CN117570383A - Automatic assembly equipment for LED lamp strip - Google Patents
Automatic assembly equipment for LED lamp strip Download PDFInfo
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- CN117570383A CN117570383A CN202410061446.9A CN202410061446A CN117570383A CN 117570383 A CN117570383 A CN 117570383A CN 202410061446 A CN202410061446 A CN 202410061446A CN 117570383 A CN117570383 A CN 117570383A
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- assembly
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- force unloading
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- seat
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- 238000013016 damping Methods 0.000 claims abstract description 68
- 239000007788 liquid Substances 0.000 claims abstract description 19
- 230000005540 biological transmission Effects 0.000 claims abstract description 16
- 230000000087 stabilizing effect Effects 0.000 claims description 17
- 230000004044 response Effects 0.000 claims description 11
- 230000008093 supporting effect Effects 0.000 claims description 9
- 241000252254 Catostomidae Species 0.000 claims description 6
- 230000001939 inductive effect Effects 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 4
- 230000006698 induction Effects 0.000 claims description 4
- 238000003754 machining Methods 0.000 claims 3
- 238000003825 pressing Methods 0.000 abstract description 14
- 230000000694 effects Effects 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000001737 promoting effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 14
- 230000003139 buffering effect Effects 0.000 description 9
- 230000008569 process Effects 0.000 description 8
- 241000258971 Brachiopoda Species 0.000 description 6
- 239000003381 stabilizer Substances 0.000 description 6
- 238000009434 installation Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000002238 attenuated effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 230000001976 improved effect Effects 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S4/00—Lighting devices or systems using a string or strip of light sources
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/022—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using dampers and springs in combination
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/023—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using fluid means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
- F16F15/06—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs
- F16F15/067—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs using only wound springs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V17/00—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
- F21V17/10—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
- F21V17/16—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening by deformation of parts; Snap action mounting
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Aviation & Aerospace Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- Fastening Of Light Sources Or Lamp Holders (AREA)
Abstract
The invention relates to the technical field of LED lamp strip production and discloses an automatic LED lamp strip assembly device which comprises a machine base, wherein a processing frame is fixedly arranged on the upper side of the machine base, a transmission assembly is arranged on the upper side of the machine base and right below the processing frame, a lamp housing and a lens are arranged on the transmission assembly, an LED lamp strip is fixedly arranged in the lamp housing, and a clamping plate is fixedly arranged on the inner wall of the lamp housing. This LED lamp area automatic assembly equipment, the device is through promoting to unload the power piece and unload the force groove in the force pole outside and constantly contact, utilize the resistance that unloads the force groove to provide to further strengthen the effect of unloading the force pole, utilize the damping board to extrude damping liquid simultaneously, the viscous resistance of damping liquid makes the kinetic energy decay of moving machinery to reach the purpose that reduces the dynamics of pressing, and make it not influence the assembly to the lens when unloading the power through this setting, effectively avoid pressing the oversized damage that causes the lens of dynamics, further strengthen the assembly effect to the LED lamp area.
Description
Technical Field
The invention belongs to the technical field of LED lamp strip production, and particularly relates to automatic LED lamp strip assembly equipment.
Background
The LED is also called a light-emitting diode, is a solid semiconductor device capable of converting electric energy into visible light, can directly convert the electric energy into light, and is characterized in that the LED lamp strip is assembled on a strip FPC or PCB hard board, is used as a novel green illumination light source, and is widely applied in the global scope due to the characteristics of no pollution, long service life, low loss and the like.
At present, an LED lamp strip is a typical LED lighting product, however, the assembly process is mainly manual labor, the manual assembly production efficiency is low, the consistency is poor, the requirement of large-scale production of a high-quality LED lamp tube is difficult to meet, in addition, the LED lamp strip is provided with a lens outside a lamp shell in the assembly process, the lens is arranged on the lamp shell coated with glue, but when the lens is arranged, the lens is required to be pressed forcefully, the pressing force is difficult to control by manpower, the damage of the lens is easily caused by overlarge pressing force, the labor intensity is high, the stability is low, and the whole manual operation efficiency is low and the production cost is high; therefore, the method has the defects that the production and use requirements of factories cannot be met, and therefore, further improvement is needed.
Accordingly, in view of the above, research and improvement are made to the existing structure and the defects, and an automatic assembly device for the LED lamp strip is provided, so as to achieve the purpose of having more practical value.
