CN117674534A - Primary structure, motor, active suspension and vehicle - Google Patents

Primary structure, motor, active suspension and vehicle Download PDF

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Publication number
CN117674534A
CN117674534A CN202311093059.5A CN202311093059A CN117674534A CN 117674534 A CN117674534 A CN 117674534A CN 202311093059 A CN202311093059 A CN 202311093059A CN 117674534 A CN117674534 A CN 117674534A
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CN
China
Prior art keywords
primary structure
disc
secondary structure
coils
coil
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CN202311093059.5A
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Chinese (zh)
Inventor
张斌
靳浩宁
田顺杰
郭佳雄
李聪
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BYD Co Ltd
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BYD Co Ltd
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Priority to CN202311093059.5A priority Critical patent/CN117674534A/en
Publication of CN117674534A publication Critical patent/CN117674534A/en
Pending legal-status Critical Current

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Abstract

The application discloses a primary structure, a motor, an active suspension and a vehicle. The primary structure comprises at least three fixing surfaces, at least two disc-type coils and an insulating member, wherein the fixing surfaces are provided with a plurality of first protruding parts, the first protruding parts protrude out of the fixing surfaces, the plurality of first protruding parts are arranged at intervals along a first direction, the disc-type coils are arranged around the first protruding parts, and the insulating member is located between the two disc-type coils. Therefore, the structure is simple and reliable, the processing difficulty is reduced, the disc coil is arranged around the first protruding part, and the power density of electromagnetic force generated by electrifying the disc coil is high.

Description

Primary structure, motor, active suspension and vehicle
Technical Field
The application relates to the technical field of vehicles, in particular to a primary structure, a motor, an active suspension and a vehicle.
Background
The existing linear motor utilizes the relative motion between a single-side rotor slider and a stator of a single-side bonded permanent magnet to generate output power. However, the existing linear motor has low power density and cannot improve efficiency well.
Content of the application
A series of concepts in simplified form are introduced in the application content section, which will be described in further detail in the detailed description section. The application of the present application is not intended to limit the key features and essential features of the claimed technical solutions, but is not intended to limit the scope of the claimed technical solutions.
According to a first aspect of the present application, there is provided a primary structure comprising:
the fixing device comprises at least three fixing surfaces, wherein the fixing surfaces are provided with a plurality of first protruding parts, and the plurality of first protruding parts are arranged at intervals along a first direction;
at least two disc coils disposed around the first protrusion; and
an insulating member located between the two disc coils.
According to the primary structure of this application, primary structure includes three at least fixed surface, two at least disc coils and insulating member, and the fixed surface is provided with a plurality of first bulge, and a plurality of first bulge are along first direction interval setting, and disc coil encircles first bulge setting, and insulating member is located between two disc coils. Therefore, the structure is simple and reliable, the processing difficulty is reduced, the disc coil is arranged around the first protruding part, and the power density of electromagnetic force generated by electrifying the disc coil is high.
Optionally, a first groove is formed between the adjacent first protruding portions, and a portion of each of the two disc coils is disposed in the first groove, and the insulating member is disposed between a portion of each of the two disc coils.
Optionally, the disc coil includes a first line segment, two first line segments are spaced apart along a first direction, one of the two first line segments of the same disc coil is located in one first groove, the other of the two first line segments of the same disc coil is located in the other first groove, and a length direction of the first line segments is perpendicular to the first direction.
Optionally, the first grooves are provided with respective first line segments of the two disc coils, and the insulating member is located between the respective first line segments of the two disc coils in the first direction.
Optionally, the disc coil further comprises a second wire segment connected to the first wire segment, the second wire segment being located between the two first wire segments in a first direction,
the second line segments are respectively positioned at two ends of the first protruding part along the length direction, and/or,
the second line segment protrudes from the first groove along the length direction.
Optionally, the at least two disc coils are arranged side by side in a direction perpendicular to the first direction, and the insulating member is located between adjacent disc coils in a direction perpendicular to the first direction.
Optionally, a gap is formed between the first protruding portions of the adjacent fixing surfaces.
Optionally, a plurality of disc coils of the same fixing surface are connected in series to form one winding, and at least three windings of the same fixing surface are connected in parallel.
The present application also provides the primary structure as described above, the motor further comprising a secondary structure spaced apart from the primary structure, the secondary structure being disposed opposite the disc coil, the disc coil being energized to generate a magnetic field to enable relative movement of the secondary structure and the primary structure in the first direction.
According to the motor, the motor comprises the primary structure, the motor further comprises a secondary structure, the secondary structure is spaced from the primary structure, the secondary structure is arranged opposite to the disc-type coil, and the disc-type coil is electrified to generate a magnetic field so that the secondary structure and the primary structure can relatively move along the first direction. Like this, simple structure is reliable, reduces the processing degree of difficulty, and disk coil encircles first bulge setting, and disk coil circular telegram produces the electromagnetic force and can drive secondary structure and remove thereby drives the wheel and remove to reduce vibrations.
Optionally, the motor comprises at least three secondary structures, and the at least three secondary structures and the at least three fixing surfaces are oppositely arranged.
Optionally, a second groove is formed between the adjacent second protruding parts, the sensing member includes a third line segment, two third line segments are spaced apart along the first direction, one of the two third line segments is located in one second groove, the other of the two third line segments is located in the other second groove, and the length direction of the third line segment is perpendicular to the first direction.
Optionally, the sensing member further comprises a fourth line segment connected to the third line segment, the fourth line segment being located between two of the third line segments in the first direction,
the second protruding part is located between the two fourth wire sections along the length direction, and/or the fourth wire sections protrude out of the second groove along the length direction.
Optionally, the motor includes a plurality of the disc coils and a plurality of the induction members disposed at intervals along the first direction, the disc coils being disposed at least partially opposite the induction members.
Optionally, the primary structure has a dimension in the first direction that is greater than or equal to a dimension of the secondary structure in the first direction.
Optionally, the motor further comprises a support member comprising a body comprising at least three inner surfaces respectively opposite the at least three fixing surfaces, the inner surfaces being connected with the secondary structure.
Optionally, the support member further includes a guide portion connected to the main body, the primary structure includes a guide hole, an axial direction of the guide hole is parallel to the first direction, and the guide portion is inserted into the guide hole.
Optionally, the motor further comprises a displacement sensor, a corner of the main body is provided with a notch, and the displacement sensor is located in the notch.
The application also provides an active suspension comprising the motor.
According to the active suspension of the application, the active suspension comprises a motor, the motor comprises a primary structure, at least two disc-type coils, an insulating member and a secondary structure, the primary structure comprises at least three fixing surfaces, the fixing surfaces are provided with a plurality of first protruding parts, the first protruding parts protrude out of the fixing surfaces, the plurality of first protruding parts are arranged at intervals along a first direction, the disc-type coils encircle the first protruding parts, the encircling center line of the disc-type coils is perpendicular to the fixing surfaces, the first direction is intersected with the encircling center line, the insulating member is located between the two disc-type coils, the secondary structure is spaced from the primary structure, the secondary structure is arranged opposite to the disc-type coils, and the disc-type coils are electrified to generate a magnetic field so that the secondary structure and the primary structure can relatively move along the first direction. Like this, simple structure is reliable, reduces the processing degree of difficulty, and disk coil encircles first bulge setting, and disk coil circular telegram produces the electromagnetic force and can drive secondary structure and remove thereby drives the wheel and remove to reduce vibrations.
Optionally, the active suspension further includes an elastic member capable of elastic deformation along the first direction, the elastic member including a first end and a second end, the first end of the elastic member abutting the secondary structure, the second end of the elastic member abutting the primary structure.
Optionally, the motor further comprises a support member comprising a body comprising an inner surface facing the primary structure and connected with the secondary structure, the first end of the resilient member being in abutment with the support member.
Optionally, the support member further comprises a support plate, the main body further comprises an outer surface, the support plate is connected with the outer surface and arranged around the main body, and the first end of the elastic member abuts against the support plate.
Optionally, the active suspension further comprises a connecting member fixedly connected with the primary structure, and the second end of the elastic member abuts against the connecting member.
Optionally, the connecting member includes an abutment plate and a mating portion protruding from the abutment plate in a direction toward the primary structure in the first direction, and the second end of the elastic member abuts against the abutment plate.
Optionally, the primary structure further includes a guide hole, the mating portion is inserted into the guide hole along the first direction, and the mating portion is fixedly connected with the guide hole.
