CN117680801A - Electron beam welding method, device and storage medium - Google Patents
Electron beam welding method, device and storage medium Download PDFInfo
- Publication number
- CN117680801A CN117680801A CN202311873084.5A CN202311873084A CN117680801A CN 117680801 A CN117680801 A CN 117680801A CN 202311873084 A CN202311873084 A CN 202311873084A CN 117680801 A CN117680801 A CN 117680801A
- Authority
- CN
- China
- Prior art keywords
- welding
- electron beam
- magnetic field
- deflection angle
- canceling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003466 welding Methods 0.000 title claims abstract description 233
- 238000010894 electron beam technology Methods 0.000 title claims abstract description 164
- 238000000034 method Methods 0.000 title claims abstract description 45
- 238000003860 storage Methods 0.000 title claims abstract description 14
- 230000005291 magnetic effect Effects 0.000 claims abstract description 130
- 238000005259 measurement Methods 0.000 claims abstract description 34
- 238000004590 computer program Methods 0.000 claims description 11
- 238000012545 processing Methods 0.000 claims description 5
- 238000004088 simulation Methods 0.000 claims description 4
- 238000005516 engineering process Methods 0.000 abstract description 3
- 230000005389 magnetism Effects 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 230000007547 defect Effects 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 230000000694 effects Effects 0.000 description 4
- 210000001503 joint Anatomy 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000005347 demagnetization Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005307 ferromagnetism Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000011218 segmentation Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005672 electromagnetic field Effects 0.000 description 1
- 230000005294 ferromagnetic effect Effects 0.000 description 1
- 239000003302 ferromagnetic material Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000004377 microelectronic Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
Abstract
The present invention relates to the field of welding technologies, and in particular, to an electron beam welding method, an electron beam welding device, and a storage medium. An electron beam welding method, comprising: obtaining a segmented measurement result of a welding piece measured by a three-dimensional magnetic field measuring instrument; based on multi-physical field simulation software, obtaining an electron beam deflection angle of each welding position according to the segmented measurement result; arranging counteracting magnetic field coils at the welding positions according to the deflection angles of the electron beams; and welding the welding positions where the magnetic field coil is distributed and offset by the welding device. The technical scheme of the invention can improve the welding quality of the electron beam.
Description
Technical Field
The present invention relates to the field of welding technologies, and in particular, to an electron beam welding method, an electron beam welding device, and a storage medium.
Background
In the contemporary manufacturing industry, welding technology plays a critical role, and electron beam welding has wide application in the high-end manufacturing fields of aviation, aerospace, nuclear energy, microelectronics and the like by virtue of unique advantages and excellent performances.
Electron beam welding utilizes a high energy electron beam as a heat source, has extremely high energy density, and causes the welding process to have extremely high heating speed and cooling speed, thereby realizing ultra-high welding precision and strength. However, in particular, when electron beam welding is performed on ferromagnetic materials, the movement of the electron beam is greatly affected by the electromagnetic field, and the movement track of the electron beam may be shifted during welding, so that it is necessary to demagnetize the ferromagnetic welding materials. However, residual magnetism may cause a slight shift in the electron beam due to incomplete demagnetization, and the weld joint may cause welding defects.
Disclosure of Invention
The invention solves the problem how to improve the welding quality of the electron beam.
In order to solve the problems, the invention provides an electron beam welding method, an electron beam welding device and a storage medium.
In a first aspect, the present invention provides an electron beam welding method applied to an electron beam welding system comprising a three-dimensional magnetic field measuring instrument, a welding device and a canceling magnetic field coil;
the electron beam welding method comprises the following steps:
obtaining a segmented measurement result of the welding piece measured by the three-dimensional magnetic field measuring instrument;
based on multi-physical field simulation software, obtaining an electron beam deflection angle of each welding position according to the segmented measurement result;
arranging the magnetic field counteracting coils at the welding position according to the deflection angle of the electron beam;
and welding the welding positions where the canceling magnetic field coils are arranged through the welding device.
Optionally, before the step of obtaining the segmented measurement result of the welding piece measured by the three-dimensional magnetic field measuring instrument, the method further includes:
demagnetizing the welding piece, and carrying out sectional welding spot-bonding on the demagnetized welding piece;
and measuring the welded piece after the segmented welding is fixed by the three-dimensional magnetic field measuring instrument to obtain the segmented measurement result.
