CN117691003B - Defoaming detection device and defoaming detection method for curved photovoltaic panel coating - Google Patents
Defoaming detection device and defoaming detection method for curved photovoltaic panel coating Download PDFInfo
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- CN117691003B CN117691003B CN202410157146.0A CN202410157146A CN117691003B CN 117691003 B CN117691003 B CN 117691003B CN 202410157146 A CN202410157146 A CN 202410157146A CN 117691003 B CN117691003 B CN 117691003B
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- 238000001514 detection method Methods 0.000 title claims abstract description 55
- 239000011248 coating agent Substances 0.000 title claims description 27
- 238000000576 coating method Methods 0.000 title claims description 27
- 238000007689 inspection Methods 0.000 claims abstract description 14
- 238000012545 processing Methods 0.000 claims abstract description 6
- 230000000694 effects Effects 0.000 claims abstract description 5
- 230000001360 synchronised effect Effects 0.000 claims description 31
- 210000002489 tectorial membrane Anatomy 0.000 claims description 15
- 239000006260 foam Substances 0.000 claims description 13
- 238000007790 scraping Methods 0.000 claims description 13
- 230000006835 compression Effects 0.000 claims description 11
- 238000007906 compression Methods 0.000 claims description 11
- 239000007888 film coating Substances 0.000 claims description 11
- 238000009501 film coating Methods 0.000 claims description 11
- 238000001125 extrusion Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 10
- 229920000742 Cotton Polymers 0.000 claims description 9
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 238000010096 film blowing Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000007664 blowing Methods 0.000 claims description 3
- 230000000903 blocking effect Effects 0.000 claims description 2
- 238000010276 construction Methods 0.000 claims description 2
- 238000004891 communication Methods 0.000 claims 1
- 238000005056 compaction Methods 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 10
- 230000007547 defect Effects 0.000 description 2
- 238000007781 pre-processing Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
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- 229910021419 crystalline silicon Inorganic materials 0.000 description 1
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Abstract
The invention relates to the technical field of solar cell module processing, and discloses a defoaming detection device and a defoaming detection method for a curved photovoltaic panel film. According to the invention, the swing assembly drives the curved photovoltaic panel body on the second support frame to swing left and right, bubbles in the film of the curved photovoltaic panel body are extruded through the bubble removing assembly, meanwhile, the curved photovoltaic panel body on the second support frame can be pressed and fixed, and meanwhile, the pressing assembly of the curved photovoltaic panel body can form a position for avoiding the bubble removing assembly, so that the bubble removing effect of the curved photovoltaic panel body is effectively improved, and the film on the bubble removed curved photovoltaic panel body is subjected to omnibearing equidistant photographing inspection through the detection assembly.
Description
Technical Field
The invention relates to the technical field of solar cell module processing, in particular to a defoaming detection device and a defoaming detection method for a curved photovoltaic panel coating.
Background
The solar cell module is also called a photovoltaic module, and is composed of a high-efficiency crystalline silicon solar cell, ultra-white textured toughened glass, EVA, a transparent TPT back plate and an aluminum alloy frame, has the characteristics of long service life, strong mechanical compression resistance, strong external force and the like, most of photovoltaic modules widely applied to the market are plane, along with the development of the market, the application field of the photovoltaic modules is expanded, some special application requirements of the photovoltaic modules are met, the curved surface solar cell module is one of the special application requirements, and the curved surface solar cell module can be applied to the roof of an electric automobile to serve as one of electric energy sources of the electric automobile.
At present, a plurality of processes are involved in processing a curved surface solar cell module, as disclosed in a forming jig of a curved surface solar cell module in a patent number CN210429851U, and relates to preparation forming of a curved surface photovoltaic panel, in order to protect the outer surface of the curved surface photovoltaic panel after preparation forming, film coating treatment is required to be performed on the outer surface of the curved surface photovoltaic panel, after film coating is performed on the outer surface of the curved surface photovoltaic panel, in order to ensure the quality of the film coating, defoaming treatment is also required to be performed on the curved surface photovoltaic panel after each film coating, a traditional bubble removing mode generally acts on the surface of the film through external force, bubbles in the film coating are extruded through outward extrusion of the curved surface photovoltaic panel, and the following defects still exist in the bubble removing mode of the curved surface photovoltaic panel:
1. Because the shape of the curved photovoltaic plate is special, the stress balance of each position on the surface of the curved photovoltaic plate is difficult to ensure by extruding the curved photovoltaic plate through external force, if the extruding force is small, the foam removal is not thorough, and if the extruding force is large, the curved photovoltaic plate is easy to damage, and if the foam removal is carried out only through an extruding mode, the overall efficiency of the foam removal is also indirectly influenced;
2. In order to ensure that the curved photovoltaic plate does not shake, the curved photovoltaic plate is required to be positioned and clamped, and when the compression assembly acts on the end of the curved photovoltaic plate, the compression roller is difficult to eliminate bubbles at the end of the curved photovoltaic plate, so that incomplete defoaming is caused;
3. In the detection of the defoamed curved photovoltaic panel, the traditional detection mode generally uses a CCD camera to photograph and detect the curved photovoltaic panel, but due to the shape of the curved photovoltaic panel, the camera cannot photograph all positions of the curved photovoltaic panel at equal distances, and the phenomenon of unclear photographing or incomplete detection is easily caused;
4. Because the curved photovoltaic plate is special, when the curved photovoltaic plate is transferred from the defoaming station to the detection station, the transfer is not flexible and convenient, the cooperation degree between the two procedures is not high, the curved photovoltaic plate is not smooth enough, and the time spent is long.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a foam removal detection device and a foam removal detection method for a curved photovoltaic panel, which mainly solve the problems of incomplete foam removal, low foam removal efficiency and incomplete foam removal detection of the curved photovoltaic panel in the foam removal process.
In order to achieve the above purpose, the present invention provides the following technical solutions:
The utility model provides a curved surface photovoltaic board tectorial membrane defoaming detection device, includes support body one, support body two and curved surface photovoltaic board body, it is fixed through square tube connection between support body one and the support body two, the inside of support body two is equipped with the support frame two that treat to remove bubble curved surface photovoltaic board body, be connected through swaing the subassembly between support frame two and the support body two, make support frame two swing in support body two, the both sides of support frame two are equipped with the hold-down modules that fix when swaing the curved surface photovoltaic board body on it, the top of support body two is equipped with the bubble removal subassembly that extrudes the bubble in the curved surface photovoltaic board body surface tectorial membrane, the inside of support body one is equipped with the support frame one that treats the curved surface photovoltaic board body of inspection, be connected through sideslip subassembly between support frame one and the support frame one, the top of support frame one is equipped with the detection subassembly that examines the curved surface photovoltaic board body surface tectorial membrane quality, the equal fixedly connected with baffle frame of the both sides outer wall of support frame two, the baffle plate body is equipped with the support frame one side of supporting frame one and the curved surface photovoltaic board body is moved to the support frame one, and the support frame is equipped with the photovoltaic roller that supports the curved surface from two.