Optionally, the support member further includes a guide portion, the mating portion includes a mating hole, an axial direction of the mating hole is parallel to an axial direction of the guide hole, the guide portion is inserted into the mating hole, and the guide portion is movable in the first direction with respect to the mating hole.
The present application also provides a vehicle comprising the above-described motor, or,
according to the vehicle of this application, the vehicle includes foretell motor, and the motor includes primary structure, two at least disc coils, insulating member and secondary structure, primary structure includes three at least fixed surface, the fixed surface is provided with a plurality of first bulge, first bulge protrusion in the fixed surface, a plurality of first bulge sets up along first direction interval, disc coil encircles first bulge sets up, disc coil's center line of encircleing is perpendicular to the fixed surface, first direction with center line of encircleing intersects, insulating member is located two between the disc coil, secondary structure with primary structure is spaced apart, secondary structure with disc coil sets up relatively, disc coil circular telegram produces the magnetic field for secondary structure and primary structure are followed first direction can relative movement. Like this, simple structure is reliable, reduces the processing degree of difficulty, and disk coil encircles first bulge setting, and disk coil circular telegram produces the electromagnetic force and can drive secondary structure and remove thereby drives the wheel and remove to reduce vibrations.
The application also provides a vehicle comprising the active suspension.
According to the vehicle of this application, the vehicle includes foretell initiative suspension, and the initiative suspension includes foretell motor, and the motor includes primary structure, two at least disc coils, insulating member and secondary structure, primary structure includes three at least stationary planes, the stationary plane is provided with a plurality of first bulge, first bulge protrusion in the stationary plane, a plurality of first bulge sets up along first direction interval, disc coils encircles first bulge setting, disc coils's center line perpendicular to around the stationary plane, first direction with encircle the center line and intersect, insulating member is located two between the disc coils, secondary structure with primary structure is spaced apart, secondary structure with disc coil sets up relatively, disc coil circular telegram produces the magnetic field, so that secondary structure and primary structure are followed first direction can relative movement. Like this, simple structure is reliable, reduces the processing degree of difficulty, and disk coil encircles first bulge setting, and disk coil circular telegram produces the electromagnetic force and can drive secondary structure and remove thereby drives the wheel and remove to reduce vibrations.
Optionally, the vehicle further comprises a vehicle body and wheels, wherein the vehicle body is connected with the top of the primary structure, the wheels are connected with the bottom of the secondary structure, the top of the primary structure and the bottom of the secondary structure are respectively located at two ends of the motor along the height direction of the vehicle, and the height direction is parallel to the first direction.
Drawings
The following drawings of the present application are included to provide an understanding of the present application as part of the present application. Embodiments of the present application and their description are shown in the drawings to explain the devices and principles of the present application. In the drawings of which there are shown,
FIG. 1 is a schematic cross-sectional view of an active suspension according to a preferred embodiment of the present application;
FIG. 2 is another cross-sectional schematic view of an active suspension according to a preferred embodiment of the present application;
FIG. 3 is a schematic perspective view of the primary structure of FIG. 1, wherein a disc coil is provided to the primary structure;
FIG. 4 is a schematic perspective view of the support member shown in FIG. 1;
FIG. 5 is another perspective view of the support member of FIG. 1 with a secondary structure positioned therein;
FIG. 6 is a schematic illustration of an arrangement of the disc coil shown in FIG. 3;
FIG. 7 is another layout diagram of the disc coil shown in FIG. 6;
fig. 8 is a partial perspective view of the primary structure shown in fig. 3.
Reference numerals illustrate:
100: active suspension 110: primary structure
111: first groove 112: disc coil
113: first projection 114: fixing surface
115: corner 118 of disc coil: guide hole
119: wire 120: three-phase winding
121: multiphase winding 122: a first side surface
123: second side surface 124: first line segment
125: second line segment
130: secondary structure
131: second groove 132: second protruding part
150: elastic member 151: first end of elastic member
152: second end 160 of the resilient member: support member
161: the main body 162: supporting plate
163: guide 164: main body hole
165: corner 166 of the body: displacement sensor
167: notch 168: ring part
169: the inner surface 170 of the body: the outer surface of the main body
180: the connection member 181: abutting plate
182: fitting portion 183: matching hole
193: insulating member
Detailed Description
In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present application. However, it will be apparent to one skilled in the art that the present application may be practiced without one or more of these details. In other instances, some features well known in the art have not been described in order to avoid obscuring the present application.
For a thorough understanding of the present application, detailed structures will be presented in the following description in order to illustrate the present application. It will be apparent that the practice of the present application is not limited to the specific details set forth in the skilled artisan. The preferred embodiments of the present application are described in detail below, however, the present application may have other embodiments in addition to these detailed descriptions, and should not be construed as limited to the embodiments set forth herein.
It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the present application, as the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms "comprises," "comprising," and/or "including," when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. The terms "upper," "lower," "front," "back," "left," "right," and the like are used herein for purposes of illustration only and are not limiting.
Ordinal words such as "first" and "second" recited in this application are merely identifying and do not have any other meaning, e.g., a particular order, etc. Also, for example, the term "first component" does not itself connote the presence of "second component" and the term "second component" does not itself connote the presence of "first component".
Hereinafter, specific embodiments of the present application will be described in more detail with reference to the accompanying drawings, which illustrate representative embodiments of the present application and not limit the present application.
Fig. 1 and 2 show a primary structure 110 of a preferred embodiment provided herein, the primary structure 110 being a stator core. The length direction of the primary structure 110 is parallel to the first direction D1. The primary structure 110 comprises at least two disc coils 112, the disc coils 112 being arranged to the primary structure 110. The power supply provides power to the disc coil 112. The power supply can be a plurality of power supply devices such as a battery, external alternating current or a generator. After the disc coil 112 is energized, the disc coil 112 generates a magnetic field whose direction intersects the primary structure 110.
At least two disc coils 112 are arranged side by side. To avoid shorting between disc coils 112, primary structure 110 further includes an insulating member 193, insulating member 193 being positioned between two disc coils 112 to avoid direct contact of disc coils 112 and thereby avoid shorting of adjacent disc coils 112.
The primary structure 110 is constructed as a polyhedral structure, and has simple and reliable structure, and reduces the processing difficulty. Specifically, as shown in fig. 8, the primary structure 110 includes at least three fixing faces 114, and the fixing faces 114 are configured as a planar structure. At least three fixation surfaces 114 are connected to each other in sequence. An included angle is formed between adjacent fixation surfaces 114. It will be appreciated that the sum of the angles formed between all of the fixing surfaces should be 360. One side of one fixing surface 114 is connected to one side of an adjacent other fixing surface 114, the other side of the other fixing surface 114 is connected to one side of a further fixing surface 114, and the other side of the further fixing surface 114 is connected to the other side of the one fixing surface 114. Thus, at least three of the fixation surfaces 114 define a polyhedral structure.
The primary structure 110 is constructed as a single piece. The primary structure 110 is constructed as a cuboid structure, and has simple and reliable structure, and reduces the processing difficulty. The longitudinal cross-sectional shape of the primary structure 110 is quadrilateral. Preferably, the longitudinal cross-sectional shape of the primary structure 110 is square. In the present embodiment, the "longitudinal section" is perpendicular to the first direction D1. The primary structure 110 includes four fixation surfaces 114. Four fixing surfaces 114 are connected to each other in pairs. The angle between adjacent fixation surfaces 114 is a right angle. The primary structure 110 may include more faceted prism structures. Of course, the primary structure 110 may also be configured as a triangular prism structure, a pentagonal prism structure, a hexagonal prism structure, or a more faceted prism structure, which is not intended to be limiting in this embodiment. In this way, difficulties in the fabrication of the primary structure 110 are avoided.
The fixing surface 114 is provided with a plurality of first protruding portions 113, and the plurality of first protruding portions 113 are disposed at intervals along the first direction D1. The first protruding portion 113 protrudes from the fixing surface 114. A first groove 111 is formed between adjacent first protrusions 113. In order to further increase the magnitude of the electromagnetic force generated by the primary structure 110, the fixing surface 114 is provided with a plurality of first grooves 111, and the plurality of first grooves 111 are spaced apart along the first direction D1.
The disc coil 112 is located in the first recess 111. The disc coil 112 is disposed around the first protrusion 113. The circumferential centerline of the disc coil 112 is perpendicular to the fixed surface 114. The surrounding center line of the disc coil 112 is parallel to the center axis of the primary structure 110. The first direction D1 intersects the surrounding center line. The disc coil 112 forms a racetrack disc coil structure. Thereby, the disc coil 112 forms a closed structure.
