CN117718196B - Textile base cloth surface coating device and coating method - Google Patents
Textile base cloth surface coating device and coating method Download PDFInfo
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- CN117718196B CN117718196B CN202410176348.XA CN202410176348A CN117718196B CN 117718196 B CN117718196 B CN 117718196B CN 202410176348 A CN202410176348 A CN 202410176348A CN 117718196 B CN117718196 B CN 117718196B
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- 238000000576 coating method Methods 0.000 title claims abstract description 188
- 239000011248 coating agent Substances 0.000 title claims abstract description 179
- 239000004744 fabric Substances 0.000 title claims abstract description 130
- 239000004753 textile Substances 0.000 title claims abstract description 128
- 238000001035 drying Methods 0.000 claims abstract description 62
- 238000004804 winding Methods 0.000 claims description 36
- 230000001105 regulatory effect Effects 0.000 claims description 29
- 239000000463 material Substances 0.000 claims description 17
- 230000007704 transition Effects 0.000 claims description 16
- 238000010438 heat treatment Methods 0.000 claims description 15
- 230000007246 mechanism Effects 0.000 claims description 15
- 238000000926 separation method Methods 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 10
- 230000007480 spreading Effects 0.000 claims description 9
- 238000003892 spreading Methods 0.000 claims description 9
- 239000000758 substrate Substances 0.000 claims description 4
- 238000009941 weaving Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 4
- 238000005096 rolling process Methods 0.000 description 16
- 230000008569 process Effects 0.000 description 7
- 238000003860 storage Methods 0.000 description 7
- 238000010521 absorption reaction Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 230000000903 blocking effect Effects 0.000 description 3
- 238000009500 colour coating Methods 0.000 description 3
- 239000000049 pigment Substances 0.000 description 3
- 241000252254 Catostomidae Species 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
The invention discloses a textile base cloth surface coating device and a coating method, wherein the textile base cloth surface coating device comprises an unreeling unit, a flattening unit, a coating component, a drying component, a reeling unit and a lower support, wherein the lower support is in fastening connection with the ground, the unreeling unit, the flattening unit and the lower support are in fastening connection, the flattening unit is arranged on one side of the unreeling unit, the coating component, the drying component, the reeling unit and the ground are in fastening connection, the coating component is arranged on one side of the flattening unit away from the unreeling unit, the drying component is arranged on one side of the coating component away from the flattening unit, and the reeling unit is arranged on one side of the drying component away from the coating component. The drying component provided by the invention enables the textile base cloth to be continuously stretched in a continuously moving state, so that the working efficiency is ensured, and the drying effect is improved.
Description
Technical Field
The invention relates to the technical field of coating, in particular to a textile base cloth surface coating device and a coating method.
Background
The coating equipment of the textile base cloth is a machine for coating or coating various chemicals, coatings or materials on the textile base cloth, and is generally divided into four steps of unreeling, coating, drying and reeling, but the existing textile base cloth coating device has defects and cannot meet the use requirements.
The density of each position of the textile base cloth cannot be completely equal due to the self material and processing equipment, the conventional coating device cannot adjust the coating amount according to the density difference of the local position of the base cloth, the absorption speed of the coating at the position with higher density is higher, the absorption amount is also higher, the insufficient coating amount can cause incomplete color coating at the position, and further the local color difference is caused.
On the other hand, in the process of drying the textile base cloth, the opening action can be carried out on two sides of the textile base cloth, so that the drying speed can be remarkably improved, but when the opening action is carried out on conventional equipment, the movement of the textile base cloth is required to be stopped, on one hand, the work efficiency is influenced by frequent starting and stopping equipment, and on the other hand, larger damage can be caused to the equipment.
Disclosure of Invention
The invention aims to provide a textile base cloth surface coating device and a coating method, which are used for solving the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a textile substrate surface coating device, it includes unreels the unit, flatten the unit, coating subassembly, stoving subassembly, rolling unit, the lower carriage, lower carriage and ground fastening connection, unreels the unit, flatten unit and lower carriage fastening connection, flatten the unit setting in unreeling unit one side, coating subassembly, stoving subassembly, rolling unit and ground fastening connection, the coating subassembly sets up in flattening the unit and keeps away from one side of unreeling the unit, stoving subassembly sets up in the one side that the coating subassembly kept away from the unit that flattens, the rolling unit sets up in the one side that the coating subassembly was kept away from to the stoving subassembly. The unwinding unit outputs textile base cloth, the textile base cloth sequentially passes through the flattening unit, the coating assembly and the drying assembly, the flattening unit is provided with a plurality of groups to sequentially flatten the unwinding unit, the coating assembly is used for coating the textile base cloth, the drying assembly is used for curing the coated base cloth, and the cured textile base cloth is wound by the winding unit.
