tank, and the temperature sensor is connected to the controller.
10. An automatic cooling water tank for a wire cutting machine as claimed in claim 9, wherein the water tank body is mounted with a cooling device that is activated by the controller when the temperature sensor exceeds a threshold value.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310139760.XA CN117733261A (en) | 2023-02-08 | 2023-02-08 | Automatic cooling water tank for linear cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310139760.XA CN117733261A (en) | 2023-02-08 | 2023-02-08 | Automatic cooling water tank for linear cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117733261A true CN117733261A (en) | 2024-03-22 |
Family
ID=90276382
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310139760.XA Pending CN117733261A (en) | 2023-02-08 | 2023-02-08 | Automatic cooling water tank for linear cutting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117733261A (en) |
-
2023
- 2023-02-08 CN CN202310139760.XA patent/CN117733261A/en active Pending
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