According to the primary structure 110 of the present application, the primary structure 110 includes at least three fixing surfaces 114, at least two disc coils 112, and an insulating member 193, the fixing surfaces 114 are provided with a plurality of first protrusions 113, the plurality of first protrusions 113 are disposed at intervals along a first direction, the disc coils 112 are disposed around the first protrusions 113, and the insulating member 193 is located between the two disc coils 112. Therefore, the structure is simple and reliable, the processing difficulty is reduced, the disc coil is arranged around the first protruding part, and the power density of electromagnetic force generated by electrifying the disc coil is high.
Fig. 1 and 2 show a motor of a preferred embodiment provided herein, the motor comprising a primary structure 110 and a secondary structure 130, the primary structure 110 being made of a magnetically conductive structure. The primary structure 110 is a stator core. The length direction of the primary structure 110 is parallel to the first direction D1. The length direction of the secondary structure 130 is parallel to the first direction D1. The secondary structure 130 is made of a magnetically conductive structure. The secondary structure 130 is a mover core. The primary structure 110 and the secondary structure 130 are oppositely disposed in a direction perpendicular to the first direction D1. Secondary structure 130 is spaced apart from primary structure 110. A constant air gap exists between the secondary structure 130 and the primary structure 110.
The primary structure 110 comprises at least two disc coils 112, the disc coils 112 being arranged to the primary structure 110. The secondary structure 130 is disposed opposite the disc coil 112. The power supply provides power to the disc coil 112. The power supply can be a plurality of power supply devices such as a battery, external alternating current or a generator. After the disc coil 112 is energized, the disc coil 112 generates a magnetic field, the direction of which intersects the primary structure 110, and the direction of which also intersects the secondary structure 130, so that the secondary structure 130 and the primary structure 110 can relatively move in the first direction D1. In particular, the primary structure 110 is fixed, and electromagnetic force can act sufficiently on the secondary structure 130 such that the secondary structure 130 can move in the first direction D1. Of course, the secondary structure 130 can be fixed, and the electromagnetic force of the disc coil 112 can also act on the primary structure 110 so that the primary structure 110 can move in the first direction D1.
At least two disc coils 112 are arranged side by side. To avoid shorting between disc coils 112, primary structure 110 further includes an insulating member 193, insulating member 193 being positioned between two disc coils 112 to avoid direct contact of disc coils 112 and thereby avoid shorting of adjacent disc coils 112.
As an alternative embodiment, the primary structure 110 has a dimension in the first direction D1 that is greater than the dimension of the secondary structure 130 in the first direction D1. In this way, material of the secondary structure 130 can be saved, reducing costs. As another alternative embodiment, the length of the primary structure 110 in the first direction D1 is equal to the length of the secondary structure 130 in the first direction D1. In this way, the primary structure 110 and the secondary structure 130 can be fully utilized, so that the electromagnetic force can be fully generated by the 112 located on the primary structure 110, and the electromagnetic force can be fully applied to the secondary structure 130, so that the displacement of the secondary structure 130 moving along the first direction D1 is larger.
In order to ensure that the electromagnetic force generated by the disc coil 112 can drive the secondary structure 130 to move with maximum efficiency, the primary structure 110 is constructed as a polyhedral structure, and the structure is simple and reliable, so that the processing difficulty is reduced. Specifically, as shown in fig. 8, the primary structure 110 includes at least three fixing faces 114, and the fixing faces 114 are configured as a planar structure. At least three fixation surfaces 114 are connected to each other in sequence. An included angle is formed between adjacent fixation surfaces 114. It will be appreciated that the sum of the angles formed between all of the fixing surfaces should be 360. One side of one fixing surface 114 is connected to one side of an adjacent other fixing surface 114, the other side of the other fixing surface 114 is connected to one side of a further fixing surface 114, and the other side of the further fixing surface 114 is connected to the other side of the one fixing surface 114. Thus, at least three of the fixation surfaces 114 define a polyhedral structure.
The primary structure 110 is constructed as a single piece. The primary structure 110 is constructed as a cuboid structure, and has simple and reliable structure, and reduces the processing difficulty. The longitudinal cross-sectional shape of the primary structure 110 is quadrilateral. Preferably, the longitudinal cross-sectional shape of the primary structure 110 is square. In the present embodiment, the "longitudinal section" is perpendicular to the first direction D1. The primary structure 110 includes four fixation surfaces 114. Four fixing surfaces 114 are connected to each other in pairs. The angle between adjacent fixation surfaces 114 is a right angle. The primary structure 110 may include more faceted prism structures. Of course, the primary structure 110 may also be configured as a triangular prism structure, a pentagonal prism structure, a hexagonal prism structure, or a more faceted prism structure, which is not intended to be limiting in this embodiment. In this way, difficulties in the fabrication of the primary structure 110 are avoided.
The fixing surface 114 is provided with a plurality of first protruding portions 113, and the plurality of first protruding portions 113 are disposed at intervals along the first direction D1. The first protruding portion 113 protrudes from the fixing surface 114. The first protrusion 113 protrudes from the fixing surface 114 toward the secondary structure 130.
A first groove 111 is formed between adjacent first protrusions 113. The opening direction of the first recess 111 is towards the secondary structure 130. In order to further increase the magnitude of the electromagnetic force generated by the primary structure 110, the fixing surface 114 is provided with a plurality of first grooves 111, and the plurality of first grooves 111 are spaced apart along the first direction D1.
The disc coil 112 is located in the first recess 111. The disc coil 112 is disposed around the first protrusion 113. The circumferential centerline of the disc coil 112 is perpendicular to the fixed surface 114. The surrounding center line of the disc coil 112 is parallel to the center axis of the primary structure 110. The first direction D1 intersects the surrounding center line. The disc coil 112 forms a racetrack disc coil structure. Thereby, the disk coil 112 forms a closed structure, and electromagnetic force generated by the disk coil 112 can drive the secondary structure 130 to move in the first direction D1. The disc coil 112, when energized, generates a magnetic field and makes the primary structure 110 magnetic. After the disc coil 112 is energized, a strong electromagnetic force can be generated, so as to drive the secondary structure 130 to move.
According to the primary structure 110 of the present application, the primary structure 110 includes at least three fixing surfaces 114, at least two disc coils 112, and an insulating member 193, the fixing surfaces 114 are provided with a plurality of first protrusions 113, the plurality of first protrusions 113 are disposed at intervals along a first direction, the disc coils 112 are disposed around the first protrusions 113, and the insulating member 193 is located between the two disc coils 112. Therefore, the structure is simple and reliable, the processing difficulty is reduced, the disc coil is arranged around the first protruding part, and the power density of electromagnetic force generated by electrifying the disc coil is high.
A respective portion of two disc coils 112 is provided in the first groove 111. A part of the disc coil 112 is disposed in the first groove 111, and another part of the disc coil 112 protrudes from the first groove 111. A disc coil 112 is provided in each of the plurality of first grooves 111, and the disc coil 112 in each of the plurality of first grooves 111 is capable of generating electromagnetic force. The disc coils 112 in each of the first grooves 111 can form independent electronic units, thereby enabling the disc coils 112 in the plurality of first grooves 111 to form a plurality of independent electronic units corresponding to the secondary structure 130. The electromagnetic forces generated by the plurality of disc coils 112 can collectively act on the secondary structure 130 such that the secondary structure 130 can move. In order to avoid short-circuiting of adjacent two disc coils 112 in the first groove 111, an insulating member is provided between respective portions of the two disc coils 112 located in the same first groove 111.
As shown in fig. 6 and 7, the corners 115 of the disc coils 112 in the plurality of first grooves 111 each have an inlet end and an outlet end, and the inlet end of one disc coil 112 and the outlet end of the other disc coil 112 are connected by an electric wire 119 so that the two disc coils 112 are connected in series. Further, the disc coils 112 in the plurality of first grooves 111 of the same fixing face 114 are connected in series. The disc coils 112 in the plurality of first grooves 111 of the same fixing surface 114 are connected in series to form one winding. The disc coil 112 can greatly reduce the winding head and improve the utilization of the winding. For example, a plurality of disc coils 112 of a stationary face 114 may form a phase winding. A plurality of windings of a certain phase may be connected in parallel to form a multi-phase winding 121. Alternatively, multiple disc coils 112 of a stationary face 114 may also form a three-phase winding 120.