Optionally, the multi-physical field simulation software obtains an electron beam deflection angle of each welding position according to the segmented measurement result, including:
inputting COMSOL Multiphysics the segmented measurement results into simulation software, and outputting the electron beam deflection angle of each welding position.
Optionally, the arranging the canceling magnetic field coils for the welding position according to the deflection angle of the electron beam includes:
judging whether the canceling magnetic field coil is arranged according to a comparison result of the electron beam deflection angle and a preset threshold value;
if yes, arranging the canceling magnetic field coils at the welding position, and determining the magnetic field strength of the canceling magnetic field coils according to the deflection angle of the electron beam and the preset canceling magnetic field relation.
Optionally, the determining whether to set the canceling magnetic field coil according to the comparison result of the electron beam deflection angle and the preset threshold includes:
when the deflection angle of the electron beam is smaller than the preset threshold value, judging that the canceling magnetic field coils are required to be arranged at the welding position;
when the deflection angle of the electron beam is larger than or equal to the preset threshold value, judging that the canceling magnetic field coil is not required to be arranged at the welding position, and demagnetizing the welding piece.
Optionally, the arranging the canceling magnetic field coils to the welding position includes:
determining the deflection direction of the electron beam according to the deflection angle of the electron beam;
and determining the position of the canceling magnetic field coil according to the deflection direction of the electron beam.
Optionally, the canceling magnetic field relationship satisfies:
C=α×A;
wherein C is the magnetic field intensity, A is the deflection angle of the electron beam, and alpha is the magnetic field intensity coefficient.
In a second aspect, an electron beam welding apparatus includes:
the acquisition module is used for acquiring a segmented measurement result of the welding piece measured by the three-dimensional magnetic field measuring instrument;
the simulation module is used for obtaining the deflection angle of the electron beam of each welding position according to the segmented measurement result based on multi-physical field simulation software;
the processing module is used for arranging counteracting magnetic field coils at the welding positions according to the deflection angles of the electron beams;
and the control module is used for welding the welding positions where the canceling magnetic field coils are arranged through the welding device.
In a third aspect, an electronic device includes a memory and a processor;
the memory is used for storing a computer program;
the processor is configured to implement the electron beam welding method according to the first aspect when executing the computer program.
In a fourth aspect, a computer readable storage medium has stored thereon a computer program which, when executed by a processor, implements the electron beam welding method according to the first aspect.
The electron beam welding method, the electron beam welding device and the storage medium have the beneficial effects that: the method comprises the steps of obtaining the sectional measurement results of the three-dimensional magnetic field measuring instrument, namely the magnetic field intensity of welding materials at two sides of each welding position, accurately judging the influence degree of the magnetic field intensity of the welding position on the deflection of the electron beams according to the sectional measurement results, carrying out simulation on the deflection angles of the electron beams in the welding process through multi-physical-field simulation software to obtain predicted deflection angles of the electron beams, obtaining the deflection degrees and deflection directions of the electron beams under the action of the magnetic field more intuitively and accurately, further carrying out arrangement of offset magnetic field coils according to the deflection angles of the electron beams, and carrying out mutual offset between the offset magnetic field coils and the magnetic field of the welding position, so that the influence of residual magnetism in a welding piece on the electron beams is eliminated, and finally carrying out welding on the welding position of the arrangement offset magnetic field coils through the welding device, so that electron beam welding is carried out under the condition of no magnetic field influence, and welding defects such as air holes and the like at the root of the welding seam caused by the deflection of the electron beams are avoided, and the quality of electron beam welding is improved.
Drawings
FIG. 1 is a schematic flow chart of an electron beam welding method according to an embodiment of the invention;
FIG. 2 is a schematic diagram of electron beam deflection according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of electron beam deflection after arrangement of canceling field coils according to an embodiment of the present invention;
fig. 4 is a schematic structural view of an electron beam welding device according to an embodiment of the present invention.
Detailed Description
In order that the above objects, features and advantages of the invention will be readily understood, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. While the invention is susceptible of embodiment in the drawings, it is to be understood that the invention may be embodied in various forms and should not be construed as limited to the embodiments set forth herein, but rather are provided to provide a more thorough and complete understanding of the invention. It should be understood that the drawings and embodiments of the invention are for illustration purposes only and are not intended to limit the scope of the present invention.