Further, the coating subassembly includes coating case, transition roller, the backing roll, the coating roller, the storage case, the coating head, regulating unit, coating case and ground fastening connection, the backing roll sets up inside the coating case, the backing roll is provided with independent drive, the coating roller sets up in the backing roll upside, the transition roller is provided with two sets of, two sets of transition rollers set up respectively in the transition roller both sides, the transition roller, coating roller and coating incasement wall rotate and connect, storage case and coating incasement wall fastening connection, the coating head sets up in coating roller upside, the coating head passes through pipeline and storage case intercommunication, regulating unit one end is connected with the coating head bottom, the regulating unit other end sets up in the backing roll one side that is close to the unit that flattens. The textile base cloth passes through the surface of the supporting roller, the two groups of transition rollers press and limit the textile base cloth, the coating pigment is stored in the storage box and is output by the control of the coating head, and the coating head belongs to the conventional technical means in the field, and the specific structure is not described. The adjusting unit adjusts the local output of the coating head to control the coating uniformity, the coating head attaches the coating to the coating roller, and the coating roller rotates to transfer the coating to the textile base cloth.
Further, the adjusting unit comprises a setting frame, a receiving cover, an adjusting pipe, an adjusting block, a pulling spring and a communicating pipe, wherein the setting frame, the receiving cover and the inner wall of the coating box are in fastening connection, textile base cloth passes through the setting frame and the receiving cover, a fan is arranged in the setting frame, a plurality of separation bins are arranged in the receiving cover, one end of the adjusting pipe is embedded into the coating head, the adjusting pipe is provided with a plurality of adjusting pipes which are uniformly distributed along the coating head, one end of the adjusting pipe is communicated with an inner channel of the coating head, the other end of the adjusting pipe is in fastening connection with the communicating pipe, the communicating pipe is communicated with the separation bins, the plurality of adjusting pipes are correspondingly communicated with the plurality of separation bins, the pulling spring and the adjusting block are arranged in the adjusting pipe, the adjusting block is in sliding connection with the adjusting pipe, one end of the pulling spring is in fastening connection with the adjusting block, and the other end of the pulling spring is in fastening connection with the inner wall of the adjusting pipe. The density of each position of the textile base cloth cannot be completely equal due to the self material and processing equipment, the conventional coating device cannot adjust the coating amount according to the density difference of the local position of the base cloth, the absorption speed of the coating at the position with higher density is higher, the absorption amount is also higher, the insufficient coating amount can cause incomplete color coating at the position, and further the local color difference is caused. According to the invention, the air flow is output through the fan, passes through the surface of the textile base cloth and is collected by the receiving cover, the textile base cloth is divided into a plurality of local areas by the separation bin, when the line density of the local areas is high, the air flow passing rate of the areas is low, the air flow collected in the corresponding separation bin is low, the air flow enters the regulating pipe to drive the regulating block to overcome the resistance of the pulling spring to move, the larger the blocking area formed by the regulating block on the local position of the coating head is, the smaller the corresponding output coating amount of the position is, and the arrangement ensures that the coating output quantity of each area is related to the density of the layout part of the textile base cloth, so that the color uniformity of the textile base cloth after coating is improved. According to the invention, the distance from the setting frame to the laminating position of the supporting roller and the coating roller is equal to half of the length of the running around the coating roller, so that the spinning base cloth at the detection position and the coating output by the coating head can be converged at the laminating position of the supporting roller and the coating roller.
Further, the stoving subassembly includes stoving case, backing roll, heating mechanism, expansion unit, stoving case and ground fastening connection, and the backing roll is provided with two sets of, and two sets of backing rolls set up respectively in the inside both sides of stoving case, and expansion unit sets up between two sets of backing rolls, and heating mechanism sets up in expansion unit upside, heating mechanism, expansion unit and stoving incasement wall fastening connection. The textile base cloth enters a drying box, the supporting roller supports the textile base cloth, the heating mechanism dries the textile base cloth, the unfolding unit assists the textile base cloth to be unfolded, the heating mechanism belongs to the conventional technical means in the field, and the specific structure is not described.
