CN117644173A - Gear forging device and forging process thereof - Google Patents
Gear forging device and forging process thereof Download PDFInfo
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- CN117644173A CN117644173A CN202410124887.9A CN202410124887A CN117644173A CN 117644173 A CN117644173 A CN 117644173A CN 202410124887 A CN202410124887 A CN 202410124887A CN 117644173 A CN117644173 A CN 117644173A
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- 238000005242 forging Methods 0.000 title claims abstract description 141
- 238000000034 method Methods 0.000 title claims abstract description 25
- 230000008569 process Effects 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 86
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 69
- 238000001816 cooling Methods 0.000 claims abstract description 17
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims description 41
- 238000004140 cleaning Methods 0.000 claims description 32
- 238000003860 storage Methods 0.000 claims description 31
- 238000007599 discharging Methods 0.000 claims description 21
- 238000005507 spraying Methods 0.000 claims description 13
- 238000003825 pressing Methods 0.000 claims description 8
- 230000033001 locomotion Effects 0.000 claims description 5
- 230000005484 gravity Effects 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 2
- 239000007921 spray Substances 0.000 abstract description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 14
- 230000005540 biological transmission Effects 0.000 description 8
- 230000006835 compression Effects 0.000 description 7
- 238000007906 compression Methods 0.000 description 7
- 229910052742 iron Inorganic materials 0.000 description 7
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000036346 tooth eruption Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
The invention discloses a gear forging device and a forging process thereof, and relates to the technical field of gear forging. According to the invention, after the forging head is arranged to forge the gear, the reset mechanism drives the top surface of the bottom plate to move to be on the same horizontal plane with the top surface of the operating platform, and the moving box is driven to push the gear to move to the conveying shaft in the upward moving process of the forging head, so that the gear is convenient to collect subsequently, the transportation of the finished forging is accelerated, meanwhile, the electromagnet in the moving box is electrified in the moving process and adsorbs iron oxide scraps below, the iron oxide scraps are driven to fall into the collecting box, and meanwhile, the cooling mechanism is driven to spray water to cool the forged gear.
Description
Technical Field
The invention relates to the technical field of gear forging, in particular to a gear forging device and a forging process thereof.
Background
The gear is a mechanical element with teeth on the rim and can continuously mesh with the transmission motion and power. The use of gears in transmissions has long emerged. At the end of the 19 th century, the principle of generating a gear cutting method and the sequential appearance of a special machine tool and a cutter for cutting teeth by utilizing the principle are considered, and along with the development of production, the stability of gear operation is emphasized; forging is a process of applying pressure to a metal blank by a forging machine to plastically deform the blank to obtain a forging having certain mechanical properties, shape and size.
When the gear is forged, the round material cut into sections is sent to the intermediate frequency furnace to be heated, the heated round material moves from a discharge hole of the intermediate frequency furnace to a direction close to the forging device through a slideway, a worker places the heated round material into a die on the forging device by using a pair of tongs, and then the forging device is started. And stamping the round material in the die to deform the round material, so that the round material becomes the shape or the size shown in the die, and the gear blank is manufactured.
When the materials which are required to be conveyed by workers after being clamped and heated by the tongs are forged, the materials are round materials, falling off easily occurs in the clamping process, so that the workers are injured and scalded, the safety is low, the layout mode of the production line needs to be improved, the occupied space is large, meanwhile, in the processing step of forging the gears, the materials can generate scraps, and the scraps can remain on the forging die to influence the quality of the gears formed by follow-up forging.
Disclosure of Invention
Accordingly, an object of the present invention is to provide a gear forging apparatus and a forging process thereof, so as to solve the technical problems set forth in the background above.
In order to achieve the above purpose, the present invention provides the following technical solutions: the gear forging device comprises an operation table, wherein the inner wall of the operation table is fixedly connected with a reset mechanism, one side of the operation table is fixedly connected with a feeding mechanism, the inner wall of the feeding mechanism is fixedly connected with a conveying mechanism, the top end of the operation table is fixedly connected with a cleaning mechanism, a cooling mechanism is arranged in the cleaning mechanism, and the top end of the operation table is positioned on one side of the cleaning mechanism and is fixedly connected with a forging mechanism; the reset mechanism comprises a forging die, a bottom plate, a reset assembly, a poking piece, a clamping groove, a connecting ring and a yielding hole, wherein the forging die is fixedly connected with the inner wall of the operating platform, the bottom plate is slidably connected with the inner wall of the forging die, the bottom end of the bottom plate is fixedly connected with the reset assembly, one side of the reset assembly is fixedly connected with the poking piece, the clamping groove is formed in the forging die, the clamping groove is slidably connected with the poking piece, one end of the poking piece is fixedly connected with the connecting ring, the yielding hole is formed in the forging die, and the reset assembly, the poking piece, the clamping groove and the yielding hole are all provided with a plurality of groups.
As a preferred technical scheme of the invention, the reset component comprises a sliding rod, a spring buckle, a first limiting plate, a trapezoid groove, a first spring, a moving frame, a second spring, a trapezoid block and a limiting frame, wherein the trapezoid block is fixedly connected to the bottom end of the bottom plate, one end of the second spring is fixedly connected to the bottom end of the trapezoid block, the spring buckle is fixedly connected to the bottom end of the second spring, the limiting frame is sleeved on the outer wall of the trapezoid block in a sliding manner, the limiting frame is fixedly connected with the forging die, the moving frame is fixedly connected to the bottom end of the spring buckle, the sliding rod is fixedly connected with the sliding rod, the sliding rod is in sliding connection with the yielding hole, the first spring is fixedly connected to the bottom end of the moving frame, the first spring is fixedly connected with the forging die, the trapezoid groove is formed in the first limiting plate, and the trapezoid groove is in sliding fit with the trapezoid block.
As a preferable technical scheme of the invention, the feeding mechanism comprises a discharging table, a push plate, a yielding groove, a rotating column and a feeding component, wherein one side of the operating table is fixedly connected with the discharging table, one side of the discharging table is provided with the yielding groove, the top end of the discharging table is rotationally attached with the push plate, one end of the push plate is fixedly connected with the rotating column, and the outer wall of the rotating column is fixedly sleeved with the feeding component; the feeding assembly comprises a rotating disc, a first lug, a clamping rod, a second lug, a first fixed shaft, a third spring, a second fixed shaft and a chuck, wherein the chuck is fixedly sleeved on the outer wall of the rotating column, the second lug is attached to the outer wall of the chuck, the first fixed shaft is rotationally connected to the inner wall of the second lug, the clamping rod is fixedly connected to one side of the second lug, the rotating disc is attached to one end of the clamping rod, the first lug is fixedly connected to the outer wall of the rotating disc, the third spring is fixedly connected to one side of the second lug, the second fixed shaft is fixedly connected to one end of the third spring, and the conveying mechanism is fixedly connected to the inner wall of the rotating disc.
As a preferable technical scheme of the invention, the conveying mechanism comprises a conveying shaft, a conveying belt, a first bevel gear, a second bevel gear, a rotating shaft and a first motor, wherein the rotating shaft is fixedly connected to the inner wall of the rotating disc, the second bevel gear is fixedly connected to the inner wall of the rotating shaft, the first bevel gear is meshed with the second bevel gear, the conveying shaft is fixedly connected to the inner wall of the first bevel gear, the conveying belt is meshed with the conveying shaft, two groups of conveying shafts are arranged, one end of each conveying shaft is fixedly connected with the output end of the first motor, the conveying shaft is in rotating connection with the operating table, and the conveying belt is in sliding fit with the operating table.
As a preferable technical scheme of the invention, the cleaning mechanism comprises a first supporting plate, a T-shaped groove, a movable box, an electromagnet, a conducting strip, a sliding block, a cleaning assembly and a movable connecting plate, wherein the top end of the operating platform is fixedly connected with the first supporting plate, the T-shaped groove is formed in the first supporting plate, the movable box is connected in the groove of the T-shaped groove in a sliding way, the electromagnet is arranged in the movable box, one side of the movable box is fixedly connected with the sliding block, one end of the sliding block is fixedly connected with the cleaning assembly, the sliding block is connected with the T-shaped groove in a sliding way, one side of the cleaning assembly is fixedly connected with the movable connecting plate, the cooling mechanism is arranged in the first supporting plate, and the collecting box is arranged below the movable box on the operating platform.
As a preferable technical scheme of the invention, the cleaning component comprises a first connecting shaft, a first rotating rod, a second connecting shaft, a second rotating rod, a third connecting shaft, a ratchet gear and a ratchet bar, wherein one end of the sliding block is fixedly connected with the first connecting shaft, the inner wall of the first connecting shaft is rotationally connected with the first rotating rod, the inner wall of the first rotating rod is fixedly connected with the second connecting shaft, the outer wall of the second connecting shaft is rotationally sleeved with the second rotating rod, the inner wall of the second rotating rod is fixedly connected with the third connecting shaft, the outer wall of the third connecting shaft is fixedly sleeved with the ratchet gear, the ratchet gear is meshed with the ratchet bar, one side of the ratchet bar is fixedly connected with a movable connecting plate, one side of the movable connecting plate is fixedly connected with a forging mechanism, and the third connecting shaft is rotationally connected with the first supporting plate.
As a preferable technical scheme of the invention, the cooling mechanism comprises a water storage tank, a first pushing plate, a fourth spring, a second pushing plate, a water spraying pipe, a water inlet pipe, a first one-way valve and a second one-way valve, wherein the water storage tank is arranged in the first supporting plate, the first pushing plate is connected in a sliding manner in the water storage tank, the fourth spring is fixedly connected with the bottom end of the first pushing plate, the second pushing plate is fixedly connected with the bottom end of the fourth spring, one side of the water storage tank is communicated with the water spraying pipe, the inner wall of the water spraying pipe is fixedly connected with the first one-way valve, the top end of the water storage tank is communicated with the water inlet pipe, the inner wall of the water inlet pipe is fixedly connected with the second one-way valve, the second pushing plate is connected with the water storage tank in a sliding manner, and a plurality of groups of springs, the water spraying pipe and the first one-way valve are all arranged.
As a preferable technical scheme of the invention, the forging mechanism comprises a second supporting plate, a first rotating shaft, a circular plate, a second rotating shaft, a rotating plate, a first positioning shaft, a forging component, an adjusting component and a second motor, wherein the top end of the operating platform is fixedly connected with the second supporting plate, the inner wall of the second supporting plate is rotationally connected with the first rotating shaft, one end of the first rotating shaft is fixedly connected with the output end of the second motor, the outer wall of the first rotating shaft is fixedly sleeved with the circular plate, one side of the circular plate is fixedly connected with the second rotating shaft, the outer wall of the second rotating shaft is rotationally sleeved with the rotating plate, the inner wall of the rotating plate is fixedly connected with the first positioning shaft, and the outer wall of the first positioning shaft is rotationally sleeved with the forging component and the adjusting component.
As a preferable technical scheme of the invention, the forging assembly comprises a compression bar, a second positioning shaft, a U-shaped connecting block, a forging head and a second limiting plate, wherein the compression bar is rotationally sleeved on the outer wall of the first positioning shaft, the second positioning shaft is fixedly connected with the inner wall of the compression bar, the U-shaped connecting block is rotationally sleeved on the outer wall of the second positioning shaft, the forging head is fixedly connected with the bottom end of the U-shaped connecting block, the second limiting plate is slidingly sleeved on the outer wall of the forging head, and one side of the second limiting plate is fixedly connected with a first supporting plate;
The adjusting component comprises an adjusting rod, a sliding rod, an arc-shaped frame, a sliding block, a limiting rod, a third bevel gear, a fourth bevel gear, a positioning rod and a positioning plate, wherein the outer wall of a first positioning shaft is rotationally sleeved with the adjusting rod, the inner wall of the adjusting rod is rotationally connected with the sliding rod, one side of the sliding rod is fixedly connected with the sliding block, the inner wall of the sliding block is in threaded connection with the limiting rod, the bottom end of the limiting rod is fixedly connected with the third bevel gear, the third bevel gear is meshed with the fourth bevel gear, the inner wall of the fourth bevel gear is fixedly connected with the positioning rod, one end of the positioning rod is rotationally connected with a second supporting plate, the outer wall of the limiting rod is slidingly sleeved with the positioning plate, and the outer wall of the positioning rod is sleeved with the positioning plate.
As a preferred technical scheme of the invention, the specific method comprises the following steps of;
step one: before forging the materials, the movement amplitude of the U-shaped connecting block is changed by adjusting the position of the sliding rod in the arc-shaped frame, so that the distance amplitude of the up-and-down movement of the forging head is changed, and the forging force of the forging head on the materials is adjusted;
step two: the heated material on the discharging table falls into the forging die under the action of gravity, wherein the material can intermittently slide down to the forging die due to the limitation of the feeding component on the pushing plate;
Step three: starting a second motor to drive the forging head to move downwards to forge the material on the bottom plate, and enabling the forged forging head to move upwards, wherein the forged gear is driven by the reset assembly to move to be parallel to the highest point of the operating platform;
step four: the forging head moves upwards to drive the cleaning assembly to move, so that the moving box is driven to move to push the forged gear onto the conveyor belt for subsequent collection, and meanwhile, after the moving box moves to be attached to the conducting strip, the electrified electromagnet adsorbs iron oxide scraps below in the moving process;
step five: the clear water in the water storage tank is driven to be sprayed out of the water storage tank through a water spray pipe in the moving process of the moving box, and water spray cooling is carried out on the forged gear;
step six: the first motor drives the transmission shaft to rotate, so that the gears on the transmission belt are transmitted into the collecting box on one side, and meanwhile, the rotation shaft is driven to rotate, so that materials on the discharging table can intermittently slide down to the forging die through the feeding assembly.
In summary, the invention has the following advantages:
1. according to the invention, after the forging head is used for forging the gear, the reset mechanism drives the top surface of the bottom plate to move to be on the same horizontal plane with the top surface of the operating platform, and the moving box is driven to push the gear to move to the conveying shaft in the upward moving process of the forging head, so that the subsequent collection of the gear is facilitated, the transportation of the finished forging is accelerated, meanwhile, the electromagnet in the moving box is electrified in the moving process and adsorbs iron oxide scraps below, and drives the iron oxide scraps to fall into the collecting box, and meanwhile, the cooling mechanism is driven to spray water to cool the forged gear;
2. According to the invention, the feeding mechanism is arranged, before forging, the material slides down to the lower part of the forging head through the discharging table, meanwhile, the material can intermittently slide down to the lower part of the forging head under the cooperation of the conveying mechanism, and the safety is higher and the use space is reduced when the heated material is not required to be manually clamped by the fire tongs for carrying.
Drawings
FIG. 1 is a schematic view of the overall structure of a first view angle according to the present invention;
FIG. 2 is a schematic view of the internal part structure of the present invention;
FIG. 3 is an enlarged view of portion A of FIG. 2 in accordance with the present invention;
FIG. 4 is a schematic diagram of a reset assembly according to the present invention;
FIG. 5 is a schematic view of a cleaning mechanism according to the present invention;
FIG. 6 is a cross-sectional view of a cooling mechanism of the present invention;
FIG. 7 is a schematic view of a cleaning assembly according to the present invention;
FIG. 8 is a schematic diagram of the structure of the feeding mechanism and the conveying mechanism of the present invention;
FIG. 9 is a schematic view of a feed assembly according to the present invention;
FIG. 10 is a schematic view of a forging mechanism according to the present invention;
FIG. 11 is a schematic view of the overall structure of a second view angle according to the present invention;
fig. 12 is a schematic view of the structure of the adjusting assembly of the present invention.
In the figure: 100. an operation table; 200. a reset mechanism; 300. a feeding mechanism; 400. a conveying mechanism; 500. a cleaning mechanism; 600. a cooling mechanism; 700. a forging mechanism; 800. a collection box;
210. Forging a die; 220. a bottom plate; 230. a reset assembly; 240. a pulling piece; 250. a clamping groove; 260. a connecting ring; 270. a relief hole;
231. a slide bar; 232. a spring buckle; 233. a first limiting plate; 234. a trapezoid groove; 235. a first spring; 236. a moving frame; 237. a second spring; 238. a trapezoid block; 239. a limit frame;
310. a discharging table; 320. a push plate; 330. a relief groove; 340. rotating the column; 350. a feeding assembly;
351. a rotating disc; 352. a first bump; 353. a clamping rod; 354. a second bump; 355. a first fixed shaft; 356. a third spring; 357. a second fixed shaft; 358. a chuck;
410. a conveying shaft; 420. a conveyor belt; 430. a first bevel gear; 440. a second bevel gear; 450. a rotating shaft; 460. a first motor;
510. a first support plate; 520. a T-shaped groove; 530. a moving case; 540. an electromagnet; 550. a conductive sheet; 560. a slide block; 570. a cleaning assembly; 580. a movable connecting plate;
571. a first connecting shaft; 572. a first rotating lever; 573. a second connecting shaft; 574. a second rotating lever; 575. a third connecting shaft; 576. a ratchet gear; 577. a ratchet bar;
610. a water storage tank; 620. a first push plate; 630. a fourth spring; 640. a second pushing plate; 650. a water spray pipe; 660. a water inlet pipe; 670. a first one-way valve; 680. a second one-way valve;
710. A second support plate; 720. a first rotating shaft; 730. a circular plate; 740. a second rotating shaft; 750. a rotating plate; 760. a first positioning shaft; 770. forging the assembly; 780. an adjustment assembly; 790. a second motor;
771. a compression bar; 772. a second positioning shaft; 773. a U-shaped connecting block; 774. forging a head; 775. a second limiting plate;
781. an adjusting rod; 782. a slide bar; 783. an arc frame; 784. a sliding block; 785. a limit rod; 786. a third bevel gear; 787. a fourth bevel gear; 788. a positioning rod; 789. and (5) positioning the plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
Hereinafter, an embodiment of the present invention will be described in accordance with its entire structure.
1-12, a gear forging device and a forging process thereof are disclosed, the gear forging device comprises an operation table 100, wherein the inner wall of the operation table 100 is fixedly connected with a reset mechanism 200, one side of the operation table 100 is fixedly connected with a feeding mechanism 300, the inner wall of the feeding mechanism 300 is fixedly connected with a conveying mechanism 400, the top end of the operation table 100 is fixedly connected with a cleaning mechanism 500, the inside of the cleaning mechanism 500 is provided with a cooling mechanism 600, the top end of the operation table 100 is fixedly connected with a forging mechanism 700 at one side of the cleaning mechanism 500, the reset mechanism 200 comprises a forging die 210, a bottom plate 220, a reset component 230, a pulling piece 240, a clamping groove 250, a connecting ring 260 and a yielding hole 270, the inner wall of the operation table 100 is fixedly connected with the forging die 210, the inner wall of the forging die 210 is fixedly connected with the bottom plate 220, the bottom end of the bottom plate 220 is fixedly connected with a reset component 230, one side of the reset component 230 is fixedly connected with a pulling piece 240, the clamping groove 250 is formed in the cleaning die 210, the clamping groove 250 is formed in the clearance groove 250 is connected with the pulling piece 240, the one end of the pulling piece 240 is fixedly connected with the clamping ring 260, and the reset components 270 are formed with the forging holes 270 and the reset component 270 are formed in the clamping holes; the reset assembly 230 comprises a sliding rod 231, a spring buckle 232, a first limiting plate 233, a trapezoid groove 234, a first spring 235, a moving frame 236, a second spring 237, a trapezoid block 238 and a limiting frame 239, wherein the bottom end of the bottom plate 220 is fixedly connected with the trapezoid block 238, one end of the second spring 237 is fixedly connected with the bottom end of the trapezoid block 238, the bottom end of the second spring 237 is fixedly connected with the spring buckle 232, the outer wall of the trapezoid block 238 is slidably sleeved with the limiting frame 239, the limiting frame 239 is fixedly connected with the forging die 210, the bottom end of the spring buckle 232 is fixedly connected with the moving frame 236, the sliding rod 231 is fixedly connected with the yielding hole 270, the bottom end of the moving frame 236 is fixedly connected with the first spring 235, the first spring 235 is fixedly connected with the forging die 210, one side of the moving frame 236 is fixedly connected with a shifting piece 240, one side of the spring buckle 232 is fixedly connected with the first limiting plate 233, the first limiting plate 233 is fixedly connected with the moving frame 236, the bottom end of the moving frame 236 is fixedly connected with the moving frame 236, the first spring buckle 236 is fixedly connected with the moving frame 235, and the moving frame 240 is fixedly connected with the moving frame 235, and the moving plate 240.
After the heated material falls onto the bottom plate 220 in the forging die 210 through the feeding mechanism 300, the forging mechanism 700 is started to forge the material, so that the bottom plate 220 is driven to move downwards along the forging die 210, the trapezoidal block 238 is driven to move downwards against the inner wall of the limiting frame 239, and because the trapezoidal block 238 is trapezoidal with wide upper part and narrow lower part, and the trapezoidal groove 234 is trapezoidal with a wider side close to the clamping groove 250, when the trapezoidal block 238 moves downwards, the contact part of the trapezoidal block 238 and the trapezoidal groove 234 is wider and wider, so that the first limiting plate 233 is pushed to be far away from the clamping groove 250, the spring buckle 232 which is originally clamped in the clamping groove 250 is driven to move out of the clamping groove 250, at the moment, the clamping groove 250 does not limit the spring buckle 232 any more, the trapezoidal block 238 moves downwards and simultaneously drives the second spring 237 to be compressed, and because the forging mechanism 700 temporarily does not reset the pressing force of the bottom plate 220, when the forging mechanism 700 finishes forging the material, after the pressing force of the forging mechanism 700 to the bottom plate 220 is eliminated, the second spring 237 and the first spring 235 are reset, the first spring 235 drives the sliding rod 231, the trapezoidal block 238, the moving frame 236 and the spring buckle 232 to move upwards, the second spring 237 drives the trapezoidal block 238 to move upwards, and further drives the bottom plate 220 to move upwards to be parallel to the highest point of the base operation table 100, so that the cleaning mechanism 500 can push the forged gear and collect scrap iron generated by forging, after one forging is finished, the shifting piece 240 is moved downwards, so as to drive the moving frame 236 to move downwards, so as to drive the spring buckle 232 to be clamped in the clamping groove 250, the moving frame 236 is moved downwards so as to drive the sliding rod 231 to move in the groove of the yielding hole 270, so as to drive the first spring 235 to be compressed, wherein in order to stir a plurality of groups of shifting pieces 240 more conveniently, the connecting ring 260 is longitudinally moved, so that the plurality of groups of the shifting sheets 240 are driven to move simultaneously, and the plurality of groups of the spring buckles 232 are clamped in the clamping grooves 250, so that the reset assembly 230 is reset.
Referring to fig. 1, 8 and 9, the feeding mechanism 300 includes a discharging table 310, a pushing plate 320, a yielding groove 330, a rotating column 340 and a feeding assembly 350, wherein the discharging table 310 is fixedly connected to one side of the operating table 100, the yielding groove 330 is provided on one side of the discharging table 310, the pushing plate 320 is rotationally attached to the top end of the discharging table 310, one end of the pushing plate 320 is fixedly connected with the rotating column 340, and the feeding assembly 350 is fixedly sleeved on the outer wall of the rotating column 340; the feeding assembly 350 comprises a rotating disc 351, a first protruding block 352, a clamping rod 353, a second protruding block 354, a first fixing shaft 355, a third spring 356, a second fixing shaft 357 and a chuck 358, wherein the chuck 358 is fixedly sleeved on the outer wall of the rotating column 340, the second protruding block 354 is attached to the outer wall of the chuck 358, the first fixing shaft 355 is rotatably connected to the inner wall of the second protruding block 354, the clamping rod 353 is fixedly connected to one side of the second protruding block 354, the rotating disc 351 is attached to one end of the clamping rod 353, the first protruding block 352 is fixedly connected to the outer wall of the rotating disc 351, the third spring 356 is fixedly connected to one side of the second protruding block 354, the second fixing shaft 357 is fixedly connected to one end of the third spring 356, and the conveying mechanism 400 is fixedly connected to the inner wall of the rotating disc 351; the conveying mechanism 400 comprises a conveying shaft 410, a conveying belt 420, a first bevel gear 430, a second bevel gear 440, a rotating shaft 450 and a first motor 460, wherein the rotating shaft 450 is fixedly connected to the inner wall of the rotating disc 351, the second bevel gear 440 is fixedly connected to the inner wall of the rotating shaft 450, the first bevel gear 430 is meshed with the second bevel gear 440, the conveying shaft 410 is fixedly connected to the inner wall of the first bevel gear 430, the conveying belt 420 is meshed with the conveying shaft 410, two groups of conveying shafts 410 are arranged, one end of the conveying shaft 410 is fixedly connected with the output end of the first motor 460, the conveying shaft 410 is connected with the operating platform 100 in a rotating mode, and the conveying belt 420 is in sliding fit with the operating platform 100.
After the first motor 460 is started and the forging of the gear is completed, the transmission shaft 410 is driven to rotate, so that the transmission belt 420 is driven to move, and the forged gear pushed onto the transmission belt 420 by the cooling mechanism 600 is transmitted into a collecting box on one side.
Before forging, the material slides into the reset mechanism 200 through the discharging table 310, and as the plane of the discharging table 310 for placing the material is inclined, and one side connected with the operation table 100 is lower, the material on the discharging table 310 slides into the reset mechanism 200 under the influence of self gravity, and drives the push plate 320 to rotate by taking the rotating column 340 as an axis.
In order to ensure that the materials in the reset mechanism 200 are only one group and multiple groups are not overlapped after the materials leave the reset mechanism 200 after the previous group of materials are forged, the transmission shaft 410 rotates to drive the first bevel gear 430 to rotate so as to drive the second bevel gear 440 to rotate and further drive the rotation shaft 450 to rotate, the rotation shaft 450 rotates to drive the rotation disc 351 to rotate, thereby driving the first lug 352 to rotate by taking the rotation shaft 450 as an axis, when the first lug 352 rotates to be attached to the clamping rod 353 and the clamping rod 353 is stirred, the second lug 354 is driven to rotate by taking the first fixed shaft 355 as an axis, thereby driving one end of the first fixed shaft 355 to be away from the chuck 358, the chuck 358 is not limited, the push plate 320 can rotate at the moment, the group of materials can also move into the forging die 210, after the protrusion of the first lug 352 is away from the clamping rod 353, the original third spring which is stretched because the second lug 354 rotates is reset, the protrusion part of the second lug 354 is driven to be limited, the chuck 358 cannot rotate, the materials can not be clamped, and the push plate 320 cannot be driven to slide down on the forging die 310 to be limited, and the materials can not slide down on the forging die 310.
Referring to fig. 2 and 5-7, the cleaning mechanism 500 includes a first support plate 510, a T-shaped slot 520, a moving box 530, an electromagnet 540, a conductive sheet 550, a slider 560, a cleaning component 570 and a moving connection plate 580, wherein the top end of the console 100 is fixedly connected with the first support plate 510, the T-shaped slot 520 is formed on the first support plate 510, the moving box 530 is slidably connected in the slot of the T-shaped slot 520, the electromagnet 540 is disposed in the moving box 530, one side of the moving box 530 is fixedly connected with the slider 560, one end of the slider 560 is fixedly connected with the cleaning component 570, the slider 560 is slidably connected with the T-shaped slot 520, one side of the cleaning component 570 is fixedly connected with the moving connection plate 580, the cooling mechanism 600 is formed in the first support plate 510, and the collecting box 800 is disposed below the moving box 530 on the console 100. The cleaning assembly 570 comprises a first connecting shaft 571, a first rotating rod 572, a second connecting shaft 573, a second rotating rod 574, a third connecting shaft 575, a ratchet wheel 576 and a ratchet bar 577, one end of the sliding block 560 is fixedly connected with the first connecting shaft 571, the inner wall of the first connecting shaft 571 is rotationally connected with the first rotating rod 572, the inner wall of the first rotating rod 572 is fixedly connected with the second connecting shaft 573, the outer wall of the second connecting shaft 573 is rotationally sleeved with the second rotating rod 574, the inner wall of the second rotating rod 574 is fixedly connected with the third connecting shaft 575, the outer wall of the third connecting shaft 575 is fixedly sleeved with the ratchet wheel 576, the ratchet wheel 576 is meshed with the ratchet bar 577, one side of the ratchet bar 577 is fixedly connected with a movable connecting plate 580, one side of the movable connecting plate 580 is fixedly connected with a forging mechanism 700, and the third connecting shaft 575 is rotationally connected with the first supporting plate 510; the cooling mechanism 600 comprises a water storage tank 610, a first pushing plate 620, a fourth spring 630, a second pushing plate 640, a spray pipe 650, a water inlet pipe 660, a first one-way valve 670 and a second one-way valve 680, wherein the water storage tank 610 is arranged in the first supporting plate 510, the first pushing plate 620 is connected in a sliding manner in the water storage tank 610, the fourth spring 630 is fixedly connected to the bottom end of the first pushing plate 620, the second pushing plate 640 is fixedly connected to the bottom end of the first pushing plate 620, one side of the water storage tank 610 is communicated with the spray pipe 650, the first one-way valve 670 is fixedly connected to the inner wall of the spray pipe 650, the water inlet pipe 660 is communicated with the top end of the water storage tank 610, the second one-way valve 680 is fixedly connected to the inner wall of the water inlet pipe 660, the second pushing plate 640 is connected with the water storage tank 610 in a sliding manner, and multiple groups of the fourth spring 630, the spray pipe 650 and the first one-way valve 670 are arranged.
When the forging mechanism 700 moves upwards after the material in the reset mechanism 200 is forged, the forging mechanism 700 drives the ratchet bar 577 to move upwards, so that the ratchet wheel 576 is driven to rotate, wherein the ratchet bar 577 does not drive the ratchet wheel 576 to rotate when moving downwards due to the ratchet characteristic, so that the third connecting shaft 575 is driven to rotate, the third connecting shaft 575 rotates to drive the second rotating rod 574, so that the second connecting shaft 573 is driven to rotate around the third connecting shaft 575 as an axis, the first rotating rod 572 is driven to move, the first rotating rod 572 moves to drive the first connecting shaft 571 to move, so that the moving box 530 is driven to move only transversely and reciprocally along the T-shaped groove 520 due to the limitation of the T-shaped groove 520 on the sliding block 560, the moving box 530 is driven to move after the moving box 530 is attached to the conducting piece 550, the conducting piece 550 is electrified, so that the moving box 530 is electrified, the electromagnet 540 inside the moving box 530 is electrified, the electromagnet 540 is magnetized, iron oxide scraps below the moving process are adsorbed on the moving process, and the gear transfer mechanism 400 is pushed to move in the moving process, the moving box is pushed to move the moving place after the moving place, the iron scraps is not adsorbed on the moving box 800, and the iron scraps are attracted to the bottom end of the moving box 800, and the iron scraps are not attracted to the moving place on the moving box 800, and the moving place when the moving box is not attached to the conducting piece 550, and the iron scraps is attracted to the moving box 800, and the iron scraps is collected after the moving on the moving box is moved, and the moving box is attracted to the moving place, and the iron is in the moving box is in the moving.
The moving box 530 pushes the second pushing plate 640 to move upwards in the process of moving along the T-shaped groove 520, thereby driving the first pushing plate 620 to move towards the fourth spring 630, at this time, the fourth spring 630 is compressed, because the first check valve 670 and the second check valve 680 are both check valves, clean water above the first pushing plate 620 in the water storage tank 610 flows out to the water spraying pipe 650 through the first check valve 670, the second check valve 680 enables water in the water storage tank 610 to flow out through the water inlet pipe 660, at this time, the clean water is sprayed out of the water storage tank 610 through the water spraying pipe 650, water is sprayed to cool the forged gear, after the moving box 530 is far away from the second pushing plate 640, the fourth spring 630 is reset, thereby driving the first pushing plate 620 and the second pushing plate 640 to reset, at this time, clean water in the water inlet pipe 660 enters the water storage tank 610 through the second check valve 680, and the clean water in the water storage tank 610 is ready for next water spraying and cooling for the gear.
Referring to fig. 10 and 12, the forging mechanism 700 includes a second support plate 710, a first rotating shaft 720, a circular plate 730, a second rotating shaft 740, a rotating plate 750, a first positioning shaft 760, a forging assembly 770, an adjusting assembly 780, and a second motor 790, wherein the second support plate 710 is fixedly connected to the top end of the operating table 100, the first rotating shaft 720 is rotatably connected to the inner wall of the second support plate 710, one end of the first rotating shaft 720 is fixedly connected to the output end of the second motor 790, the circular plate 730 is fixedly sleeved on the outer wall of the first rotating shaft 720, the second rotating shaft 740 is fixedly connected to one side of the circular plate 730, the rotating plate 750 is rotatably sleeved on the outer wall of the second rotating shaft 740, the first positioning shaft 760 is fixedly connected to the inner wall of the rotating plate 750, and the forging assembly 770 and the adjusting assembly 780 are rotatably sleeved on the outer wall of the first positioning shaft 760; the forging assembly 770 comprises a compression bar 771, a second positioning shaft 772, a U-shaped connecting block 773, a forging head 774 and a second limiting plate 775, wherein the compression bar 771 is rotationally sleeved on the outer wall of the first positioning shaft 760, the second positioning shaft 772 is fixedly connected with the inner wall of the compression bar 771, the U-shaped connecting block 773 is rotationally sleeved on the outer wall of the second positioning shaft 772, the forging head 774 is fixedly connected with the bottom end of the U-shaped connecting block 773, the second limiting plate 775 is slidingly sleeved on the outer wall of the forging head 774, and one side of the second limiting plate 775 is fixedly connected with the first supporting plate 510; the adjusting component 780 comprises an adjusting rod 781, a sliding rod 782, an arc-shaped frame 783, a sliding block 784, a limiting rod 785, a third bevel gear 786, a fourth bevel gear 787, a positioning rod 788 and a positioning plate 789, wherein the outer wall of the first positioning shaft 760 is rotationally sleeved with the adjusting rod 781, the inner wall of the adjusting rod 781 is rotationally connected with the sliding rod 782, one side of the sliding rod 782 is fixedly connected with the sliding block 784, the inner wall of the sliding block 784 is in threaded connection with the limiting rod 785, the bottom end of the limiting rod 785 is fixedly connected with the third bevel gear 786, the third bevel gear 786 is meshed with the fourth bevel gear 787, the inner wall of the fourth bevel gear 787 is fixedly connected with the positioning rod 788, one end of the positioning rod 788 is rotationally connected with the second supporting plate 710, the outer wall of the limiting rod 785 is slidingly sleeved with the positioning plate 789, the outer wall of the positioning rod 788 is sleeved with the positioning plate 789, and the outer wall of the sliding rod 782 is slidingly connected with the arc-shaped frame 783.
Before forging of the gear, the positioning rod 788 is rotated to drive the fourth bevel gear 787 fixedly sleeved on the outer wall of the positioning rod 788 to rotate (wherein the rotation of the positioning rod 788 can be manually rotated and is also fixedly connected with the driving piece, the driving piece is started to drive the positioning rod 788 to rotate), so that the third bevel gear 786 is driven to rotate, the positioning rod 785 is driven to rotate, the distance between the sliding block 784 and the positioning rod 788 is adjusted through threads, the sliding rod 782 is driven to slide in the arc frame 783, meanwhile, the positioning plate 789 is driven to rotate by taking the positioning rod 788 as an axle center, the positioning rod 785 is prevented from driving the third bevel gear 786 to be separated from the engaged state with the fourth bevel gear 787 in the moving process, the outer wall of the arc frame 783 is fixedly connected with the supporting rod, the bottom end of the supporting rod is fixedly connected with the operating table 100, the position of the arc frame 783 is not changed, the position of the sliding rod 783 is adjusted, the position of the adjusting rod 783 is driven to move the adjusting rod 783, meanwhile, the first positioning shaft 760 is driven to move, the position of the first positioning shaft 760 is changed, namely the position of the pressing rod 771 is changed, the axle center position of the U-shaped joint 771 is moved, the amplitude of the forging head 774 is changed, and the forging force of the forging head is changed.
When the material is forged, the second motor 790 is started to drive the first rotating shaft 720 to rotate, so that the circular plate 730 is driven to rotate by taking the first rotating shaft 720 as an axis, the second rotating shaft 740 is driven to rotate by taking the first rotating shaft 720 as an axis, meanwhile, the rotating plate 750 is driven to move by taking the second rotating shaft 740 as an axis, so that the first positioning shaft 760 is driven to move, the pressing rod 771 drives the second positioning shaft 772 to move, the U-shaped connecting block 773 is driven to move, the forging head 774 is driven to move, and the material below the forging head 774 is forged due to the fact that the forging head 774 is limited by the second limiting plate 775 to move longitudinally only.
Although embodiments of the invention have been shown and described, the detailed description is to be construed as exemplary only and is not limiting of the invention as the particular features, structures, materials, or characteristics may be combined in any suitable manner in any one or more embodiments or examples, and modifications, substitutions, variations, etc. may be made in the embodiments as desired by those skilled in the art without departing from the principles and spirit of the invention, provided that such modifications are within the scope of the appended claims.
Claims (10)
1. A gear forging apparatus comprising an operating table (100), characterized in that: the inner wall of the operation table (100) is fixedly connected with a reset mechanism (200), one side of the operation table (100) is fixedly connected with a feeding mechanism (300), the inner wall of the feeding mechanism (300) is fixedly connected with a conveying mechanism (400), the top end of the operation table (100) is fixedly connected with a cleaning mechanism (500), the inside of the cleaning mechanism (500) is provided with a cooling mechanism (600), one side of the top end of the operation table (100) which is positioned on the cleaning mechanism (500) is fixedly connected with a forging mechanism (700),
the utility model provides a reset mechanism (200) is including forging mould (210), bottom plate (220), reset subassembly (230), plectrum (240), draw-in groove (250), go-between (260) and hole (270) of stepping down, the inner wall fixedly connected with forging mould (210) of operation panel (100), the inner wall sliding connection of forging mould (210) has bottom plate (220), the bottom fixedly connected with reset subassembly (230) of bottom plate (220), one side fixedly connected with plectrum (240) of reset subassembly (230), draw-in groove (250) have been seted up on forging mould (210), sliding connection between draw-in groove (250) and plectrum (240), one end fixedly connected with go-between (260) of plectrum (240), hole (270) have been seted up on forging mould (210) of stepping down, reset subassembly (230), plectrum (240), draw-in groove (250) and hole (270) all are provided with the multiunit.
2. A gear forging apparatus according to claim 1, wherein: the reset component (230) comprises a sliding rod (231), a spring buckle (232), a first limit plate (233), a trapezoid groove (234), a first spring (235), a movable frame (236), a second spring (237), a trapezoid block (238) and a limit frame (239), wherein the bottom end of the bottom plate (220) is fixedly connected with the trapezoid block (238), one end of the second spring (237) is fixedly connected with the bottom end of the trapezoid block (238), the spring buckle (232) is fixedly connected with the bottom end of the second spring (237), the limit frame (239) is sleeved on the outer wall of the trapezoid block (238) in a sliding manner, the limit frame (239) is fixedly connected with the forging die (210), the bottom end of the spring buckle (232) is fixedly connected with the movable frame (236), the bottom end of the movable frame (236) is fixedly connected with the sliding rod (231), the sliding rod (231) is fixedly connected with the yielding hole (270), the bottom end of the movable frame (236) is fixedly connected with the first spring (235), the first spring buckle (235) is fixedly connected with the forging die (210), one side of the limit plate (240) is fixedly connected with the limit plate (240), the first limiting plate (233) is provided with a trapezoid groove (234), and the trapezoid groove (234) is in sliding fit with the trapezoid block (238).
3. A gear forging apparatus according to claim 1, wherein: the feeding mechanism (300) comprises a discharging table (310), a pushing plate (320), a yielding groove (330), a rotating column (340) and a feeding assembly (350), wherein the discharging table (310) is fixedly connected to one side of the operating table (100), the yielding groove (330) is formed in one side of the discharging table (310), the pushing plate (320) is rotationally attached to the top end of the discharging table (310), the rotating column (340) is fixedly connected to one end of the pushing plate (320), and the feeding assembly (350) is fixedly sleeved on the outer wall of the rotating column (340);
the feeding assembly (350) comprises a rotating disc (351), a first lug (352), a clamping rod (353), a second lug (354), a first fixed shaft (355), a third spring (356), a second fixed shaft (357) and a chuck (358), the chuck (358) is fixedly sleeved on the outer wall of the rotating column (340), the second lug (354) is attached to the outer wall of the chuck (358), the first fixed shaft (355) is rotationally connected to the inner wall of the second lug (354), the clamping rod (353) is fixedly connected to one side of the second lug (354), the rotating disc (351) is attached to one end of the clamping rod (353), the first lug (352) is fixedly connected to the outer wall of the rotating disc (351), the third spring (356) is fixedly connected to one side of the second lug (354), the second fixed shaft (357) is fixedly connected to one end of the third spring (356), and the conveying mechanism (400) is fixedly connected to the inner wall of the rotating disc (351).
4. A gear forging apparatus according to claim 3, wherein: the conveying mechanism (400) comprises a conveying shaft (410), a conveying belt (420), a first bevel gear (430), a second bevel gear (440), a rotating shaft (450) and a first motor (460), wherein the inner wall of the rotating disc (351) is fixedly connected with the rotating shaft (450), the second bevel gear (440) is fixedly connected with the inner wall of the rotating shaft (450), the second bevel gear (440) is meshed with the first bevel gear (430), the conveying shaft (410) is fixedly connected with the conveying shaft (410), the conveying belt (420) is meshed with the conveying shaft (410), two groups of conveying shafts (410) are arranged, one end of each group of conveying shafts (410) is fixedly connected with the output end of the first motor (460), the conveying shaft (410) is connected with the operating platform (100) in a rotating mode, and the conveying belt (420) is in sliding fit with the operating platform (100).
5. A gear forging apparatus according to claim 1, wherein: the cleaning mechanism (500) comprises a first supporting plate (510), a T-shaped groove (520), a movable box (530), an electromagnet (540), a conducting strip (550), a sliding block (560), a cleaning component (570) and a movable connecting plate (580), wherein the first supporting plate (510) is fixedly connected with the top end of the operating platform (100), the T-shaped groove (520) is formed in the first supporting plate (510), the movable box (530) is connected in the groove of the T-shaped groove (520) in a sliding manner, the electromagnet (540) is arranged in the movable box (530), one side of the movable box (530) is fixedly connected with the sliding block (560), one end of the sliding block (560) is fixedly connected with the cleaning component (570), one side of the cleaning component (570) is fixedly connected with the movable connecting plate (580), the cooling mechanism (600) is formed in the first supporting plate (510), and the collecting box (800) is arranged below the movable box (530) in the operating platform (100).
6. A gear forging apparatus as recited in claim 5, wherein: the cleaning assembly (570) comprises a first connecting shaft (571), a first rotating rod (572), a second connecting shaft (573), a second rotating rod (574), a third connecting shaft (575), a ratchet gear (576) and a ratchet bar (577), one end of the sliding block (560) is fixedly connected with the first connecting shaft (571), the inner wall of the first connecting shaft (571) is rotationally connected with the first rotating rod (572), the inner wall of the first rotating rod (572) is fixedly connected with the second connecting shaft (573), the outer wall of the second connecting shaft (573) is rotationally sleeved with the second rotating rod (574), the inner wall of the second rotating rod (574) is fixedly connected with the third connecting shaft (575), the outer wall of the third connecting shaft (575) is fixedly sleeved with the ratchet gear (576), one side of the ratchet bar (577) is fixedly connected with a movable connecting plate (580), one side of the movable connecting plate (580) is fixedly connected with a forging mechanism (700), and the first connecting shaft (575) and the first supporting plate (510) are rotationally connected with one another.
7. A gear forging apparatus as recited in claim 5, wherein: the cooling mechanism (600) comprises a water storage tank (610), a first pushing plate (620), a fourth spring (630), a second pushing plate (640), a water spraying pipe (650), a water inlet pipe (660), a first one-way valve (670) and a second one-way valve (680), wherein the water storage tank (610) is arranged in the first supporting plate (510), the first pushing plate (620) is connected in a sliding mode in the water storage tank (610), the fourth spring (630) is fixedly connected to the bottom end of the first pushing plate (620), the second pushing plate (640) is fixedly connected to the water storage tank (610), the water spraying pipe (650) is communicated to one side of the water storage tank (610), the first one-way valve (670) is fixedly connected to the inner wall of the water spraying pipe (650), the water inlet pipe (660) is communicated to the top end of the water storage tank (610), the second one-way valve (680) is fixedly connected to the inner wall of the water inlet pipe (660), the second pushing plate (640) is fixedly connected to the bottom end of the second pushing plate (620), the second pushing plate (640) is fixedly connected to the water storage tank (610), the second pushing plate (650) is connected to the water storage tank (610), the second pushing plate (650) and the first water spraying pipe (650) are fixedly connected to the first water storage pipe (650).
8. A gear forging apparatus according to claim 7, wherein: the forging mechanism (700) comprises a second supporting plate (710), a first rotating shaft (720), a circular plate (730), a second rotating shaft (740), a rotating plate (750), a first positioning shaft (760), a forging assembly (770), an adjusting assembly (780) and a second motor (790), wherein the second supporting plate (710) is fixedly connected to the top end of the operating platform (100), the first rotating shaft (720) is rotatably connected to the inner wall of the second supporting plate (710), one end of the first rotating shaft (720) is fixedly connected with the output end of the second motor (790), the circular plate (730) is fixedly sleeved on the outer wall of the first rotating shaft (720), the second rotating shaft (740) is fixedly connected to one side of the circular plate (730), the rotating plate (750) is rotatably sleeved on the outer wall of the second rotating shaft (740), the first positioning shaft (760) is fixedly connected to the inner wall of the rotating plate (750), the forging assembly (770) is rotatably sleeved on the outer wall of the first positioning shaft (760), and the adjusting assembly (780) is rotatably sleeved on the outer wall of the first positioning shaft (760).
9. A gear forging apparatus according to claim 8, wherein: the forging assembly (770) comprises a pressing rod (771), a second positioning shaft (772), a U-shaped connecting block (773), a forging head (774) and a second limiting plate (775), wherein the pressing rod (771) is rotationally sleeved on the outer wall of the first positioning shaft (760), the second positioning shaft (772) is fixedly connected with the inner wall of the pressing rod (771), the U-shaped connecting block (773) is rotationally sleeved on the outer wall of the second positioning shaft (772), the forging head (774) is fixedly connected with the bottom end of the U-shaped connecting block (773), the second limiting plate (775) is slidingly sleeved on the outer wall of the forging head (774), and a first supporting plate (510) is fixedly connected to one side of the second limiting plate (775);
The utility model provides an adjusting part (780) is including adjusting pole (781), slide bar (782), arc frame (783), sliding block (784), gag lever post (785), third bevel gear (786), fourth bevel gear (787), locating lever (788) and locating plate (789), the outer wall rotation of first location axle (760) has cup jointed and has adjusted pole (781), the inner wall rotation of adjusting pole (781) is connected with slide bar (782), one side fixedly connected with sliding block (784) of slide bar (782), the inner wall threaded connection of sliding block (784) has gag lever post (785), the bottom fixedly connected with third bevel gear (786) of gag lever post (785), the meshing of third bevel gear (786) has fourth bevel gear (787), the inner wall fixedly connected with locating lever (788) of fourth bevel gear (787), the one end rotation of locating lever (788) is connected with second backup pad (710), gag lever post (785) outer wall sliding connection has locating plate (789), outer wall sliding connection of locating lever (788) has the arc frame (783).
10. The forging process of the gear adopts the gear forging device as recited in claim 9, and is characterized in that: the specific method comprises the following steps of;
Step one: before forging materials, the position of the sliding rod (782) in the arc-shaped frame (783) is adjusted, so that the movement amplitude of the U-shaped connecting block (773) is changed, the distance amplitude of the up-and-down movement of the forging head (774) is changed, and the forging force of the forging head (774) on the materials is adjusted;
step two: the heated material on the discharging table (310) falls into the forging die (210) under the action of gravity, wherein the material can intermittently slide down the forging die (210) due to the limitation of the feeding component (350) on the pushing plate (320);
step three: starting a second motor (790) to drive a forging head (774) to move downwards to forge materials on a bottom plate (220), enabling the forged forging head (774) to move upwards, and enabling a forged gear to move to be parallel to the highest point of an operating platform (100) under the drive of a reset assembly (230);
step four: the forging head (774) moves upwards to drive the cleaning assembly (570) to move, so that the moving box (530) is driven to move to push the forged gear to the conveyor belt (420) for subsequent collection, and meanwhile, after the moving box (530) moves to be attached to the conductive sheet (550), the electrified electromagnet (540) adsorbs iron oxide scraps below in the moving process;
Step five: the clear water in the water storage groove (610) is driven to be sprayed out of the water storage groove (610) through the water spraying pipe (650) in the moving process of the moving box (530), and water spraying and cooling are carried out on the forged gear;
step six: the first motor (460) drives the conveying shaft (410) to rotate, so that gears on the conveying belt (420) are conveyed into a collecting box on one side, and meanwhile, the rotating shaft (450) is driven to rotate, so that materials on the discharging table (310) can intermittently slide down to the forging die (210) through the feeding assembly (350).
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| CN202410124887.9A CN117644173A (en) | 2024-01-30 | 2024-01-30 | Gear forging device and forging process thereof |
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| CN202410124887.9A CN117644173A (en) | 2024-01-30 | 2024-01-30 | Gear forging device and forging process thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117943508A (en) * | 2024-03-26 | 2024-04-30 | 溧阳市金昆锻压有限公司 | Positioning mechanism for gear forging and pressing |
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