For example, a plurality of disc coils 112 of a portion of the same stationary surface 114 are connected in series to form a first winding. A plurality of disc coils 112 of another portion of the same stationary surface 114 are connected in series to form a second winding. A plurality of disc coils 112 of a further portion of the same stationary surface 114 are connected in series to form a third winding. The three windings are connected in parallel to form a three-phase winding 120. Of course, a greater number of disc coils 112 of the same stationary face 114 may form more phase windings that are connected in parallel, thereby forming a multi-phase winding 121. Thus, each stationary surface 114 may be formed with an independently configured three-phase winding 120 or multi-phase winding that may be combined with its adjacent secondary structure 130 to form a plurality of switched flux linear motor units. Thus, the electromagnetic force output mode of the active suspension 100 can be made more diverse, and the fault tolerance of the system is increased.
Further, to correspond to the primary structure 110, the motor comprises at least three secondary structures 130, the at least three secondary structures 130 being disposed opposite the at least three stationary surfaces 114, respectively. A secondary structure 130 corresponds to a fixed surface 114. At least three secondary structures 130 are spaced apart from one another. The angle formed between adjacent secondary structures 130 is equal to the angle formed between adjacent fixation surfaces 114. The three-phase windings 120 or the multi-phase windings independently formed on each of the stationary surfaces 114 may together form a plurality of switched flux linear motor units. Therefore, the electromagnetic force output modes of the motor can be more various, and the fault tolerance of the system is improved.
The length direction of the secondary structure 130 is parallel to the first direction D1. In this way, difficulties in making the secondary structure 130 are avoided. As an alternative embodiment, the primary structure 110 has a dimension in the first direction D1 that is greater than the dimension of the secondary structure 130. In this way, material of the secondary structure 130 can be saved, reducing costs. As another alternative embodiment, the dimension of the primary structure 110 in the first direction D1 is equal to the dimension of the secondary structure 130. In this way, the primary structure 110 and the secondary structure 130 can be fully utilized, so that the disk coil 112 located on the primary structure 110 can fully generate electromagnetic force, which can fully act on the secondary structure 130, so that the displacement of the secondary structure 130 moving in the first direction D1 is large.
In order to ensure the stability of the magnetic field generated by the primary structure 110, the disk coils 112 of the at least three fastening surfaces 114 are not connected to each other. The disc coil 112 of the first stationary surface generates a first magnetic field, the disc coil 112 of the second stationary surface generates a second magnetic field, and the disc coil 112 of the nth stationary surface generates an nth magnetic field. N is an integer greater than two.
The disc coil 112 of the first fixing surface and the disc coil 112 of the second fixing surface are not connected to each other. When the disc coil 112 of the first fixing surface is damaged and cannot generate a magnetic field, the disc coil 112 of the second fixing surface is in a normal power-on state and can still generate a second magnetic field. Likewise, the disc coil 112 of the first fixing surface and the disc coil 112 of the nth fixing surface are not connected to each other. When the disc coil 112 of the first fixing surface is damaged and cannot generate a magnetic field, the disc coil 112 of the nth fixing surface can still generate the nth magnetic field when in a normal power-on state. The disc coil 112 of the second fixing surface and the disc coil 112 of the nth fixing surface are not connected to each other. When the disc coil 112 of the second fixing surface is damaged and cannot generate a magnetic field, the disc coil 112 of the nth fixing surface can still generate the nth magnetic field when in a normal power-on state. Thereby, the reliability of the primary structure 110 is improved.
In order to be able to fully utilize the electromagnetic force of the disc coil 112, the cross-sectional shape of the first protrusion 113 is configured in a rectangular shape. In the present embodiment, the "cross section" is parallel to the first direction D1. As shown in fig. 8, the first protrusion 113 includes a first side surface 122 and a second side surface 123, and the first side surface 122 and the second side surface 123 are vertically connected. The disc coil 112 is circumferentially disposed to the first side surface 122 and the second side surface 123. The two first side surfaces 122 are oppositely arranged along the first direction D1. The two second side surfaces 123 are oppositely arranged in a direction perpendicular to the first direction D1. The first side surface 122 is perpendicular to the first direction D1. The second side surface 123 is parallel to the first direction D1. The length of the first side surface 122 is greater than the length of the second side surface 123. In this way, the disc coil 112 is guaranteed to have a large electromagnetic force along the first direction D1, and thus the secondary structure 130 is driven to be movable along the first direction D1.
Further, the cross-sectional shape of the disc coil 112 is configured in a zigzag shape. The disc coil 112 includes first line segments 124, with the two first line segments 124 being spaced apart along the first direction D1. The length direction of the first line segment 124 is perpendicular to the first direction D1. The two first line segments 124 of the same disc coil 112 are spaced apart along the first direction D1, and one first protrusion 113 is disposed between the two first line segments 124 along the first direction D1. Further, two first wire segments 124 of the same disc coil 112 may be located in two adjacent first grooves 111, respectively. One first line segment 124 of the same disc coil 112 is located in one first groove 111, and the other first line segment 124 of the same disc coil 112 is located in the other first groove 111. In this way, it is ensured that the two first line segments 124 are able to generate a magnetic field force in the first direction D1 sufficiently to drive the secondary structure 130 to be movable in the first direction D1.
The disc coil 112 further includes a second wire segment 125, and the first wire segment 124 and the second wire segment 125 are vertically connected. The two second line segments 125 are oppositely arranged along a direction perpendicular to the first direction D1. The second line segment 125 is located between the two first line segments 124 along the first direction D1. The second line segment 125 is parallel to the first direction D1. Thus, the first line segment 124 of the primary structure 110 is capable of generating electromagnetic force along the first direction D1, and the direction of the electromagnetic force generated by the first line segment 124 is parallel to the first direction D1. The second line segment 125 provides a path for the current to communicate.
The length of the first line segment 124 is greater than the length of the second line segment 125. The first wire segment 124 is disposed outside the first side surface 122. The first wire segment 124 is attached to the first side surface 122. The second line segment 125 is disposed outside the second side surface 123. The second line segment 125 is attached to the second side surface 123. In this way, the disc coil 112 is guaranteed to have a large electromagnetic force along the first direction D1, and thus the secondary structure 130 is driven to be movable along the first direction D1.
Two second line segments 125 of the same disc coil 112 are arranged at intervals along the direction perpendicular to the first direction D1, and one first protruding portion 113 is arranged between the two second line segments 125 along the length direction of the first line segment 124. The second line segments are respectively located at two ends of the first protruding portion 113 along the length direction of the first line segment 124. The first groove 111 and the first protrusion 113 are flush along the length of the first line segment 124. In order to ensure that the disc coil 112 can be disposed around the first protrusion 113, the second line segment 125 protrudes from the first groove 111 along the length direction of the first line segment 124. The disc coil 112 is wound on the first protrusion 113. The second line segment 125 is located outside the second side surface 123 along the length direction of the first line segment 124. The second wire segment 125 does not cut the magnetic field force generated by the disc coil 112, i.e., the second wire segment 125 does not affect the movement of the secondary structure 130 in the first direction D1.
Another first projection 113 is provided between the adjacent two disc coils 112. In particular, the further first projection 113 is located between one first wire section 124 of one disc coil 112 and one first wire section 124 of the further disc coil 112. The second line segments 125 of adjacent two disc coils 112 are spaced apart along the first direction D1. Adjacent two disc coils 112 are not in direct contact. In this way, the energization of the adjacent two disc coils 112 to each other does not affect each other.
In the embodiment shown in fig. 3, the same first recess 111 is provided with respective first wire segments 124 of two disc windings 112. A first wire segment 124 of one disc coil 112 and a first wire segment 124 of another disc coil 112 are both located in the same first recess 111. To avoid shorting of the two disc coils 112, an insulating member is located between the respective first wire segments 124 of the two disc coils 112 in the first direction D1. The insulating member is located between one first wire section 124 of one disc coil 112 and one first wire section 124 of the other disc coil 112 in the first direction D1.
In an embodiment, not shown, at least two disc coils 112 are arranged side by side in a direction perpendicular to the first direction D1. At least two disc coils 112 may be stacked together. For example, at least two disc coils 112 are arranged side by side in the thickness direction of the disc coils 112. The thickness direction of the disc coil 112 is perpendicular to the first direction D1. The insulating member is located between the adjacent disc coils 112 in a direction perpendicular to the first direction D1. Thereby, the occurrence of a short circuit in at least two disc coils 112 is avoided.
