CN117585502B - Rotatory duplex position winding mechanism and cutting machine based on electromagnetic clutch control is admitted air - Google Patents

Rotatory duplex position winding mechanism and cutting machine based on electromagnetic clutch control is admitted air Download PDF

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Publication number
CN117585502B
CN117585502B CN202410079620.2A CN202410079620A CN117585502B CN 117585502 B CN117585502 B CN 117585502B CN 202410079620 A CN202410079620 A CN 202410079620A CN 117585502 B CN117585502 B CN 117585502B
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China
Prior art keywords
air
shaft
disc
limiting
expansion shaft
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CN202410079620.2A
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Chinese (zh)
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CN117585502A (en
Inventor
王炜楠
洪永禧
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Shantou Desheng Machinery Technology Co ltd
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Shantou Desheng Machinery Technology Co ltd
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Priority to CN202410079620.2A priority Critical patent/CN117585502B/en
Publication of CN117585502A publication Critical patent/CN117585502A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/22Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/2207Changing the web roll in winding mechanisms or in connection with winding operations the web roll being driven by a winding mechanism of the centre or core drive type
    • B65H19/2215Turret-type with two roll supports
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/22Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/30Lifting, transporting, or removing the web roll; Inserting core
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/18Constructional details
    • B65H75/24Constructional details adjustable in configuration, e.g. expansible
    • B65H75/242Expansible spindles, mandrels or chucks, e.g. for securing or releasing cores, holders or packages
    • B65H75/243Expansible spindles, mandrels or chucks, e.g. for securing or releasing cores, holders or packages actuated by use of a fluid
    • B65H75/2437Expansible spindles, mandrels or chucks, e.g. for securing or releasing cores, holders or packages actuated by use of a fluid comprising a fluid-pressure-actuated elastic member, e.g. a diaphragm or a pneumatic tube

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  • Winding Of Webs (AREA)

Abstract

The invention relates to the technical field of winders, in particular to a rotary double-station winding mechanism for controlling air inlet based on electromagnetic clutch. Be applied to cutting machine, including winding mechanism and unloading mechanism, winding mechanism includes disc and bottom plate, and the disc rotates to set up on the bottom plate, runs through on the disc and is provided with two air inflation axle, and air inflation axle rotates and is provided with the subassembly that admits air, and the subassembly that admits air is including the gas port, and the gas port communicates with the inside of air inflation axle, is provided with drive assembly on the bottom plate, and drive assembly passes through electromagnetic clutch drive air inflation axle and rotates, and unloading mechanism is used for unloading the epaxial material reel of air inflation of ejection of compact department. Through rotating the gas port that is provided with on the gas expansion axle, the inside intercommunication of gas port and gas expansion axle, the rotation of gas expansion axle does not influence the gas port, thereby the gas port can be fast advance gas and gassing to the gas expansion axle, and material loading and unloading are simpler, have improved work efficiency.

Description

Rotatory duplex position winding mechanism and cutting machine based on electromagnetic clutch control is admitted air
Technical Field
The invention relates to the technical field of winding machines, in particular to a rotary double-station winding mechanism for controlling air inlet based on electromagnetic clutch, and in particular relates to a splitting machine.
Background
The double-station winding machine is used as a common winding mechanism, two air expansion shafts are usually arranged on a disc, the two air expansion shafts are driven to rotate through rotation of the disc, and the two air expansion shafts are sequentially and respectively used for collecting materials, so that one air expansion shaft is used for feeding each time, and one air expansion shaft is used for discharging, so that the feeding process is continuous, the working efficiency is high, and the discharging process is often carried out manually.
Chinese patent CN206494558U provides a rotatory duplex position does not shut down automatic winding mechanism of going out, including duplex position rotating turret, transmission, cutting device, first tension detecting roller, deviation correcting device, operating means, detection and affirmation device, duplex position rotating turret front end is provided with circular support, be provided with two guide rolls on the circular support, preceding air-expanding shaft and back air-expanding shaft, two guide rolls set up both ends about the circular support, preceding air-expanding shaft sets up in circular support left end, back air-expanding shaft sets up at circular support right-hand member, back air-expanding shaft front end is provided with and holds the work or material rest, fixed being provided with the push plate before the back air-expanding shaft, transmission sets up at duplex position rotating turret rear end, cutting device sets up at circular support upper left end, first tension detecting roller sets up at cutting device left end, this rotatory duplex position does not shut down automatic winding mechanism of going out operation security is high, production efficiency is high.
The above mechanism seems to enable a double-station roll operation without stopping, however, it has been found in practical applications that the following problems are present: 1) The operation of the air expansion shaft is complicated, and because the air expansion shaft is inflated and deflated, time delay is caused, continuous work is delayed, and the production efficiency is low; 2) The potential safety hazard of the rotation driving mode of the air expansion shaft is large; 3) The material rolls are required to be manually unloaded, so that the production efficiency is further reduced.
Disclosure of Invention
According to the rotary double-station winding mechanism and the slitter based on electromagnetic clutch control air inlet, the air port is rotatably arranged on the air expansion shaft and is communicated with the air port, the air port is not affected by rotation of the air expansion shaft, the air port can rapidly perform air inlet and air discharge on the air expansion shaft, feeding and discharging are simpler, and working efficiency is improved.
In order to solve the problems in the prior art, the invention provides a rotary double-station winding mechanism for controlling air intake based on electromagnetic clutch, which is applied to a splitting machine and comprises a winding mechanism and a discharging mechanism, wherein the winding mechanism is divided into a material receiving part and a material discharging part, the material receiving part is close to the splitting machine, the winding mechanism comprises a disc and a bottom plate, the disc and the bottom plate are vertically arranged, the disc is rotatably arranged on one side of the bottom plate, two air expansion shafts are arranged on the disc in a penetrating manner, the two air expansion shafts are respectively positioned at the material receiving part and the material discharging part, the air expansion shafts are divided into a clamping end and a mounting end, the clamping end is arranged at one end of the disc far away from the bottom plate, the mounting end is arranged between the bottom plate and the disc, the mounting end is rotatably provided with an air inlet component, the air inlet component comprises an air port, the air port is communicated with the inside of the air expansion shaft, the bottom plate is provided with a driving component, the driving component is used for driving the air expansion shafts to rotate, the discharging mechanism is close to the material discharging part, and the discharging mechanism is used for discharging the material on the air expansion shafts at the material discharging part.
Preferably, the air inlet assembly further comprises a joint and a rotating bearing, the air port is arranged on the outer side of the joint, a buffer block is arranged in the middle section of the inner side of the joint, the buffer block is sleeved on the air expansion shaft, the air port is always communicated with the inner side of the air expansion shaft through the buffer block, the rotating bearing is provided with two rotating bearings which are sleeved on the air expansion shaft, the rotating bearings are symmetrically arranged on the two sides of the buffer block, a top block is further arranged between the rotating bearing and the air expansion shaft, two sealing grooves are further arranged on the outer side of the mounting end and are respectively close to the middle sections of the two top blocks, a sealing ring is arranged in the sealing groove, and the inner side and the outer side of the sealing ring are respectively in butt joint with the sealing groove and the top block.
Preferably, the drive assembly comprises a first driving shaft and a winding motor, the first driving shaft penetrates through the bottom plate to be arranged at the material collecting position, the mounting ends of the two inflatable shafts are sequentially connected with the first driving shaft in a rotating mode through electromagnetic clutches, the winding motor is arranged at one end, far away from the disc, of the bottom plate, and one end, far away from the disc, of the first driving shaft is connected with the output end of the winding motor in a transmission mode.
Preferably, the blanking mechanism comprises a first supporting table, the first supporting table moves to be arranged on one side of the air expansion shaft at the discharging position, which is far away from the receiving position, the moving direction of the first supporting table is consistent with the axial direction of the air expansion shaft, a pushing block and a linear driver are arranged at the upper end of the first supporting table, the linear driver is used for pushing the pushing block to move towards one side of the air expansion shaft, a clamping interface is arranged at one end of the pushing block, which faces the air expansion shaft, and the clamping interface is used for clamping a material roll on the air expansion shaft at the discharging position.
Preferably, one end of the air expansion shaft of the clamping interface, which faces the discharging part, is provided with a first buffer inclined plane, and the inner side of the clamping interface is also provided with a buffer pad.
Preferably, the first supporting table is further provided with a supporting plate vertically, the supporting plate is arranged between the push block and the linear driver, one end, facing the linear driver, of the push block is provided with a limiting rod, the limiting rod penetrates through the supporting plate, a limiting block is arranged on the limiting rod, and the limiting block is arranged at one end, close to the linear driver, of the supporting plate.
Preferably, the driving assembly further comprises a second driving shaft and a reversing motor, the second driving shaft penetrates through the bottom plate to be arranged at the discharging position, the mounting ends of the two inflatable shafts are further connected with the second driving shaft in a rotating mode through electromagnetic clutches, the reversing motor is arranged at one end, far away from the disc, of the bottom plate, and one end, far away from the disc, of the second driving shaft is connected with the output end of the reversing motor in a transmission mode.
Preferably, the rotary double-station winding mechanism further comprises a supporting mechanism, the supporting mechanism comprises a second supporting table and a supporting sleeve, the second supporting table is movably arranged at one end of the material collecting part, away from the disc, of the air expanding shaft, the moving direction of the second supporting table is the same as the axial direction of the air expanding shaft, the supporting sleeve is arranged at the upper end of the second supporting table, the supporting sleeve can be sleeved on the air expanding shaft, a second buffer inclined surface is arranged at one end, close to the air expanding shaft, of the material collecting part, of the supporting sleeve, and an abutting surface abutting against the end face of the air expanding shaft is arranged in the supporting sleeve.
Preferably, the rotary double-station winding mechanism further comprises an adjusting component, the supporting bracket is arranged on the outer side of the disc, the adjusting component comprises a limiting supporting point, a limiting plate and a limiting cylinder, the limiting supporting point is arranged on the supporting bracket, the middle section of the limiting plate is rotationally arranged on the limiting supporting point, one end of the limiting plate is provided with a limiting opening, the limiting opening can be clamped on an air expansion shaft, the output end of the limiting cylinder is rotationally arranged at one end, far away from the limiting opening, of the limiting plate, and the limiting cylinder is rotationally arranged on the supporting bracket.
The application also provides a splitting machine, which comprises a rotary double-station winding mechanism for controlling air inlet based on electromagnetic clutch.
Compared with the prior art, the invention has the beneficial effects that:
1. The air inlet assembly is arranged at the mounting end of the air expansion shaft, and the air inlet assembly is provided with the air port, so that the air inlet and the air outlet of the air expansion shaft are rapidly carried out, the plug of the air expansion shaft is not required to be detached, the tightness of the air expansion shaft is protected, the air inlet assembly can rotate relative to the mounting end, even if the air pipe and the valve are arranged on the air port, the air pipe and the valve can rotate along with the disc, the air pipe cannot be disturbed by the rotation of the air expansion shaft, the air inlet and the air outlet are simpler and faster, the feeding and the discharging are simpler, and the working efficiency is guaranteed;
2. According to the invention, the transmission between the air expansion shaft and the winding motor is disconnected, and the electromagnetic clutch is arranged at the disconnection position, so that one winding motor can sequentially control the two air expansion shafts through the disconnection of the electromagnetic clutch and the connection of the air expansion shafts, and resources are saved;
3. According to the invention, the blanking mechanism is arranged, so that automatic discharging is realized, and the production efficiency is improved; additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
FIG. 1 is a schematic perspective view of a rotary double-station winding mechanism for controlling air intake based on electromagnetic clutch;
FIG. 2 is a schematic diagram of a partial perspective view of a rotary duplex winding mechanism for controlling air intake based on electromagnetic clutch;
FIG. 3 is a front view of a rotary duplex winding mechanism controlling intake based on electromagnetic clutch;
FIG. 4 is a partial cross-sectional view taken along section A-A in FIG. 3;
FIG. 5 is a schematic perspective view of an inflatable shaft of a rotary double-station winding mechanism based on electromagnetic clutch control air intake;
FIG. 6 is a partial enlarged view at B in FIG. 4;
FIG. 7 is an enlarged view of a portion of FIG. 6 at C;
FIG. 8 is a partially exploded schematic illustration of an air intake assembly of a rotary dual-station take-up mechanism based on electromagnetic clutch control air intake;
FIG. 9 is a partial top view of a rotary duplex winding mechanism controlling intake based on electromagnetic clutch;
fig. 10 is a partial enlarged view at D in fig. 9;
FIG. 11 is a schematic perspective view of a blanking mechanism of a rotary double-station winding mechanism based on electromagnetic clutch control air intake;
FIG. 12 is an enlarged view of a portion of FIG. 11 at F;
FIG. 13 is a partial cross-sectional view of a support mechanism of the rotary duplex winding mechanism controlling intake based on electromagnetic clutch;
FIG. 14 is a schematic diagram II of a partial perspective view of a rotary duplex winding mechanism for controlling air intake based on electromagnetic clutch;
fig. 15 is a schematic perspective view of a limiting plate of a rotary double-station winding mechanism for controlling air intake based on electromagnetic clutch.
The reference numerals in the figures are: 1. a winding mechanism; 11. a material receiving part; 12. a discharging part; 13. a disc; 131. an air expansion shaft; 1311. a clamping end; 1312. a mounting end; 1313. sealing grooves; 1314. a driven part; 132. a material roll; 133. a rack; 14. a bottom plate; 141. a rotating shaft; 142. an air inlet block; 143. a rotating electric machine; 15. an air intake assembly; 151. a joint; 1511. an air port; 152. a buffer block; 1521. a vent; 1522. an air passage; 153. a rotating bearing; 154. a top block; 155. a seal ring; 156. a locking block; 16. a drive assembly; 161. an electromagnetic clutch; 1611. an active part; 1612. a first drive shaft; 1613. a second drive shaft; 162. a winding motor; 163. a reversing motor; 17. a support bracket; 171. limiting supporting points; 172. a limiting plate; 1721. a limit opening; 173. a limit cylinder; 2. a blanking mechanism; 21. a first linear guide rail; 22. a first support table; 23. a pushing block; 231. a card interface; 232. a cushion pad; 233. a first buffer inclined plane; 234. a limit rod; 235. a limiting block; 24. a linear driver; 25. a support plate; 3. a support mechanism; 31. a second support table; 32. a support sleeve; 321. a second buffer inclined plane; 322. an abutment surface; 33. a second linear guide rail; 4. and (5) a splitting machine.
Detailed Description
The invention will be further described in detail with reference to the drawings and the detailed description below, in order to further understand the features and technical means of the invention and the specific objects and functions achieved.
Referring to fig. 1 to 15: the utility model provides a rotatory duplex position winding mechanism based on electromagnetic clutch control is admitted air, be applied to on the cutting machine 4, the cutting machine 4 sets up in one side of rotatory duplex position winding mechanism 1, the cutting machine 4 is used for breaking off the material on the material roll 132 of receipts full material and the follow-up material laminating after breaking is on new material roll 132, main theory of operation is more common in prior art, just here too much description, still include winding mechanism 1 and unloading mechanism 2, winding mechanism 1 divide into receipts material department 11 and ejection of compact department 12, receipts material department 11 is close to cutting machine 4 setting, winding mechanism 1 includes disc 13 and bottom plate 14, disc 13 and bottom plate 14 are vertical setting, disc 13 passes through the setting of axis of rotation 141 pivoted in one side of bottom plate 14.
The disc 13 is provided with two inflatable shafts 131, the inflatable shafts 131 are in the prior art, the inflatable shafts 131 can be used for clamping objects sleeved on the outer sides of the inflatable shafts 131 during ventilation, the objects sleeved on the outer sides of the inflatable shafts are not clamped during deflation, the two inflatable shafts 131 are respectively positioned at the material receiving position 11 and the material discharging position 12, the inflatable shafts 131 penetrate through the disc 13, the inflatable shafts 131 are divided into clamping ends 1311 and mounting ends 1312, the clamping ends 1311 of the inflatable shafts 131 (one ends of the inflatable shafts 131 used for clamping the material rolls 132) are arranged at one ends of the disc 13 far away from the bottom plate 14, the mounting ends 1312 of the inflatable shafts 131 (one ends of the inflatable shafts 131 used for mounting the inflatable shafts) penetrate through the disc 13 and are arranged between the bottom plate 14 and the disc 13, the mounting ends 1312 are rotatably provided with air inlet assemblies 15, the air inlet assemblies 15 comprise air cavities 1511, the air inlets 1511 can be respectively used for carrying out air inlet and air outlet on the inflatable shafts 131, the outer sides of the air inlets 1511 can be communicated with each other to be provided with a manual valve or an automatic valve (not drawn), so that tightness is not guaranteed, and automatic air inlet and air outlet can be conveniently carried out or air inlet and air outlet can be carried out according to specific conditions. Generally, the automatic valve is selected to ensure the working efficiency, and because the air port 1511 of the air expansion shaft 131 is arranged at the mounting end 1312, the loading and unloading of the clamping end 1311 are not affected, and the use is more convenient by arranging the air port 1511, and the plug is not required to be additionally detached.
The bottom plate 14 is provided with a driving assembly 16, and the driving assembly 16 is used for driving the air expansion shaft 131 to rotate.
The discharging mechanism 2 is arranged close to the discharging position 12, and the discharging mechanism 2 is used for discharging a material roll 132 on an air expansion shaft 131 of the discharging position 12.
Specifically, when starting to feed, two material rolls 132 are sleeved at the clamping ends 1311 of the two air-expansion shafts 131 at this time, the air inlet 1511 on the air inlet assembly 15 starts to feed air, the material rolls 132 are stably installed at the clamping ends 1311 of the air-expansion shafts 131, the driving assembly 16 is arranged at the mounting end 1312 of the air-expansion shafts 131, the driving assembly 16 drives the air-expansion shafts 131 of the material collecting positions 11 to rotate, the material rolls 131 of the material collecting positions 11 start to collect materials, when the material is collected to a certain extent, the material rolls 132 need to be replaced, the disc 13 starts to rotate, the rotating disc 13 drives the air-expansion shafts 131 to rotate, the air-expansion shafts 131 of the material collecting positions 11 bring old material rolls 132 to the material collecting positions 12, the air-expansion shafts 131 of the material collecting positions 12 bring new material rolls 132 to the material collecting positions 11, and the slitter 4 breaks materials and supports the materials on the new material rolls 132 again in the transferring process, the materials are often stained on the material rolls 132, when the material rolls 11 need to be collected on the new material rolls 132, the disc 13 starts to rotate, the rotating disc 13 drives the air-expansion shafts 131 to rotate, the air-expansion shafts 131 bring the old material rolls 131 to take the old material rolls 132 to the material rolls 12 to the old material rolls 12, the air-up and the air-expansion shafts 131 take the material rolls 131 to the material rolls 1, and the material rolls 132 are discharged by the air-expansion shafts 1, and the material rolls 1 are not to rotate, and the material rolls 132 starts to take the material rolls 1 and rotates, and the material rolls 1 starts to take material rolls are discharged through the air-expansion shafts 1.
In the process of rotating the air expansion shaft 131, since the air inlet assembly 15 is rotatably arranged on the mounting end 1312, the air expansion shaft 131 and the air inlet assembly 15 keep relatively rotating, so that the air port 1511 does not rotate rapidly along with the air expansion shaft 131, and the air port 1511 only rotates along with the disc 13, thereby being convenient for controlling the air inlet and the air outlet of the air port 1511.
To sum up, through setting up the subassembly 15 that admits air at the installation end 1312 of air-expanding shaft 131, be provided with the gas port 1511 on the subassembly 15 that admits air, thereby quick admitting air and go out to air-expanding shaft 131, no longer need dismantle the end cap of air-expanding shaft 131, thereby the leakproofness of air-expanding shaft 131 has been protected, and the subassembly 15 that admits air can rotate for the installation end 1312, thereby even install trachea and valve on the gas port 1511, the rotation of air-expanding shaft 131 still can not drive trachea and valve and rotate, the use of trachea and valve does not receive the influence of air-expanding shaft 131, thereby the simple swift that admits air, and then the unloading is also simpler, work efficiency has been guaranteed.
Referring to fig. 4, 5, 6 and 8: the air inlet assembly 15 further comprises a connector 151, an air port 1511 is arranged on the outer side of the connector 151, a buffer block 152 is arranged in the middle of the inner side of the connector 151, the buffer block 152 is sleeved on the air expansion shaft 131, a certain gap is kept between the buffer block 152 and the air expansion shaft 131, rotation of the air expansion shaft 131 does not affect the buffer block 152, a circle of air channel 1522 is arranged on the air expansion shaft 131, the air port 1521 and the air channel 1522 are correspondingly arranged, an air cavity in the air expansion shaft 131 is communicated through a plurality of channels, the air channel 1522 guides air entering through the air port 1521 to enter the air cavity through the channels, and when the air expansion shaft 131 rotates relative to the buffer block 131, the air port 1521 is still communicated with the air channel 1522.
The inside of the joint 151 is also provided with two rotating bearings 153, the rotating bearings 153 are sleeved on the air expansion shafts 131, the rotating bearings 153 are symmetrically arranged on two sides of the buffer block 152, a top block 154 is further arranged between the rotating bearings 153 and the air expansion shafts 131, the outer side of the top block 154 is higher than a gap between the buffer block 152 and the air expansion shafts 131, the top block 154 is abutted with the buffer block 152, the top block 154 completely covers the gap, and therefore when gas is transmitted to the air passage 1522 through the air vent 1521, the gas cannot flow out of the rotating bearings 153, and the air tightness is better.
Specifically, when the air-expanding shaft 131 drives the rotating bearing 153 to start rotating, the joint 151 is located at the outer side of the rotating bearing 153, the air-expanding shaft 131 drives the top block 154 through friction force, so that the top block 154 rotates along with the inner ring of the rotating bearing 153, and accordingly the joint 151 can rotate relative to the air-expanding shaft 131, the positions of the joint 151 and the air port 1511 are not affected by the air-expanding shaft 131, and the positions of the joint 151 and the air port 1511 are changed only along with the rotation of the disc 13, so that air inlet and air outlet are facilitated.
Further, the air inlet block 142 is disposed on the rotating shaft 141, and a bearing and an automatic valve (not shown) are disposed in the air inlet block 142, so that the air inlet block 142 can rotate relative to the rotating shaft 141, after the air inlet block 142 and the air inlet 1511 are communicated, even if the air inlet 131 rotates along with the disc 13, the relative position of the air inlet 1511 on the joint 151 and the air inlet block 142 can be kept unchanged, so that the air inlet 1511 is kept communicated with the air inlet block 142, air inlet of the air inlet 1511 is facilitated, the automatic valve disposed on the air inlet block 142 can rapidly control air inlet of the air inlet 131, air inlet and air outlet can be directly controlled through the automatic valve, working efficiency is improved, and since the joint 151 can rotate relative to the air inlet 131, the automatic valve on the air inlet block 142 can not rotate randomly, only rotate along with the air inlet 131 along with the disc 13, control of the automatic valve is facilitated, and the automatic valve is protected.
Referring to fig. 6 to 8: when gas enters the air passage 1522 from the air vent 1521, the two sides of the buffer block 152 are mainly sealed by the top block 154, and the junction between the top block 154 and the inflatable shaft 131 may not be effectively supported on the inflatable shaft 131 due to the continuous rotation of the inflatable shaft 131, so that further sealing treatment is required. The outside of installation end 1312 still is provided with two seal grooves 1313, and two seal grooves 1313 are close to the middle section setting of two kicking blocks 154 respectively, are provided with sealing washer 155 in the seal groove 1313, and sealing washer 155's inboard and outside butt seal groove 1313 and kicking block 154 respectively.
The sealing ring 155 seals between the top block 154 and the inflatable shaft 131, so that gas can be effectively prevented from leaking between the top block 154 and the inflatable shaft 131.
To sum up, when the air intake assembly 15 needs to be installed, the ejector block 154 and the rotating bearing 153 are firstly installed in the joint 151 and are abutted to the buffer block 152, then the sealing ring 155 is placed in the sealing groove 1313, then the air intake assembly 15 is integrally placed at the installation end 1312 of the air expansion shaft 131, the air expansion shaft 131 is provided with a protrusion to support one end of the air intake assembly 15, and finally the locking block 156 is installed to support the other end of the air intake assembly 15, so that the air intake assembly 15 is installed simply and quickly, and the air intake assembly is convenient to replace even if damaged.
Referring to fig. 4, 5, 9 and 10: two inflatable shafts 131 on a common double-station winding machine are provided with one motor, so that the other motor is not used during each winding, thereby causing resource waste, and the motors are not safe enough to rotate along with the inflatable shafts 131. The driving assembly 16 further includes a first driving shaft 1612 and a winding motor 162, the electromagnetic clutch 161 is divided into a driving portion 1611 and a driven portion 1314, the driving portion 1611 and the driven portion 1314 can be separated from each other, a coil is disposed in the driving portion 1611, so that the driving portion 1611 can actively absorb the driven portion 1314, and the driving portion 1611 can drive the driven portion 1314 to rotate, wherein principles of the prior art are relatively common, and not described herein too much.
The first driving shaft 1612 penetrates through the bottom plate 14 to be arranged at the material receiving position 11, the driving portion 1611 is arranged at one end, close to the disc 13, of the first driving shaft 1612, the driven portion 1314 is arranged at one end, far away from the disc 13, of the two mounting ends 1312, and the driving portion 1611 is matched with the driven portion 1314.
The winding motor 162 is disposed at one end of the bottom plate 14 far away from the disc 13, and one end of the first driving shaft 1612 far away from the disc 13 is in transmission connection with an output end of the winding motor 162, and various transmission modes are available, such as synchronous belt transmission, gear transmission and the like.
Specifically, after the roll 132 of the receiving portion 11 is fully received, the driving portion 1611 on the first driving shaft 1612 is separated from the driven portion 1314 of the mounting end 1312 of the receiving portion 11, at this time, the disc 13 starts to rotate, the rotation of the disc 13 drives the inflatable shaft 131 to start to rotate, the inflatable shaft 131 of the receiving portion 11 moves to the discharging portion 12 with the fully received roll 132, and the roll 132 of the discharging portion 12 moves to the receiving portion 11, the rotation of the disc 13 is completed, at this time, the driven portion 1314 of the mounting end 1312 of the inflatable shaft 131 just moved to the receiving portion 11 is matched with the driving portion 1611 on the first driving shaft again, the inflatable shaft 131 of the receiving portion 11 starts to rotate again, the inflatable shaft 131 of the receiving portion 11 continues to receive materials, only one winding motor 162 is needed in the whole material receiving process, and the winding motor 162 does not need to rotate along with the disc 13, so that the winding motor 162 can work more stably.
Through setting up electromagnetic clutch 161, air-expanding shaft 131 and first driving shaft 1612 can separate or connect each other like this, and first driving shaft 1612 is linked together with rolling motor 162 all the time, and then a rolling motor 162 cooperates first driving shaft 1612 and can drive two air-expanding shaft 131 respectively and receive the material, has practiced thrift the resource, has practiced thrift a motor in common rolling mechanism.
Referring to fig. 1,2 and 11: when the roll 132 full of material arrives at the discharge portion 12, the roll 132 needs to be removed at this time, a new roll 132 is installed, so that the next feeding is facilitated, and the feeding is generally performed manually, so that the efficiency is low. The blanking mechanism 2 comprises a first supporting table 22 and a first linear guide rail 21, wherein the first supporting table 22 is movably arranged on the first linear guide rail 21, the first linear guide rail 21 is arranged on one side of an air expansion shaft 131 of the discharging part 12, which is far away from the receiving part 11, and the moving direction of the first linear guide rail 21 is consistent with the axial direction of the air expansion shaft 131.
The upper end of the first supporting table 22 is provided with a push block 23 and a linear driver 24, the output end of the linear driver 24 is arranged towards the air expansion shaft 131 of the discharging position 12, the push block 23 is arranged at the output end of the linear driver 24, one end of the push block 23, which faces the air expansion shaft 131 of the discharging position 12, is provided with a clamping port 231, and the linear driver 24 can push the push block 23 to move towards the air expansion shaft 131 of the discharging position 12 until the clamping port 231 clamps the material roll 132 on the air expansion shaft 131 of the discharging position 12, and the clamped position is positioned at one end, close to the disc 13, of the material roll 132, so that the material roll 132 can be pushed to fall off from the air expansion shaft 131 when the first supporting table 22 moves.
Specifically, when the disc 13 starts to rotate, the fully-charged roll 132 moves to the discharging position 12, at this time, the push block 23 is far away from the air expansion shaft 131 of the discharging position 12, the rotation of the air expansion shaft 131 is not affected, after the rotation is completed, the linear driver 24 starts to move, the linear driver 24 drives the push block 23 to move towards the air expansion shaft 131 of the discharging position 12 until the push block 23 abuts against the roll 132, at this time, the clamping interface 231 is clamped at one end of the roll 132 close to the disc 13, and when the roll 132 is charged, two ends of the roll 132 are not charged, at this time, the clamping interface 231 is clamped at the position, so that the clamping interface 231 can be clamped on the roll 132, then the first linear guide rail 21 drives the first support table 22 to move, the moving direction is far away from the disc 13, so that the roll 132 is pushed away from the air expansion shaft 131, the clamping interface 231 on the push block 23 is arranged close to the center of the roll 132, when the roll 132 is pushed, the electric actuator is not stressed, and the linear driver 24 can be easily and selectively released from the axis 132 when the roll 132 is pushed.
Further, if the whole material roll 132 is fed, the clamping interface 231 is clamped on the air expansion shaft 131, the material roll 132 can be pushed out along the air expansion shaft 131, the material roll 132 is still stressed from the axial center during pushing out, and the material roll 132 is not easy to scatter.
Referring to fig. 11 and 12: when the clamping interface 231 is clamped with the material roll 132 or the inflatable shaft 131, certain deviation may occur due to the action of gravity, and the pushing block 23 or the material roll 132 is damaged due to repeated use, so that a first buffer inclined surface 233 is arranged at one end of the clamping interface 231, facing the inflatable shaft 131 of the discharging part 12, a buffer pad 232 is further arranged at the inner side of the clamping interface 231, and the buffer pad 232 is made of elastic materials.
Thus, when the clamping interface 231 is abutted to the material roll 132 or the inflatable shaft 131, the first buffer inclined surface 233 on the clamping interface 231 is in contact in advance, so that the clamping interface 231 is better contacted with the material roll 132 or the inflatable shaft 131, the buffer pad 232 is arranged on the inner side of the clamping interface 231, and the buffer pad 232 can slow down deviation of the clamping interface 231 and the material roll 132 or the inflatable shaft 131 caused by errors, so that damage of the clamping interface 231 to the material roll 132 or the inflatable shaft 131 is further reduced.
Referring to fig. 11: when the ejector pad 23 promotes the material to roll 132 and carries out the unloading, the output shaft of linear drive 24 receives the radial force of material roll 132 this moment, and often linear drive 24 receives radial force and receive the damage easily, therefore, vertical backup pad 25 that is provided with on the first brace table 22, backup pad 25 sets up between ejector pad 23 and linear drive 24, the one end of ejector pad 23 towards linear drive 24 is provided with gag lever post 234, gag lever post 234 runs through backup pad 25 setting, when the radial force that the ejector pad 23 received the material roll 132 to bring like this, gag lever post 234 shares the force through backup pad 25, the radial force that linear drive 24 received reduces, thus linear drive 24 is difficult to damage, the live time is longer.
The limiting rod 234 is provided with the limiting block 235, the limiting block 235 is arranged at one end, close to the linear driver 24, of the supporting plate 25, when the limiting block 235 is abutted with the supporting plate 25, the clamping interface 231 on the pushing block 23 reaches a specified position, namely, the clamping interface 231 is clamped with the material roll 132 or the air expansion shaft 131, so that the pushing block 23 cannot be in contact with the material roll 132 or the air expansion shaft 131 too much, and damage is caused.
Further, when the limiting block 235 is detachably mounted on the limiting rod 234, the maximum stroke of the push block 23 can be limited, so that the device is applicable to the material rolls 132 or the inflatable shafts 131 with different sizes.
Referring to fig. 9 and 10: it is difficult to directly push the roll 132 off the air-expanding shaft 131 by the push block 23, and if the air-expanding shaft 131 and the roll 132 rotate relatively in the blanking process, the roll 132 is easier to detach. The drive assembly 16 further includes a second drive shaft 1613 and a reversing motor 163, the second drive shaft 1613 being disposed at the discharge portion 12 through the bottom plate 14, and the second drive shaft 1613 being provided with a drive portion 1611 at an end thereof adjacent to the disc 13.
The reversing motor 163 is disposed at an end of the bottom plate 14 far from the disc 13, and an end of the second driving shaft 1613 far from the disc 13 is in transmission connection with an output end of the reversing motor 163, and various transmission modes such as synchronous belt transmission, gear transmission and the like are adopted.
When the pushing block 23 starts to perform blanking, at this time, the driving part 1611 on the second driving shaft 1613 is connected with the driven part 1314 on the mounting end 1312 of the discharging part 12, at this time, the reversing motor 163 drives the second driving shaft 1613 to start rotating, the second driving shaft 1613 drives the air expansion shaft 131 of the discharging part 12 to rotate, and the rotation of the air expansion shaft 131 makes the pushing block 23 push the material roll 132 more easily, so that the material roll 132 is easier to perform blanking.
Of course, since the driving portion 1611 of the electromagnetic clutch 161 is also provided on the second driving shaft 1613, the reverse motor 163 does not need to be moved, and the movement process is more stable.
Referring to fig. 1, 2 and 13: when the material roll 132 is fed at the material receiving position 11, one end of the air expansion shaft 131 far away from the disc 13 is not supported, so that under the condition that the material on the material roll 132 is more and more, one end of the air expansion shaft 131 far away from the disc 13 is larger in torque, through the arrangement of the supporting mechanism 3, the supporting mechanism 3 comprises a second linear guide 33, a second supporting table 31 and a supporting sleeve 32, the second linear guide 33 is arranged at one end of the air expansion shaft 131 far away from the disc 13 of the material receiving position 11, the moving direction of the second linear guide 33 is the same as the axial direction of the air expansion shaft 131, the second supporting table 31 is arranged on the second linear guide 33 in a moving mode, the supporting sleeve 32 is arranged at the upper end of the second supporting table 31, the supporting sleeve 32 can be sleeved on the air expansion shaft 131, one end of the supporting sleeve 32 close to the air expansion shaft 131 of the material receiving position 11 is provided with a second buffer inclined surface 321, and the supporting sleeve 32 is internally provided with a supporting surface 322 for abutting against the end face of the air expansion shaft 131.
Specifically, when the receiving portion 11 receives a new roll 132, the second linear guide 33 drives the second supporting table 31 to move towards the air expansion shaft 131, the supporting sleeve 32 on the second supporting table 31 is sleeved on the air expansion shaft 131, one end of the air expansion shaft 131, which is far away from the disc 13, is supported by the supporting sleeve 32, when the supporting sleeve 32 is sleeved on the air expansion shaft 131, the second buffer inclined surface 321 on the supporting sleeve 32 can effectively guide the air expansion shaft 131 to enter the supporting sleeve 32, and when the abutting surface 322 abuts against the air expansion shaft 131, the supporting sleeve 32 can not move any more, so that the excessive movement of the supporting sleeve 32 and scraping of the roll 132 are prevented, and the roll 132 is damaged.
When the disc 13 needs to rotate, the second linear guide rail 33 drives the second supporting table 31 to be far away from the inflatable shaft 131, and the inflatable shaft 131 can rotate.
Further, a bearing is disposed in the supporting sleeve 32 and is disposed at the end of the second buffer inclined plane 321, so as to facilitate the rotation of the inflatable shaft 131.
Referring to fig. 14 and 15: when the disc 13 rotates, the disc 13 rotates with the air expansion shaft 131, when the air expansion shaft 131 rotates to a designated position, due to the fact that small errors possibly exist in inertia, at the moment, the electromagnetic clutch 161 is connected, the electromagnetic clutch 161 is damaged to a certain extent, an adjusting component is required to be arranged, the outer side of the disc 13 surrounds the supporting bracket 17, the supporting bracket 17 and the outer side of the disc 13 are contacted to a certain extent, when the disc 13 rotates, the supporting bracket 17 has a certain supporting effect on the disc 13, a limiting fulcrum 171 is arranged on one side, close to the bottom plate 14, of the supporting bracket 17, a limiting plate 172 is arranged on the limiting fulcrum 171 in a rotating mode, one end of the limiting plate 172 extends towards the air expansion shaft 131, a limiting opening 1721 is arranged on the limiting plate 172, the limiting opening 1721 can be clamped on the air expansion shaft 131, the output end of the limiting cylinder 173 is connected with the limiting plate 172 in a rotating mode, and one end, away from the limiting plate 172, of the limiting cylinder 173 is arranged on the supporting bracket 17 in a rotating mode, so that the limiting plate 173 can drive the limiting plate 172 to rotate to the air expansion shaft 131 to be clamped on the designated position, and accordingly the air expansion shaft 131 can be adjusted to the designated position.
Specifically, after the position of the inflatable shaft 131 is adjusted along with the disc 13, the limiting cylinder 173 starts to move at this time, the limiting cylinder 173 drives the limiting plate 172 to rotate along the limiting fulcrum 171, in the process of rotating the limiting plate 172, the limiting port 1721 is gradually close to the mounting end 1312 of the inflatable shaft 131, the limiting port 1721 is provided with an arc surface, so that even if the inflatable shaft 131 has a small error, the limiting port 1721 can clamp the inflatable shaft 131, and thus the limiting port 1721 can prop the inflatable shaft 131 at a designated position, the electromagnetic clutch 161 is more accurate when connected, and before the disc 13 is rotated again, the limiting cylinder 173 drives the limiting plate 172 to be far away from the inflatable shaft 131, the rotation of the inflatable shaft 131 is not affected, and the limiting port 1721 can be clamped on any inflatable shaft 131 to play a role in adjustment.
Further, the limiting plate 172 is close to the air expansion shaft 131 of the material receiving part 11, the air expansion shaft 131 of the material receiving part 11 is required to continuously rotate to receive materials, the force received by the air expansion shaft 131 is large, the limiting opening 1721 is clamped on the air expansion shaft 131 of the material receiving part 11, accordingly, the limiting plate 172 also has a certain supporting effect on the air expansion shaft 131 of the material receiving part 11, the air expansion shaft 131 of the material receiving part 11 is ensured to be capable of receiving materials more stably, and the contact position of the air expansion shaft 131 and the limiting opening 1721 is provided with a bearing, so that the limiting opening 1721 and the limiting plate 172 can be protected when the air expansion shaft 131 rotates.
The disc 13 is provided with a circle of racks 133, the bottom plate 14 is provided with a rotating motor 143, the output end of the rotating motor 143 is provided with gears meshed with the racks 133, and the gears drive the racks 133 to rotate when the rotating motor 143 rotates, so that the disc 13 rotates.
The application also provides a splitting machine, which comprises a rotary double-station winding mechanism for controlling air inlet based on electromagnetic clutch.
The foregoing examples merely illustrate one or more embodiments of the invention, which are described in greater detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of the invention should be assessed as that of the appended claims.

Claims (8)

1. The rotary double-station winding mechanism based on electromagnetic clutch control air inlet is applied to a splitting machine (4) and is characterized by comprising a winding mechanism (1) and a discharging mechanism (2), wherein the winding mechanism (1) is divided into a material receiving part (11) and a material discharging part (12), and the material receiving part (11) is arranged close to the splitting machine (4);
The winding mechanism (1) comprises a disc (13) and a bottom plate (14), the disc (13) and the bottom plate (14) are vertically arranged, the disc (13) is rotatably arranged on one side of the bottom plate (14), two inflatable shafts (131) are arranged on the disc (13) in a penetrating mode, the two inflatable shafts (131) are respectively located a material receiving position (11) and a material discharging position (12), the inflatable shafts (131) are divided into clamping ends (1311) and mounting ends (1312), the clamping ends (1311) are arranged at one ends, far away from the bottom plate (14), of the disc (13), and the mounting ends (1312) are arranged between the bottom plate (14) and the disc (13);
An air inlet assembly (15) is rotatably arranged on the mounting end (1312), the air inlet assembly (15) comprises an air port (1511), the air port (1511) is communicated with the inside of the air expansion shaft (131), a driving assembly (16) is arranged on the bottom plate (14), and the driving assembly (16) drives the air expansion shaft (131) to rotate through an electromagnetic clutch (161);
the discharging mechanism (2) is arranged close to the discharging position (12), and the discharging mechanism (2) is used for discharging a material roll (132) on an air expansion shaft (131) of the discharging position (12);
The air inlet assembly (15) further comprises a joint (151) and a rotary bearing (153);
the air port (1511) is arranged at the outer side of the joint (151), a buffer block (152) is arranged at the middle section of the inner side of the joint (151), the buffer block (152) is sleeved on the inflatable shaft (131), and the air port (1511) is always communicated with the inside of the inflatable shaft (131) through the buffer block (152);
The two rotating bearings (153) are arranged on the inner side of the joint (151), the rotating bearings (153) are sleeved on the air expansion shaft (131), the rotating bearings (153) are symmetrically arranged on two sides of the buffer block (152), and a top block (154) is further arranged between the rotating bearings (153) and the air expansion shaft (131);
The outer side of the mounting end (1312) is also provided with two sealing grooves (1313), the two sealing grooves (1313) are respectively close to the middle sections of the two jacking blocks (154), a sealing ring (155) is arranged in the sealing groove (1313), and the inner side and the outer side of the sealing ring (155) are respectively abutted against the sealing groove (1313) and the jacking blocks (154);
The rotary double-station winding mechanism further comprises an adjusting component, a supporting bracket (17) is arranged on the outer side of the disc (13), and the adjusting component comprises a limiting fulcrum (171), a limiting plate (172) and a limiting cylinder (173);
The limiting fulcrum (171) is arranged on the supporting bracket (17);
the middle section of the limiting plate (172) is rotatably arranged on the limiting fulcrum (171), one end of the limiting plate (172) is provided with a limiting opening (1721), and the limiting opening (1721) can be clamped on the air expansion shaft (131);
the output end of the limiting cylinder (173) is rotatably arranged at one end, far away from the limiting port (1721), of the limiting plate (172), and the limiting cylinder (173) is rotatably arranged on the supporting bracket (17).
2. The rotary dual-station winding mechanism for controlling air intake based on electromagnetic clutch according to claim 1, wherein the driving assembly (16) further comprises a first driving shaft (1612) and a winding motor (162);
the first driving shaft (1612) penetrates through the bottom plate (14) and is arranged at the material receiving position (11), and the mounting ends (1312) of the two air expansion shafts (131) are sequentially and rotatably connected with the first driving shaft (1612) through the electromagnetic clutch (161);
The winding motor (162) is arranged at one end of the bottom plate (14) far away from the disc (13), and one end of the first driving shaft (1612) far away from the disc (13) is in transmission connection with the output end of the winding motor (162).
3. The rotary double-station winding mechanism based on electromagnetic clutch control air intake according to claim 1, wherein the blanking mechanism (2) comprises a first supporting table (22), the first supporting table (22) is arranged on one side of an air expansion shaft (131) of the discharging part (12) away from the receiving part (11) in a moving mode, and the moving direction of the first supporting table (22) is consistent with the axial direction of the air expansion shaft (131);
The upper end of the first supporting table (22) is provided with a push block (23) and a linear driver (24), the linear driver (24) is used for pushing the push block (23) to move towards one side of the air expansion shaft (131), one end of the push block (23) towards the air expansion shaft (131) is provided with a clamping interface (231), and the clamping interface (231) is used for clamping a material roll (132) on the air expansion shaft (131) of the discharging part (12).
4. A rotary double-station winding mechanism for controlling air intake based on electromagnetic clutch according to claim 3, characterized in that one end of the air expansion shaft (131) of the clamping interface (231) facing the discharging part (12) is provided with a first buffer inclined plane (233), and the inner side of the clamping interface (231) is also provided with a buffer pad (232).
5. The rotary double-station winding mechanism based on electromagnetic clutch control air intake according to claim 4, wherein a supporting plate (25) is further vertically arranged on the first supporting table (22), the supporting plate (25) is arranged between the pushing block (23) and the linear driver (24), a limiting rod (234) is arranged at one end of the pushing block (23) facing the linear driver (24), the limiting rod (234) penetrates through the supporting plate (25), a limiting block (235) is arranged on the limiting rod (234), and the limiting block (235) is arranged at one end, close to the linear driver (24), of the supporting plate (25).
6. The rotary dual-station winding mechanism for controlling air intake based on electromagnetic clutch according to claim 2, wherein the driving assembly (16) further comprises a second driving shaft (1613) and a reversing motor (163);
The second driving shaft (1613) penetrates through the bottom plate (14) and is arranged at the discharging position (12), and the mounting ends (1312) of the two inflatable shafts (131) are further connected with the second driving shaft (1613) in turn in a rotating mode through the electromagnetic clutch (161);
The reversing motor (163) is arranged at one end of the bottom plate (14) far away from the disc (13), and one end of the second driving shaft (1613) far away from the disc (13) is in transmission connection with the output end of the reversing motor (163).
7. The rotary double-station winding mechanism based on electromagnetic clutch control air intake according to claim 1, wherein the rotary double-station winding mechanism further comprises a supporting mechanism (3), and the supporting mechanism (3) comprises a second supporting table (31) and a supporting sleeve (32);
The second supporting table (31) is arranged at one end of the air expansion shaft (131) of the material receiving part (11) far away from the disc (13) in a moving mode, and the moving direction of the second supporting table (31) is the same as the axial direction of the air expansion shaft (131);
The supporting sleeve (32) is arranged at the upper end of the second supporting table (31), the supporting sleeve (32) can be sleeved on the air expansion shaft (131), a second buffer inclined surface (321) is arranged at one end, close to the air expansion shaft (131) of the receiving part (11), of the supporting sleeve (32), and a butt surface (322) for butt joint of the end surface of the air expansion shaft (131) is arranged in the supporting sleeve (32).
8. A slitting machine comprising a rotary double-station winding mechanism for controlling air intake based on electromagnetic clutch according to any one of claims 1 to 7.
CN202410079620.2A 2024-01-19 2024-01-19 Rotatory duplex position winding mechanism and cutting machine based on electromagnetic clutch control is admitted air Active CN117585502B (en)

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CN117985504B (en) * 2024-04-07 2024-05-31 汕头市德盛机械科技有限公司 Multi-station winding device controlled by electromagnetic clutch and splitting machine comprising same

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CN114408678A (en) * 2022-03-29 2022-04-29 常州市新创智能科技有限公司 Automatic winding shaft, reel changing and discharging mechanism and discharging control method thereof

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CN206634801U (en) * 2017-03-24 2017-11-14 无锡先导智能装备股份有限公司 Wrap-up
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CN114408678A (en) * 2022-03-29 2022-04-29 常州市新创智能科技有限公司 Automatic winding shaft, reel changing and discharging mechanism and discharging control method thereof

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