CN117697556B - Valve section grinding device - Google Patents
Valve section grinding device Download PDFInfo
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- CN117697556B CN117697556B CN202410164938.0A CN202410164938A CN117697556B CN 117697556 B CN117697556 B CN 117697556B CN 202410164938 A CN202410164938 A CN 202410164938A CN 117697556 B CN117697556 B CN 117697556B
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- 238000000227 grinding Methods 0.000 title claims description 26
- 238000005498 polishing Methods 0.000 claims abstract description 107
- 239000002699 waste material Substances 0.000 claims abstract description 44
- 230000000149 penetrating effect Effects 0.000 claims abstract description 24
- 230000005540 biological transmission Effects 0.000 claims description 21
- 238000003756 stirring Methods 0.000 claims description 15
- 238000009434 installation Methods 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000007517 polishing process Methods 0.000 abstract description 8
- 238000006243 chemical reaction Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 9
- 230000008569 process Effects 0.000 description 8
- 230000009471 action Effects 0.000 description 7
- 238000009826 distribution Methods 0.000 description 6
- 230000033001 locomotion Effects 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 239000012530 fluid Substances 0.000 description 4
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention discloses a valve section polishing device, which belongs to the technical field of valve section polishing devices and comprises a polishing box body, wherein the front surface of the polishing box body is rotationally connected with a door plate, the bottom of the polishing box body is slidably connected with a collecting box, the bottom end of the polishing box body is fixedly connected with a flat plate, the center of the bottom end of the flat plate is fixedly connected with an adjustable supporting device, a waste collecting hole is formed in the center of an inner bottom plate of the polishing box body in a penetrating manner, one side of the waste collecting hole is provided with a multi-surface adjusting device, the other side of the waste collecting hole is provided with a polishing device, and the polishing device and the multi-surface adjusting device are vertically distributed. The valve polishing device and the multi-surface adjusting device can ensure that the valve surface is acted by uniform force in the polishing process, and simultaneously ensure that the valve keeps stable position and direction in the polishing process, reduce the conversion time and improve the production efficiency.
Description
Technical Field
The invention belongs to the technical field of valve section polishing devices, and particularly relates to a valve section polishing device.
Background
The valve is a device for controlling the flow of fluid (liquid, gas or powder), and in the use process of the valve, due to the effects of flushing, friction, corrosion and the like of the fluid, the problems of abrasion, deformation or burrs and the like easily occur to a certain extent, so that the sealing performance of the valve is reduced, the fluid circulation capacity is reduced, burrs, bulges and abrasion parts on the surface of the valve can be removed through the valve section polishing device, the surface of the valve section is smooth and flat, the sealing performance and the fluid circulation capacity of the valve are ensured, meanwhile, the internal stress can be eliminated in the polishing process, the strength and corrosion resistance of materials are improved, and the service life of the valve is prolonged.
The valve section grinding device of the prior art often adopts the fixed back of valve for the structure of polishing that is located the upper end polishes the valve, but if polish to another position of valve, just will dismantle the valve, will need the manual work to assist the position of polishing to adjust to the below of polishing the structure, make to the position of difference polish just need dismantle and fix again, make the efficiency of polishing reduce, and, the arc outer wall of valve is most radian design to, can't wrap up and hold the valve completely, the valve can take place to remove or warp at the in-process of polishing, easily lead to the inaccuracy and the inconsistency of polishing result, simultaneously, because there is not sufficient area of contact and steady support, the process of polishing probably produces local unsmooth or inhomogeneous condition, influence the quality and the degree of consistency of polishing.
Disclosure of Invention
The technical problem to be solved by the invention is to overcome the defects in the prior art, and provide the valve section polishing device which automatically polishes, reduces manual operation and improves polishing efficiency.