Further, the unfolding unit comprises an annular operation belt, a fixed frame, annular outer slide ways, annular inner slide ways, suckers, pulling rods, first sliding blocks and second sliding blocks, the fixed frame is fixedly connected with the inner wall of the drying box, the annular operation belt is connected with the fixed frame, the annular outer slide ways and the annular inner slide ways encircle the surface of the annular operation belt, the annular outer slide ways are provided with two groups, the two groups of annular outer slide ways are arranged on two sides of the annular inner slide ways, the annular inner slide ways are fixedly connected with the annular outer slide ways, the annular outer slide ways are fixedly connected with the fixed frame, the first sliding blocks are slidably connected with the annular outer slide ways, the upper sides of the annular outer slide ways are provided with outer expansion areas, the second sliding blocks are slidably connected with the annular inner slide ways, the suckers are fixedly connected with the first sliding blocks, one ends of the pulling rods are fixedly connected with the first sliding blocks, the other ends of the pulling rods are fixedly connected with the second sliding blocks, and one ends of the pulling rods, which are close to the second sliding blocks, are fixedly connected with the annular operation belt. The annular operation belt and the textile base cloth keep the same-speed operation, in the operation process, the sucking disc that is located the upside is pressed close to the textile base cloth surface, when the sucking disc follows first slider and moves to the outer region of expanding, pull the pole and be pulled, pull the inside pressure of pole and reduce, the sucking disc adsorbs the textile base cloth, follow the continuation of first slider and remove, the sucking disc pulls the textile base cloth both sides, pull the textile base cloth and tighten, textile base wiring hole clearance increases, the convenience is dried, after the stoving finishes, first slider leaves the outer region of expanding, pull the pole and reset, the sucking disc loosens the textile base cloth. The structure enables the textile base cloth to be continuously stretched under the state of continuous movement, so that the working efficiency is ensured, and the drying effect is improved.
Further, unreeling unit includes unreel frame, material roller, tension roller, unreels frame and lower carriage fastening connection, and material roller, tension roller and unreel frame rotation connect, and the material roller setting is in tension roller top. The material roller outputs the textile base cloth, and the tension roller is manually adjusted to tighten the textile base cloth.
Further, the flattening unit comprises a driving motor, roller parts, a driving wheel and a driving wheel group, wherein the driving motor is in fastening connection with a lower support, the roller parts are in fastening connection with the driving wheel group, an output shaft of the driving motor is in fastening connection with the driving wheel, the roller parts and the driving wheel group are provided with a plurality of groups, the driving wheel is driven through a driving chain and a group of driving wheel groups fixed on the roller parts, the driving wheel groups on the roller parts are driven through the driving chain, the roller parts comprise an upper roller body, a lower roller body and an adjusting frame, the upper roller body, the lower roller body and the adjusting frame are connected, the adjusting frame is in fastening connection with the lower support, and the driving wheel group is in fastening connection with the lower roller body. The driving motor drives the driving wheel to rotate, the driving wheel drives the driving wheel sets to rotate, the plurality of driving wheel sets drive each other to rotate, and the driving wheel sets drive the roller parts to rotate. The textile base cloth passes through the upper roller body and the lower roller body, and is flattened.
Further, the rolling unit comprises a rolling frame, a rolling roller and a rolling motor, the rolling frame is in fastening connection with the ground, the rolling roller is in rotary connection with the rolling frame, the rolling motor is in fastening connection with the rolling frame, and an output shaft of the rolling motor is in fastening connection with the rolling roller. The winding motor drives the winding roller to rotate, and the winding roller performs winding work.