In order to avoid short-circuit influence caused by direct contact of the disc coils 112 of the adjacent fixing surfaces 114, the first protrusions 113 of the adjacent fixing surfaces 114 are spaced apart from each other. A gap is formed between the first protrusions 113 of the adjacent fixing surfaces 114. The gap is a heat dissipation channel of the disc coil 112, and ensures that the disc coils 112 of adjacent fixing surfaces 114 are spaced apart, and also avoids temperature and electromagnetic interference during operation. Preferably, a gap is also located between the first protrusion 113 of one fixation surface 114 and the disc coil 112 of the adjacent other fixation surface 114. Thereby, the first protrusion 113 of one fixing surface 114 and the disk coil 112 of the other fixing surface 114 are ensured to be spaced apart from each other, avoiding mutual influence. For example, a gap is located between the disc coil of the first fixing surface and the first protrusion of the second fixing surface. The gap can extend in a first direction D1 to form a chamber. The chamber is constructed in a rectangular parallelepiped structure. Therefore, the disc-type coils of the first fixing surface and the first protruding parts of the second fixing surface are ensured to be spaced, and interference between the disc-type coils of the adjacent fixing surfaces and the first protruding parts is avoided.
Fig. 4 and 5 show the structure of the secondary structure 130, and the secondary structure 130 includes a plurality of second protrusions 132, the second protrusions 132 protruding toward the primary structure 110 in a direction perpendicular to the first direction D1. The plurality of second protrusions 132 are arranged at intervals along the first direction D1. A second groove 131 is formed between adjacent second protrusions 132. The second grooves 131 are open toward the primary structure 110. The second protrusion 132 and the second groove 131 together form an uneven structure. The magnetic field generated by the disc coil 112 after being energized acts on the rugged structure of the secondary structure 130, so that the electromagnetic force generated by the disc coil 112 after being energized can drive the secondary structure 130 to move.
The second protrusion 132 is located between the two second grooves 131 along the first direction D1. The projection of the first groove 111 in a direction perpendicular to the first direction D1 coincides at least partially with the projection of the second groove 131. Preferably, the disc coil 112 is disposed at least partially opposite the second recess 131. In this way, it is ensured that the electromagnetic force generated by the energizing of the disc coil 112 acts on the second recess 131, and the magnetic field lines of the magnetic field generated by the disc coil 112 cut with the second recess 131, thereby driving the secondary structure 130 to move in the first direction D1. The projection of the disc coil 112 in a direction perpendicular to the first direction D1 coincides at least partially with the projection of the second recess 131. The projection of the disc coil 112 along the length of the first wire section 124 coincides at least partially with the projection of the second groove 131.
To secure the at least three secondary structures 130, the motor further includes a support member 160 configured as a hollow polyhedral structure. The support member 160 can ensure that the secondary structure 130 is opposite the disc coil 112. The primary structure 110 and the secondary structure 130 are positioned in the support member 160 such that the secondary structure 130 can be driven to move by electromagnetic force generated upon energization of the disc coil 112 in the support member 160. And, the secondary structure 130 is connected to the support member 160. The secondary structure 130 moves along the first direction D1 to drive the support member 160 to move along the first direction D1.
Specifically, the support member 160 includes a main body 161, and the main body 161 is configured in a sleeve structure. The body 161 is for housing the primary structure 110 and the secondary structure 130. The body 161 includes a body hole 164, and a length direction of the body hole 164 is parallel to the first direction D1. The longitudinal cross-sectional shape of the body hole 164 is quadrangular. The body aperture 164 has the primary structure 110 and the secondary structure 130 disposed therein. The shape of the body aperture 164 matches the shape of the primary structure 110.
The body 161 may be constructed in a polyhedral sleeve structure. The body 161 includes at least three inner surfaces 169, the at least three inner surfaces 169 being connected to one another in sequence. An included angle is formed between adjacent inner surfaces 169. It will be appreciated that the sum of the angles formed between all of the inner surfaces 169 should be 360. One side of one inner surface 169 is connected to one side of an adjacent other inner surface 169, the other side of the other inner surface 169 is connected to one side of yet another inner surface 169, and the other side of the yet another inner surface 169 is connected to the other side of the one inner surface 169. Thus, at least three of the inner surfaces 169 define a polyhedral structure.
The body 161 is constructed as a single piece. The main body 161 is constructed into a cuboid sleeve structure, so that the structure is simple and reliable, and the processing difficulty is reduced. At least three inner surfaces 169 are respectively opposite at least three fixation surfaces 114. In the embodiment shown in fig. 4, the body 161 is constructed in a tetrahedral sleeve structure. The longitudinal cross-sectional shape of the main body 161 is a four-sided ring shape. Preferably, the longitudinal cross-sectional shape of the body 161 is square ring shape. The body 161 includes four inner surfaces 169. The four inner surfaces 169 are connected to each other. The angle between adjacent inner surfaces 169 is a right angle. The four inner surfaces 169 are respectively opposite to the four fixing surfaces 114. The body 161 may include more faceted prismatic structures to match the shape of the primary structure 110. For example, the body 161 may be configured as a triangular prism structure, a pentagonal prism structure, a hexagonal prism structure, or a more faceted prism structure according to the shape of the primary structure 110, which is not intended to be limiting in this embodiment.
The main body 161 is connected with the secondary structure 130. The main body 161 and the secondary structure 130 are fixedly connected. The main body 161 and the sub-structure 130 are fixedly coupled together by bonding or welding. The secondary structure 130 moves to move the main body 161 along the first direction D1. As shown in connection with fig. 4, the inner surface 169 faces the primary structure 110. The inner surface 169 is connected to the secondary structure 130. Further, each inner surface 169 is connected to one secondary structure 130, such that at least three fixing surfaces 114 of the primary structure 110 are respectively opposite to at least three secondary structures 130, such that the disc coil 112 of each fixing surface 114 can be correspondingly applied to the corresponding secondary structure 130 after being energized, so that the secondary structure 130 moves. The at least three secondary structures 130 are capable of moving at least partially simultaneously to collectively move the support member 160.
In order to monitor the movement displacement of the secondary structure 130 in real time, the body 161 is further provided with a displacement sensor 166. The displacement sensor 166 is located at a corner 165 of the body 161. The displacement sensor 166 is located at an edge of the body 161. The corners 165 of the body 161 are provided with notches 167. Notch 167 is recessed inwardly from the outer surface of body 161. The displacement sensor 166 is located in the notch 167. In this way, temperature and electromagnetic interference caused by the displacement sensor 166 when the disc coil 112 is energized are avoided, and the space utilization of the support member 160 is improved.
The support member 160 further includes a guide part 163, and the guide part 163 is connected to the body 161. The guide 163 is constructed in a rod-like structure. The guide 163 is disposed in the body hole 164. The guide 163 may be connected to the bottom of the inside of the body 161 in the first direction D1. The guide 163 and the body 161 may be coupled together by welding or integrally molding. The body 161 can move to drive the guide 163 to move.
As shown in fig. 3, the primary structure 110 includes a guide hole 118, and an axial direction of the guide hole 118 is parallel to the first direction D1. The guide 163 is inserted into the primary structure 110. In particular, the guide 163 is inserted into the guide hole 118. The guide 163 is movable in a first direction D1 relative to the primary structure 110. The primary structure 110 acts as a constraint to the guide 163 to achieve radial positioning. Therefore, the guide part 163 can guide the movement of the secondary structure 130, can ensure that the secondary structure 130 moves linearly along the first direction D1, and plays a role in guiding and limiting, so as to prevent the primary structure 110 and the secondary structure 130 from being contacted by the radial unbalanced magnetic tension when the primary structure 110 and the secondary structure 130 are eccentric, and ensure that a constant air gap exists between the primary structure 110 and the secondary structure 130 when the active suspension 100 works.
Fig. 1 and 2 also illustrate an active suspension 100 of a preferred embodiment provided herein, the active suspension 100 comprising the motor described above.
According to the active suspension of the present application, the active suspension comprises a motor, the motor comprises a primary structure 110, at least two disc-type coils 112, an insulating member 193 and a secondary structure 130, the primary structure 110 comprises at least three fixing surfaces 114, the fixing surfaces 114 are provided with a plurality of first protruding parts 113, the first protruding parts protrude out of the fixing surfaces, the plurality of first protruding parts 113 are arranged at intervals along a first direction, the disc-type coils 112 are arranged around the first protruding parts 113, the surrounding center line of the disc-type coils 112 is perpendicular to the fixing surfaces 114, the first direction intersects with the surrounding center line, the insulating member 193 is located between the two disc-type coils 112, the secondary structure 130 is spaced from the primary structure 110, the secondary structure 130 is arranged opposite to the disc-type coils 112, and the disc-type coils 112 are electrified to generate a magnetic field so that the secondary structure 130 and the primary structure 110 can relatively move along the first direction. Like this, simple structure is reliable, reduces the processing degree of difficulty, and disk coil encircles first bulge setting, and disk coil circular telegram produces the electromagnetic force and can drive secondary structure and remove thereby drives the wheel and remove to reduce vibrations. Thus, the structure is simple and reliable, the processing difficulty is reduced, the disc coil 112 is arranged around the first protruding portion 113, and electromagnetic force generated by the disc coil 112 can drive the secondary structure 130 to move so as to drive the wheels to move, so that vibration of a vehicle body is reduced.
Preferably, the active suspension 100 is used in a vehicle to reduce vibration of the vehicle. The vehicle includes wheels and a body, the wheels travel on a road surface, and the active suspension 100 connects the wheels and the body. The active suspension 100 can reduce the shock transmitted from the wheel to the vehicle body. The rigidity and damping characteristics of the active suspension 100 can be dynamically adaptively adjusted according to the driving conditions of the vehicle (the movement state of the vehicle, the road surface condition, etc.), so that the active suspension 100 is in an optimal vibration reduction state.
The primary structure 110 of the motor is for attachment to the vehicle body and the secondary structure 130 is for attachment to the wheels. Specifically, one end of the primary structure 110 is for connection to a vehicle body, and one end of the secondary structure 130 is for connection to a wheel. The active suspension 100 further includes an elastic member 150, both ends of the elastic member 150 being adapted to abut the vehicle body and the wheel, respectively. In the present embodiment, "abutting" may be direct contact or indirect contact between the elastic member 150 and the vehicle body or the wheel.
The resilient member 150 is configured as a hard rigid spring. The elastic member 150 is connected to the vehicle body and the secondary structure 130 at both ends thereof in the first direction D1, respectively. In the present embodiment, the "first direction D1" is parallel to the height direction of the vehicle. The elastic member 150 is capable of elastic deformation in the first direction D1. Specifically, the elastic member 150 includes a first end 151 and a second end 152, and the first end 151 and the second end 152 are located at both ends of the elastic member 150 in the first direction D1, respectively. The first end 151 of the resilient member 150 abuts the secondary structure 130 and the second end 152 of the resilient member 150 abuts the primary structure 110.
Further, the primary structure 110 is for connection to a vehicle body, and the secondary structure 130 is for connection to a wheel. The elastic member 150 can absorb the force of impact of traveling on a bumpy road surface, thereby playing a role of shock absorption. The first end 151 of the elastic member 150 in the height direction of the vehicle abuts against the wheel through the secondary structure 130. The second end 152 of the elastic member 150 in the height direction of the vehicle abuts against the vehicle body. The second end 152 of the resilient member 150 is capable of supporting the vehicle body. The elastic member 150 can function as a connection between the vehicle body and the secondary structure 130, and the self weight of the vehicle body can act on the elastic member 150, so that the elastic member 150 can support the vehicle body. The elastic member 150 can transmit the weight of the vehicle body to the wheels through the secondary structure 130.
As described above, the active suspension 100 further includes a support member 160, the support member 160 being connected to the secondary structure 130. The first end 151 of the resilient member 150 may abut the support member 160. The elastic member 150 abuts against the secondary structure 130 through the supporting member 160, so as to avoid the secondary structure 130 being directly connected with the elastic member 150, and avoid the structure of the secondary structure 130 from being damaged.
Secondary structure 130 is also used to connect to the wheel through support members 160. The support member 160 includes a ring portion 168, the ring portion 168 being located at the bottom of the support member 160. The ring 168 is adapted to be coupled to an axle of a wheel. The support member 160 further includes a support plate 162, and the support plate 162 protrudes from the body 161. The body 161 also includes an outer surface 170. The support plate 162 is coupled to an outer surface 170 of the body 161. In this embodiment, the "outer surface 170 of the body 161" refers to the surface of the body 161 facing away from the secondary structure 130. The support plate 162 is constructed in a flat plate structure, and has a simple structure and is convenient to process. The support plate 162 is disposed around the body 161. A portion of the body 161 is inserted into the elastic member 150. The support plate 162 is spaced apart from the end of the body 161 in the first direction D1. The support plate 162 abuts the first end 151 of the resilient member 150. The elastic force of the elastic member 150 acts on the support plate 162 to uniformly stress the support member 160.
The active suspension 100 further includes a connecting member 180, the connecting member 180 being fixedly coupled to the primary structure 110. The connection member 180 and the primary structure 110 may be connected together by welding or screwing. The primary structure 110 is for connection to a vehicle body by a connection member 180. The second end 152 of the resilient member 150 abuts the connecting member 180. In this way, the elastic member 150 abuts against the connection member 180, so as to prevent the primary structure 110 and the vehicle body from being directly connected to the elastic member 150, and prevent the structure of the primary structure 110 from being damaged to affect the electromagnetic force.
Specifically, the connecting member 180 includes an abutment plate 181, and the abutment plate 181 abuts against the second end 152 of the elastic member 150. The elastic member 150 is located between the abutment plate 181 and the support plate 162. The elastic force of the elastic member 150 acts on the abutment plate 181. The abutting plate 181 is constructed to be a flat plate structure, and has a simple structure and is convenient to process. The elastic force of the elastic member 150 acts on the abutment plate 181 to make the connecting member 180 uniformly stressed, thereby making the vehicle body uniformly stressed.
The connecting member 180 further includes an engaging portion 182, and the engaging portion 182 protrudes from the abutment plate 181 along the first direction D1. The fitting portion 182 may be configured in a rod-like structure. The axial direction of the engaging portion 182 is parallel to the first direction D1. The engaging portion 182 protrudes in the first direction D1 toward the primary structure 110. A portion of the fitting portion 182 is inserted into the elastic member 150 and passes through the elastic member 150. The engaging portion 182 is inserted into the supporting member 160 in the first direction D1. The mating portion 182 is connected with the primary structure 110 such that the primary structure 110 is connected with the connecting member 180. One end of the engaging portion 182 in the first direction D1 is for connection with a vehicle body, and the other end of the engaging portion 182 in the first direction D1 is connected with the primary structure 110. The primary structure 110 and the mating portion 182 may be joined together by bonding or welding. The primary structure 110 and the connecting member 180 are fixed together, thereby fixing the primary structure 110 to the vehicle body.
More specifically, the primary structure 110 includes a guide hole 118, and a length direction of the guide hole 118 is parallel to the first direction D1. The engaging portion 182 is inserted into the guide hole 118 in the first direction D1 and the engaging portion 182 is fixedly coupled with the primary structure 110. The mating portion 182 and the primary structure 110 may be secured together by welding, bonding, or threading. The guide hole 118 may be configured as a circular hole. The fitting portion 182 is configured in a cylindrical structure. The mating portion 182 and the guide aperture 118 are shaped to match. The fitting portion 182 and the guide hole 118 are fixed together. Of course, the guide hole 118 may be configured as a polygonal hole, the engaging portion 182 may be configured as a polyhedral structure, and the shapes of the engaging portion 182 and the guide hole 118 may be matched, which is not intended to be limiting in this embodiment.
The fitting portion 182 includes a fitting hole 183, and an axial direction of the fitting hole 183 and an axial direction of the guide hole 118 are parallel. The fitting hole 183 and the guide hole 118 are coaxially disposed. The length direction of the fitting hole 183 is parallel to the first direction D1. The guide part 163 of the support member 160 is inserted into the fitting hole 183. The fitting hole 183 is configured as a circular hole, and the guide 163 is configured as a cylindrical structure. The guide 163 is inserted into the fitting hole 183, so that the guide 163 is inserted into the primary structure 110. The guide 163 is movable in the first direction D1 with the support member 160 relative to the fitting hole 183. Thereby, the engaging hole 183 is constrained to the guide part 163, so as to realize radial positioning, ensure that the secondary structure 130 can move linearly along the first direction D1, play a role of guiding and limiting, prevent the primary structure 110 and the secondary structure 130 from being contacted by the primary structure 110 and the secondary structure 130 due to radial unbalanced magnetic tension when the primary structure 110 and the secondary structure 130 are eccentric, and ensure that a constant air gap exists between the primary structure 110 and the secondary structure 130 when the active suspension 100 works. Of course, the fitting hole 183 may be configured as a polygonal hole, the guide part 163 may be configured as a polyhedral structure, and the shapes of the guide part 163 and the fitting hole 183 are matched, which is not intended to be limiting in this embodiment.