Disclosure of Invention
In order to solve the technical problems, the invention provides automatic assembly equipment for an LED lamp strip, which is realized by the following specific technical means:
the automatic LED lamp strip assembling device comprises a machine base, wherein a processing frame is fixedly arranged on the upper side of the machine base, a transmission assembly is arranged on the upper side of the machine base and right below the processing frame, a lamp shell and a lens are arranged on the transmission assembly, an LED lamp strip is fixedly arranged in the lamp shell, and a clamping plate is fixedly arranged on the inner wall of the lamp shell;
the upper side of processing frame is fixed and is provided with the actuating cylinder, the bottom of actuating cylinder utilizes the piston rod to pass processing frame and assembly frame and is set up to be connected, be provided with between piston rod and the assembly frame and unload the power subassembly, the bottom fixed mounting of assembly frame has assembly component, the bottom of assembly component is fixed and is provided with a plurality of fixed sucking disc, the inner chamber has been seted up to the inside of assembly component, and the inner chamber is fixed mutually with fixed sucking disc and is communicated with each other, the left and right sides fixed mounting of assembly component has the air pump, and the air pump is fixed mutually communicated with the inner chamber, through the air pump is to inner chamber and fixed sucking disc fill gassing operation, the recess has been seted up to the bottom of assembly component, and the inside of recess is provided with sensing component, fixedly provided with the control button that controls equipment on the frame.
Through adopting above-mentioned structure, utilize the air pump to discharge the air in inner chamber and the fixed sucking disc to make fixed sucking disc form negative pressure state, can effectively guarantee the fixed sucking disc and to the adsorption strength of lens, avoid causing the damage to the lens simultaneously, strengthen the stability when taking the assembly to the LED lamp.
Further, the transmission assembly comprises a sliding rail, a sliding seat, an assembling seat, a feeding seat, a first linear pusher and a second linear pusher;
the bottom fixed mounting of slide rail is in the top of frame, slidable mounting has two sets of sliders on the slide rail, two sets of fixed assembly seat and the pay-off seat of being provided with respectively on the slider, the upside of frame just is located the fixed first straight line impeller and the second straight line impeller that are provided with between the slide rail, the one side that first straight line impeller was relative to the second straight line impeller utilizes telescopic link and the bottom of assembly seat to be connected fixedly, one side that the second straight line impeller was relative to first straight line impeller utilizes telescopic link and pay-off seat to be connected fixedly.
Through adopting above-mentioned structure, through control button start-up equipment operation, utilize the telescopic link of second straight line impeller to promote the pay-off seat and remove to the pay-off seat under the assembly part, realize the autoloading operation before the lens installation, first straight line impeller promotes assembly seat and lamp body and removes to the assembly part under simultaneously, is favorable to the installation to lens, effectively strengthens its degree of automation.
Further, the assembly groove is formed in the upper side of the assembly seat, the lamp housing is located in the assembly groove of the assembly seat, the placing groove is formed in the upper side of the feeding seat, and a plurality of lenses are arranged in the placing groove of the feeding seat.
Through adopting above-mentioned structure, through placing lens in the standing groove of pay-off seat, be favorable to the automatic assembly of equipment, effectively promote the assembly efficiency of equipment.
Further, the sensing assembly comprises a sensing block, a supporting spring, a knocking piece and a sensing switch;
the top of response piece sets up in the recess of assembly part, elastic connection has supporting spring between the upside of response piece and the recess roof of assembly part, the upside fixed mounting of response piece has the plexor, directly over the plexor and be arranged in the recess wall of assembly part fixedly and be provided with inductive switch.
Through adopting above-mentioned structure, through the in-process that fixed sucking disc contacted with the lens, the response piece of assembly part bottom contacted with the lens earlier, based on the pressure that assembly part moved down impels the response piece to extrude supporting spring, impels the plexor of response piece top to press the inductive switch to start the air pump, realize the automatic air extraction to fixed sucking disc.
Further, the force unloading assembly comprises a force unloading main rod, a corrugated rubber sleeve and a fixing sheet;
the upper end of the force-unloading main rod is fixedly connected with the bottom end of the piston rod, the bottom of the force-unloading main rod is elastically connected with the fixing sheet through the corrugated rubber sleeve, and the lower side of the fixing sheet is fixedly connected with the assembly frame.
Through adopting above-mentioned structure, utilize the stationary blade to extrude ripple gum cover based on the reaction force when lens and lamp body contact, can realize the effective buffering to the reaction force through the effect of ripple gum cover.
Further, a force unloading rod is arranged in the force unloading main rod, the lower end of the force unloading rod is fixedly connected with the fixing piece, and a plurality of groups of force unloading grooves are formed in the outer side of the force unloading rod;
the inner wall of the force unloading main rod is provided with a groove, a force unloading piece is movably arranged in the groove, a force unloading spring is elastically connected between the force unloading piece and the inner wall of the groove, and one end of the force unloading piece, which is far away from the force unloading spring, is circular;
wherein, the force unloading piece and the force unloading groove are matched for use.
Through adopting above-mentioned structure, promote simultaneously through the stationary blade removal and unload the force pole and remove in step, promote to unload the force piece and unload the force groove in the force pole outside and constantly contact, utilize the resistance that unloads the force groove to provide to further strengthen the effect of unloading the force to unloading the force pole.
Further, a damping sleeve is fixedly arranged in the force unloading main rod, a linkage rod is fixedly arranged at the upper end of the force unloading main rod, the upper end of the linkage rod extends to the inside of the damping sleeve and is fixedly connected with a damping plate, and a damping spring is elastically connected between the upper side of the damping plate and the inner top wall of the damping sleeve;
the outside of damping board has seted up a plurality of through-hole, the inside of damping cover is provided with damping liquid, and damping liquid is sticky.
Through adopting above-mentioned structure, utilize the damping plate to extrude the damping liquid in the cavity, make the damping liquid flow in the through-hole on the damping plate, the viscous resistance of damping liquid makes the kinetic energy attenuation of exercise machine simultaneously, can further strengthen the buffering unload the power effect to pressing the dynamics through this setting to reach the purpose that reduces pressing the dynamics.
Further, a magnetic assembly is arranged in the force unloading rod, and the magnetic assembly comprises a first magnet ring and a second magnet ring;
the first magnet ring is fixedly arranged on one side of the force unloading rod facing the damping sleeve, the second magnet ring is fixedly arranged on one side of the damping sleeve facing the force unloading rod, and the opposite sides of the first magnet ring and the second magnet ring are provided with the same polarity.
Through adopting above-mentioned structure, through setting up magnetic force subassembly, drive first magnet ring and remove in step when utilizing unloading the power pole to remove, further cushion based on the magnetic force effect that first magnet ring and second magnet ring repel.
Further, a positioning assembly is fixedly arranged on the upper side of the machine base and positioned on the left side and the right side of the transmission assembly, and the positioning assembly comprises a positioning seat, an electric telescopic device and a positioning clamp;
the bottom of positioning seat is fixed mounting has the upside of frame, fixedly be provided with electric telescopic in the positioning seat, electric telescopic utilizes telescopic link and positioning fixture looks fixed connection.
Through adopting above-mentioned structure, promote positioning fixture relative movement through electric telescopic's telescopic link, utilize positioning fixture to fix a position the lamp body, make it fixed firm, effectively avoid appearing rocking the offset's in-process to lens installation possibility, strengthen its stability.
Further, fixed mounting has the stable cover on the processing frame, the stable cover is located the left and right sides of actuating cylinder, the stabilizer bar is installed to the inside slip of stable cover, the lower extreme of stabilizer bar and the upside looks fixed connection of assembly frame, the upside of stabilizer bar is fixed and is provided with the locating part.
Through adopting above-mentioned structure, drive the stabilizer bar and remove in step when pushing the assembly jig to move down through the actuating cylinder, utilize the stabilizer bar to slide in stable cover can strengthen the stability of assembly jig and lens move down.
Compared with the prior art, the invention provides the automatic assembly equipment for the LED lamp strip, which has the following beneficial effects:
1. this LED lamp area automatic assembly equipment, the device is through promoting to unload the power piece and unload the force groove in the force pole outside and constantly contact, utilize the resistance that the force groove was unloaded to provide to further strengthen the effect of unloading the force to the force pole, promote the damping board simultaneously and extrude damping spring and play the purpose of buffering the force of unloading, and utilize the damping board to extrude damping liquid, damping liquid's viscous resistance makes kinetic energy decay of moving machinery, can further strengthen the buffering effect of unloading to pressing force through this setting, in order to reach the purpose that reduces pressing force, and make it not influence the assembly to lens when unloading the force through this setting, effectively avoid pressing force too big damage that causes the lens, further strengthen the assembly effect to the LED lamp area.
2. This automatic assembly equipment is taken to LED lamp, the device is pushed down supporting spring through the pressure promotion response piece that assembly component moved, makes the knocking member of response piece top push down inductive switch to start the air pump, utilize the air pump to discharge the air in inner chamber and the fixed sucking disc, thereby make fixed sucking disc form negative pressure state, can effectively guarantee the adsorption strength of fixed sucking disc to the lens, avoid causing the damage to the lens simultaneously, strengthen the stability when taking the assembly to the LED lamp.
3. This LED lamp area automatic assembly equipment, the device promotes positioning fixture relative movement through the telescopic link of electric telescopic ware, utilizes positioning fixture to fix a position the lamp body, makes it fixed firm, effectively avoids appearing rocking the offset's in-process to lens installation possibility, strengthens its stability.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic perspective view of the whole structure of the present invention;
FIG. 2 is a schematic view of the mounting structure of the base and positioning assembly of the present invention;
FIG. 3 is a schematic view of the transmission assembly of the present invention;
FIG. 4 is a schematic view of the mounting structure of the sliding rail and the sliding base of the present invention;
FIG. 5 is a schematic view of the mounting structure of the slide and mount according to the present invention;
FIG. 6 is a schematic view of the internal structure of the lamp housing according to the present invention;
FIG. 7 is a schematic view of the mounting structure of the drive cylinder and the assembly component of the present invention;
FIG. 8 is a schematic view of the internal structure of the assembled component of the present invention;
FIG. 9 is a schematic view of the force-unloading assembly of the present invention;
FIG. 10 is a schematic view of the mounting structure of the present invention for a force-unloading boom and a force-unloading member;
FIG. 11 is a schematic view of the mounting structure of the linkage rod and damping plate of the present invention;
FIG. 12 is a schematic view of the internal structure of the damping sleeve of the present invention.
In the figure: 1. a base; 2. a processing rack; 3. a transmission assembly; 31. a slide rail; 32. a slide; 33. an assembly seat; 34. a feeding seat; 35. a first linear pusher; 36. a second linear pusher; 4. a lamp housing; 41. a clamping plate; 5. an LED lamp strip; 6. a lens; 7. a driving cylinder; 71. a piston rod; 8. an assembly frame; 9. assembling parts; 10. a force unloading assembly; 101. a force-unloading main rod; 102. a corrugated rubber sleeve; 103. a fixing piece; 11. fixing a sucker; 12. an inner cavity; 13. an air pump; 14. an induction assembly; 141. an induction block; 142. a support spring; 143. a knocking member; 144. an inductive switch; 15. a force-unloading rod; 151. a force unloading groove; 16. a force-unloading member; 161. a force-unloading spring; 17. a damping sleeve; 18. a linkage rod; 19. a damping plate; 191. a through hole; 20. a damping spring; 21. a magnetic assembly; 211. a first magnet ring; 212. a second magnet ring; 22. a positioning assembly; 221. a positioning seat; 222. an electric telescopic device; 223. positioning a clamp; 23. a control button; 24. a stabilizing sleeve; 241. a stabilizer bar.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it should be apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments of the present invention, and that the embodiments of the present invention and features in the embodiments may be combined with each other without conflict, and in the following, for convenience of description, the terms such as "up", "down", "left", "right" and "up", "down", "are merely shown in correspondence with the up, down, left and right directions of the drawings themselves, and do not limit the structure, and based on the embodiments in the present invention, all other embodiments obtained by those skilled in the art without making creative efforts are within the scope of protection of the present invention.
Referring to fig. 1 to 12, an automatic assembling device for an LED lamp strip comprises a machine base 1, wherein a processing frame 2 is fixedly installed on the upper side of the machine base 1, a transmission assembly 3 is arranged on the upper side of the machine base 1 and right below the processing frame 2, a lamp housing 4 and a lens 6 are arranged on the transmission assembly 3, an LED lamp strip 5 is fixedly arranged in the lamp housing 4, and a clamping plate 41 is fixedly installed on the inner wall of the lamp housing 4; the upper side of the processing frame 2 is fixedly provided with a driving cylinder 7, the bottom of the driving cylinder 7 penetrates through the processing frame 2 by utilizing a piston rod 71 to be connected with an assembly frame 8, a force unloading assembly 10 is arranged between the piston rod 71 and the assembly frame 8, an assembly part 9 is fixedly arranged at the bottom of the assembly frame 8, a plurality of fixing suckers 11 are fixedly arranged at the bottom of the assembly part 9, an inner cavity 12 is formed in the assembly part 9 and fixedly communicated with the fixing suckers 11, air pumps 13 are fixedly arranged at the left side and the right side of the assembly part 9 and fixedly communicated with the inner cavity 12, the inner cavity 12 and the fixing suckers 11 are inflated and deflated through the air pumps 13, a groove is formed in the bottom of the assembly part 9, an induction assembly 14 is arranged in the groove, and a control button 23 for controlling equipment is fixedly arranged on the base 1. Utilize air pump 13 to discharge the air in inner chamber 12 and the fixed sucking disc 11 to make fixed sucking disc 11 form negative pressure state, can effectively guarantee the absorption dynamics of fixed sucking disc 11 to lens 6, avoid causing the damage to lens 6 simultaneously, strengthen the stability when assembling to LED lamp area 5.
The transmission assembly 3 comprises a sliding rail 31, a sliding seat 32, an assembling seat 33, a feeding seat 34, a first linear pusher 35 and a second linear pusher 36; the bottom fixed mounting of slide rail 31 is in the top of frame 1, and slidable mounting has two sets of sliders 32 on the slide rail 31, is provided with assembly seat 33 and pay-off seat 34 on two sets of sliders 32 respectively fixedly, and the upside of frame 1 just is located the fixed first linear pusher 35 and the second linear pusher 36 that are provided with between the slide rail 31, and the one side that first linear pusher 35 was relative to second linear pusher 36 utilizes telescopic link to be connected with the bottom of assembly seat 33 fixedly, and the one side that second linear pusher 36 was relative to first linear pusher 35 utilizes telescopic link to be connected with pay-off seat 34 fixedly. The equipment is started to operate through the control button 23, the telescopic rod of the second linear pusher 36 is used for pushing the feeding seat 34 to move, the feeding seat 34 is moved to the position right below the assembly part 9, the automatic feeding operation before the lens 6 is installed is realized, meanwhile, the first linear pusher 35 is used for pushing the assembly seat 33 and the lamp housing 4 to move to the position right below the assembly part 9, the installation of the lens 6 is facilitated, and the automation degree of the lens 6 is effectively enhanced.
An assembly groove is formed in the upper side of the assembly seat 33, the lamp housing 4 is located in the assembly groove of the assembly seat 33, a placing groove is formed in the upper side of the feeding seat 34, and a plurality of lenses 6 are arranged in the placing groove of the feeding seat 34. By placing the lens 6 in the placement groove of the feeding seat 34, the automatic assembly of the equipment is facilitated, and the assembly efficiency of the equipment is effectively improved.
The sensing assembly 14 includes a sensing block 141, a support spring 142, a striking member 143, and a sensing switch 144; the top of the sensing block 141 is arranged in the groove of the assembly part 9, a supporting spring 142 is elastically connected between the upper side of the sensing block 141 and the top wall of the groove of the assembly part 9, a knocking member 143 is fixedly arranged on the upper side of the sensing block 141, and a sensing switch 144 is fixedly arranged right above the knocking member 143 and in the wall of the groove of the assembly part 9. In the process of contacting the fixed sucker 11 with the lens 6, the sensing block 141 at the bottom of the assembly part 9 is contacted with the lens 6, the sensing block 141 is pushed to press the supporting spring 142 based on the downward moving pressure of the assembly part 9, the knocking piece 143 above the sensing block 141 is pushed to press the sensing switch 144, and therefore the air pump 13 is started, and automatic air suction of the fixed sucker 11 is achieved.
The processing frame 2 is fixedly provided with a stabilizing sleeve 24, the stabilizing sleeve 24 is positioned at the left side and the right side of the driving cylinder 7, the inner side of the stabilizing sleeve 24 is slidably provided with a stabilizing rod 241, the lower end of the stabilizing rod 241 is fixedly connected with the upper side of the assembly frame 8, and the upper side of the stabilizing rod 241 is fixedly provided with a limiting piece. The driving cylinder 7 drives the assembly frame 8 to move downwards and simultaneously drives the stabilizing rod 241 to move synchronously, and the stabilizing performance of the assembly frame 8 and the lens 6 to move downwards can be enhanced by utilizing the sliding of the stabilizing rod 241 in the stabilizing sleeve 24.
The upper side of the machine base 1 and positioned at the left side and the right side of the transmission component 3 are fixedly provided with positioning components 22, and the positioning components 22 comprise a positioning seat 221, an electric telescopic device 222 and a positioning clamp 223; the upper side of the base 1 is fixedly arranged at the bottom of the positioning seat 221, an electric telescopic device 222 is fixedly arranged in the positioning seat 221, and the electric telescopic device 222 is fixedly connected with a positioning clamp 223 by a telescopic rod. The positioning clamp 223 is pushed to move relatively by the telescopic rod of the electric telescopic device 222, the lamp housing 4 is fixedly positioned by the positioning clamp 223, so that the lamp housing 4 is firmly fixed, the possibility of shaking and shifting in the process of installing the lens 6 is effectively avoided, and the stability of the lens is enhanced.
The force unloading assembly 10 comprises a force unloading main rod 101, a corrugated rubber sleeve 102 and a fixing sheet 103; the upper end of the main unloading rod 101 is fixedly connected with the bottom end of the piston rod 71, the bottom of the main unloading rod 101 is elastically connected with the fixing piece 103 through the corrugated rubber sleeve 102, and the lower side of the fixing piece 103 is fixedly connected with the assembly frame 8. The corrugated rubber sleeve 102 is extruded by the fixing piece 103 based on the reaction force when the lens 6 is contacted with the lamp housing 4, and the effective buffering of the reaction force can be realized through the action of the corrugated rubber sleeve 102.
A force unloading rod 15 is arranged in the force unloading main rod 101, the lower end of the force unloading rod 15 is fixedly connected with the fixing piece 103, and a plurality of groups of force unloading grooves 151 are formed in the outer side of the force unloading rod 15; a groove is formed in the inner wall of the unloading main rod 101, a unloading piece 16 is movably arranged in the groove, an unloading spring 161 is elastically connected between the unloading piece 16 and the inner wall of the groove, and one end, far away from the unloading spring 161, of the unloading piece 16 is circular; wherein, the force discharging piece 16 and the force discharging groove 151 are matched. The force unloading rod 15 is pushed to synchronously move while the fixing piece 103 moves, so that the force unloading piece 16 is enabled to continuously contact with the force unloading groove 151 on the outer side of the force unloading rod 15, and the force unloading effect on the force unloading rod 15 is further enhanced by the resistance provided by the force unloading groove 151.
The damping sleeve 17 is fixedly arranged in the force-unloading main rod 101, the linkage rod 18 is fixedly arranged at the upper end of the force-unloading rod 15, the upper end of the linkage rod 18 extends into the damping sleeve 17 and is fixedly connected with the damping plate 19, and the damping spring 20 is elastically connected between the upper side of the damping plate 19 and the inner top wall of the damping sleeve 17; the outer side of the damping plate 19 is provided with a plurality of through holes 191, damping liquid is arranged in the damping sleeve 17, and the damping liquid is viscous. The damping plate 19 is utilized to squeeze damping liquid in the inner cavity, so that the damping liquid is promoted to flow in the through hole 191 on the damping plate 19, meanwhile, the viscous resistance of the damping liquid enables kinetic energy of the exercise machine to be attenuated, and the buffering and force unloading effect on pressing force can be further enhanced through the arrangement, so that the purpose of reducing the pressing force is achieved.
A magnetic assembly 21 is arranged in the force unloading rod 15, and the magnetic assembly 21 comprises a first magnet ring 211 and a second magnet ring 212; the first magnet ring 211 is fixedly arranged on one side of the force unloading rod 15 facing the damping sleeve 17, the second magnet ring 212 is fixedly arranged on one side of the damping sleeve 17 facing the force unloading rod 15, and the opposite surfaces of the first magnet ring 211 and the second magnet ring 212 are provided with the same polarity. By arranging the magnetic assembly 21, the first magnet ring 211 is driven to move synchronously while the force unloading rod 15 is utilized to move, and buffering is further carried out based on the repulsive magnetic force action of the first magnet ring 211 and the second magnet ring 212.
Specific use and action of the embodiment:
working principle: at present, the lens 6 is required to be installed outside the lamp housing 4 in the process of assembling the LED lamp strip 5, the lens 6 is installed on the lamp housing 4 adhered with the adhesive, when the LED lamp strip is used, the lamp housing 4 coated with the adhesive is placed in an assembling groove on the assembling seat 33, equipment is started to operate through the control button 23, the telescopic rod of the second linear pusher 36 is used for pushing the feeding seat 34 to move, the feeding seat 34 is moved to the position right below the assembling component 9, kinetic energy is generated by the driving cylinder 7 to start operation, the piston rod 71 is used for pushing the assembling frame 8 and the assembling component 9 to move downwards, along with the downward movement of the assembling component 9, the fixed sucker 11 is in contact with the lens 6, and in the process that the fixed sucker 11 is in contact with the lens 6, the sensing block 141 at the bottom of the assembling component 9 is in contact with the lens 6, the sensing block 141 is pushed to press the supporting spring 142 based on the downward movement pressure of the assembling component 9, the knocking piece 143 above the sensing block 141 is pushed to press the sensing switch 144, and therefore the air pump 13 is started, the air pump 13 is used for discharging the inner cavity 12 and air in the fixed sucker 11, the negative pressure state is enabled to be generated, and the fact that the fixed sucker 11 is effectively prevented from damaging the lens 6, and the LED lamp strip is stably assembled when the fixed sucker 5 is prevented from being damaged;
the assembly part 9 and the lens 6 are driven to return to the initial position by the driving cylinder 7, at the moment, the second linear pusher 36 also drives the feeding seat 34 to return to the initial position, the assembly seat 33 and the lamp housing 4 are pushed to move to the position right below the assembly part 9 by the first linear pusher 35, at the moment, the positioning clamp 223 is pushed to move relatively by the telescopic rod of the electric telescopic device 222, and the lamp housing 4 is fixedly positioned by the positioning clamp 223, so that the lamp housing 4 is firmly fixed, the possibility of shaking and shifting in the process of installing the lens 6 is effectively avoided, and the stability of the lamp housing is enhanced; the assembly component 9 and the lens 6 are pushed to move downwards by driving the cylinder 7 and utilizing the piston rod 71, so that the lens 6 is arranged above the lamp housing 4 and is contacted with the clamping plate 41 on the inner wall of the lamp housing 4, the lens 6 is fixedly attached to the clamping plate 41 through gluing, and the lens 6 is arranged and assembled by pushing down the piston rod 71 and the assembly component 9;
in addition, in the process that the driving cylinder 7 drives the assembly part 9 and the lens 6 to press downwards by utilizing the piston rod 71, when the pressure of the driving cylinder 7 is overlarge, at the moment, the reactive force generated when the lens 6 contacts the lamp shell 4 is extruded by utilizing the fixing piece 103, the reactive force can be effectively buffered by utilizing the action of the corrugated rubber sleeve 102, the fixing piece 103 moves and simultaneously pushes the force unloading rod 15 to synchronously move, the force unloading piece 16 is enabled to be continuously contacted with the force unloading groove 151 at the outer side of the force unloading rod 15, and the force unloading effect on the force unloading rod 15 is further enhanced by utilizing the resistance provided by the force unloading groove 151; and unload the power pole 15 and drive damping plate 19 and remove in step at the in-process that removes to promote damping plate 19 and extrude damping spring 20, thereby play buffering and unload the purpose of power, and damping plate 19 extrudees the damping liquid in the interior cavity simultaneously at the in-process that removes, promote the damping liquid to flow in the through-hole 191 on damping plate 19, simultaneously the viscous resistance of damping liquid makes the kinetic energy attenuation of exercise machine, can further strengthen the buffering of pressing force effect of unloading through this setting, in order to reach the purpose that reduces the pressing force, and make it not influence the assembly to lens 6 when unloading the power through this setting, effectively avoid pressing the too big damage that causes lens 6 of dynamics, further strengthen the assembly effect to LED lamp area 5.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.
Claims (10)
1. The utility model provides an automatic assembly equipment of LED lamp area, includes frame (1), its characterized in that:
the LED lamp comprises a machine base (1), and is characterized in that a machining frame (2) is fixedly arranged on the upper side of the machine base (1), a transmission assembly (3) is arranged right below the machining frame (2), a lamp housing (4) and a lens (6) are arranged on the transmission assembly (3), an LED lamp strip (5) is fixedly arranged in the lamp housing (4), and a clamping plate (41) is fixedly arranged on the inner wall of the lamp housing (4);
the automatic air pump is characterized in that a driving air cylinder (7) is fixedly arranged on the upper side of the processing frame (2), a piston rod (71) is utilized to penetrate through the processing frame (2) and is connected with the assembling frame (8), a force unloading assembly (10) is arranged between the piston rod (71) and the assembling frame (8), an assembling component (9) is fixedly arranged on the bottom of the assembling frame (8), a plurality of fixed suckers (11) are fixedly arranged on the bottom of the assembling component (9), an inner cavity (12) is formed in the assembling component (9), the inner cavity (12) is fixedly communicated with the fixed suckers (11), an air pump (13) is fixedly arranged on the left side and the right side of the assembling component (9), the air pump (13) is fixedly communicated with the inner cavity (12), the air pump (13) is used for carrying out air charging and discharging operation on the inner cavity (12) and the fixed suckers (11), a groove is formed in the bottom of the assembling component (9), an induction assembly (14) is arranged in the bottom of the groove, and a control button (23) for controlling equipment is fixedly arranged on the base (1).
2. The automatic assembly equipment for an LED strip of claim 1, wherein: the transmission assembly (3) comprises a sliding rail (31), a sliding seat (32), an assembling seat (33), a feeding seat (34), a first linear pusher (35) and a second linear pusher (36);
the bottom fixed mounting of slide rail (31) is in the top of frame (1), slidable mounting has two sets of slide (32) on slide rail (31), two sets of fixed assembly seat (33) and feeding seat (34) that are provided with respectively on slide (32), the upside of frame (1) just is located between slide rail (31) fixed first straight line impeller (35) and second straight line impeller (36), the one side of first straight line impeller (35) relative to second straight line impeller (36) utilizes telescopic link and the bottom looks fixed connection of assembly seat (33), the one side of second straight line impeller (36) relative to first straight line impeller (35) utilizes telescopic link and feeding seat (34) looks fixed connection.
3. The automatic assembly equipment for the LED lamp strip according to claim 2, wherein: the upper side of assembly seat (33) has seted up the assembly groove, and lamp body (4) are arranged in the assembly groove of assembly seat (33), the standing groove has been seted up to the upside of pay-off seat (34), and is provided with a plurality of lens (6) in the standing groove of pay-off seat (34).
4. The automatic assembly equipment for an LED strip of claim 1, wherein: the sensing assembly (14) comprises a sensing block (141), a supporting spring (142), a knocking piece (143) and a sensing switch (144);
the top of response piece (141) sets up in the recess of assembly part (9), elastic connection has supporting spring (142) between the upside of response piece (141) and the recess roof of assembly part (9), the upside fixed mounting of response piece (141) has plexer (143), directly over plexer (143) and be arranged in the recess wall of assembly part (9) fixedly to be provided with inductive switch (144).
5. The automatic assembly equipment for an LED strip of claim 1, wherein: the force unloading assembly (10) comprises a force unloading main rod (101), a corrugated rubber sleeve (102) and a fixing piece (103);
the upper end of the force unloading main rod (101) is fixedly connected with the bottom end of the piston rod (71), the bottom of the force unloading main rod (101) is elastically connected with the fixing piece (103) through the corrugated rubber sleeve (102), and the lower side of the fixing piece (103) is fixedly connected with the assembly frame (8).
6. The automatic assembly equipment for the LED lamp strip according to claim 5, wherein: the inside of the force unloading main rod (101) is provided with a force unloading rod (15), the lower end of the force unloading rod (15) is fixedly connected with the fixing piece (103), and the outer side of the force unloading rod (15) is provided with a plurality of groups of force unloading grooves (151);
a groove is formed in the inner wall of the force unloading main rod (101), a force unloading piece (16) is movably arranged in the groove, a force unloading spring (161) is elastically connected between the force unloading piece (16) and the inner wall of the groove, and one end, far away from the force unloading spring (161), of the force unloading piece (16) is circular;
wherein, the force unloading piece (16) and the force unloading groove (151) are matched for use.
7. The automatic assembly equipment for the LED lamp strip according to claim 6, wherein: the damping device is characterized in that a damping sleeve (17) is fixedly arranged in the force unloading main rod (101), a linkage rod (18) is fixedly arranged at the upper end of the force unloading rod (15), the upper end of the linkage rod (18) extends into the damping sleeve (17) and is fixedly connected with a damping plate (19), and a damping spring (20) is elastically connected between the upper side of the damping plate (19) and the inner top wall of the damping sleeve (17);
the outside of damping board (19) has seted up a plurality of through-hole (191), the inside of damping cover (17) is provided with damping liquid, and damping liquid is sticky.
8. The automatic assembly equipment for the LED lamp strip according to claim 7, wherein: a magnetic force assembly (21) is arranged in the force unloading rod (15), and the magnetic force assembly (21) comprises a first magnet ring (211) and a second magnet ring (212);
the first magnet ring (211) is fixedly arranged on one side of the force unloading rod (15) facing the damping sleeve (17), the second magnet ring (212) is fixedly arranged on one side of the damping sleeve (17) facing the force unloading rod (15), and the opposite surfaces of the first magnet ring (211) and the second magnet ring (212) are provided with the same polarity.
9. The automatic assembly equipment for an LED strip of claim 1, wherein: the positioning assembly (22) is fixedly arranged on the upper side of the machine base (1) and positioned on the left side and the right side of the transmission assembly (3), and the positioning assembly (22) comprises a positioning seat (221), an electric telescopic device (222) and a positioning clamp (223);
the bottom of the positioning seat (221) is fixedly provided with the upper side of the machine seat (1), an electric telescopic device (222) is fixedly arranged in the positioning seat (221), and the electric telescopic device (222) is fixedly connected with the positioning clamp (223) by utilizing a telescopic rod.
10. The automatic assembly equipment for an LED strip of claim 1, wherein: the machining frame (2) is fixedly provided with a stabilizing sleeve (24), the stabilizing sleeve (24) is positioned on the left side and the right side of the driving cylinder (7), the inner side of the stabilizing sleeve (24) is slidably provided with a stabilizing rod (241), the lower end of the stabilizing rod (241) is fixedly connected with the upper side of the assembly frame (8), and the upper side of the stabilizing rod (241) is fixedly provided with a limiting part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410061446.9A CN117570383A (en) | 2024-01-16 | 2024-01-16 | Automatic assembly equipment for LED lamp strip |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410061446.9A CN117570383A (en) | 2024-01-16 | 2024-01-16 | Automatic assembly equipment for LED lamp strip |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117570383A true CN117570383A (en) | 2024-02-20 |
Family
ID=89862904
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410061446.9A Withdrawn CN117570383A (en) | 2024-01-16 | 2024-01-16 | Automatic assembly equipment for LED lamp strip |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117570383A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117783930A (en) * | 2024-02-27 | 2024-03-29 | 深圳迪亚士照明科技有限公司 | LED lamp band-pass electricity-measuring equipment |
-
2024
- 2024-01-16 CN CN202410061446.9A patent/CN117570383A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117783930A (en) * | 2024-02-27 | 2024-03-29 | 深圳迪亚士照明科技有限公司 | LED lamp band-pass electricity-measuring equipment |
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Application publication date: 20240220 |