It should be understood that the various steps recited in the method embodiments of the present invention may be performed in a different order and/or performed in parallel. Furthermore, method embodiments may include additional steps and/or omit performing the illustrated steps. The scope of the invention is not limited in this respect.
The term "including" and variations thereof as used herein are intended to be open-ended, i.e., including, but not limited to. The term "based on" is based at least in part on. The term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one additional embodiment"; the term "some embodiments" means "at least some embodiments"; the term "optionally" means "alternative embodiments". Related definitions of other terms will be given in the description below. It should be noted that the terms "first," "second," and the like herein are merely used for distinguishing between different devices, modules, or units and not for limiting the order or interdependence of the functions performed by such devices, modules, or units.
It should be noted that references to "one", "a plurality" and "a plurality" in this disclosure are intended to be illustrative rather than limiting, and those skilled in the art will appreciate that "one or more" is intended to be construed as "one or more" unless the context clearly indicates otherwise.
As shown in fig. 1, in order to solve the above technical problems, an embodiment of the present invention provides an electron beam welding method, which is applied to an electron beam welding system, wherein the electron beam welding system includes a three-dimensional magnetic field measuring instrument, a welding device and a canceling magnetic field coil.
Specifically, the three-dimensional magnetic field measuring instrument is used for detecting magnetism of a welding piece, the welding piece is usually an alloy welding material with ferromagnetism, such as 2.25Cr-1Mo-0.25V steel with large thickness, the welding piece can be used as a main material of a hydrogenation reactor of petrochemical oil refining equipment, a plurality of sections of welding materials are spliced into a required complete welding piece, a welding position is at a splicing position, welding is carried out through a welding device, the welding device adopts electron beam welding, the three-dimensional magnetic field measuring instrument carries out sectional measurement on the spliced welding piece, so that magnetic field intensity at two sides of the welding position is obtained, and magnetic field coil is used for counteracting residual magnetism of the welding piece.
The electron beam welding method comprises the following steps:
step S1, obtaining a segmented measurement result of the welding piece measured by the three-dimensional magnetic field measuring instrument.
Specifically, the magnetism, that is, the magnetic field strength, of the welding material on both sides of the welding position of each splice section of the welding member detected by the three-dimensional magnetic field measuring instrument is acquired.
And step S2, based on multi-physical field simulation software, the deflection angle of the electron beam of each welding position is obtained according to the segmented measurement result.
Specifically, according to the detected segmented measurement result, simulation software such as finite element analysis software (Abaqus) and fluid mechanics analysis software is used for simulating the deflection of the electronic book during the welding of the electronic beam, so as to obtain the deflection angle of the electronic beam corresponding to each welding position.
And 3, arranging the canceling magnetic field coils at the welding positions according to the deflection angles of the electron beams.
Specifically, according to the electron beam deflection angle, the electron beam deflection direction is determined, the counteracting magnetic field coil 2 is arranged at the welding position according to the electron beam deflection angle and the electron beam deflection direction, the arranging position of the counteracting magnetic field coil 2 corresponds to the electron beam deflection direction, namely, the arranging position of the counteracting magnetic field coil 2 is the same as the electron beam deflection direction, as shown in fig. 2, when the electron beam is welded, the electron beam 1 is influenced by the residual magnetic field in the welding part 3, the deflected beam occurs, so that the weld joint root generates a non-welding defect, when the large-thickness circular seam is welded, the weld joint root easily generates an air hole defect, as shown in fig. 3, by arranging the counteracting magnetic field coil 2, the arranging position of the counteracting magnetic field coil 2 is consistent with the occurrence deflection direction of the electron beam 1, and is arranged below the welding part 3 corresponding to the deflection position of the near the electron beam 2, so that the residual magnetism of the welding part is counteracted, and after the effect of the counteracting magnetic field coil 2, the electron beam will not deflect.
And 4, welding the welding positions where the canceling magnetic field coils are arranged through the welding device.
Specifically, after the arrangement of the canceling magnetic field coils is completed at the welding position, the welding device is controlled to weld the welding position.