A coating method of a textile base cloth surface coating device comprises the following steps,
1) The unreeling unit unreels the textile base cloth, the textile base cloth passes through a plurality of groups of flattening units, and the flattening units flatten the textile base cloth;
2) The flattened textile base cloth sequentially passes through a coating component and a drying component, the coating component coats the coating on the surface of the textile base cloth, and the drying component carries out drying and curing treatment on the coating on the surface of the textile base cloth;
3) And the winding unit winds the processed textile base cloth.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, the air flow is output through the fan, passes through the surface of the textile base cloth and is collected by the receiving cover, the textile base cloth is divided into a plurality of local areas by the separation bin, when the line density of the local areas is high, the air flow passing rate of the areas is low, the air flow collected in the corresponding separation bin is low, the air flow enters the regulating pipe to drive the regulating block to overcome the resistance of the pulling spring to move, the larger the blocking area formed by the regulating block on the local position of the coating head is, the smaller the corresponding output coating amount of the position is, and the arrangement ensures that the coating output quantity of each area is related to the density of the layout part of the textile base cloth, so that the color uniformity of the textile base cloth after coating is improved. The annular operation belt and the textile base cloth of the invention keep the same-speed operation, in the operation process, the sucker at the upper side is close to the surface of the textile base cloth, when the sucker moves to the outer expansion area along with the first sliding block, the pulling rod is pulled, the internal pressure of the pulling rod is reduced, the sucker adsorbs the textile base cloth, and as the first sliding block moves continuously, the sucker pulls both sides of the textile base cloth, the textile base cloth is pulled and tightened, the gap between wiring holes of the textile base cloth is increased, the drying is convenient, after the drying is finished, the first sliding block leaves the outer expansion area, the pulling rod is reset, and the sucker releases the textile base cloth. The structure enables the textile base cloth to be continuously stretched under the state of continuous movement, so that the working efficiency is ensured, and the drying effect is improved.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic perspective view of an unreeling unit and a flattening unit of the present invention;
FIG. 3 is a schematic view of the internal structure of the coating assembly of the present invention;
FIG. 4 is a schematic view of a partial structure of the adjusting unit of the present invention;
FIG. 5 is a partial structural cross-sectional view of the adjustment unit of the present invention;
Fig. 6 is a cross-sectional view of a drying assembly of the present invention;
FIG. 7 is a partial structural perspective view of the deployment unit of the present invention;
FIG. 8 is a partial structural cross-sectional view of the deployment unit of the present invention;
In the figure: the device comprises a 1-unreeling unit, a 11-unreeling frame, a 12-material roller, a 13-tension roller, a 2-flattening unit, a 21-driving motor, a 22-roller component, a 221-upper roller body, a 222-lower roller body, a 223-adjusting frame, a 23-driving wheel, a 24-driving wheel group, a 3-coating component, a 31-coating box, a 32-transition roller, a 33-supporting roller, a 34-coating roller, a 35-storage box, a 36-coating head, a 37-adjusting unit, a 371-setting frame, a 372-receiving cover, a 373-adjusting tube, a 374-adjusting block, a 375-pulling spring, 376-communicating tube, a 4-drying component, a 41-drying box, a 42-supporting roller, a 43-heating mechanism, a 44-unfolding unit, a 441-annular running belt, a 442-fixing frame, a 443-annular outer slideway, a 444-annular inner slideway, a 445-sucking disc, a 446-pulling rod, a 447-first sliding block, a 448-second sliding block, a 5-sliding block, a 51-rolling frame, a 52-rolling roller and a 6-lower bracket.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1, a textile base cloth surface coating device comprises an unreeling unit 1, a flattening unit 2, a coating component 3, a drying component 4, a reeling unit 5 and a lower bracket 6, wherein the lower bracket 6 is in fastening connection with the ground, the unreeling unit 1, the flattening unit 2 and the lower bracket 6 are in fastening connection, the flattening unit 2 is arranged on one side of the unreeling unit 1, the coating component 3, the drying component 4, the reeling unit 5 and the ground are in fastening connection, the coating component 3 is arranged on one side of the flattening unit 2 far away from the unreeling unit 1, the drying component 4 is arranged on one side of the coating component 3 far away from the flattening unit 2, and the reeling unit 5 is arranged on one side of the drying component 4 far away from the coating component 3. The unwinding unit 1 outputs textile base cloth, the textile base cloth sequentially passes through the flattening unit 2, the coating component 3 and the drying component 4, the flattening unit 2 is provided with a plurality of groups to sequentially flatten the unwinding unit 1, the coating component 3 is used for coating the textile base cloth, the drying component 4 is used for curing the coated base cloth, and the cured textile base cloth is wound by the winding unit 5.
As shown in fig. 3, the coating assembly 3 includes a coating tank 31, a transition roller 32, a support roller 33, a coating roller 34, a stock tank 35, a coating head 36, and an adjusting unit 37, the coating tank 31 is in fastening connection with the ground, the support roller 33 is disposed inside the coating tank 31, the support roller 33 is provided with independent driving, the coating roller 34 is disposed on the upper side of the support roller 33, the transition roller 32 is provided with two groups, the two groups of transition rollers 32 are disposed on both sides of the transition roller 32, the coating roller 34 and the inner wall of the coating tank 31 are in rotating connection, the stock tank 35 is in fastening connection with the inner wall of the coating tank 31, the coating head 36 is disposed on the upper side of the coating roller 34, the coating head 36 is communicated with the stock tank 35 through a pipe, one end of the adjusting unit 37 is connected with the bottom of the coating head 36, and the other end of the adjusting unit 37 is disposed on one side of the support roller 33 near the flattening unit 2. The textile base cloth passes through the surface of the supporting roller 33, the two groups of transition rollers 32 press and limit the textile base cloth, the coating pigment is stored in the storage box 35 and is output under the control of the coating head 36, and the coating head 36 belongs to the conventional technical means in the field, and the specific structure is not described. The adjusting unit 37 adjusts the local output of the coating head 36 to control the coating uniformity, the coating head 36 attaches the coating to the coating roller 34, and the coating roller 34 rotates to apply the coating to the textile substrate.