The technical scheme adopted for solving the technical problems is as follows: the valve section polishing device comprises a polishing box body, wherein the front surface of the polishing box body is rotationally connected with a door plate, an observation window is formed in the top of the front surface of the door plate, a handle is welded on one side of the front surface of the door plate, a collecting box is slidably connected to the bottom of the polishing box body, the bottom end of the polishing box body is fixedly connected with a flat plate, an adjustable supporting device is fixedly connected to the center of the bottom end of the flat plate, a waste collecting hole is formed in the center of the bottom plate inside the polishing box body in a penetrating manner, a second fence net is arranged in the waste collecting hole, a multi-surface adjusting device is arranged on one side of the waste collecting hole, and polishing devices are arranged on the other side of the waste collecting hole in a perpendicular distribution manner;
The polishing device comprises a supporting rod, the supporting rod is fixedly connected with a bottom plate of a polishing box body, the top of the supporting rod is fixedly connected with a cross-shaped mounting seat, one side of the cross-shaped mounting seat is fixedly connected with a fixed connecting frame, the other side of the fixed connecting frame is provided with a driving motor, the output end of the driving motor is fixedly connected with a roller assembly, the bottom of the other transmission end of the roller assembly is rotationally connected with a fork-shaped connecting frame, and the long end of the fork-shaped connecting frame is fixedly connected with the cross-shaped mounting seat;
the multi-face adjusting device comprises a plurality of fixed plates, wherein the fixed plates are in linear symmetry, the fixed plates are fixedly connected with a bottom plate of a polishing box body, the tops of the fixed plates are connected with rotary round rods in a penetrating and rotating mode, one end center of each rotary round rod is fixedly connected with a rotary rod, the other side of each rotary round rod is provided with a second hydraulic device, the output end of each second hydraulic device is fixedly connected with a T-shaped connecting plate, two sides of each T-shaped connecting plate, which are connected with connecting faces of the second hydraulic devices, are fixedly connected with sliding rods, the other ends of the sliding rods are connected with rotary round rods in a penetrating and sliding mode, the other ends of the first mounting seats are connected with a plurality of inverted trapezoid connecting plates in a rotating mode, and the inverted trapezoid connecting plates are fixedly connected with rubber blocks through fixing columns.
Through the technical scheme, the automatic and continuous polishing process can be realized, the working efficiency is greatly improved, and the labor and time cost are saved.
Further, the one end that the cross mount pad was kept away from to fork connection frame runs through sliding connection has the transfer line, the mill is installed to the transfer line bottom, mill and waste collection hole site are the same straight line, transfer line top outer wall welding has a plurality of spacing, transfer line top and one of them gyro wheel subassembly driving end run through sliding connection, one of them gyro wheel subassembly driving end runs through and has seted up the spacing groove, spacing is located spacing inslot, spacing carries out spacingly to the gyro wheel subassembly.
Through the technical scheme, friction force can be uniformly distributed on the surface of the valve, repeated polishing or polishing leakage is avoided, and accordingly a more uniform polishing effect is achieved.
Further, the transfer line top rotates and is connected with the connecting seat of polishing, the connecting seat top of polishing rotates and is connected with the push rod, the one end of push rod rotates and is connected with the spring holder, the other end and the cross mount pad fixed connection of spring holder, the other end of push rod is provided with first hydraulic press, the output and the push rod fixed connection of first hydraulic press, the bottom fixedly connected with L shape crossbeam board of first hydraulic press, L shape crossbeam board and the box inner wall fixed connection of polishing, one side that the push rod is close to the spring holder rotates and is connected with the support frame, the bottom and the cross mount pad rotation of support frame are connected.
Through the technical scheme, the contact area between the polishing disc and the surface of the valve can be increased, the polishing efficiency in each period is improved, and the production period is shortened.
Further, one of them a plurality of wedge groove has been seted up to one side of rotating the round bar, and a plurality of the wedge groove is circumference symmetric distribution setting, one of them be provided with the wedge connecting rod in the wedge groove, the wedge connecting rod is spacing to rotating the round bar, the both ends rotation of wedge connecting rod is connected with the second connecting plate, and one of them one end of wedge connecting rod and second connecting plate through connection, the bottom and the polishing box bottom plate fixed connection of second connecting plate, one of them one side fixedly connected with second servo motor of second connecting plate, the output fixedly connected with regulating plate of second servo motor, the spout has been seted up at the top of regulating plate, the inside of spout is provided with L shape rotor plate, L shape rotor plate's one end and regulating plate sliding connection, L shape rotor plate's the other end and the through-terminal fixed connection of wedge connecting rod.
Through the technical scheme, the polishing disc can form more uniform force distribution on the contact surface, and the uneven surface condition is reduced, so that the surface quality is improved and the appearance effect is improved.
Further, one side of the rotary round rod is provided with a first mounting seat, the first mounting seat is fixedly connected with a polishing box bottom plate through a bolt, the top of the first mounting seat is rotationally connected with a poking plate, the penetrating end of the poking plate is fixedly connected with the rotary rod, the outer side of the other end of the poking plate is provided with a limiting frame, the limiting frame is fixedly connected with the polishing box bottom plate, the limiting frame limits the poking plate, and one side of the poking plate far away from the first mounting seat is rotationally connected with an arc-shaped push plate.
Further, arc push pedal bottom one side fixedly connected with second connecting piece, the other end fixedly connected with spacing spring of second connecting piece, spacing spring's the other end and the outer wall fixed connection of first mount pad, the one end sliding connection that the second connecting piece was kept away from to the arc push pedal has the ratchet, one side center department and the dial plate and the mount pad of ratchet run through and rotate to be connected, the run-through end and the dwang fixed connection of ratchet, one side that the dial plate was kept away from to the ratchet is provided with the carousel, the edge fixedly connected with of carousel stirs the post, a plurality of stir the post and be circumference symmetric distribution setting.