When the vehicle runs on a bumpy road surface, the control device controls the current direction of the motor according to the data monitored by the road condition sensor. The vehicle may also reduce vibration directly by the elastic member 150 when the disc coil 112 is not energized.
For example, as shown in fig. 1, the guide 163 may closely fit the top surface of the fitting hole 183. When the vehicle is traveling on a depressed road, the control device controls the current direction of the motor to be positive, and the electromagnetic force generated by the disc coil 112 drives the secondary structure 130 to be movable in the first direction D1 in a direction away from the abutment plate 181. The secondary structure 130 can move the guide part 163 in a direction away from the abutment plate 181, so that the guide part 163 is spaced apart from the top surface of the fitting hole 183. In this way, the secondary structure 130 can drive the supporting member 160 to move downward along the height direction of the vehicle, so that the first end 151 of the elastic member 150 moves downward along the first direction D1 to be elongated, thereby driving the wheels to move downward to be fitted with the pit surface, and reducing the vibration of the vehicle body.
As shown in fig. 2, the guide 163 and the top surface of the fitting hole 183 may also be spaced apart. When the vehicle is traveling on a steep road surface, the control device controls the current direction of the motor to be reversed, and the electromagnetic force generated by the disc coil 112 drives the secondary structure 130 to be movable in the first direction D1 toward the abutment plate 181. The secondary structure 130 can drive the guide part 163 to move toward the abutment plate 181, so that the guide part 163 is attached to the top surface of the fitting hole 183. In this way, the secondary structure 130 can drive the supporting member 160 to move upwards in the height direction of the vehicle, so that the first end 151 of the elastic member 150 moves upwards in the first direction D1 to compress, thereby driving the wheels to move upwards to be fitted with a steep road surface, and reducing vibration of the vehicle body.
The application also provides a vehicle, which comprises the motor.
According to the vehicle of the present application, the vehicle includes the above-mentioned motor, and the motor includes primary structure 110, at least two disc coils 112, insulating member 193 and secondary structure 130, primary structure 110 includes at least three stationary plane 114, stationary plane 114 is provided with a plurality of first lugs 113, first lugs protrusion in the stationary plane, a plurality of first lugs 113 are arranged along first direction interval, disc coils 112 encircle first lugs 113 and set up, disc coils 112 encircle central line perpendicular to stationary plane 114, first direction and encircle central line and intersect, insulating member 193 is located two disc coils 112, secondary structure 130 is spaced apart from primary structure 110, secondary structure 130 is with disc coils 112 are relative to each other, disc coils 112 are electrified to produce the magnetic field, so that secondary structure 130 and primary structure 110 can relatively move along first direction. Like this, simple structure is reliable, reduces the processing degree of difficulty, and disk coil encircles first bulge setting, and disk coil circular telegram produces the electromagnetic force and can drive secondary structure and remove thereby drives the wheel and remove to reduce vibrations. Thus, the structure is simple and reliable, the processing difficulty is reduced, the disc coil 112 is arranged around the first protruding portion 113, and electromagnetic force generated by the disc coil 112 can drive the secondary structure 130 to move so as to drive the wheels to move, so that vibration of a vehicle body is reduced.
The vehicle further includes a body and wheels. The primary structure 110 of the motor is connected to the vehicle body and the secondary structure 130 is connected to the wheels. Specifically, the top of the primary structure 110 is connected to the vehicle body and the bottom of the secondary structure 130 is connected to the wheels. The top of the primary structure 110 and the bottom of the secondary structure 130 are located at both ends of the motor, respectively, in the height direction of the vehicle. In this way, the vibration of the vehicle body can be reduced.
The vehicle further comprises a plurality of road condition sensors and a control device, the road condition sensors are mounted on the vehicle body, the road condition sensors can monitor road conditions in real time, and the road condition sensors are electrically connected with the control device so as to feed back monitored data to the control device. The control device is electrically connected with the power supply to control the current direction according to the data fed back by the road condition sensor. Thereby, the movement direction of the secondary structure 130 can be controlled in time. The control device can also control the magnitude of the current according to the data fed back by the road condition sensor. Thereby, the movement displacement of the secondary structure 130 can be controlled in time.
The present application also provides a vehicle comprising the active suspension 100 described above.
According to the vehicle of the present application, the vehicle comprises the active suspension 100, the active suspension 100 comprises the motor, the motor comprises a primary structure 110, at least two disc coils 112, an insulating member 193 and a secondary structure 130, the primary structure 110 comprises at least three fixing surfaces 114, the fixing surfaces 114 are provided with a plurality of first protruding parts 113, the first protruding parts 113 protrude from the fixing surfaces, the plurality of first protruding parts 113 are arranged at intervals along a first direction, the disc coils 112 are arranged around the first protruding parts 113, the surrounding center line of the disc coils 112 is perpendicular to the fixing surfaces 114, the first direction intersects with the surrounding center line, the insulating member 193 is located between the two disc coils 112, the secondary structure 130 is spaced from the primary structure 110, the secondary structure 130 is arranged opposite to the disc coils 112, and the disc coils 112 are electrified to generate a magnetic field so that the secondary structure 130 and the primary structure 110 can relatively move along the first direction. Like this, simple structure is reliable, reduces the processing degree of difficulty, and disk coil encircles first bulge setting, and disk coil circular telegram produces the electromagnetic force and can drive secondary structure and remove thereby drives the wheel and remove to reduce vibrations. Thus, the structure is simple and reliable, the processing difficulty is reduced, the disc coil 112 is arranged around the first protruding portion 113, and electromagnetic force generated by the disc coil 112 can drive the secondary structure 130 to move so as to drive the wheels to move, so that vibration of a vehicle body is reduced.
The vehicle further includes a body and wheels. The primary structure 110 of the motor is connected to the vehicle body and the secondary structure 130 is connected to the wheels. Specifically, the top of the primary structure 110 is connected to the vehicle body and the bottom of the secondary structure 130 is connected to the wheels. The top of the primary structure 110 and the bottom of the secondary structure 130 are located at both ends of the motor, respectively, in the height direction of the vehicle. In this way, the vibration of the vehicle body can be reduced.
The active suspension 100 can reduce the shock transmitted from the wheel to the vehicle body. The rigidity and damping characteristics of the active suspension 100 can be dynamically adaptively adjusted according to the driving conditions of the vehicle (the movement state of the vehicle, the road surface condition, etc.), so that the active suspension 100 is in an optimal vibration reduction state.
The vehicle further comprises a plurality of road condition sensors and a control device, the road condition sensors are mounted on the vehicle body, the road condition sensors can monitor road conditions in real time, and the road condition sensors are electrically connected with the control device so as to feed back monitored data to the control device. The control device is electrically connected with the power supply to control the current direction according to the data fed back by the road condition sensor. Thereby, the movement direction of the secondary structure 130 can be controlled in time. The control device can also control the magnitude of the current according to the data fed back by the road condition sensor. Thereby, the movement displacement of the secondary structure 130 can be controlled in time.
Unless defined otherwise, technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein is for the purpose of describing particular implementations only and is not intended to be limiting of the present application. Terms such as "part," "member" and the like as used herein can refer to either a single part or a combination of parts. Terms such as "mounted," "disposed," and the like as used herein may refer to one component being directly attached to another component or to one component being attached to another component through an intermediary. Features described herein in one embodiment may be applied to another embodiment alone or in combination with other features unless the features are not applicable or otherwise indicated in the other embodiment.
The present application has been illustrated by the above embodiments, but it should be understood that the above embodiments are for the purpose of illustration and description only and are not intended to limit the present application to the embodiments described. Further, it will be understood by those skilled in the art that the present application is not limited to the above-described embodiments, and that many variations and modifications are possible in light of the teachings of the present application, which fall within the scope of what is claimed herein. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims (27)

1. A primary structure, the primary structure comprising:
at least three fixing surfaces (114), the fixing surfaces (114) being provided with a plurality of first protruding parts (113), the plurality of first protruding parts (113) being arranged at intervals along a first direction;
-at least two disc coils (112), the disc coils (112) being arranged around the first protrusion (113); and
-an insulating member (193), said insulating member (193) being located between two of said disc coils (112).
2. Primary structure according to claim 1, characterized in that a first recess (111) is formed between adjacent first projections (113), in which first recess respective parts of two disc coils are arranged, between which respective parts of two disc coils the insulating member is arranged.