As shown in fig. 3-5, the adjusting unit 37 includes a setting frame 371, a receiving cover 372, an adjusting tube 373, an adjusting block 374, a pulling spring 375, and a communicating tube 376, the setting frame 371, the receiving cover 372 and the inner wall of the coating box 31 are in fastening connection, the textile base cloth passes through the setting frame 371 and the receiving cover 372, a fan is arranged in the setting frame 371, a plurality of separation bins are arranged in the receiving cover 372, one end of the adjusting tube 373 is embedded in the coating head 36, the adjusting tube 373 is provided with a plurality of pieces, the adjusting tubes 373 are uniformly distributed along the coating head 36, one end of the adjusting tube 373 is communicated with the inner channel of the coating head 36, the other end of the adjusting tube 373 is in fastening connection with the communicating tube 376, the communicating tube 376 is communicated with the separation bins, the adjusting tube 373 and the separation bins are correspondingly communicated, the pulling spring 375 and the adjusting block 374 are arranged in the adjusting tube 373, the adjusting block 374 is in sliding connection with the adjusting tube 373, one end of the pulling spring 375 is in fastening connection with the adjusting block 374, and the other end of the pulling spring 375 is in fastening connection with the inner wall of the tube. The density of each position of the textile base cloth cannot be completely equal due to the self material and processing equipment, the conventional coating device cannot adjust the coating amount according to the density difference of the local position of the base cloth, the absorption speed of the coating at the position with higher density is higher, the absorption amount is also higher, the insufficient coating amount can cause incomplete color coating at the position, and further the local color difference is caused. According to the invention, the air flow is output through the fan, passes through the surface of the textile base cloth and is collected by the receiving cover, the textile base cloth is divided into a plurality of local areas by the separation bin, when the line density of the local areas is high, the air flow passing rate of the areas is low, the air flow collected in the corresponding separation bin is low, the air flow enters the regulating tube 373, the regulating block 374 is driven to overcome the resistance of the pulling spring to move, the larger the blocking area formed by the regulating block 374 on the local position of the coating head 36 is, the lower the corresponding output coating amount of the position is, and the arrangement ensures that the coating output of each area is related to the density of the textile base layout part, so that the color uniformity of the textile base cloth after coating is improved. The distance from the setting frame 371 of the present invention to the attaching position of the support roller 33 and the coating roller 34 is equal to half the length of the running around the coating roller 34, so that the textile base cloth at the detecting position and the coating material output from the coating head are converged at the attaching position of the support roller 33 and the coating roller 34.
As shown in fig. 6, the drying assembly 4 includes a drying box 41, support rollers 42, a heating mechanism 43, and a spreading unit 44, the drying box 41 is fastened to the ground, the support rollers 42 are provided with two sets, the two sets of support rollers 42 are respectively provided at both sides inside the drying box 41, the spreading unit 44 is provided between the two sets of support rollers 42, the heating mechanism 43 is provided at the upper side of the spreading unit 44, and the heating mechanism 43, the spreading unit 44, and the inner wall of the drying box 41 are fastened to each other. The textile base cloth enters a drying box 41, a supporting roller 42 supports the textile base cloth, a heating mechanism 43 carries out drying treatment on the textile base cloth, a spreading unit 44 assists the textile base cloth to spread, and the heating mechanism 43 belongs to a conventional technical means in the field, and specific structures are not described.