Through above-mentioned technical scheme, can realize the automatic upset of valve for this device can accomplish the polishing of valve both sides on same equipment, thereby improved production efficiency greatly.
Further, stir post and arc push pedal and be located same horizontal plane, the carousel is kept away from one side center department rotation that stirs the post and is connected with the second mount pad, second mount pad and the box bottom plate fixed connection that polishes, first servo motor is installed at second mount pad top, first servo motor's output runs through with the second mount pad and rotates to be connected, first servo motor's the end of running through and carousel fixed connection.
Further, waste material collecting hole bottom fixedly connected with waste material pipe, waste material pipe bottom is located the collection box top, be provided with the fan in the waste material pipe, first fence net is installed to waste material pipe's bottom.
Through above-mentioned technical scheme, when polishing the valve through the fan, the waste material that produces is under the effect of suction, collects it in collecting box, avoids scattering and the polluted environment of waste material, simultaneously, these waste materials can be through reprocessing or recycle to the waste of resource has been reduced, resource utilization efficiency has been improved.
Further, adjustable strutting arrangement includes the third hydraulic press, the top and the dull and stereotyped bottom center fixed connection of third hydraulic press, the output fixedly connected with cross connecting seat of third hydraulic press, the outer wall rotation of cross connecting seat is connected with a plurality of first connecting plate, a plurality of first connecting plate is square symmetric distribution setting, the one end rotation that the cross connecting seat was kept away from to first connecting plate is connected with the supporting leg, first connecting plate rotates with the supporting leg middle part and is connected.
Through the technical scheme, the equipment can be helped to keep balance on uneven ground, and the equipment is ensured not to shake or incline due to uneven ground in the operation process, so that the processing precision and the safety are affected.
Further, the top of supporting leg rotates and is connected with first connecting piece, the top and the dull and stereotyped bottom fixed connection of first connecting piece, one side fixedly connected with limiting plate of first connecting piece, the limiting plate is spacing to the supporting leg.
Through the technical scheme, the height of the equipment can be adjusted according to actual conditions so as to adapt to working tables or floors with different heights, thereby improving the convenience and the flexibility of operation.
The beneficial effects of the invention are as follows:
(1) According to the invention, the polishing device is adopted, a worker vertically places the valve between the inverted trapezoid connecting plates at two sides, the second hydraulic devices at two rear sides operate to drive the T-shaped connecting plates to move, so that the inverted trapezoid connecting plates at two sides clamp and fix the arc-shaped outer wall of the valve, the rubber blocks at the front ends of the inverted trapezoid connecting plates can reduce the slipping phenomenon in the process of clamping the valve, the rear driving motor operates to drive the roller assemblies above to synchronously rotate, and the limiting groove is arranged at the center of the other driving end of the roller assemblies, so that the roller assemblies are driven to rotate under the combined action of the limiting strip and the limiting groove, and meanwhile, the driving rod is driven to rotate, so that the polishing disc rotates;
Then the first hydraulic press operates, under the effect of support frame for the push rod drives the transfer line and does similar pressurized-water well action motion, thereby makes the mill to polish to the valve section, through suitable pressure and motion track, can ensure that the in-process valve surface of polishing receives even strength effect, thereby reaches more unanimous polishing effect, and can accomplish polishing to the valve surface in a short time, helps improving production efficiency, reduces manufacturing cost, and satisfies the demand of quick delivery.
(2) According to the invention, the multi-face adjusting device is adopted, after polishing one section of the valve is finished, the first servo motor operates to drive the turntable to rotate, one stirring column on the turntable is used for stirring the arc push plate like a hand, the other end of the arc push plate and the ratchet wheel are pushed, then under the action of the limiting spring and the limiting frame, the arc push plate is restored to the initial position, the ratchet wheel drives the rotary round rod to rotate for a certain angle after being turned over, the second servo motor operates to drive the adjusting plate to rotate for a small angle, so that one end of the L-shaped rotary plate slides in the chute, the wedge-shaped connecting rod is driven to deflect, the rotary round rod is limited, so that the rotary round rod cannot move, the rotary round rod is locked after turning over, polishing is carried out, the rotary round rod can reduce the risk of accidental movement or rotation, the operation safety is improved, meanwhile, the stable position and direction of the valve are ensured in the polishing process are facilitated, the processing quality is improved, the conversion time is shortened, and the production efficiency is improved.
Drawings
Fig. 1 is an overall construction diagram of the present invention.
Fig. 2 is a second view angle block diagram of the present invention.
Fig. 3 is a partial view of the interior of the sanding box of the present invention.
Fig. 4 is a bottom structural view of fig. 3.
Fig. 5 is a bottom plan view of the waste conduit of the present invention.