Illustratively, the welding process is as follows:
1. sealing and welding: the welding seam is sealed and welded by adopting small electron beam (usually one third of the electron beam during welding), the welding seam is purified, and the assembly strength of the pipe fitting butt joint is further improved.
2. Formally welding: and the beam current slowly rises during beam falling and slowly falls during beam converging, so that the forming quality of the welding seam is improved. The gradual rise angle is not less than 60 degrees, and the gradual fall angle is not less than 120 degrees. The da Shu flux welding angle is not less than 370 deg., and a lower focus focal length mode (focusing current is about 5% -10% less than surface focusing current) is adopted. When the beam is converged, an electron beam zoom point strategy is adopted, the electron beam current slowly drops, and meanwhile, the lower focusing mode is adjusted to be the upper focusing mode (the focusing current is about 5% greater than the surface focusing current), and the focusing current is gradually increased by 10-15mA in a mode of increasing the focusing current by 30 degrees every time of rotation until the beam current is 0.
3. And (3) modification welding: the method adopts an upper focusing mode (the focusing current is more than about 20 percent of the surface focusing current) and a scanning electron beam mode (the scanning frequency is 100-200hz, and the scanning amplitude is slightly more than the formal weld width) to modify the weld surface forming, and improves the weld surface forming.
4. And after welding, cooling in the vacuum chamber for 20-40min, opening the vacuum chamber door, and taking out the weldment.
In this embodiment, the result of the sectional measurement by the three-dimensional magnetic field measuring instrument, that is, the magnetic field strength of the welding material at two sides of each welding position, can accurately determine the influence degree of the magnetic field strength of the welding position on the deflection of the electron beam according to the sectional measurement result, and simulate the deflection angle of the electron beam in the welding process by the multi-physical field simulation software to obtain the predicted deflection angle of the electron beam, where the deflection degree and the deflection direction of the electron beam under the action of the magnetic field can be obtained more intuitively and accurately, the arrangement of the offset magnetic field coils is further performed according to the deflection angle of the electron beam, and the mutual offset is performed by the offset magnetic field coils and the magnetic field of the welding position, so that the influence of the residual magnetism in the welding piece on the electron beam is eliminated, and finally the welding position of the offset magnetic field coils is welded by the welding device, so that the electron beam welding is performed under the condition without the influence of the magnetic field, the welding defect such as the occurrence of air holes at the root of the welding seam caused by the deflection of the electron beam is avoided, and the quality of the electron beam welding is improved.
Before the step of obtaining the segmented measurement result of the welding piece measured by the three-dimensional magnetic field measuring instrument in an alternative embodiment, the method further comprises:
demagnetizing the welding piece, and carrying out sectional welding spot-bonding on the demagnetized welding piece;
and measuring the welded piece after the segmented welding is fixed by the three-dimensional magnetic field measuring instrument to obtain the segmented measurement result.
Specifically, a special demagnetizer is adopted to perform primary demagnetizing treatment on the front and back surfaces of a plurality of welding pieces, so that the magnetic field on the surface of a welding seam is below 3 gauss, and the sharp corner part is below 10 gauss.
Further, splicing and sectional welding spot-bonding are carried out on the welding pieces subjected to the demagnetizing treatment according to welding requirements, for example, the welding seams of the welding positions are subjected to sectional welding spot-bonding on the front side and the back side by adopting an argon arc welding (Tungsten Inert Gas, TIG) method, the butt joint assembly of the pipe is realized, the spot-bonding is carried out once every 300-400mm, the length of the spot-bonding welding seam is 10-15mm, and after the spot-bonding, the gap between the butt joint surfaces is not more than 0.1mm.
Further, the three-dimensional magnetic field measuring instrument is adopted to carry out sectional measurement on the magnetic field distribution of the surface of the pipe joint, so that a sectional measurement result is obtained.
In this embodiment, through demagnetizing the welding piece to eliminate the ferromagnetism of welding material, avoid the magnetic field to cause the influence to electron beam welding, thereby improved electron beam welding's quality, and carry out segmentation detection to the welding piece after the demagnetization, can further judge the influence of surplus magnetic field intensity to the electron beam in the welding process through the segmentation monitoring result that obtains, thereby prevent in advance the processing, prevent because surplus magnetism to the influence that electron beam welding caused, avoid producing welding defect, further improve electron beam welding quality.