As shown in fig. 7 and 8, the unfolding unit 44 includes an annular operation belt 441, a fixed frame 442, an annular outer slide 443, an annular inner slide 444, a suction cup 445, a pulling rod 446, a first slider 447 and a second slider 448, the fixed frame 442 is tightly connected to the inner wall of the drying box 41, the annular operation belt 441 is connected to the fixed frame 442, the annular outer slide 443 and the annular inner slide 444 encircle the surface of the annular operation belt 441, the annular outer slide 443 has two groups, the two groups of annular outer slide 443 are disposed on two sides of the annular inner slide 444, the annular inner slide 444 is tightly connected to the annular outer slide 443, the annular outer slide 443 is tightly connected to the fixed frame 442, the first slider 447 is slidingly connected to the annular outer slide 443, an outer expansion area is disposed on the upper side of the annular outer slide 443, the second slider 448 is slidingly connected to the annular inner slide 444, the suction cup 445 is tightly connected to the first slider 447, one end of the pulling rod 446 is tightly connected to the first slider, the other end of the pulling rod 446 is tightly connected to the second slider 448, and one end of the pulling rod 446 close to the second slider 448 is tightly connected to the annular operation belt 441, and the pulling rod 446 is tightly connected to the suction cup 445. The annular operation belt 441 and the textile base cloth keep the same speed operation, in the operation process, the sucking disc 445 positioned on the upper side is close to the surface of the textile base cloth, when the sucking disc 445 moves to the outer expansion area along with the first sliding block 447, the pulling rod 446 is pulled, the internal pressure of the pulling rod 446 is reduced, the sucking disc 445 adsorbs the textile base cloth, along with the continuous movement of the first sliding block 447, the sucking disc 445 pulls the two sides of the textile base cloth, the textile base cloth is pulled and stretched, the wiring hole gap of the textile base cloth is increased, drying is convenient, after the drying is finished, the first sliding block 447 leaves the outer expansion area, the pulling rod 446 is reset, and the sucking disc 445 loosens the textile base cloth. The structure enables the textile base cloth to be continuously stretched under the state of continuous movement, so that the working efficiency is ensured, and the drying effect is improved.
As shown in fig. 1 and 2, the unreeling unit 1 comprises an unreeling frame 11, a material roller 12 and a tension roller 13, wherein the unreeling frame 11 is fixedly connected with the lower bracket 6, the material roller 12, the tension roller 13 and the unreeling frame 11 are rotatably connected, and the material roller 12 is arranged above the tension roller 13. The material roller 12 outputs the textile base cloth, and the tension roller 13 is manually adjusted to tighten the textile base cloth.
As shown in fig. 2, the flattening unit 2 includes a driving motor 21, a roller part 22, a driving wheel 23, a driving wheel set 24, the driving motor 21 is in fastening connection with the lower bracket 6, the roller part 22 is in fastening connection with the driving wheel set 24, the driving wheel 23 is in fastening connection with an output shaft of the driving motor 21, the roller part 22 and the driving wheel set 24 are provided with a plurality of groups, the driving wheel 23 is in transmission with the driving wheel set 24 fixed on one group of the roller part 22 through a driving chain, the driving wheel sets 24 on the plurality of groups of roller parts 22 are in transmission with each other through the driving chain, the roller part 22 includes an upper roller body 221, a lower roller body 222 and an adjusting frame 223, the upper roller body 221, the lower roller body 222 are connected with the adjusting frame 223, the adjusting frame 223 is in fastening connection with the lower bracket 6, and the driving wheel set 24 is in fastening connection with the lower roller body 222. The driving motor drives the driving wheel to rotate, the driving wheel drives the driving wheel sets to rotate, the plurality of driving wheel sets drive each other to rotate, and the driving wheel sets drive the roller parts to rotate. The textile base cloth passes through the upper roller body and the lower roller body, and is flattened.
As shown in fig. 1, the winding unit 5 includes a winding frame 51, a winding roller 52, and a winding motor, the winding frame 51 is in fastening connection with the ground, the winding roller 52 is in rotating connection with the winding frame 51, the winding motor is in fastening connection with the winding frame 51, and an output shaft of the winding motor is in fastening connection with the winding roller 52. The winding motor drives the winding roller 52 to rotate, and the winding roller 52 performs winding work.
A coating method of a textile base cloth surface coating device comprises the following steps,
1) The unreeling unit 1 unreels the textile base cloth, the textile base cloth passes through a plurality of groups of flattening units 2, and the flattening units 2 flatten the textile base cloth;
2) The flattened textile base cloth sequentially passes through a coating component 3 and a drying component 4, the coating component 3 coats the coating on the surface of the textile base cloth, and the drying component 4 carries out drying and curing treatment on the coating on the surface of the textile base cloth;
3) The winding unit 5 winds the processed textile base cloth.