Fig. 6 is a view showing the construction of the inside of the polishing box of the present invention.
Fig. 7 is a diagram showing a roller assembly and a transmission rod disassembled structure according to the present invention.
Fig. 8 is an enlarged structural view at B of fig. 3.
Fig. 9 is an enlarged structural view at a of fig. 6.
Fig. 10 is an enlarged structural view at C of fig. 3.
Fig. 11 is a partial structural view of the multi-surface adjusting device of the present invention.
Reference numerals: 1. polishing the box body; 2. a door panel; 3. an observation window; 4. a handle; 5. a collection box; 6. a flat plate; 7. an adjustable support device; 8. a polishing device; 9. a multi-face adjusting device; 10. an L-shaped cross beam plate; 11. a waste conduit; 12. a first barrier net; 13. a blower; 14. a second barrier net; 15. a waste collection aperture; 701. a third hydraulic machine; 702. a cross connecting seat; 703. a first connection plate; 704. support legs; 705. a first connector; 706. a limiting plate; 801. a support rod; 802. a cross-shaped mounting seat; 803. a connecting frame is fixed; 804. a driving motor; 805. a roller assembly; 806. a spring seat; 807. a support frame; 808. a push rod; 809. a first hydraulic machine; 810. polishing the connecting seat; 811. a transmission rod; 812. a fork-shaped connecting frame; 813. polishing the grinding disc; 814. a limit bar; 815. a limit groove; 901. a fixing plate; 902. rotating the round rod; 903. wedge-shaped grooves; 904. a first mount; 905. a poking plate; 906. a limiting frame; 907. an arc push plate; 908. a ratchet wheel; 909. a second connector; 910. a limit spring; 911. a bolt; 912. a turntable; 913. a second mounting base; 914. stirring the column; 915. a first servo motor; 916. a second connecting plate; 917. a wedge block connecting rod; 918. an L-shaped rotating plate; 919. an adjusting plate; 920. a chute; 921. a second servo motor; 922. a second hydraulic machine; 923. a slide bar; 924. a T-shaped connecting plate; 925. an inverted trapezoid connecting plate; 926. a rubber block; 927. and fixing the column.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1 to 4, a valve section polishing device of this embodiment includes a polishing box 1, a door plate 2 is rotatably connected to the front side of the polishing box 1, an observation window 3 is provided at the top of the front side of the door plate 2, a handle 4 is welded to one side of the front side of the door plate 2, a collecting box 5 is slidably connected to the bottom of the polishing box 1, a flat plate 6 is fixedly connected to the bottom end of the polishing box 1, an adjustable supporting device 7 is fixedly connected to the bottom center of the flat plate 6, the adjustable supporting device 7 includes a third hydraulic device 701, the top end of the third hydraulic device 701 is fixedly connected to the bottom center of the flat plate 6, the output end of the third hydraulic device 701 is fixedly connected to a cross connecting seat 702, vibration and displacement of equipment in the processing process are effectively reduced, stability and safety of the processing are improved, the outer wall of the cross connecting seat 702 is rotatably connected with a plurality of first connecting plates 703, the plurality of first connecting plates 703 are symmetrically distributed in square, the first connecting plate 703 is rotationally connected with the supporting leg 704 at one end far away from the cross connecting seat 702, the top end of the supporting leg 704 is rotationally connected with the first connecting piece 705, which can help the equipment to keep balance on uneven ground, ensure that the equipment can not shake or incline due to uneven ground in the running process, thereby influencing the processing precision and the safety, the top end of the first connecting piece 705 is fixedly connected with the bottom end of the flat plate 6, one side of the first connecting piece 705 is fixedly connected with the limiting plate 706, the limiting plate 706 limits the supporting leg 704, the first connecting plate 703 is rotationally connected with the middle part of the supporting leg 704, the height of the equipment can be adjusted according to actual conditions, so as to adapt to the working table surfaces or the ground with different heights, thereby improving the convenience and the flexibility of operation, the waste collecting hole 15 is penetratingly arranged at the center of the bottom plate inside the grinding box 1, the bottom of the waste collection hole 15 is fixedly connected with a waste guide pipe 11, the bottom end of the waste guide pipe 11 is positioned at the top of the collection box 5, a fan 13 is arranged in the waste guide pipe 11, a first fence net 12 is arranged at the bottom end of the waste guide pipe 11, when a valve can be polished through the fan 13, generated waste is collected into the collection box 5 under the action of suction force, scattering of the waste and environmental pollution are avoided, meanwhile, the waste can be reprocessed or recycled, so that the waste of resources is reduced, the resource utilization efficiency is improved, a second fence net 14 is arranged in the waste collection hole 15, a multi-face adjusting device 9 is arranged on one side of the waste collection hole 15, a polishing device 8 is arranged on the other side of the waste collection hole 15, and the polishing device 8 and the multi-face adjusting device 9 are vertically distributed;