3. The primary structure of claim 2, wherein the disc coil (112) comprises first wire segments (124), the two first wire segments (124) being spaced apart along a first direction, one of the two first wire segments (124) of a same disc coil being located in one of the first grooves (111), the other of the two first wire segments (124) of a same disc coil being located in the other of the first grooves (111), a length direction of the first wire segments (124) being perpendicular to the first direction.
4. A primary structure according to claim 3, characterized in that the same first recess is provided with respective first line segments of two of the disc coils, the insulating member (193) being located between the respective first line segments of two of the disc coils in the first direction.
5. The primary structure of claim 3, wherein the disc coil (112) further comprises a second wire segment (125) connected to the first wire segment (124), the second wire segment (125) being positioned between two of the first wire segments (124) in a first direction,
the second line segments are respectively positioned at two ends of the first protruding part (113) along the length direction, and/or,
the second line segment (125) protrudes from the first groove (111) along the length direction.
6. The primary structure of claim 1, wherein the at least two disc coils are arranged side by side in a direction perpendicular to the first direction, the insulating member being located between adjacent disc coils in a direction perpendicular to the first direction.
7. The primary structure according to claim 1, characterized in that first projections (113) of adjacent fixing faces (114) are arranged at a distance from each other to form a gap.
8. The primary structure of claim 1, wherein a plurality of said disc coils (112) of a same said stationary face (114) are connected in series to form one winding, at least three of said windings of a same said stationary face (114) being connected in parallel.
9. The primary structure according to claim 1, characterized in that the disc coils (112) of the at least three fixation faces (114) are not connected to each other.
10. An electric machine, characterized in that it comprises a primary structure according to any one of claims 1-9, the electric machine further comprising a secondary structure (130), the secondary structure (130) being spaced apart from the primary structure (110), the secondary structure (130) being arranged opposite the disc coil (112), the disc coil (112) being energized to generate a magnetic field such that the secondary structure (130) and primary structure (110) are relatively movable in the first direction.
11. The electric machine according to claim 10, characterized in that it comprises at least three of said secondary structures (130), said at least three of said secondary structures (130) and said at least three fixing surfaces (114) being arranged opposite each other.
12. The electric machine according to claim 10, wherein the secondary structure (130) comprises a plurality of second protruding portions (132), the plurality of second protruding portions (132) being arranged at intervals along the first direction, second grooves (131) being formed between adjacent second protruding portions (132), the second grooves (131) having an opening direction towards the primary structure (110).
13. The electric machine according to claim 12, characterized in that the disc coil (112) is arranged at least partially opposite the second recess (131).
14. The electric machine according to claim 10, characterized in that the primary structure (110) has a dimension in the first direction that is greater than or equal to the dimension of the secondary structure (130) in the first direction.
15. The electric machine according to claim 10, characterized in that the electric machine further comprises a support member (160), the support member (160) comprising a main body (161), the main body (161) comprising at least three inner surfaces (169) respectively opposite the at least three fixing surfaces, the inner surfaces (169) being connected with the secondary structure (130).
16. The electric machine according to claim 15, characterized in that the support member (160) further comprises a guide portion (163) connected to the main body (161), the primary structure (110) comprising a guide hole (118), the axial direction of the guide hole (118) being parallel to the first direction, the guide portion (163) being inserted into the guide hole (118).
17. The electric machine according to claim 15, characterized in that it further comprises a displacement sensor (166), a corner of the body (161) being provided with a notch (167), the displacement sensor (166) being located in the notch (167).
18. An active suspension, characterized in that it comprises an electric machine according to any one of claims 10-17.
19. The active suspension according to claim 18, further comprising an elastic member (150), the elastic member (150) being elastically deformable in the first direction, the elastic member (150) comprising a first end (151) and a second end (152), the first end (151) of the elastic member (150) being in abutment with the secondary structure (130), the second end (152) of the elastic member (150) being in abutment with the primary structure (110).
20. The active suspension according to claim 19, wherein the motor further comprises a support member (160), the support member (160) comprising a body (161), the body (161) comprising an inner surface (169), the inner surface (169) facing the primary structure (110) and the inner surface (169) being connected with the secondary structure (130), the first end (151) of the resilient member (150) abutting the support member (160).
21. The active suspension according to claim 20, wherein the support member (160) further comprises a support plate (162), the main body (161) further comprises an outer surface (170), the support plate (162) is connected to the outer surface (170) and the support plate (162) is disposed around the main body (161), the first end (151) of the resilient member (150) being in abutment with the support plate (162).
22. The active suspension according to claim 20, further comprising a connecting member (180), the connecting member (180) being fixedly connected with the primary structure (110), the second end (152) of the resilient member (150) being in abutment with the connecting member (180).
23. Active suspension according to claim 22, characterized in that the connecting member (180) comprises an abutment plate (181) and a mating portion (182), the mating portion (182) protruding from the abutment plate (181) in the direction of the primary structure (110) along the first direction, the second end (152) of the elastic member (150) being in abutment with the abutment plate (181).
24. The active suspension of claim 23, wherein the primary structure (110) further comprises a guide hole (118), the mating portion (182) is inserted into the guide hole (118) along the first direction, and the mating portion (182) is fixedly connected with the guide hole (118).
25. The active suspension according to claim 24, wherein the support member (160) further comprises a guide portion (163), the engagement portion (182) comprises an engagement hole (183), an axial direction of the engagement hole (183) and an axial direction of the guide hole (118) are parallel, the guide portion (163) is inserted into the engagement hole (183), and the guide portion (163) is movable in the first direction with respect to the engagement hole (183).
26. A vehicle, characterized in that it comprises an electric machine according to any one of claims 10-17, or,
the vehicle comprising an active suspension according to any one of claims 18-25.
27. The vehicle of claim 26, further comprising a body and wheels, the body being connected to a top of the primary structure (110), the wheels being connected to a bottom of the secondary structure (130), the top of the primary structure (110) and the bottom of the secondary structure (130) being located at respective ends of the motor in a height direction of the vehicle, the height direction being parallel to the first direction.
CN202311093059.5A 2023-08-28 2023-08-28 Primary structure, motor, active suspension and vehicle Pending CN117674534A (en)

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CN202311093059.5A CN117674534A (en) 2023-08-28 2023-08-28 Primary structure, motor, active suspension and vehicle

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DE102009017549A1 (en) * 2009-04-17 2010-10-21 Zollern Maschinenbauelemente Gmbh & Co.Kg Linear motor for operation with alternating current or rotary current, has primary part, secondary part and carrier with longitudinally extending flat surface, on which permanent magnets are arranged
CN102900805A (en) * 2011-07-28 2013-01-30 日立汽车***株式会社 Electromagnetic suspension
CN202906717U (en) * 2012-10-10 2013-04-24 中国科学院宁波材料技术与工程研究所 Permanent magnetic synchronous linear motor reducing magnetic resistance
CN109713872A (en) * 2019-01-08 2019-05-03 河北科技大学 High thrust linear electric machine
CN109787448A (en) * 2019-03-05 2019-05-21 西安电子科技大学 A kind of primary permanent magnet linear motor actuator
CN114517817A (en) * 2022-01-13 2022-05-20 江苏大学 Vehicle electromagnetic actuator with passive damping and matching design method thereof
CN115714490A (en) * 2022-11-04 2023-02-24 河南恺源智驱机电设备有限公司 Linear motor stator structure, assembly process and linear motor
CN219487106U (en) * 2023-03-31 2023-08-08 比亚迪股份有限公司 Electromagnetic suspension of vehicle and vehicle

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102009017549A1 (en) * 2009-04-17 2010-10-21 Zollern Maschinenbauelemente Gmbh & Co.Kg Linear motor for operation with alternating current or rotary current, has primary part, secondary part and carrier with longitudinally extending flat surface, on which permanent magnets are arranged
CN102900805A (en) * 2011-07-28 2013-01-30 日立汽车***株式会社 Electromagnetic suspension
CN202906717U (en) * 2012-10-10 2013-04-24 中国科学院宁波材料技术与工程研究所 Permanent magnetic synchronous linear motor reducing magnetic resistance
CN109713872A (en) * 2019-01-08 2019-05-03 河北科技大学 High thrust linear electric machine
CN109787448A (en) * 2019-03-05 2019-05-21 西安电子科技大学 A kind of primary permanent magnet linear motor actuator
CN114517817A (en) * 2022-01-13 2022-05-20 江苏大学 Vehicle electromagnetic actuator with passive damping and matching design method thereof
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