The working principle of the invention is as follows: the unwinding unit 1 outputs textile base cloth, the textile base cloth sequentially passes through the flattening unit 2, the coating component 3 and the drying component 4, the flattening unit 2 is provided with a plurality of groups to sequentially flatten the unwinding unit 1, the coating component 3 carries out coating treatment on the textile base cloth, the textile base cloth passes through the surface of the supporting roller 33, the two groups of transition rollers 32 compress and limit the textile base cloth, and coating pigment is stored in the storage box 35 and is controlled to be output by the coating head 36. The adjusting unit 37 adjusts the local output of the coating head 36 to control the coating uniformity, the coating head 36 attaches the coating to the coating roller 34, and the coating roller 34 rotates to apply the coating to the textile substrate. The drying component 4 carries out curing treatment on the coated base cloth, the textile base cloth enters the drying box 41, the supporting roller 42 supports the textile base cloth, the heating mechanism 43 carries out drying treatment on the textile base cloth, and the unfolding unit 44 assists in unfolding the textile base cloth. The annular operation belt 441 and the textile base cloth keep the same speed operation, in the operation process, the sucking disc 445 positioned on the upper side is close to the surface of the textile base cloth, when the sucking disc 445 moves to the outer expansion area along with the first sliding block 447, the pulling rod 446 is pulled, the internal pressure of the pulling rod 446 is reduced, the sucking disc 445 adsorbs the textile base cloth, along with the continuous movement of the first sliding block 447, the sucking disc 445 pulls two sides of the textile base cloth, the textile base cloth is pulled and stretched, the wiring hole gap of the textile base cloth is increased, drying is convenient, after the drying is finished, the first sliding block 447 leaves the outer expansion area, the pulling rod 446 is reset, the sucking disc 445 loosens the textile base cloth, and the solidified textile base cloth is wound by the winding unit 5.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (2)
1. The utility model provides a weaving basic cloth surface coating device which characterized in that: the coating device comprises an unreeling unit (1), a flattening unit (2), a coating component (3), a drying component (4), a reeling unit (5) and a lower support (6), wherein the lower support (6) is in fastening connection with the ground, the unreeling unit (1), the flattening unit (2) and the lower support (6) are in fastening connection, the flattening unit (2) is arranged on one side of the unreeling unit (1), the coating component (3), the drying component (4), the reeling unit (5) and the ground are in fastening connection, the coating component (3) is arranged on one side, far away from the unreeling unit (1), of the flattening unit (2) in the flattening unit (2), the drying component (4) is arranged on one side, far away from the coating component (3), of the drying component (4).
The coating assembly (3) comprises a coating box (31), transition rollers (32), supporting rollers (33), coating rollers (34), a stock box (35), a coating head (36) and an adjusting unit (37), wherein the coating box (31) is fixedly connected with the ground, the supporting rollers (33) are arranged inside the coating box (31), the supporting rollers (33) are provided with independent driving, the coating rollers (34) are arranged on the upper sides of the supporting rollers (33), the transition rollers (32) are provided with two groups, the two groups of transition rollers (32) are respectively arranged on two sides of the transition rollers (32), the coating rollers (34) are in rotary connection with the inner wall of the coating box (31), the stock box (35) is in fastening connection with the inner wall of the coating box (31), the coating head (36) is arranged on the upper side of the coating roller (34), one end of the adjusting unit (37) is connected with the bottom of the coating head (36) through a pipeline, and the other end of the adjusting unit (37) is arranged on one side, close to the flattening unit (33);
The regulating unit (37) comprises a setting frame (371), a receiving cover (372), a regulating tube (373), a regulating block (374), a pulling spring (375) and a communicating pipe (376), wherein the setting frame (371), the receiving cover (372) and the inner wall of the coating box (31) are in fastening connection, a textile base cloth passes through the space between the setting frame (371) and the receiving cover (372), a fan is arranged inside the setting frame (371), a plurality of separation bins are arranged inside the receiving cover (372), one end of the regulating tube (373) is embedded into Tu Butou (36), the regulating tube (373) is provided with a plurality of regulating tubes, the regulating tubes (373) are uniformly distributed along the inner channels of the coating head (36), one end of the regulating tube (373) is communicated with the inner channels of the coating head (36), the other end of the regulating tube (373) is in fastening connection with the communicating pipe (376), the communicating pipe (376) is communicated with the separation bins, the plurality of regulating tubes (373) are correspondingly communicated with the separation bins, the pulling spring (375) and the regulating block (374) are arranged inside the regulating tube (373), the regulating tube (373) is embedded into the inner channels of the regulating block (373), and the regulating tube (373) is connected with the inner wall of the regulating tube (375) by the other end of the regulating tube (36);