As shown in fig. 5 to 6, the polishing device 8 comprises a supporting rod 801, the supporting rod 801 is fixedly connected with a bottom plate of the polishing box body 1, the top of the supporting rod 801 is fixedly connected with a cross-shaped mounting seat 802, one side of the cross-shaped mounting seat 802 is fixedly connected with a fixed connecting frame 803, the other side of the fixed connecting frame 803 is provided with a driving motor 804, the output end of the driving motor 804 is fixedly connected with a roller component 805, wherein the bottom of the other driving end of the roller component 805 is rotationally connected with a fork-shaped connecting frame 812, one end of the fork-shaped connecting frame 812 far away from the cross-shaped mounting seat 802 penetrates through a sliding connection with a driving rod 811, the top end of the driving rod 811 is rotationally connected with a polishing connecting seat 810, burrs, flaws and unevenness on the surface of a valve can be removed, the surface of a product is smoother and smoother, the appearance quality of the product is improved, the top end of the polishing connecting seat 810 is rotationally connected with a push rod 808, one end of the push rod 808 is rotationally connected with a spring seat 806, the other end of the spring seat 806 is fixedly connected with a cross-shaped mounting seat 802, a first hydraulic device 809 is arranged at the other end of the push rod 808, the automatic and continuous polishing process can be realized, the working efficiency is greatly improved, the labor and time cost are saved, the output end of the first hydraulic device 809 is fixedly connected with the push rod 808, the bottom end of the first hydraulic device 809 is fixedly connected with an L-shaped beam plate 10, the L-shaped beam plate 10 is fixedly connected with the inner wall of the polishing box 1, one side of the push rod 808 close to the spring seat 806 is rotationally connected with a supporting frame 807, the bottom end of the supporting frame 807 is rotationally connected with the cross-shaped mounting seat 802, a polishing disc 813 is arranged at the bottom end of a transmission rod 811, the contact area between the polishing disc 813 and the valve surface can be increased, the polishing efficiency in each period is improved, the production period is shortened, the polishing disc 813 and a waste collection hole 15 are positioned on the same straight line, the friction force can be uniformly distributed on the surface of the valve, the repeated polishing or missing polishing is avoided, so that a more uniform polishing effect is realized, a plurality of limiting strips 814 are welded on the outer wall of the top of the transmission rod 811, the top end of the transmission rod 811 is in penetrating sliding connection with the transmission end of one roller component 805, the polishing disc 813 can form more uniform force distribution on the contact surface, the uneven surface condition is reduced, the surface quality is improved, the appearance effect is improved, a limiting groove 815 is formed in the penetrating way of the transmission end of one roller component 805, the limiting strips 814 are positioned in the limiting groove 815, the limiting strips 814 limit the roller component 805, the long end of the fork-shaped connecting frame 812 is fixedly connected with the cross-shaped mounting seat 802, the manual operation is reduced, the injury risk of the working environment to operators is reduced, and meanwhile, the manual labor intensity is also reduced;
As shown in fig. 8 to 11, the multi-surface adjusting device 9 comprises a plurality of fixing plates 901, the plurality of fixing plates 901 are arranged in a linear symmetrical manner, the fixing plates 901 are fixedly connected with a bottom plate of the grinding box body 1, the top of the fixing plates 901 is connected with a rotary round rod 902 in a penetrating and rotating manner so as to realize automatic overturning of a valve, the device can finish grinding of two sides of the valve on the same equipment, thereby greatly improving the production efficiency, a rotary rod is fixedly connected with the center of one end of the rotary round rod 902, a second hydraulic device 922 is arranged at the other end of the rotary round rod 902, one side of one rotary round rod 902 is provided with a first mounting seat 904, the first mounting seat 904 is fixedly connected with the bottom plate of the grinding box body 1 through a bolt 911, the top of the first mounting seat 904 is rotationally connected with a stirring plate 905, the penetrating end of the stirring plate 905 is fixedly connected with the rotary rod, a limiting frame 906 is arranged outside the other end of the stirring plate 905, the limiting frame 906 is fixedly connected with the bottom plate of the grinding box body 1, the limiting frame 906 limits the shifting plate 905, one side of the shifting plate 905, which is far away from the first mounting seat 904, is rotationally connected with an arc-shaped push plate 907, one side of the bottom of the arc-shaped push plate 907 is fixedly connected with a second connecting piece 909, the other end of the second connecting piece 909 is fixedly connected with a limiting spring 910, the other end of the limiting spring 910 is fixedly connected with the outer wall of the first mounting seat 904, one end of the arc-shaped push plate 907, which is far away from the second connecting piece 909, is slidingly connected with a ratchet 908, one side center of the ratchet 908 is in penetrating and rotating connection with the shifting plate 905 and the first mounting seat 904, the penetrating end of the ratchet 908 is fixedly connected with a rotating rod, one side of the ratchet 908, which is far away from the shifting plate 905, is provided with a turntable 912, the edge of the turntable 912 is fixedly connected with a plurality of shifting columns 914, the plurality of shifting columns 914 are circumferentially symmetrically distributed and are positioned on the same horizontal plane with the arc-shaped push plate 907, the center of one side of the rotary table 912 away from the stirring column 914 is rotationally connected with a second installation seat 913, the second