Further, swing the subassembly and include three arc template, wherein two arc templates equal fixed connection is at the bottom outer wall of support frame two, the rotation of support body two bottom inner wall is connected with a plurality of supporting wheels and two pinch rollers, and wherein two the arc template is located respectively between the top of two supporting wheels of homonymy and the bottom of pinch roller, a plurality of the both sides of supporting wheel all are equipped with the stop ring that carries out spacing to the arc template, the outer wall fixedly connected with arc external rack of bottom of support frame two, arc external rack are located the outer lane of the arc template that is in the middle part, and the arc template that is in the middle part passes through the mounting bracket to be fixed at the bottom inner wall of support body two, and the arc template that is in the middle part is frame construction and keeps away the position to arc external rack, the bottom inner wall fixedly connected with gear motor one of gear one, and the one end fixedly connected with gear one of gear and arc external rack mesh mutually.
On the basis of the scheme, the compressing assembly comprises a plurality of mounting plates, the mounting plates are respectively fixedly connected to one sides of two baffle frames, two adjacent mounting plates are connected with an angle-shaped pressing frame in a rotating mode, the end portion of the angle-shaped pressing frame is fixedly connected with a rubber pad, one side of the angle-shaped pressing frame is sleeved with a torsion spring I, two ends of the torsion spring I are respectively fixed with the angle-shaped pressing frame and the baffle frames, a plurality of the angle-shaped pressing frames are rotationally connected with a pull rod, one side of the pull rod is fixedly connected with an elastic pull rope at the middle position, and one end of the elastic pull rope is fixed with the end portion of the arc-shaped plate.
As a still further scheme of the invention, the bubble removing assembly comprises an electric push rod I, the electric push rod I is fixedly connected to the top outer wall of a frame body II, one end of the electric push rod I is fixedly connected with a connecting frame I, the top of the connecting frame I is fixedly connected with two polished rods I, the polished rods I are in sliding connection with the frame body II, sliding grooves are formed in two sides of the connecting frame I, sliding seats are in sliding connection with sliding seats, a compression roller is rotationally connected between two adjacent sliding seats, cotton sleeves are fixedly connected to the outer sides of the circumferences of the compression roller, springs are fixedly connected to the tops of the two sliding seats, the top ends of the springs are fixedly connected with the top inner wall of the sliding grooves, and hot air assemblies for preprocessing a covering film on the surface of a curved photovoltaic panel body are arranged on two sides of the connecting frame I.
Further, hot-blast subassembly includes two connecting seats, and two connecting seats are fixed connection respectively at the both sides inner wall of link one, one side rotation of connecting seat is connected with the rotation cover, and the circumference outside of rotation cover has cup jointed torsional spring two, and the both ends of torsional spring two are fixed mutually with rotation cover and connecting seat respectively, the inside fixedly connected with pipeline of rotation cover, fixedly connected with bellows between two pipelines, the air outlet has been seted up to the bottom of bellows, the bottom outer wall fixedly connected with rubber of bellows scrapes the strip, the cross section of rubber scrapes the strip and is the horn.
On the basis of the scheme, the sideslip subassembly includes two guide rails, and two guide rail fixed connection are in the inside of support body one, support frame one and two guide rail sliding connection, the bottom inner wall rotation of support body one is connected with threaded rod one, and one side threaded connection of threaded rod one has the connection slip table, and connects the slip table to be fixed mutually with the bottom outer wall of support frame one, the bottom inner wall fixedly connected with servo motor one of support body one, and the one end and the threaded rod one of servo motor one output shaft are fixed mutually.
As still further scheme of the invention, the detection assembly comprises an electric push rod II which is fixedly connected to the top outer wall of a frame body I, one end of the electric push rod II is fixedly connected with a connecting frame II, the top of the connecting frame II is fixedly connected with two polished rods II, the polished rods II are in sliding connection with the frame body I, two guide rods are fixedly connected between the inner walls of the two sides of the connecting frame II, an arc-shaped cover is in sliding connection between the two guide rods, a threaded rod II is rotationally connected between the inner walls of the two sides of the connecting frame II, the threaded rod II is in threaded connection with the arc-shaped cover, one side outer wall of the connecting frame II is fixedly connected with a servo motor II, one end of an output shaft of the servo motor II penetrates through the connecting frame II and is fixedly connected with the threaded rod II, two arc-shaped rails are fixedly connected inside the arc-shaped cover, a sliding frame is connected between the two arc-shaped rails, a CCD camera is fixedly connected to the bottom of the sliding frame, and one side of the sliding frame is provided with a power assembly for enabling the sliding frame to move along the arc-shaped rails.
Further, the power component comprises an arc-shaped inner rack, the arc-shaped inner rack is fixedly connected to one side of the arc-shaped cover, a servo motor III is fixedly connected to one side of the sliding frame, a gear II is fixedly connected to one end of a servo motor output shaft, and the gear II is meshed with the arc-shaped inner rack.
On the basis of the scheme, the driving assembly comprises a plurality of connecting shafts, the connecting shafts are all rotationally connected between the inner walls of the two sides of the second support frame, one sides of the connecting shafts are fixedly connected with a first synchronous pulley and two driving wheels, the first synchronous pulley is located between the two driving wheels, the inner wall of the bottom of the second support frame is fixedly connected with a second gear motor, one end of a second output shaft of the gear motor is fixedly connected with a second synchronous pulley, the second synchronous pulley is in transmission connection with the first synchronous pulleys through a synchronous belt, and the highest points of the driving wheels are higher than the top of the second support frame and support the curved photovoltaic panel body.