the drying assembly (4) comprises a drying box (41), supporting rollers (42), a heating mechanism (43) and a spreading unit (44), wherein the drying box (41) is fixedly connected with the ground, the supporting rollers (42) are provided with two groups, the two groups of supporting rollers (42) are respectively arranged on two sides of the inside of the drying box (41), the spreading unit (44) is arranged between the two groups of supporting rollers (42), the heating mechanism (43) is arranged on the upper side of the spreading unit (44), and the heating mechanism (43), the spreading unit (44) and the inner wall of the drying box (41) are fixedly connected;
The unfolding unit (44) comprises an annular running belt (441), a fixed frame (442), an annular outer slide way (443), an annular inner slide way (444), a sucker (445), a pulling rod (446), a first sliding block (447) and a second sliding block (448), the fixed frame (442) is fixedly connected with the inner wall of the drying box (41), the annular running belt (441) is connected with the fixed frame (442), the annular outer slide way (443) and the annular inner slide way (444) encircle the surface of the annular running belt (441), the annular outer slide way (443) is provided with two groups, the two groups of annular outer slide ways (443) are arranged on two sides of the annular inner slide way (444), the annular inner slide way (444) is fixedly connected with the annular outer slide way (443), the annular outer slide way (443) is fixedly connected with the fixed frame (442), the first sliding block (447) is slidably connected with the annular outer slide way (443), the upper side of the annular outer slide way (443) is provided with an outer expansion area, the second sliding block (445) is slidably connected with the annular inner slide way (444), the sucker (446) is fixedly connected with the second sliding rod (448) and the second sliding rod (446) is fixedly connected with the other end (448), one end of the pulling rod (446) close to the second sliding block (448) is fixedly connected with the annular running belt (441), and the pulling rod (446) is communicated with the sucker (445);
the unreeling unit (1) comprises an unreeling frame (11), a material roller (12) and a tension roller (13), wherein the unreeling frame (11) is fixedly connected with the lower bracket (6), the material roller (12), the tension roller (13) and the unreeling frame (11) are rotatably connected, and the material roller (12) is arranged above the tension roller (13);
The flattening unit (2) comprises a driving motor (21), a roller part (22), a driving wheel (23) and a transmission wheel set (24), wherein the driving motor (21) is in fastening connection with a lower bracket (6), the roller part (22) is in fastening connection with the transmission wheel set (24), the driving wheel (23) is in fastening connection with an output shaft of the driving motor (21), the roller part (22) and the transmission wheel set (24) are provided with a plurality of groups, the driving wheel (23) realizes transmission through a transmission chain and the transmission wheel set (24) fixed on one group of roller parts (22), the transmission wheel sets (24) on the plurality of groups of roller parts (22) realize transmission through the transmission chain, the roller part (22) comprises an upper roller body (221), a lower roller body (222) and an adjusting frame (223), the upper roller body (221) is in fastening connection with the adjusting frame (223), and the lower bracket (6) is in fastening connection with the transmission wheel set (24) and the lower roller body (222);
the winding unit (5) comprises a winding frame (51), a winding roller (52) and a winding motor, the winding frame (51) is in fastening connection with the ground, the winding roller (52) is in rotary connection with the winding frame (51), the winding motor is in fastening connection with the winding frame (51), and an output shaft of the winding motor is in fastening connection with the winding roller (52).
2. The coating method of the textile substrate surface coating device according to claim 1, wherein: comprises the following steps of the method,
1) The unreeling unit (1) unreels the textile base cloth, the textile base cloth passes through a plurality of groups of flattening units (2), and the flattening units (2) flatten the textile base cloth;
2) The flattened textile base cloth sequentially passes through a coating component (3) and a drying component (4), the coating component (3) coats the coating on the surface of the textile base cloth, and the drying component (4) carries out drying and curing treatment on the coating on the surface of the textile base cloth; 3) And the winding unit (5) winds the processed textile base cloth.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410176348.XA CN117718196B (en) | 2024-02-08 | 2024-02-08 | Textile base cloth surface coating device and coating method |
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| CN202410176348.XA CN117718196B (en) | 2024-02-08 | 2024-02-08 | Textile base cloth surface coating device and coating method |
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| CN117718196A CN117718196A (en) | 2024-03-19 |
| CN117718196B true CN117718196B (en) | 2024-04-23 |
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| CN117718196A (en) | 2024-03-19 |
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