installation seat 913 is fixedly connected with the bottom plate of the polishing box body 1, the top of the second installation seat 913 is provided with a first servo motor 915, the output end of the first servo motor 915 is rotationally connected with the second installation seat 913 in a penetrating way, the penetrating end of the first servo motor 915 is fixedly connected with the rotary table 912, one side of one rotary round bar 902 is provided with a plurality of wedge-shaped grooves 903, the plurality of wedge-shaped grooves 903 are distributed in a circumferentially symmetrical way, one wedge-shaped groove 903 is internally provided with a wedge-shaped block connecting rod 917, the wedge-shaped block connecting rod 917 limits the rotary round bar 902, two ends of the wedge-shaped block connecting rod 917 are rotationally connected with a second connecting plate 916, one end of the wedge-shaped block connecting rod 917 is rotationally connected with the second connecting plate 916 in a penetrating way, and the bottom end of the second connecting plate 916 is fixedly connected with the bottom plate of the polishing box body 1, wherein one side of a second connecting plate 916 is fixedly connected with a second servo motor 921, the output end of the second servo motor 921 is fixedly connected with an adjusting plate 919, a sliding groove 920 is formed in the top of the adjusting plate 919, an L-shaped rotating plate 918 is arranged in the sliding groove 920, one end of the L-shaped rotating plate 918 is in sliding connection with the adjusting plate 919, the other end of the L-shaped rotating plate 918 is fixedly connected with the penetrating end of a wedge-shaped block connecting rod 917, stable support can be provided, operators can concentrate more on accurate and efficient polishing work, the output end of a second hydraulic device 922 is fixedly connected with a T-shaped connecting plate 924, stable positions of valves can be ensured all the time in the polishing process, movement or distortion of the valves can be avoided, polishing accuracy and consistency are ensured, slide bars 923 are fixedly connected to two sides of the connecting surface of the T-shaped connecting plate 924 and the second hydraulic device 922, the other end of slide bar 923 runs through sliding connection with the round bar 902 that rotates, and the other end of T shape connecting plate 924 rotates and is connected with a plurality of trapezoidal connecting plate 925 of falling, through fixed column 927 fixed connection between a plurality of trapezoidal connecting plate 925 of falling, fixedly connected with rubber piece 926 between the one end that the first mount pad 904 was kept away from to a plurality of trapezoidal connecting plate 925 of falling can avoid producing local unsmooth or inhomogeneous condition in the process of polishing, improves the quality and the degree of consistency of polishing.
The working principle of this embodiment is that, the valve is vertically placed between the inverted trapezoid connection plates 925 on two sides by the staff, the second hydraulic device 922 on two rear sides operates to drive the T-shaped connection plates 924 to move, so that the inverted trapezoid connection plates 925 on two sides clamp and fix the arc outer wall of the valve, the rubber blocks 926 on the front end of the inverted trapezoid connection plates 925 can reduce the slipping phenomenon in the process of clamping the valve, the door panel 2 is closed after the valve is closed, meanwhile, the staff can observe the polishing condition inside the polishing box 1 in real time through the observation window 3 on the door panel 2, before polishing the valve, the second servo motor 921 operates to drive the adjusting plate 919 to rotate at a small angle, so that one end of the L-shaped rotation plate 918 slides in the sliding groove 920, the wedge-shaped connection rod 917 deflects, limits the rotation round rod 902, so that the movement cannot be performed, then the driving motor 804 in the polishing box 1 operates, the upper roller assembly 805 is driven to rotate synchronously, and the other driving end center of the roller assembly 805 is provided with a limit groove 815, and the driving roller assembly 815 drives the grinding disc 805 to rotate under the combined action of the limit bar 814 and the limit groove 815, so that the driving the grinding rod 813 is driven to rotate;
Because of the transmission rod 811 and the rotation of the polishing connecting seat 810, when the transmission rod 811 rotates, the push rod 808 above does not rotate synchronously along with the transmission rod 811, then the first hydraulic device 809 operates, under the action of the supporting frame 807, the push rod 808 drives the transmission rod 811 to move like a pressurized-water well, thereby polishing the valve section by the polishing disc 813, uniform polishing of the valve section in the whole polishing process can be ensured, the situation of partial polishing non-uniformity is avoided, when one section of the valve is polished, after the operation step is reversely repeated, the first servo motor 915 operates to drive the turntable 912 to rotate, one stirring column 914 on the turntable 912 drives the arc push plate 907 to stir like a human hand, the other end of the arc push plate is pushed by the ratchet 908, then the arc push plate 907 is restored to the initial position under the action of the limiting spring 910 and the limiting frame 906, and the ratchet 908 is driven to turn over a certain angle when rotating, the other section of the valve is polished, the step is repeated, the valve is locked after the other section of the valve is polished, the valve is kept in the polishing position and the rotation direction is kept consistent, the safety and the polishing accuracy is improved, and the safety and the machining risk is improved.
The foregoing description is only of the preferred embodiments of the present invention, and is not intended to limit the scope of the present invention.
Claims (4)
1. Valve section grinding device, including polishing box (1), its characterized in that: the novel grinding machine comprises a grinding box body (1), wherein the front surface of the grinding box body (1) is rotationally connected with a door plate (2), an observation window (3) is formed in the top of the front surface of the door plate (2), a handle (4) is welded on one side of the front surface of the door plate (2), a collecting box (5) is slidably connected to the bottom of the grinding box body (1), a flat plate (6) is fixedly connected to the bottom end of the grinding box body (1), an adjustable supporting device (7) is fixedly connected to the bottom end center of the flat plate (6), a waste collecting hole (15) is formed in the center of the bottom plate inside the grinding box body (1) in a penetrating mode, a second fence net (14) is arranged in the waste collecting hole (15), a multi-face adjusting device (9) is arranged on one side of the waste collecting hole (15), a grinding device (8) is arranged on the other side of the waste collecting hole (15), and the grinding device (8) and the multi-face adjusting device (9) are vertically distributed.
The polishing device (8) comprises a supporting rod (801), the supporting rod (801) is fixedly connected with a bottom plate of a polishing box body (1), a cross-shaped mounting seat (802) is fixedly connected to the top of the supporting rod (801), a fixed connection frame (803) is fixedly connected to one side of the cross-shaped mounting seat (802), a driving motor (804) is mounted on the other side of the fixed connection frame (803), a roller assembly (805) is fixedly connected to the output end of the driving motor (804), a fork-shaped connecting frame (812) is rotatably connected to the bottom of the other transmission end of the roller assembly (805), and the long end of the fork-shaped connecting frame (812) is fixedly connected with the cross-shaped mounting seat (802);
The multi-face adjusting device (9) comprises a plurality of fixing plates (901), wherein the fixing plates (901) are arranged in a linear symmetrical mode, the fixing plates (901) are fixedly connected with a bottom plate of a grinding box body (1), the tops of the fixing plates (901) are connected with a rotating round rod (902) in a penetrating and rotating mode, one end center of the rotating round rod (902) is fixedly connected with a rotating rod, the other end of the rotating round rod (902) is provided with a second hydraulic device (922), the output end of the second hydraulic device (922) is fixedly connected with a T-shaped connecting plate (924), sliding rods (923) are fixedly connected to two sides of a connecting surface of the T-shaped connecting plate (924) and the second hydraulic device (922), the other end of the sliding rods (923) is connected with a plurality of inverted trapezoid connecting plates (925) in a penetrating and sliding mode, the other ends of the T-shaped connecting plates (925) are fixedly connected with one end of the inverted trapezoid connecting plates (927) through fixing columns (927), and the plurality of inverted trapezoid connecting plates (926) are far away from one end of the first installing blocks (926) and fixedly connected with rubber blocks (926);
One end, far away from the cross-shaped mounting seat (802), of the fork-shaped connecting frame (812) penetrates through the transmission rod (811), a polishing disc (813) is mounted at the bottom end of the transmission rod (811), the polishing disc (813) and the waste collection hole (15) are positioned on the same straight line, a plurality of limit strips (814) are welded on the outer wall of the top of the transmission rod (811), the top end of the transmission rod (811) is in penetrating through sliding connection with the transmission end of one roller assembly (805), a limit groove (815) is formed in the transmission end of one roller assembly (805), the limit strips (814) are positioned in the limit groove (815), and the limit strips (814) limit the roller assembly (805);
the polishing device comprises a transmission rod (811), a polishing connecting seat (810) is rotationally connected to the top end of the transmission rod (811), a push rod (808) is rotationally connected to the top end of the polishing connecting seat (810), a spring seat (806) is rotationally connected to one end of the push rod (808), the other end of the spring seat (806) is fixedly connected with a cross-shaped mounting seat (802), a first hydraulic device (809) is arranged at the other end of the push rod (808), the output end of the first hydraulic device (809) is fixedly connected with the push rod (808), an L-shaped cross beam plate (10) is fixedly connected to the bottom end of the first hydraulic device (809), the L-shaped cross beam plate (10) is fixedly connected with the inner wall of a polishing box body (1), a support frame (807) is rotationally connected to one side, close to the spring seat (806), and the bottom end of the support frame (807) is rotationally connected with the cross-shaped mounting seat (802).
A plurality of wedge grooves (903) are formed in one side of the rotary round rod (902), the plurality of wedge grooves (903) are symmetrically distributed circumferentially, wedge block connecting rods (917) are arranged in one wedge groove (903), the wedge block connecting rods (917) limit the rotary round rod (902), two ends of the wedge block connecting rods (917) are rotatably connected with second connecting plates (916), one ends of the wedge block connecting rods (917) are in penetrating connection with the second connecting plates (916), the bottom ends of the second connecting plates (916) are fixedly connected with a bottom plate of a grinding box body (1), one side of one second connecting plate (916) is fixedly connected with a second servo motor (921), the output end of the second servo motor (921) is fixedly connected with an adjusting plate (919), a sliding groove (920) is formed in the top of the adjusting plate (919), one end of each L-shaped rotating plate (918) is in penetrating connection with the corresponding adjusting plate (919), and the other end of each L-shaped rotating plate (918) is fixedly connected with the corresponding wedge block connecting rod (917);
One side of the rotary round rod (902) is provided with a first installation seat (904), the first installation seat (904) is fixedly connected with a bottom plate of the grinding box body (1) through a bolt (911), the top of the first installation seat (904) is rotationally connected with a poking plate (905), the penetrating end of the poking plate (905) is fixedly connected with the rotary rod, the outer side of the other end of the poking plate (905) is provided with a limiting frame (906), the limiting frame (906) is fixedly connected with the bottom plate of the grinding box body (1), the limiting frame (906) limits the poking plate (905), and one side of the poking plate (905) away from the first installation seat (904) is rotationally connected with an arc-shaped push plate (907);
The device is characterized in that a second connecting piece (909) is fixedly connected to one side of the bottom of the arc-shaped push plate (907), a limit spring (910) is fixedly connected to the other end of the second connecting piece (909), the other end of the limit spring (910) is fixedly connected with the outer wall of the first mounting seat (904), one end, far away from the second connecting piece (909), of the arc-shaped push plate (907) is slidably connected with a ratchet (908), the center of one side of the ratchet (908) is in penetrating and rotating connection with a poking plate (905) and the first mounting seat (904), the penetrating end of the ratchet (908) is fixedly connected with a rotating rod, a turntable (912) is arranged on one side, far away from the poking plate (905), of the ratchet (908), a plurality of poking columns (914) are fixedly connected to the edge of the turntable (912), and the poking columns (914) are distributed symmetrically in the circumference;
The utility model discloses a rotary table, including stirring post (914) and arc push pedal (907), carousel (912) are kept away from one side center department rotation that stirs post (914) and are connected with second mount pad (913), second mount pad (913) and the bottom plate fixed connection of polishing box (1), first servo motor (915) are installed at second mount pad (913) top, the output and second mount pad (913) of first servo motor (915) run through rotation and are connected, the run-through end and carousel (912) fixed connection of first servo motor (915).
2. The valve section grinding device of claim 1, wherein: waste collection hole (15) bottom fixedly connected with waste pipe (11), waste pipe (11) bottom is located collection box (5) top, be provided with fan (13) in waste pipe (11), first fence net (12) are installed to the bottom of waste pipe (11).
3. The valve section polishing device according to claim 2, wherein the adjustable supporting device (7) comprises a third hydraulic device (701), the top end of the third hydraulic device (701) is fixedly connected with the bottom end center of the flat plate (6), the output end of the third hydraulic device (701) is fixedly connected with a cross connecting seat (702), the outer wall of the cross connecting seat (702) is rotationally connected with a plurality of first connecting plates (703), the plurality of first connecting plates (703) are symmetrically distributed in a square shape, one end of the first connecting plates (703) away from the cross connecting seat (702) is rotationally connected with supporting legs (704), and the first connecting plates (703) are rotationally connected with the middle parts of the supporting legs (704).
4. A valve section grinding device according to claim 3, wherein the top end of the supporting leg (704) is rotatably connected with a first connecting piece (705), the top end of the first connecting piece (705) is fixedly connected with the bottom end of the flat plate (6), one side of the first connecting piece (705) is fixedly connected with a limiting plate (706), and the limiting plate (706) limits the supporting leg (704).
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| CN202410164938.0A CN117697556B (en) | 2024-02-05 | 2024-02-05 | Valve section grinding device |
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| CN202410164938.0A CN117697556B (en) | 2024-02-05 | 2024-02-05 | Valve section grinding device |
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| CN117697556A (en) | 2024-03-15 |
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