In an alternative embodiment, the multi-physical field simulation software obtains the deflection angle of the electron beam of each welding position according to the segmented measurement result, including:
the segmented measurement results are input into Kang Moshu mole physical field coupling simulation software (COMSOL Multiphysics) and the electron beam deflection angles for each of the weld locations are output.
In an alternative embodiment, said arranging said canceling magnetic field coils for said welding location according to said electron beam deflection angle comprises:
judging whether the canceling magnetic field coil is arranged according to a comparison result of the electron beam deflection angle and a preset threshold value;
if yes, arranging the canceling magnetic field coils at the welding position, and determining the magnetic field strength of the canceling magnetic field coils according to the deflection angle of the electron beam and the preset canceling magnetic field relation.
In an optional embodiment, the determining whether to set the canceling magnetic field coil according to the comparison result of the electron beam deflection angle and a preset threshold value includes:
when the deflection angle of the electron beam is smaller than the preset threshold value, judging that the canceling magnetic field coils are required to be arranged at the welding position;
when the deflection angle of the electron beam is larger than or equal to the preset threshold value, judging that the canceling magnetic field coil is not required to be arranged at the welding position, and demagnetizing the welding piece.
In an alternative embodiment, said arranging said canceling field coils to said welding location comprises:
determining the deflection direction of the electron beam according to the deflection angle of the electron beam;
and determining the position of the canceling magnetic field coil according to the deflection direction of the electron beam.
In an alternative embodiment, the canceling magnetic field relationship satisfies:
C=α×A;
wherein C is the magnetic field intensity, A is the deflection angle of the electron beam, and alpha is the magnetic field intensity coefficient.
Specifically, according to the comparison result of the electron beam deflection angle and the preset threshold value, it is determined whether or not the canceling magnetic field coil is arranged at the welding position, for example, the preset threshold value is set to be 5 °, when the electron beam deflection angle is smaller than 5 °, the canceling magnetic field coil needs to be set at the welding position, and the magnetic fields of the welding position are mutually canceled by the canceling magnetic field coil, so that the electron beam at the welding position will not deflect when the electron beam is performed, and when the electron beam deflection angle is greater than or equal to 5 °, it is indicated that the welding position has stronger magnetic field intensity, the demagnetizing process needs to be performed again on the welding piece after the demagnetizing process is performed again until the obtained electron beam deflection angle is smaller than 5 °.
Further, when the deflection angle of the electron beam is smaller than a preset threshold value, determining the deflection direction of the electron beam according to the deflection angle of the electron beam, for example, selecting one side position direction of the welding position as a positive direction, then the other side as a negative direction, when the deflection direction of the electron beam is a positive direction, then the corresponding deflection angle of the electron beam is a positive direction angle, and when the deflection angle of the electron beam is a negative direction, then the corresponding deflection angle of the electron beam is also a negative direction angle, therefore, when the deflection angle of the electron beam is a positive direction angle, the canceling magnetic field coil is arranged on one side of the welding position in the positive direction, and when the deflection angle of the electron beam is a negative direction angle, the canceling magnetic field coil is arranged on one side of the welding position in the negative direction.
Further, according to the relation between the deflection angle of the electron beam and the canceling magnetic field, the magnetic field strength of the canceling magnetic field coil is calculated, for example, the deflection angle of the electron beam is 4 degrees, and the magnetic field strength coefficient is 0.01, then the magnetic field strength of the canceling magnetic field coil is 4×0.01=0.04 mT, that is, the magnetic field strength of the canceling magnetic field coil is 0.04 millitesla.
In this embodiment, the magnetic field strength of the counteracting magnetic field coil to be set is obtained according to the deflection angle of the electron beam, and the specific position of the counteracting magnetic field coil is determined according to the deflection angle and direction of the electron beam, so that the counteracting magnetic field coil can more accurately counteract the residual magnetic field of the welding position, and finally the electron beam is not deflected during welding, so that the welding defect caused by the deflection of the electron beam is avoided, and the welding quality and welding efficiency of welding are improved.