A defoaming detection method of a curved photovoltaic panel film coating defoaming detection device comprises the following steps:
S1: firstly, transferring a covered curved photovoltaic panel body to the top of a second support frame, starting a second gear motor at the top of the second support frame, enabling the second gear motor to rotate to enable a second synchronous pulley to simultaneously drive a plurality of first synchronous pulleys to rotate, enabling a connecting shaft to drive a driving wheel to rotate by the rotation of the first synchronous pulleys, enabling the driving wheel to rotate to drive the curved photovoltaic panel body to transversely move to a proper position through friction, limiting two ends of the curved photovoltaic panel body through a baffle frame, and enabling the curved photovoltaic panel body to be smoother when moving through a support roller;
S2: then, starting an electric push rod I, wherein the electric push rod I stretches to drive a connecting frame to move downwards through a polished rod I, the connecting frame moves downwards to enable a press roller to be in contact with the outer surface of the curved photovoltaic panel body, meanwhile, a cotton sleeve is adopted to prevent the press roller from being in direct contact with a coating film of the curved photovoltaic panel body and damaging the same, and meanwhile, a spring is used to enable the press roller to move upwards through a sliding seat along a sliding groove, so that self-adaptive extrusion force between the press roller and the curved photovoltaic panel body is realized, and damage to the curved photovoltaic panel body caused by overlarge extrusion force to the curved photovoltaic panel body is avoided;
S3: then, connecting the pipeline with an external hose, enabling external hot air to enter the pipeline through the external hose and blow out from an air outlet formed in the bottom of the air box at a certain angle, so that the coverage rate of film blowing on the surface of the curved photovoltaic panel body is effectively improved, and enabling a rubber scraping strip at the bottom of the air box to be in contact with the film on the surface of the curved photovoltaic panel body through a torsion spring II, so that the film on the surface of the curved photovoltaic panel body is subjected to pre-defoaming treatment through the rubber scraping strip;
S4: the first speed reducing motor is started to positively and negatively rotate to drive the first gear to positively and negatively move along the arc-shaped external tooth bar, so that the second arc-shaped external tooth bar drives the support frame and the arc-shaped plate to positively and negatively swing along the pinch roller and the support wheel, the pull rod is pulled through the elastic pull rope, the pull rod pulls the angle-shaped press frame to inwards overturn, the angle-shaped press frame is contacted with the curved photovoltaic plate body through the rubber pad at the end part of the angle-shaped press frame and is compressed, and simultaneously the angle-shaped press frame inwards overturns to deform the torsion spring to generate torsion force, so that the first torsion spring can be outwards overturned to reset and enable the angle-shaped press frame to be in an open state, the second support frame is in an inclined state when the curved photovoltaic plate body swings clockwise, the angle-shaped press frame at the lower position of the second support frame is compressed on the end part of the curved photovoltaic plate body, the angle-shaped press frame at the upper position is in an open state, and in the same way, when the curved photovoltaic plate body swings anticlockwise, the second support frame is in a different state with the high position, so that the curved surface of the second support frame can be compressed with the curved plate body, and the foam can be removed, and the effect of the curved plate body can be removed;
s5: after the bubble removal is finished, a first servo motor is started, a first threaded rod is rotated by the first servo motor, a first support frame is driven by a connecting sliding table to move along two guide rails, the first support frame is contacted with a second support frame, a curved photovoltaic panel body is transferred onto the first support frame from the second support frame through a driving assembly in the first support frame and the second support frame, and then the first servo motor is rotated reversely, so that the first support frame is reset in a transverse moving mode;
S6: then starting an electric push rod II, wherein the electric push rod II stretches to drive a connecting frame to move downwards through a polished rod II, so that a proper distance between a CCD camera and a coating film on the surface of the curved photovoltaic panel body is kept, then starting a servo motor II, rotating a threaded rod II to drive an arc-shaped cover to move along a guide rod through rotating the servo motor II, and simultaneously driving a gear II to move along an arc-shaped internal tooth bar through starting a servo motor III to drive a CCD camera on a sliding frame to move along an arc-shaped track, so that the CCD camera performs omnibearing equidistant photographing inspection on the coating film on the curved photovoltaic panel body after bubble removal;
s7: after the inspection is qualified, the driving assembly in the first support frame is started, so that the curved photovoltaic panel body on the first support frame transversely moves to the next processing procedure.
Compared with the prior art, the invention provides the defoaming detection device and the defoaming detection method for the curved photovoltaic panel coating, which have the following beneficial effects:
1. According to the invention, the swing assembly drives the curved photovoltaic panel body on the second support frame to swing left and right, bubbles in the film of the curved photovoltaic panel body are extruded through the bubble removing assembly, meanwhile, the curved photovoltaic panel body on the second support frame can be pressed and fixed, and meanwhile, the pressing assembly of the pressing assembly can form a position avoidance for the bubble removing assembly, so that the bubble removing effect of the curved photovoltaic panel body is effectively improved, the bubble removing of the film on the outer surface of the curved photovoltaic panel is more thorough, after the bubble removing is finished, the curved photovoltaic panel body is moved through the transverse moving assembly, and then the film on the bubble removed curved photovoltaic panel body is subjected to omnibearing equidistant photographing inspection through the detecting assembly, so that the shooting definition and the bubble removing detection precision are effectively improved.
2. According to the invention, the gear I is driven to positively and negatively move along the arc-shaped external gear through the positive and negative rotation of the gear I, so that the arc-shaped external gear drives the support frame II and the arc-shaped plate to positively and negatively swing along the pinch roller and the support wheel, and the defoaming operation of the curved photovoltaic panel body is effectively realized.
3. According to the invention, the pull rod is pulled by the elastic pull rope, so that the pull rod pulls the angle-shaped pressing frame to turn inwards, the angle-shaped pressing frame contacts with the curved photovoltaic panel body through the rubber pad at the end part of the angle-shaped pressing frame and compresses the curved photovoltaic panel body, and the angle-shaped pressing frame is turned outwards and reset through torsion generated by the torsion spring I and is in an open state.
4. According to the invention, the press roller is enabled to be in contact with the outer surface of the curved photovoltaic panel body through the first extension of the electric push rod, meanwhile, the press roller can be prevented from being in direct contact with and damaging the coating of the curved photovoltaic panel body through the cotton sleeve, meanwhile, the self-adaptive extrusion force of the press roller and the curved photovoltaic panel body is realized through the spring, and the coating on the surface of the curved photovoltaic panel body is subjected to hot air blowing treatment through the hot air assembly, so that the coating on the surface of the curved photovoltaic panel body is softened to a certain extent, and the foam removing efficiency of the coating of the curved photovoltaic panel body is further effectively improved.
5. According to the invention, hot air is blown out from the air outlet formed in the bottom of the air box at a certain angle, so that the coverage rate of film blowing on the surface of the curved photovoltaic panel body is effectively improved, and the rubber scraping strip at the bottom of the air box is contacted with the film on the surface of the curved photovoltaic panel body through the torsion spring II, so that the rubber scraping strip performs pre-defoaming treatment on the film on the surface of the curved photovoltaic panel body, and therefore, various defoaming modes are adopted at the same time, and the overall defoaming efficiency is effectively improved.
6. According to the invention, the electric push rod II is extended to enable the CCD camera to keep a proper distance with the coating film on the surface of the curved photovoltaic panel body, and then the CCD camera on the sliding frame moves along the guide rod and the arc-shaped track through the arc-shaped cover, so that the CCD camera performs omnibearing equidistant photographing inspection on the coating film on the curved photovoltaic panel body after bubble removal.
Drawings
Fig. 1 is a schematic diagram of a front side three-dimensional structure of a curved photovoltaic panel film defoaming detection apparatus according to the present invention;
Fig. 2 is a schematic diagram of a swing assembly of the defoaming detection apparatus for curved photovoltaic panel coating provided by the invention;
fig. 3 is a schematic structural diagram of a compacting component of the defoaming detection apparatus for curved photovoltaic panel coating provided by the invention;
fig. 4 is an enlarged schematic diagram of a portion a of the defoaming detection apparatus for curved photovoltaic panel coating provided by the invention;
Fig. 5 is a schematic diagram of a driving assembly of a defoaming detection apparatus for a curved photovoltaic panel coating according to the present invention;
Fig. 6 is a schematic structural diagram of a defoaming component of the defoaming detection apparatus for curved photovoltaic panel coating provided by the invention;
fig. 7 is a schematic diagram of a cross-sectional structure of a bellows of a defoaming detection apparatus for curved photovoltaic panel coating provided by the invention;
fig. 8 is a schematic diagram of a local enlarged structure of a defoaming detection apparatus for a curved photovoltaic panel coating film according to the present invention;
Fig. 9 is a schematic structural diagram of a traversing assembly of the defoaming detection apparatus for curved photovoltaic panel coating provided by the invention;
fig. 10 is a schematic diagram of a detection assembly of a defoaming detection apparatus for curved photovoltaic panels according to the present invention;
Fig. 11 is an enlarged schematic view of an arc track of the defoaming detection apparatus for a curved photovoltaic panel.
In the figure: 1. a first supporting frame; 2. a first frame body; 3. a second supporting frame; 4. a second frame body; 5. a curved photovoltaic panel body; 6. a compression assembly; 7. a bubble removal assembly; 8. a swing assembly; 9. an arc-shaped plate; 10. a pinch roller; 11. a support wheel; 12. a first gear motor; 13. a first gear; 14. an arc-shaped outer rack; 15. a drive assembly; 16. a support roller; 17. a baffle frame; 18. an elastic pull rope; 19. a rubber pad; 20. an angular pressing frame; 21. a pull rod; 22. a torsion spring I; 23. a mounting plate; 24. a driving wheel; 25. a connecting shaft; 26. a synchronous pulley I; 27. a second gear motor; 28. a synchronous belt pulley II; 29. an electric push rod I; 30. a polished rod I; 31. a first connecting frame; 32. a spring; 33. a chute; 34. a slide; 35. a press roller; 36. a cotton sleeve; 37. a hot air assembly; 38. a connecting seat; 39. a torsion spring II; 40. a rotating sleeve; 41. a pipe; 42. a wind box; 43. a rubber scraping strip; 44. an air outlet; 46. a detection assembly; 47. a traversing assembly; 48. a servo motor I; 49. a guide rail; 50. a first threaded rod; 51. the sliding table is connected; 52. a servo motor II; 53. a guide rod; 54. an arc-shaped cover; 55. a second threaded rod; 56. a second connecting frame; 57. a second polish rod; 58. an electric push rod II; 59. an arc-shaped inner rack; 60. a servo motor III; 61. a second gear; 62. a carriage; 63. an arc-shaped track; 64. a CCD camera.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-11, a curved photovoltaic panel tectorial membrane defoaming detection apparatus, including support body one 2, support body two 4 and curved photovoltaic panel body 5, pass through square tube connection between support body one 2 and the support body two 4 and fix, the inside of support body two 4 is equipped with the support frame two 3 that treat the defoaming curved photovoltaic panel body 5, pass through swing subassembly 8 between support frame two 3 and the support body two 4 and connect, make support frame two 3 swing in support body two 4, the both sides of support frame two 3 are equipped with the hold-down subassembly 6 that carries out fixed when rocking curved photovoltaic panel body 5 on it, the top of support body two 4 is equipped with the bubble removal subassembly 7 that extrudes the bubble in the curved photovoltaic panel body 5 surface tectorial membrane, the inside of support body one 2 is equipped with the support frame one that treats the curved photovoltaic panel body 5 of inspection, be connected through sideslip subassembly 47 between support frame one 1 and the support body one 2, make support frame one 1 to contact with support frame two 3, the top of support frame one 2 is equipped with the detection subassembly 46 that detects the curved photovoltaic panel body 5 surface tectorial membrane quality, the support frame one side 17 is equipped with through the support frame one side 17 to the support frame one side 5 of support frame 5 and drive the support frame one side 17 to the support frame 5 of 5, the photovoltaic panel body 5 is moved to the support frame one side 17 through the support frame 5, the support frame one side 17 is equipped with the support frame 5 to carry out the end face 17 to the end face 5 through the support frame 5, the support frame 5 is moved to the support frame 5, the support frame one side 17 is equipped with the photovoltaic panel body 5 through the support frame 5, and make curved surface photovoltaic board body 5 more smooth when removing through backing roll 16, then through removing bubble subassembly 7 downwardly moving and with the tectorial membrane contact of curved surface photovoltaic board body 5 surface, then through rocking subassembly 8 drive curved surface photovoltaic board body 5 on support frame two 3 swing about and extrude the bubble in the tectorial membrane of curved surface photovoltaic board body 5 through removing bubble subassembly 7, when curved surface photovoltaic board body 5 clockwise swing, support frame two 3 is in the inclination, and be located the hold-down subassembly 6 of support frame two 3 low places and compress tightly the tip of curved surface photovoltaic board body 5, and be located the hold-down subassembly 6 of support frame two 3 high places and be in the open state, the same reason, when curved surface photovoltaic board body 5 anticlockwise swing, be located the hold-down subassembly 6 of support frame two 3 low places and high places all be in different states, thereby curved surface photovoltaic board body 5 on the support frame two 3 obtains compressing tightly fixedly and its hold-down subassembly 6 can form the position of keeping away to removing bubble subassembly 7, and then effectively improve the bubble removal effect of curved surface photovoltaic board body 5, remove bubble and accomplish the back, make one side by side of support frame two 3 and carry out the full-shot state of the hold-down subassembly 1 through the support frame two, and detect the full-range of motion assembly 1 and the side motion of the support frame two 3, then the side-frame 1 through the side of the support frame two side-3, the side-3 and the side motion assembly 1, the camera-frame 1 is carried out the full-motion through the detection assembly, and the side motion assembly is carried out the side and the position of the side assembly, and the camera device is clear, and the camera device is moved, and the camera is moved, and is then is moved, and is left by the camera.
According to the invention, the swinging assembly 8 comprises three arc-shaped plates 9, wherein two arc-shaped plates 9 are fixed on the outer wall of the bottom of the support frame II 3 through bolts, a plurality of support wheels 11 and two pressing wheels 10 are rotatably connected to the inner wall of the bottom of the support frame II 4, the two arc-shaped plates 9 are respectively positioned between the tops of the two support wheels 11 and the bottoms of the pressing wheels 10 on the same side, blocking rings for limiting the arc-shaped plates 9 are arranged on two sides of the support wheels 11, an arc-shaped outer rack 14 is fixed on the outer wall of the bottom of the support frame II 3 through bolts, the arc-shaped outer rack 14 is positioned on the outer ring of the arc-shaped plate 9 positioned in the middle, the arc-shaped plate 9 positioned in the middle is fixed on the inner wall of the bottom of the support frame II 4 through a mounting frame, the arc-shaped plate 9 positioned in the middle is of a frame structure and forms a position avoiding for the arc-shaped outer rack 14, a first gear 12 is fixed on the inner wall of the bottom of the support frame II 4 through bolts, one end key of an output shaft of the first gear 12 is connected with a first gear 13, the first gear 13 is meshed with the arc-shaped outer rack 14, the first gear 12 is started, the first gear 12 rotates, the first gear 12 drives the first gear 13 to move along the first gear 13 and the arc-shaped outer rack 14 reversely moves along the arc-shaped outer rack 14, and the arc-shaped outer rack 14 swings along the arc-shaped outer rack 14, and accordingly the arc-shaped plate 5 is effectively and swings along the arc-shaped outer arc-shaped plate 14, and the arc-shaped outer arc-shaped support frame 5.
In the invention, the compressing assembly 6 comprises a plurality of mounting plates 23, the plurality of mounting plates 23 are respectively fixed on one side of two baffle frames 17 through bolts, an angle-shaped press frame 20 is rotatably connected between the two adjacent mounting plates 23, a rubber pad 19 is adhered to the end part of the angle-shaped press frame 20, a torsion spring I22 is sleeved on one side of the angle-shaped press frame 20, two ends of the torsion spring I22 are respectively fixed with the angle-shaped press frame 20 and the baffle frames 17, a pull rod 21 is rotatably connected between the plurality of angle-shaped press frames 20, an elastic pull rope 18 is adhered to one side of the pull rod 21 and positioned in the middle, one end of the elastic pull rope 18 is fixed with the end part of the arc-shaped plate 9, the pull rod 21 is pulled through the elastic pull rope 18, so that the pull rod 21 pulls the angle-shaped press frame 20 to inwards overturn, and the rubber pad 19 at the end part of the angle-shaped press frame 20 is contacted with the curved photovoltaic plate body 5 and compressed, and simultaneously the angle-shaped press frame 20 inwards overturns to deform the torsion spring I22 to generate torsion force, so that the angle-shaped press frame 20 can outwards overturned and reset to be in a state by the torsion spring 22.
In the invention, the bubble removing assembly 7 comprises an electric push rod I29, the electric push rod I29 is fixed on the top outer wall of a frame body II 4 through a bolt, one end of the electric push rod I29 is fixedly provided with a connecting frame I31 through a bolt, the top of the connecting frame I31 is fixedly provided with two polished rods I30 through a bolt, the polished rods I30 are in sliding connection with the frame body II 4, both sides of the connecting frame I31 are provided with sliding grooves 33, sliding seats 34 are in sliding connection with the sliding seats 33, a compression roller 35 is rotationally connected between the two adjacent sliding seats 34, cotton sleeves 36 are adhered to the outer sides of the circumferences of the compression roller 35, the tops of the two sliding seats 34 are fixedly provided with springs 32 through bolts, the top ends of the springs 32 are fixedly connected with the top inner wall of the sliding grooves 33, both sides of the connecting frame I31 are provided with hot air assemblies 37 for preprocessing the covering film on the surface of the curved photovoltaic panel body 5, the electric push rod I29 is started, the electric push rod I29 stretches to drive the connecting frame I31 to move downwards through the polish rod I30, the connecting frame I31 moves downwards to enable the press roller 35 to be in contact with the outer surface of the curved photovoltaic panel body 5, meanwhile, the cotton sleeve 36 is adopted to prevent the press roller 35 from being in direct contact with and damaging the coating of the curved photovoltaic panel body 5, meanwhile, the spring 32 enables the press roller 35 to move upwards along the sliding groove 33 through the sliding seat 34, so that the self-adaptive extrusion force of the press roller 35 and the curved photovoltaic panel body 5 is realized, the overlarge extrusion force on the curved photovoltaic panel body 5 is avoided, the curved photovoltaic panel body 5 is damaged, meanwhile, the coating on the surface of the curved photovoltaic panel body 5 is subjected to hot air blowing treatment through the hot air assembly 37, so that the coating on the surface of the curved photovoltaic panel body 5 is softened to a certain extent, and further effectively improves the film coating and bubble removing efficiency of the curved photovoltaic panel body 5.
In the invention, the hot air assembly 37 comprises two connecting seats 38, the two connecting seats 38 are respectively fixed on the inner walls of the two sides of the first connecting frame 31 through bolts, one side of the connecting seat 38 is rotatably connected with a rotating sleeve 40, the outer side of the circumference of the rotating sleeve 40 is sleeved with a torsion spring II 39, two ends of the torsion spring II 39 are respectively fixed with the rotating sleeve 40 and the connecting seat 38, a pipeline 41 is fixed in the rotating sleeve 40 through bolts, an air box 42 is fixed between the two pipelines 41 through bolts, an air outlet 44 is formed in the bottom of the air box 42, a rubber scraping strip 43 is adhered to the outer wall of the bottom of the air box 42, the cross section of the rubber scraping strip 43 is in a shape of a corner, external hot air is enabled to enter the pipeline 41 through an external hose, and is blown out from the air outlet 44 formed in the bottom of the air box 42 at a certain angle, so that the coverage rate of the film on the surface of the curved photovoltaic panel body 5 is effectively improved, the rubber scraping strip 43 at the bottom of the torsion spring II 39 is enabled to be contacted with the film on the surface of the curved photovoltaic panel body 5, and the film on the surface of the curved photovoltaic panel body 5 is pre-treated through the rubber scraping strip 43.
In the invention, the traversing assembly 47 comprises two guide rails 49, the two guide rails 49 are fixed in the frame body I2 through bolts, the support frame I1 is in sliding connection with the two guide rails 49, the inner wall of the bottom of the frame body I2 is rotationally connected with a threaded rod I50, one side of the threaded rod I50 is in threaded connection with a connecting sliding table 51, the connecting sliding table 51 is fixed with the outer wall of the bottom of the support frame I1, the inner wall of the bottom of the frame body I2 is fixed with a servo motor I48 through bolts, one end of an output shaft of the servo motor I48 is fixed with the threaded rod I50, and the servo motor I48 is started to rotate so that the threaded rod I50 drives the support frame I1 to move along the two guide rails 49 through the connecting sliding table 51.
In the invention, the detection assembly 46 comprises a second electric push rod 58, the second electric push rod 58 is fixed on the top outer wall of the first frame body 2 through bolts, one end of the second electric push rod 58 is fixedly provided with a second connecting frame 56 through bolts, the top of the second connecting frame 56 is fixedly provided with two polished rods 57 through bolts, the second polished rods 57 are in sliding connection with the first frame body 2, two guide rods 53 are fixedly arranged between the inner walls of the two sides of the second connecting frame 56 through bolts, an arc-shaped cover 54 is slidably connected between the two guide rods 53, a second threaded rod 55 is rotatably connected between the inner walls of the two sides of the second connecting frame 56, the second threaded rod 55 is in threaded connection with the arc-shaped cover 54, one side outer wall of the second connecting frame 56 is fixedly provided with a second servo motor 52 through bolts, one end of an output shaft of the second servo motor 52 passes through the second connecting frame 56 and is fixedly provided with the second threaded rod 55, the inside of the arc-shaped cover 54 is fixedly provided with two arc-shaped tracks 63 through bolts, a sliding frame 62 is connected between the two arc-shaped rails 63 in a sliding way, a CCD camera 64 is fixed at the bottom of the sliding frame 62 through a bolt, a power component which enables the sliding frame 62 to move along the arc-shaped rails 63 is arranged on one side of the sliding frame 62, the power component comprises an arc-shaped internal gear strip 59, the arc-shaped internal gear strip 59 is fixed on one side of an arc-shaped cover 54 through a bolt, a servo motor III 60 is fixed on one side of the sliding frame 62 through a bolt, a gear II 61 is connected with one end key of an output shaft of the servo motor III 60, the gear II 61 is meshed with the arc-shaped internal gear strip 59, the electric push rod II 58 is started to extend to drive the connecting frame II 56 to move downwards through a polished rod II 57, so that the CCD camera 64 keeps a proper distance with a film on the surface of the curved photovoltaic panel body 5, then the servo motor II 52 is started to rotate to enable the threaded rod II 55 to rotate to drive the arc-shaped cover 54 to move along the guide rod 53, meanwhile, by starting the servo motor III 60, the servo motor III 60 rotates to drive the gear II 61 to move along the arc-shaped inner rack 59, so that the CCD camera 64 on the carriage 62 is driven to move along the arc-shaped track 63, and the CCD camera 64 is used for carrying out omnibearing equidistant photographing inspection on the coating film on the curved photovoltaic panel body 5 after bubble removal.
In the invention, the driving assembly 15 comprises a plurality of connecting shafts 25, the connecting shafts 25 are all rotationally connected between the inner walls of the two sides of the second support frame 3, one sides of the connecting shafts 25 are respectively connected with a first synchronous pulley 26 and two driving wheels 24 in a key manner, the first synchronous pulley 26 is positioned between the two driving wheels 24, the inner wall of the bottom of the second support frame 3 is fixedly provided with a second reducing motor 27 through a bolt, one end of an output shaft of the second reducing motor 27 is connected with a second synchronous pulley 28 in a key manner, the second synchronous pulley 28 is in transmission connection with the first synchronous pulley 26 through a synchronous belt, the second reducing motor 27 is started to rotate so that the second synchronous pulley 28 simultaneously drives the first synchronous pulleys 26 to rotate, the first synchronous pulleys 26 rotate so that the connecting shafts 25 drive the driving wheels 24 to rotate, the driving wheels 24 rotate to drive the curved photovoltaic panel body 5 to transversely move through friction, and the highest points of the driving wheels 24 are higher than the top of the second support frame 3 and support the curved photovoltaic panel body 5.
A defoaming detection method of a curved photovoltaic panel film coating defoaming detection device comprises the following steps:
S1: firstly, transferring a covered curved photovoltaic panel body 5 to the top of a second support frame 3, starting a second gear motor 27 on the top of the second support frame 3, enabling a second gear motor 27 to rotate to enable a second synchronous pulley 28 to simultaneously drive a plurality of first synchronous pulleys 26 to rotate, enabling a first synchronous pulley 26 to rotate to enable a connecting shaft 25 to drive a driving wheel 24 to rotate, enabling the driving wheel 24 to rotate to drive the curved photovoltaic panel body 5 to transversely move to a proper position through friction, limiting two ends of the curved photovoltaic panel body 5 through a baffle frame 17, and enabling the curved photovoltaic panel body 5 to be smoother when moving through a supporting roller 16;
S2: then, starting an electric push rod I29, wherein the electric push rod I29 stretches to drive a connecting frame I31 to move downwards through a polished rod I30, the connecting frame I31 moves downwards to enable a press roller 35 to be in contact with the outer surface of the curved photovoltaic panel body 5, meanwhile, a cotton sleeve 36 is adopted to prevent the press roller 35 from being in direct contact with a coating film of the curved photovoltaic panel body 5 and damaging the same, and meanwhile, a spring 32 enables the press roller 35 to move upwards along a sliding groove 33 through a sliding seat 34, so that the self-adaptive extrusion force between the press roller 35 and the curved photovoltaic panel body 5 is realized, and the situation that the extrusion force on the curved photovoltaic panel body 5 is overlarge to cause damage to the curved photovoltaic panel body 5 is avoided;
S3: then, the pipeline 41 is connected with an external hose, so that external hot air enters the pipeline 41 through the external hose and is blown out from an air outlet 44 formed in the bottom of the air box 42 at a certain angle, the coverage rate of film blowing on the surface of the curved photovoltaic panel body 5 is effectively improved, and the rubber scraping strip 43 at the bottom of the air box 42 is contacted with the film on the surface of the curved photovoltaic panel body 5 through the torsion spring II 39, so that the film on the surface of the curved photovoltaic panel body 5 is subjected to pre-bubble removal treatment through the rubber scraping strip 43;
S4: the first gear motor 12 is started, the first gear motor 12 rotates positively and reversely to drive the first gear 13 to move positively and reversely along the arc-shaped external tooth bar 14, so that the arc-shaped external tooth bar 14 drives the second support frame 3 and the arc-shaped plate 9 to swing positively and negatively along the pinch roller 10 and the support wheel 11, meanwhile, the pull rod 21 pulls the angle press frame 20 to turn inwards, the angle press frame 20 contacts with and compresses the curved photovoltaic panel body 5 through a rubber pad 19 at the end part of the angle press frame 20, meanwhile, the angle press frame 20 turns inwards to enable the first torsion spring 22 to deform under stress and generate torsion force, and the angle press frame 20 can be reset outwards through the auxiliary angle press frame 22 and be in an open state, so that the angle press frame 20 is in an inclined state when the curved photovoltaic panel body 5 swings clockwise, the angle press frame 20 positioned at the lower position of the second support frame 3 compresses the end part of the curved photovoltaic panel body 5, the angle press frame 20 positioned at the higher position of the second support frame 3 is in an open state, and when the curved photovoltaic panel body 5 swings anticlockwise, the angle press frame 20 positioned at the lower position of the second support frame 3 and the curved photovoltaic panel body 5 are positioned at the lower position of the same time, and the two photovoltaic panel assemblies are not compressed, and the two photovoltaic assemblies are simultaneously, and the two photovoltaic panel assemblies are positioned at the same position of the curved photovoltaic panel body 5 are formed;
s5: after the bubble removal is completed, the first servo motor 48 is started, the first servo motor 48 rotates to enable the first threaded rod 50 to drive the first support frame 1 to move along the two guide rails 49 through the connecting sliding table 51, the first support frame 1 is in contact with the second support frame 3, the curved photovoltaic panel body 5 is transferred onto the first support frame 1 from the second support frame 3 through the driving assembly 15 inside the first support frame 1 and the second support frame 3, and then the first servo motor 48 rotates reversely to enable the first support frame 1 to transversely move and reset;
s6: then, starting an electric push rod II 58, wherein the electric push rod II 58 stretches to drive a connecting frame II 56 to move downwards through a polished rod II 57, so that a proper distance between a CCD camera 64 and a film on the surface of the curved photovoltaic panel body 5 is kept, then starting a servo motor II 52, rotating a servo motor II 52 to enable a threaded rod II 55 to rotate so as to drive an arc-shaped cover 54 to move along a guide rod 53, and simultaneously starting a servo motor III 60, rotating a servo motor III 60 so as to drive a gear II 61 to move along an arc-shaped inner rack 59, so as to drive a CCD camera 64 on a sliding frame 62 to move along an arc-shaped track 63, and further enabling the CCD camera 64 to carry out all-round equidistant photographing inspection on the film on the curved photovoltaic panel body 5 after bubble removal;
S7: after the inspection is qualified, the driving assembly 15 in the first support frame 1 is started, so that the curved photovoltaic panel body 5 on the first support frame 1 transversely moves to the next processing procedure.
The electrical components are all connected with an external main controller and 220V mains supply, and the main controller can be conventional known equipment for controlling a computer and the like.
In this description, it should be noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a curved photovoltaic board tectorial membrane defoaming detection device, includes support body one (2), support body two (4) and curved photovoltaic board body (5), pass through square tube connection between support body one (2) and support body two (4) and fix, a serial communication port, the inside of support body two (4) is equipped with and treats the support frame two (3) that bubble curved photovoltaic board body (5) supported, be connected through swaying subassembly (8) between support frame two (3) and the support body two (4), make support frame two (3) swing in support body two (4), the both sides of support frame two (3) are equipped with and carry out fixed compression module (6) when rocking curved photovoltaic board body (5) on it, the top of support body two (4) is equipped with and carries out bubble removal subassembly (7) extruded to the bubble in the curved photovoltaic board body (5) surface tectorial membrane, the inside of support frame one (2) is equipped with the support frame two (1) that treat the inspection, support frame one (1) and support frame two (2) are equipped with the lateral movement subassembly that supports, the support frame one is equipped with between the support frame one and support frame two (2) and support frame one (47) are equipped with the lateral movement quality inspection body (46) and are passed through the support frame one and are connected to the support frame body (2), the photovoltaic panel comprises a first support frame (1) and a second support frame (3), wherein baffle frames (17) are fixedly connected to the outer walls of the two sides of the first support frame and the second support frame (3), one side of each baffle frame (17) is rotationally connected with a plurality of supporting rollers (16) for supporting the end faces of the first curved photovoltaic panel body (5), and driving assemblies (15) for moving the first curved photovoltaic panel body (5) are arranged at the tops of the first support frame (1) and the second support frame (3) respectively, so that the first curved photovoltaic panel body (5) is transferred onto the first support frame (1) from the second support frame (3).
2. The curved photovoltaic panel tectorial membrane defoaming detection apparatus according to claim 1, wherein, swing subassembly (8) include three arc template (9), wherein two arc template (9) equal fixed connection are at the bottom outer wall of support frame two (3), support body two (4) bottom inner wall rotates and is connected with a plurality of supporting wheels (11) and two pinch rollers (10), wherein two arc template (9) are located respectively between the top of two supporting wheels (11) of homonymy and the bottom of pinch roller (10), a plurality of both sides of supporting wheel (11) all are equipped with and carry out spacing blocking ring to arc template (9), the outer wall fixedly connected with arc external rack (14) of the bottom of support frame two (3), arc template (14) are located the outer lane of arc template (9) in the middle part, and are located the bottom inner wall of support body two (4) through the mounting bracket is fixed, arc template (9) in the middle part are frame construction and keep away type motor (14) and form one end of arc external rack (13), one end of arc external rack (13) is connected with one fixed gear (13).
3. The curved photovoltaic panel tectorial membrane defoaming detection apparatus according to claim 2, wherein, the compaction assembly (6) includes a plurality of mounting panels (23), a plurality of mounting panels (23) are fixed connection respectively in one side of two shelves (17), and two adjacent mounting panels (23) are rotated between and are connected with angle type pressure frame (20), and the tip fixedly connected with rubber pad (19) of angle type pressure frame (20), one side of angle type pressure frame (20) has cup jointed torsional spring one (22), and the both ends of torsional spring one (22) are fixed with angle type pressure frame (20) and shelves (17) respectively, a plurality of rotate between angle type pressure frame (20) and be connected with pull rod (21), one side of pull rod (21) just is located intermediate position fixedly connected with elasticity stay cord (18), and the one end of elasticity stay cord (18) is fixed with the tip of arc template (9).
4. The curved photovoltaic panel tectorial membrane defoaming detection apparatus according to claim 3, wherein, remove bubble subassembly (7) include electric putter one (29), electric putter one (29) fixedly connected with is at the top outer wall of support body two (4), electric putter one (29) one end fixedly connected with link one (31), the top fixedly connected with of link one (31) polished rod one (30), and polished rod one (30) and support body two (4) sliding connection, spout (33) have all been seted up to the both sides of link one (31), and sliding connection has slide (34) in spout (33), rotate between two adjacent slide (34) and be connected with compression roller (35), the circumference outside fixedly connected with cotton sleeve (36) of compression roller (35), two the top of slide (34) is all fixedly connected with spring (32), and the top of spring (32) is fixed with the top inner wall of spout (33) mutually, the both sides of link one (31) are equipped with and carry out subassembly (37) of preliminary treatment to the surface of curved photovoltaic panel body (5).
5. The curved photovoltaic panel tectorial membrane defoaming detection apparatus according to claim 4, wherein, hot-blast subassembly (37) include two connecting seat (38), two connecting seat (38) are fixed connection respectively at the both sides inner wall of link one (31), one side rotation of connecting seat (38) is connected with and rotates cover (40), and the circumference outside of rotating cover (40) has cup jointed torsional spring two (39), and the both ends of torsional spring two (39) are fixed with rotating cover (40) and connecting seat (38) respectively, the inside fixedly connected with pipeline (41) of rotating cover (40), fixedly connected with bellows (42) between two pipelines (41), air outlet (44) have been seted up to the bottom of bellows (42), the bottom outer wall fixedly connected with rubber scraper (43) of bellows (42), the cross section of rubber scraper (43) is the angle.
6. The curved photovoltaic panel tectorial membrane defoaming detection apparatus according to claim 1, wherein the sideslip subassembly (47) includes two guide rails (49), and two guide rails (49) fixed connection are in the inside of support body one (2), support frame one (1) and two guide rails (49) sliding connection, the bottom inner wall rotation of support body one (2) is connected with threaded rod one (50), and one side threaded connection of threaded rod one (50) has connection slip table (51), and connects slip table (51) and is fixed with the bottom outer wall of support frame one (1), the bottom inner wall fixedly connected with servo motor one (48) of support body one (2), and servo motor one (48) output shaft's one end is fixed with threaded rod one (50).
7. The curved photovoltaic panel film defoaming detection apparatus according to claim 1, wherein the detection assembly (46) comprises a second electric push rod (58), the second electric push rod (58) is fixedly connected to the top outer wall of the first frame body (2), one end of the second electric push rod (58) is fixedly connected with a second connecting frame (56), the top of the second connecting frame (56) is fixedly connected with two polished rods (57), the second polished rods (57) are slidably connected with the first frame body (2), two guide rods (53) are fixedly connected between the inner walls of the two sides of the second connecting frame (56), an arc-shaped cover (54) is slidably connected between the two guide rods (53), a threaded rod (55) is rotatably connected between the inner walls of the two sides of the second connecting frame (56), the threaded rod (55) is in threaded connection with the arc-shaped cover (54), one side outer wall of the second connecting frame (56) is fixedly connected with a second servo motor (52), one end of an output shaft of the second servo motor (52) penetrates through the second connecting frame (56) and is fixedly connected with the second connecting frame (55), the two guide rods (55) are fixedly connected with a track (64) of the second CCD (62) and the two guide rails (62) are fixedly connected with the two CCD (62) and the two guide rails (63) are fixedly connected with the two tracks (64), one side of the carriage (62) is provided with a power assembly which moves the carriage along an arc-shaped track (63).
8. The curved photovoltaic panel film coating defoaming detection apparatus according to claim 7, wherein the power assembly comprises an arc-shaped internal gear (59), the arc-shaped internal gear (59) is fixedly connected to one side of the arc-shaped cover (54), a servo motor III (60) is fixedly connected to one side of the sliding frame (62), a gear II (61) is fixedly connected to one end of an output shaft of the servo motor III (60), and the gear II (61) is meshed with the arc-shaped internal gear (59).
9. The curved photovoltaic panel film coating defoaming detection device according to claim 1, wherein the driving assembly (15) comprises a plurality of connecting shafts (25), the connecting shafts (25) are all rotationally connected between the inner walls of two sides of the second supporting frame (3), one sides of the connecting shafts (25) are fixedly connected with a first synchronous pulley (26) and two driving wheels (24), the first synchronous pulley (26) is positioned between the two driving wheels (24), the inner wall of the bottom of the second supporting frame (3) is fixedly connected with a second speed reducing motor (27), one end of an output shaft of the second speed reducing motor (27) is fixedly connected with a second synchronous pulley (28), the second synchronous pulley (28) is connected with the first synchronous pulleys (26) through synchronous belt transmission, and the highest points of the driving wheels (24) are higher than the top of the second supporting frame (3) and support the curved photovoltaic panel body (5).
10. A defoaming detection method based on the curved photovoltaic panel film coating defoaming detection apparatus as set forth in any one of claims 1 to 9, characterized by comprising the steps of:
S1: firstly, transferring a covered curved photovoltaic panel body (5) to the top of a second support frame (3), starting a second gear motor (27) at the top of the second support frame (3), enabling a second gear motor (27) to rotate so that a second synchronous pulley (28) simultaneously drives a plurality of first synchronous pulleys (26) to rotate, enabling a connecting shaft (25) to drive a driving wheel (24) to rotate, enabling the driving wheel (24) to rotate so as to drive the curved photovoltaic panel body (5) to transversely move to a proper position through friction, limiting two ends of the curved photovoltaic panel body (5) through a baffle frame (17), and enabling the curved photovoltaic panel body (5) to be smoother when moving through a supporting roller (16);
s2: then, starting an electric push rod I (29), wherein the electric push rod I (29) stretches to drive a connecting frame I (31) to move downwards through a polished rod I (30), the connecting frame I (31) moves downwards to enable a press roller (35) to be in contact with the outer surface of the curved photovoltaic panel body (5), meanwhile, a cotton sleeve (36) is adopted to prevent the press roller (35) from being in direct contact with a coating of the curved photovoltaic panel body (5) and damaging the same, and meanwhile, a spring (32) enables the press roller (35) to move upwards along a sliding groove (33) through a sliding seat (34), so that self-adaptive extrusion force between the press roller (35) and the curved photovoltaic panel body (5) is realized, and overlarge extrusion force on the curved photovoltaic panel body (5) is avoided, so that damage to the curved photovoltaic panel body (5) is caused;
S3: then, connecting the pipeline (41) with an external hose, enabling external hot air to enter the pipeline (41) through the external hose, and blowing out the hot air from an air outlet (44) formed in the bottom of the air box (42) at a certain angle, so that the coverage rate of film blowing on the surface of the curved photovoltaic panel body (5) is effectively improved, and enabling a rubber scraping strip (43) at the bottom of the air box (42) to be in contact with the film on the surface of the curved photovoltaic panel body (5) through a torsion spring II (39), so that the film on the surface of the curved photovoltaic panel body (5) is subjected to pre-bubble removal treatment through the rubber scraping strip (43);
S4: by starting the first gear motor (12), the first gear motor (12) rotates positively and negatively to drive the first gear (13) to move positively and negatively along the arc-shaped external gear (14), so that the arc-shaped external gear (14) drives the second support frame (3) and the arc-shaped plate (9) to swing positively and negatively along the pinch roller (10) and the supporting wheel (11), and simultaneously the pull rod (21) is pulled by the elastic pull rope (18), so that the pull rod (21) pulls the angular press frame (20) to turn inwards, and the rubber pad (19) at the end part of the angular press frame (20) contacts with and compresses the curved photovoltaic plate body (5), simultaneously the first torsion spring (22) is stressed to deform and generate torsion, so that the first torsion spring (22) can assist the angular press frame (20) to turn outwards to reset and enable the first support frame (20) to be in an open state, so that the second support frame (3) is in an inclined state when the curved photovoltaic plate body (5) swings clockwise, and the curved photovoltaic plate body (20) is positioned at the lower position, and the curved photovoltaic plate body (20) is positioned at the same position as the curved photovoltaic plate body (5) and is positioned at the upper position of the curved surface of the curved photovoltaic plate body (5), the angle-shaped pressing frames (20) positioned at the lower part and the upper part of the second supporting frame (3) are in different states, so that the curved photovoltaic panel body (5) on the second supporting frame (3) is pressed and fixed, and meanwhile, the angle-shaped pressing frames (20) can form a position for avoiding the foam removing assembly (7), and further the foam removing effect of the curved photovoltaic panel body (5) is effectively improved;
s5: after the bubble removal is finished, the first servo motor (48) is started, the first servo motor (48) rotates to enable the first threaded rod (50) to drive the first support frame (1) to move along the two guide rails (49) through the connecting sliding table (51), the first support frame (1) is enabled to be in contact with the second support frame (3), the first support frame (1) and the driving assembly (15) in the second support frame (3) enable the curved photovoltaic panel body (5) to be transferred onto the first support frame (1) from the second support frame (3), and then the first servo motor (48) rotates reversely to enable the first support frame (1) to transversely move and reset;
S6: then, starting an electric push rod II (58), stretching the electric push rod II (58) to drive a connecting frame II (56) to move downwards through a polish rod II (57), so that a CCD camera (64) is kept at a proper distance from a film on the surface of a curved photovoltaic panel body (5), then starting a servo motor II (52), rotating the servo motor II (52) to enable a screw rod II (55) to rotate to drive an arc-shaped cover (54) to move along a guide rod (53), and simultaneously starting a servo motor III (60), rotating the servo motor III (60) to drive a gear II (61) to move along an arc-shaped inner tooth bar (59), so as to drive a CCD camera (64) on a sliding frame (62) to move along an arc-shaped track (63), and further enabling the CCD camera (64) to carry out omnibearing equidistant photographing inspection on the film on the curved photovoltaic panel body (5) after bubble removal;
S7: after the inspection is qualified, the driving assembly (15) in the first support frame (1) is started, so that the curved photovoltaic panel body (5) on the first support frame (1) transversely moves to the next processing procedure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410157146.0A CN117691003B (en) | 2024-02-04 | 2024-02-04 | Defoaming detection device and defoaming detection method for curved photovoltaic panel coating |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410157146.0A CN117691003B (en) | 2024-02-04 | 2024-02-04 | Defoaming detection device and defoaming detection method for curved photovoltaic panel coating |
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| Publication Number | Publication Date |
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| CN117691003A CN117691003A (en) | 2024-03-12 |
| CN117691003B true CN117691003B (en) | 2024-04-19 |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209999683U (en) * | 2019-02-26 | 2020-01-31 | 深圳市松录科技有限公司 | Curved surface glass tectorial membrane removes bubble device |
| CN114695158A (en) * | 2022-03-30 | 2022-07-01 | 宁波欧达光电有限公司 | Bubble detection equipment for solar photovoltaic panel |
| CN115692285A (en) * | 2022-11-07 | 2023-02-03 | 浙江合特光电有限公司 | Laminating machine for curved photovoltaic assembly and production process thereof |
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2024
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209999683U (en) * | 2019-02-26 | 2020-01-31 | 深圳市松录科技有限公司 | Curved surface glass tectorial membrane removes bubble device |
| CN114695158A (en) * | 2022-03-30 | 2022-07-01 | 宁波欧达光电有限公司 | Bubble detection equipment for solar photovoltaic panel |
| CN115692285A (en) * | 2022-11-07 | 2023-02-03 | 浙江合特光电有限公司 | Laminating machine for curved photovoltaic assembly and production process thereof |
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| CN117691003A (en) | 2024-03-12 |
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