As shown in fig. 4, an electron beam welding apparatus according to an embodiment of the present invention includes:
the acquisition module is used for acquiring a segmented measurement result of the welding piece measured by the three-dimensional magnetic field measuring instrument;
the simulation module is used for obtaining the deflection angle of the electron beam of each welding position according to the segmented measurement result based on multi-physical field simulation software;
the processing module is used for arranging counteracting magnetic field coils at the welding positions according to the deflection angles of the electron beams;
and the control module is used for welding the welding positions where the canceling magnetic field coils are arranged through the welding device.
The electron beam welding device in the embodiment of the invention has similar technical effects to those of the electron beam welding method, and will not be described in detail herein.
The embodiment of the invention provides an electronic device, which comprises a memory and a processor;
the memory is used for storing a computer program;
the processor is configured to implement the electron beam welding method as described above when executing the computer program.
The electronic device in the embodiment of the invention has similar technical effects to those of the above-mentioned electron beam welding method, and will not be described herein.
The embodiment of the invention provides a computer readable storage medium, wherein a computer program is stored on the storage medium, and when the computer program is executed by a processor, the electron beam welding method is realized.
The computer readable storage medium in the embodiment of the present invention has similar technical effects to those of the electron beam welding method, and will not be described herein.
Those skilled in the art will appreciate that implementing all or part of the above-described methods in accordance with the embodiments may be accomplished by way of a computer program stored on a computer readable storage medium, which when executed may comprise the steps of the embodiments of the methods described above. The storage medium may be a magnetic disk, an optical disk, a Read-Only Memory (ROM), a random access Memory (Random Access Memory, RAM), or the like. In the present invention, the units described as separate units may or may not be physically separate, and units displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the embodiment of the present invention. In addition, each functional unit in the embodiments of the present invention may be integrated in one processing unit, or each unit may exist alone physically, or two or more units may be integrated in one unit. The integrated units may be implemented in hardware or in software functional units.
Although the invention is disclosed above, the scope of the invention is not limited thereto. Various changes and modifications may be made by one skilled in the art without departing from the spirit and scope of the invention, and these changes and modifications will fall within the scope of the invention.
Claims (10)
1. An electron beam welding method is characterized by being applied to an electron beam welding system, wherein the electron beam welding system comprises a three-dimensional magnetic field measuring instrument, a welding device and a magnetic field counteracting coil;
the electron beam welding method comprises the following steps:
obtaining a segmented measurement result of the welding piece measured by the three-dimensional magnetic field measuring instrument;
based on multi-physical field simulation software, obtaining an electron beam deflection angle of each welding position according to the segmented measurement result;
arranging the magnetic field counteracting coils at the welding position according to the deflection angle of the electron beam;
and welding the welding positions where the canceling magnetic field coils are arranged through the welding device.
2. The electron beam welding method according to claim 1, wherein before the step of obtaining the segmented measurement result of the welded piece measured by the three-dimensional magnetic field measuring instrument, further comprises:
demagnetizing the welding piece, and carrying out sectional welding spot-bonding on the demagnetized welding piece;
and measuring the welded piece after the segmented welding spot fixing by the three-dimensional magnetic field measuring instrument to obtain the segmented measurement result.
3. The electron beam welding method of claim 1, wherein the multi-physical field simulation software-based obtaining the electron beam deflection angle for each welding location from the segment measurements comprises:
inputting COMSOL Multiphysics the segmented measurement results into simulation software, and outputting the electron beam deflection angle of each welding position.
4. The electron beam welding method according to claim 1, wherein the arranging the canceling magnetic field coils for the welding position according to the electron beam deflection angle includes:
judging whether the canceling magnetic field coil is arranged according to a comparison result of the electron beam deflection angle and a preset threshold value;
if yes, arranging the canceling magnetic field coils at the welding position, and determining the magnetic field strength of the canceling magnetic field coils according to the deflection angle of the electron beam and the preset canceling magnetic field relation.
5. The method according to claim 4, wherein the determining whether to arrange the canceling field coils according to a comparison result of the electron beam deflection angle and a preset threshold value includes:
when the deflection angle of the electron beam is smaller than the preset threshold value, judging that the canceling magnetic field coils are required to be arranged at the welding position;
when the deflection angle of the electron beam is larger than or equal to the preset threshold value, judging that the canceling magnetic field coil is not required to be arranged at the welding position, and demagnetizing the welding piece.
6. The electron beam welding method of claim 4, wherein the arranging the canceling field coils to the welding locations comprises:
determining the deflection direction of the electron beam according to the deflection angle of the electron beam;
and determining the position of the canceling magnetic field coil according to the deflection direction of the electron beam.
7. The electron beam welding method of claim 4, wherein the canceling magnetic field relationship satisfies:
C=α×A;
wherein C is the magnetic field intensity, A is the deflection angle of the electron beam, and alpha is the magnetic field intensity coefficient.
8. An electron beam welding apparatus, comprising:
the acquisition module is used for acquiring a segmented measurement result of the welding piece measured by the three-dimensional magnetic field measuring instrument;
the simulation module is used for obtaining the deflection angle of the electron beam of each welding position according to the segmented measurement result based on multi-physical field simulation software;
the processing module is used for arranging counteracting magnetic field coils at the welding positions according to the deflection angles of the electron beams;
and the control module is used for welding the welding positions where the canceling magnetic field coils are arranged through the welding device.
9. An electronic device comprising a memory and a processor;
the memory is used for storing a computer program;
the processor being adapted to implement an electron beam welding method as claimed in any of claims 1 to 7 when executing the computer program.
10. A computer readable storage medium, characterized in that the storage medium has stored thereon a computer program which, when executed by a processor, implements the electron beam welding method according to any of claims 1 to 7.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202311873084.5A CN117680801A (en) | 2023-12-29 | 2023-12-29 | Electron beam welding method, device and storage medium |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202311873084.5A CN117680801A (en) | 2023-12-29 | 2023-12-29 | Electron beam welding method, device and storage medium |
Publications (1)
Publication Number | Publication Date |
---|---|
CN117680801A true CN117680801A (en) | 2024-03-12 |
Family
ID=90135384
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202311873084.5A Pending CN117680801A (en) | 2023-12-29 | 2023-12-29 | Electron beam welding method, device and storage medium |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN117680801A (en) |
-
2023
- 2023-12-29 CN CN202311873084.5A patent/CN117680801A/en active Pending
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP2612131B2 (en) | Visual guide laser welding | |
Bento et al. | Non-destructive testing for wire+ arc additive manufacturing of aluminium parts | |
US9839979B2 (en) | System for evaluating weld quality using eddy currents | |
CN110362926A (en) | A kind of copper alloy butt plates welding fire check prediction technique based on ansys | |
Vandewynckéle et al. | Laser welding head tailored to tube-sheet joint requirements for heat exchangers manufacturing | |
CN111948002B (en) | Weld joint characteristic region deformation damage evolution rule experimental method | |
KR101447955B1 (en) | Method or evaluating welding quality of spot welding and record media recorded program for implement thereof | |
Alobaidi et al. | A survey on benchmark defects encountered in the oil pipe industries | |
US11633813B2 (en) | Real-time weld quality analysis systems and methods | |
JP2008002805A (en) | Flaw inspection device by ac electromagnetic field measuring method | |
CN117680801A (en) | Electron beam welding method, device and storage medium | |
Pal et al. | Multisensor-based monitoring of weld deposition and plate distortion for various torch angles in pulsed MIG welding | |
JP4568128B2 (en) | Steel plate butt weld inspection device and inspection method using this device | |
Zhang et al. | Multisensory data fusion technique and its application to welding process monitoring | |
Ma et al. | Key manufacturing technologies of the CFETR 1/8 vacuum vessel sector mockup | |
French et al. | Advanced real-time weld monitoring evaluation demonstrated with comparisons of manual and robotic TIG welding used in critical nuclear industry fabrication | |
Dutilleul et al. | Development of electron optical capabilities for manufacturing of large components by electron beam welding | |
JP2012145394A (en) | Inspection apparatus of spot welding | |
Yadav et al. | Development of laser beam welding for the lip seal configuration | |
Arias et al. | Laser welding of tube to tube-sheet joint in steam generators for nuclear power plants | |
CN111468828A (en) | Welding equipment and welding detection method | |
JP2005345307A (en) | Sectional shape measuring method for spot weld zone | |
KR101579211B1 (en) | The copy method of defection in welded zone | |
CN112975098B (en) | Method for improving welding deviation of electron beam welding | |
JP4665749B2 (en) | Correction method of circumferential welding position by electron beam |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |