CN117548723A - Motor shaft milling equipment - Google Patents
Motor shaft milling equipment Download PDFInfo
- Publication number
- CN117548723A CN117548723A CN202410041128.6A CN202410041128A CN117548723A CN 117548723 A CN117548723 A CN 117548723A CN 202410041128 A CN202410041128 A CN 202410041128A CN 117548723 A CN117548723 A CN 117548723A
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- milling
- fixedly connected
- seat
- plate
- clamping
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- 238000003801 milling Methods 0.000 title claims abstract description 169
- 230000007246 mechanism Effects 0.000 claims abstract description 58
- 238000004140 cleaning Methods 0.000 claims abstract description 49
- 230000001360 synchronised effect Effects 0.000 claims abstract description 47
- 230000000903 blocking effect Effects 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 12
- 230000008878 coupling Effects 0.000 claims description 9
- 238000010168 coupling process Methods 0.000 claims description 9
- 238000005859 coupling reaction Methods 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000003754 machining Methods 0.000 description 12
- 230000001681 protective effect Effects 0.000 description 10
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 239000002184 metal Substances 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Milling Processes (AREA)
Abstract
The invention discloses motor shaft milling equipment, which belongs to the technical field of milling equipment and comprises a milling frame, wherein a connecting plate is fixedly connected to the upper end of the milling frame, a limit mechanism is arranged on one side of the milling frame, a clamping mechanism is arranged on one side of the milling frame away from the limit mechanism, and the clamping mechanism comprises a fixed seat fixedly connected with the milling frame; the milling machine is characterized in that a protecting sleeve is connected to one side, far away from the milling machine frame, of the fixing base in a rotating mode, first clamping shafts are symmetrically arranged in the protecting sleeve, second clamping shafts are symmetrically arranged at two ends of each first clamping shaft respectively, and one ends of a plurality of second clamping shafts are connected with the first clamping shafts in a rotating mode. According to the invention, accurate positioning of motor shafts with various specifications and shapes is realized through the clamping mechanism, errors and offset are avoided, and the synchronous cleaning mechanism is arranged to enable the cleaning seats on two sides to be rotatably adjusted to be in a size matched with the size of the motor shaft, so that the cleaning efficiency is improved.
Description
Technical Field
The invention belongs to the technical field of milling equipment, and particularly relates to motor shaft milling equipment.
Background
A motor shaft, also called a rotor shaft, is one of the main components of the motor. It is usually made of metal, an important component connecting the internal rotor of the motor with the external transmission part, and it can rotate to drive the motor to generate power and convert electric energy into mechanical energy. The motor shaft needs to match precise design dimensions and shapes to closely match other components of the motor, and typically has complex geometric shapes on the motor shaft, such as bevels, threads, grooves, etc., which require elaborate and precise processes to make, so that the motor shaft requires milling equipment in daily production to meet these complex shapes. The motor shaft milling equipment is special equipment for processing a motor shaft. The machining process mainly involves milling, i.e. removing material by means of a rotating tool to create a specific shape or to achieve a specific size, and the main function of the motor shaft milling device is to machine the motor shaft to a suitable size and shape, the advantages of the milling device include high precision, high efficiency, high repeatability and the possibility of performing a variety of complex machining tasks. The labor intensity and the workload of manual processing are greatly reduced, and the manufacturing efficiency and the quality of the motor shaft are improved.
The existing motor shaft end to be processed is usually clamped and fixed by using a three-jaw chuck, the motor shaft end which is not processed is of different specifications and shapes, the traditional clamping mechanism is mainly suitable for cylindrical workpieces, stable and accurate fixing cannot be achieved when non-circular or non-standard workpieces are processed, the fixing effect is limited, the motor shaft is possibly loosened in the processing, the cutter is damaged, and the potential safety hazard in the using process of equipment is increased. And when the existing motor shaft is milled, the motor shaft and the processing table are cleaned manually after the motor shaft is milled, and chips during processing can be cut into by a cutter again, so that the fineness and precision of the processing surface are affected, and the chips remained on the motor shaft can be ignited or generate other potential safety hazards in the processing process, so that the potential safety hazards and the cost in the production process are increased, and the processing accuracy and precision are reduced.
Disclosure of Invention
The technical problem to be solved by the invention is to overcome the defects of the prior art and provide motor shaft milling equipment.
The technical scheme adopted for solving the technical problems is as follows: the motor shaft milling equipment comprises a milling frame, wherein the upper end of the milling frame is fixedly connected with a connecting plate, the upper surface of the connecting plate is provided with a driving mechanism, one side of the milling frame is provided with a limiting mechanism, one side of the milling frame away from the limiting mechanism is provided with a clamping mechanism, and the clamping mechanism comprises a protection seat fixedly connected with the milling frame; the protection seat is kept away from and is connected with the lag in a rotating way on one side of the milling machine frame, first clamping shafts are symmetrically arranged in the lag, two first clamping shafts are symmetrically arranged at two ends of each first clamping shaft respectively, a plurality of second clamping shafts are connected with the first clamping shafts in a rotating way, a plurality of second clamping shafts are fixedly connected with clamping positioning columns at two ends of each second clamping shaft, and the center positions of the first clamping shafts are connected with the wire cylinders in a rotating way respectively.
Through above-mentioned technical scheme, through the rotation of first clamping axle and second clamping axle for a plurality of centre gripping reference columns laminate mutually with the profile of motor shaft, realize the accurate positioning to the motor shaft, ensure that the motor shaft keeps stable position in the course of working, avoid error and skew.
Further, two perpendicularly run through on the silk jar and be provided with the lead screw, through threaded connection between lead screw and the silk jar, lead screw one end and first motor output fixed connection, first motor and lag fixed connection, fixedly connected with spacing seat in the lag, fixedly connected with driving motor in the protection seat, protection sleeve is close to protection seat one end and driving motor output fixed connection.
Through the technical scheme, the driving motor drives the screw rod to rotate, so that the two screw cylinders symmetrically arranged on the screw rod drive the first clamping shaft and the second clamping shaft to move in the axial center at the same time, and clamping force is provided for the motor shaft.
Further, a milling plate is arranged on one side of the driving mechanism, a milling seat is arranged on one side, away from the driving mechanism, of the milling plate, a milling cutter is arranged on one side of the milling seat, a milling connecting seat is fixedly sleeved on the milling cutter, the milling connecting seat is fixedly connected with the milling seat, and a cleaning mechanism is arranged at the lower end of the milling plate.
Further, the cleaning mechanism comprises a connecting arm fixedly connected with the lower surface of the milling plate, the lower end of the connecting arm is fixedly connected with a triangular base, the triangular base is symmetrically provided with a cleaning base, one side of the triangular base is symmetrically and fixedly connected with a first fixing base, the other side of the triangular base is symmetrically and fixedly connected with a second fixing base, a connecting rod is arranged between the first fixing base and the second fixing base, and two ends of the connecting rod are respectively connected with the first fixing base and the second fixing base in a rotating mode.
Through the technical scheme, the connecting arm drives the cleaning brush hair to synchronously move along with the milling plate, and the cleaning brush hair can clean metal cuttings and dust generated on a motor shaft in the milling process in real time, so that the cuttings are prevented from accumulating on the motor shaft.
Further, two the clean seat all rotates with the triangle seat to be connected, two clean seat one side fixedly connected with clean brush hair, one side clean seat rotates with electric telescopic handle to be connected, electric telescopic handle keeps away from clean seat one end and rotates with the triangle seat to be connected.
Through above-mentioned technical scheme, the clean seat in electric telescopic handle drive one side rotates, drives the connecting rod motion through the clean seat in one side rotation, and the connecting rod drives the clean seat in opposite side and rotates in step for the clean seat in both sides can rotate and adjust to the size with motor shaft size adaptation.
Further, actuating mechanism includes a plurality of supporting seats with connecting plate fixed connection, a plurality of the supporting seat is the symmetry setting, the symmetry is provided with first hold-in range module on the connecting plate, two first hold-in range module lower extreme and supporting seat fixed connection, two be provided with the connecting axle between the first hold-in range module, the equal fixedly connected with shaft coupling in connecting axle both ends, two shaft coupling keep away from connecting axle one end respectively with two first hold-in range module fixed connection, one side fixedly connected with second motor on the first hold-in range module, the symmetry is provided with the synchronizing wheel in the first hold-in range module, second motor output and synchronizing wheel fixed connection.
Through above-mentioned technical scheme for hold-in range in the first hold-in range module can drive the fixed plate on the first slider and slide back and forth along the direction of first hold-in range module, conveniently mills the cutter and receive equipment one side when not needing to use, avoids appearing the potential safety hazard.
Further, two first sliding blocks are respectively and slidably connected to the first synchronous belt modules, the upper ends of the first sliding blocks are fixedly connected with a fixing plate, the fixing plate is far away from the second synchronous belt modules which are fixedly connected with the second synchronous belt modules on one sides of the second motors, the second sliding blocks are slidably connected with the second synchronous belt modules, one sides of the second sliding blocks are far away from the fixing plate and are fixedly connected with the milling plate, one ends of the second synchronous belt modules are provided with fourth motors, sliding guide rails are symmetrically and fixedly connected to the milling plate, three sliding blocks are respectively and slidably connected to the sliding guide rails, one sides of the third sliding blocks are far away from the milling plate and are fixedly connected with milling seats, one sides of the milling seats are far away from the milling tools are provided with threaded rods which are in threaded connection with the milling seats, one ends of the threaded rods are fixedly connected with the output ends of the third motors, and the upper ends of the milling plates are fixedly connected with the third motors.
Through the technical scheme, the third motor drives the threaded rod to rotate, the threaded rod is in threaded connection with the milling seat, the milling seat is driven to slide up and down along the sliding guide rail through the third sliding block, and the second synchronous belt module can drive the milling cutter to translate at the left and right positions, so that the milling cutter can process motor shafts with different requirements through adjustment of heights.
Further, the stop gear includes the second pneumatic cylinder with mill frame fixed connection, second pneumatic cylinder keeps away from and mills frame one side fixedly connected with spacing jack-prop, fixed cover is equipped with the fixed disk on the spacing jack-prop, the symmetry runs through perpendicularly on the fixed disk and is provided with the guide bar, guide bar keeps away from spacing jack-prop one end and mills frame fixed connection, guide bar and fixed disk sliding connection.
Through the technical scheme, the second hydraulic cylinder can push the limiting jacking column to move towards one end of the motor shaft and collide with the end face of one end, far away from the clamping mechanism, of the motor shaft, so that the stability of the motor shaft is higher during milling rotation.
Further, a first cavity is formed in one side, close to the clamping mechanism, of the milling machine frame, a chip blocking sliding plate is arranged in the first cavity, the chip blocking sliding plate is in sliding connection with the milling machine frame through a sliding rail, a first hydraulic cylinder is symmetrically arranged on the lower surface of the chip blocking sliding plate, the output end of the first hydraulic cylinder is fixedly connected with the chip blocking sliding plate, one end, away from the chip blocking sliding plate, of the first hydraulic cylinder is fixedly connected with the first cavity, a chip falling plate is arranged below the clamping mechanism, and two ends of the chip falling plate are fixedly connected with the milling machine frame.
Through above-mentioned technical scheme, first pneumatic cylinder can promote and hinder bits sliding plate and upwards slide, and the processing piece when avoiding processing splashes everywhere, when processing is accomplished, hinders bits sliding plate and can slide and receive in the first cavity.
Further, the second cavity is offered to first cavity one side of keeping away from of milling frame, milling frame is close to second cavity one end and has offered the fall groove, link up between fall groove and the second cavity, be provided with flourishing basket in the second cavity, sliding connection between flourishing basket and the second cavity, milling frame is close to connecting plate one side upper end fixedly connected with display screen, the display screen below is provided with a plurality of control buttons, display screen one side is provided with control keyboard, control keyboard and milling frame fixed connection.
Through the technical scheme, scraps of the motor shaft slide along the scraps falling plate in the processing process, fall into the material containing basket through the material falling groove to be subjected to unified recovery processing, and further processing and processing by workers are facilitated, so that useful substances in the scraps can be recovered.
The beneficial effects of the invention are as follows: (1) According to the invention, the screw rod is driven by the first motor to rotate, and the screw rod is in threaded connection with the screw cylinder, so that the screw cylinder can drive the symmetrical two first clamping shafts and the second clamping shafts to move towards the middle at the same time, when the second clamping shafts are contacted with one end of the motor shaft and driven by the screw rod, clamping force is generated by the clamping positioning columns, meanwhile, according to different shape volumes of the end faces of the clamped motor shaft, the first clamping shafts and the second clamping shafts can be matched with the end faces of the motor shaft, the clamping positioning columns are adjusted to fix the clamped position at one end of the motor shaft through rotation, so that no matter what shape of the motor shaft to be machined is can be firmly clamped and fixed, the clamping positioning columns are attached to the outline of the motor shaft through rotation of the first clamping shafts and the second clamping shafts, accurate positioning of the motor shaft is realized, stable positions of the motor shaft in the machining process are ensured, and errors and deviations are avoided; (2) According to the invention, the electric telescopic rod is adopted to drive the cleaning seat on one side to rotate, meanwhile, the first fixing seat on the cleaning seat on one side drives the connecting rod to move, and the connecting rod drives the cleaning seat on the other side to synchronously rotate through the second fixing seat, so that the cleaning seats on the two sides can be rotationally adjusted to be in size matched with the size of the motor shaft, the cleaning bristles on the cleaning seats are in contact with the size of the machining part of the motor shaft, the motor shaft can be cleaned more effectively, the cleaning efficiency is improved, when the milling cutter mills different parts on the motor shaft, the cleaning mechanism moves synchronously along with the milling plate through the connecting arm, the synchronous cleaning can eliminate metal chips and dust generated on the motor shaft in the milling process in real time, the chips are prevented from accumulating on the motor shaft, the extra abrasion of the cutter and the motor shaft caused by the chips is avoided, the service lives of the tool and the motor shaft are prolonged, the accuracy and the fineness of the machining of the motor shaft are improved, and the cleaning cost is further saved.
Drawings
FIG. 1 is a schematic view of a first perspective of the present invention;
FIG. 2 is a schematic perspective view of a clamping mechanism according to the present invention;
FIG. 3 is a schematic view of the internal structure of the protective sleeve according to the present invention;
FIG. 4 is a schematic view of the internal structure of the fixing base of the present invention;
FIG. 5 is a schematic view of a milling cutter according to the present invention in a three-dimensional configuration;
FIG. 6 is a schematic view of the cleaning mechanism of the present invention;
FIG. 7 is a schematic cross-sectional view of a tripod according to the present invention;
FIG. 8 is a schematic view of a first view of the driving mechanism of the present invention;
FIG. 9 is a schematic view of a second view of the driving mechanism of the present invention;
FIG. 10 is a schematic perspective view of a spacing mechanism of the present invention;
FIG. 11 is a schematic perspective view of a chip-blocking slide plate according to the present invention;
fig. 12 is a schematic view of a second perspective structure of the present invention.
Reference numerals: 1. milling a frame; 11. a display screen; 12. a control button; 13. a control keyboard; 14. a first cavity; 15. a first hydraulic cylinder; 16. a chip-blocking sliding plate; 17. a chip falling plate; 18. a connecting plate; 2. a clamping mechanism; 20. a driving motor; 21. a protective sleeve; 22. a first clamping shaft; 23. a second clamping shaft; 24. clamping the positioning column; 25. a limit seat; 26. a wire cylinder; 27. a screw rod; 28. a first motor; 29. a protective seat; 3. a material dropping groove; 31. a second cavity; 32. a material basket; 4. a limiting mechanism; 41. a second hydraulic cylinder; 42. limiting a top column; 43. a fixed plate; 44. a guide rod; 5. a driving mechanism; 50. a first synchronous belt module; 51. a support base; 52. a first slider; 53. a fixing plate; 54. a second synchronous belt module; 55. a second slider; 56. milling the plate; 57. a sliding guide rail; 58. a third slider; 59. a threaded rod; 6. a second motor; 61. a coupling; 62. a connecting shaft; 63. a third motor; 64. a fourth motor; 7. milling a seat; 71. milling a connecting seat; 72. milling tools; 8. a cleaning mechanism; 81. a triangular base; 82. a cleaning seat; 83. cleaning bristles; 84. an electric telescopic rod; 85. a first fixing seat; 86. the second fixing seat; 87. a connecting rod; 88. and a connecting arm.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1, 2, 3 and 4, the motor shaft milling equipment of the embodiment comprises a milling frame 1, wherein a connecting plate 18 is fixedly connected to the upper end of the milling frame 1, a driving mechanism 5 is arranged on the upper surface of the connecting plate 18, a limiting mechanism 4 is arranged on one side of the milling frame 1, a clamping mechanism 2 is arranged on one side, away from the limiting mechanism 4, of the milling frame 1, and the clamping mechanism 2 comprises a protection seat 29 fixedly connected with the milling frame 1; the protection seat 29 is rotationally connected with a protection sleeve 21 at one side far away from the milling machine frame 1, first clamping shafts 22 are symmetrically arranged in the protection sleeve 21, second clamping shafts 23 are symmetrically arranged at two ends of each of the two first clamping shafts 22, one ends of each of the plurality of second clamping shafts 23 are rotationally connected with the first clamping shafts 22, two ends of each of the plurality of second clamping shafts 23 are fixedly connected with clamping positioning columns 24, the central positions of the two first clamping shafts 22 are rotationally connected with a wire cylinder 26 respectively, and the clamping positioning columns 24 are attached to the outline of a motor shaft through the rotation of the first clamping shafts 22 and the second clamping shafts 23, so that accurate positioning of the motor shaft is realized, the motor shaft is ensured to keep a stable position in the machining process, and errors and deviations are avoided; the screw rod 27 is vertically arranged on the two screw cylinders 26 in a penetrating mode, one end of the screw rod 27 is fixedly connected with the output end of the first motor 28 through threaded connection between the screw rod 27 and the screw cylinders 26, the first motor 28 is fixedly connected with the protective sleeve 21, the limiting seat 25 is fixedly connected in the protective sleeve 21, the driving motor 20 is fixedly connected in the protective seat 29, one end, close to the protective seat 29, of the protective sleeve 21 is fixedly connected with the output end of the driving motor 20, the driving motor 20 drives the screw rod 27 to rotate, so that the two screw cylinders 26 symmetrically arranged on the screw rod 27 simultaneously drive the first clamping shaft 22 and the second clamping shaft 23 to move towards the central position, and clamping force is provided for a motor shaft.
As shown in fig. 6, 7 and 8, a milling plate 56 is arranged on one side of the driving mechanism 5, a milling seat 7 is arranged on one side of the milling plate 56 away from the driving mechanism 5, a milling cutter 72 is arranged on one side of the milling seat 7, a milling connecting seat 71 is fixedly sleeved on the milling cutter 72, the milling connecting seat 71 is fixedly connected with the milling seat 7, and a cleaning mechanism 8 is arranged at the lower end of the milling plate 56; the cleaning mechanism 8 comprises a connecting arm 88 fixedly connected with the lower surface of the milling plate 56, the lower end of the connecting arm 88 is fixedly connected with a triangular seat 81, cleaning seats 82 are symmetrically arranged on the triangular seat 81, a first fixing seat 85 is symmetrically and fixedly connected to one side of the cleaning seats 82, a second fixing seat 86 is symmetrically and fixedly connected to the other side of the cleaning seats 82, a connecting rod 87 is arranged between the first fixing seat 85 and the second fixing seat 86, two ends of the connecting rod 87 are respectively and rotatably connected with the first fixing seat 85 and the second fixing seat 86, the connecting arm 88 drives cleaning bristles 83 to move synchronously along with the milling plate 56, and the cleaning bristles 83 can clean metal chips and dust generated on a motor shaft in the milling process in real time and prevent the chips from accumulating on the motor shaft; the two cleaning seats 82 are both rotationally connected with the triangular seat 81, cleaning bristles 83 are fixedly connected to one side of the two cleaning seats 82, one side of the cleaning seats 82 is rotationally connected with the electric telescopic rod 84, one end of the electric telescopic rod 84, far away from the cleaning seats 82, is rotationally connected with the triangular seat 81, the electric telescopic rod 84 drives one side of the cleaning seats 82 to rotate, the connecting rod 87 is driven to move through the rotation of the one side of the cleaning seats 82, the connecting rod 87 drives the other side of the cleaning seats 82 to synchronously rotate, and the cleaning seats 82 on two sides can be rotationally adjusted to be matched with the motor shaft in size.
As shown in fig. 8 and 9, the driving mechanism 5 includes a plurality of supporting seats 51 fixedly connected with the connecting plate 18, the plurality of supporting seats 51 are symmetrically arranged, the connecting plate 18 is symmetrically provided with first synchronous belt modules 50, the lower ends of the two first synchronous belt modules 50 are fixedly connected with the supporting seats 51, a connecting shaft 62 is arranged between the two first synchronous belt modules 50, two ends of the connecting shaft 62 are fixedly connected with couplings 61, one end of the two couplings 61, which is far away from the connecting shaft 62, is respectively and fixedly connected with the two first synchronous belt modules 50, one side of the first synchronous belt module 50 is fixedly connected with a second motor 6, synchronous wheels are symmetrically arranged in the first synchronous belt modules 50, the output end of the second motor 6 is fixedly connected with the synchronous wheels, so that the synchronous belts in the first synchronous belt modules 50 can drive the fixed plates 53 on the first sliding blocks 52 to slide forwards and backwards along the directions of the first synchronous belt modules 50, and the milling cutter 72 can be conveniently received to one side of the equipment when not in use, and potential safety hazards are avoided; the two first synchronous belt modules 50 are respectively and slidably connected with a first sliding block 52, the upper end of the first sliding block 52 is fixedly connected with a fixed plate 53, one side of the fixed plate 53, which is far away from the second motor 6, is fixedly connected with a second synchronous belt module 54, the second synchronous belt module 54 is slidably connected with a second sliding block 55, one side of the second sliding block 55, which is far away from the fixed plate 53, is fixedly connected with a milling plate 56, one end of the second synchronous belt module 54 is provided with a fourth motor 64, the milling plate 56 is symmetrically and fixedly connected with sliding guide rails 57, the two sliding guide rails 57 are respectively and slidably connected with a third sliding block 58, one side of the third sliding block 58, which is far away from the milling plate 56, is fixedly connected with a milling seat 7, one side of the milling seat 7, which is far away from the milling cutter 72, is provided with a threaded rod 59, one end of the threaded rod 59 is fixedly connected with the output end of the third motor 63, the third motor 63 is fixedly connected with the upper end of the milling plate 56, the threaded rod 59 is driven by the third motor 63 to rotate, the threaded rod 59 is in threaded connection with the milling seat 7, the milling seat 7 is driven by the third motor 58 to slide up and down along the sliding guide rails 57, the second sliding guide rails 58, the left side of the milling plate 56, and the milling seat 7, respectively, and the left side of the milling seat 72 can be driven by the second synchronous belt module 56, and the left side, and the right side of the milling cutter 72, and the right side of the cutter seat 7, and the right side.
As shown in fig. 10, 11 and 12, the limiting mechanism 4 comprises a second hydraulic cylinder 41 fixedly connected with the milling frame 1, a limiting jack post 42 is fixedly connected to one side, away from the milling frame 1, of the second hydraulic cylinder 41, a fixed disc 43 is fixedly sleeved on the limiting jack post 42, guide rods 44 are symmetrically and vertically arranged on the fixed disc 43 in a penetrating mode, one end, away from the limiting jack post 42, of the guide rods 44 is fixedly connected with the milling frame 1, the guide rods 44 are in sliding connection with the fixed disc 43, the second hydraulic cylinder 41 can push the limiting jack post 42 to move towards one end of a motor shaft and abut against the end face, away from one end of the clamping mechanism 2, of the motor shaft, and therefore stability of the motor shaft is higher during milling rotation; a first cavity 14 is formed in one side, close to the clamping mechanism 2, of the milling frame 1, a chip blocking sliding plate 16 is arranged in the first cavity 14, the chip blocking sliding plate 16 is in sliding connection with the milling frame 1 through a sliding rail, first hydraulic cylinders 15 are symmetrically arranged on the lower surface of the chip blocking sliding plate 16, the output ends of the first hydraulic cylinders 15 are fixedly connected with the chip blocking sliding plate 16, one ends, far away from the chip blocking sliding plate 16, of the first hydraulic cylinders 15 are fixedly connected with the first cavity 14, a chip falling plate 17 is arranged below the clamping mechanism 2, two ends of the chip falling plate 17 are fixedly connected with the milling frame 1, the first hydraulic cylinders 15 can push the chip blocking sliding plate 16 to slide upwards, machining chips are prevented from splashing everywhere during machining, and the chip blocking sliding plate 16 can be slidably received in the first cavity 14 when machining is completed; the milling machine frame 1 is far away from one side of the first cavity 14 and is provided with a second cavity 31, one end of the milling machine frame 1, which is close to the second cavity 31, is provided with a blanking groove 3, the blanking groove 3 is communicated with the second cavity 31, a material containing basket 32 is arranged in the second cavity 31, the material containing basket 32 is in sliding connection with the second cavity 31, one side, which is close to the connecting plate 18, of the milling machine frame 1 is fixedly connected with a display screen 11, a plurality of control buttons 12 are arranged below the display screen 11, one side of the display screen 11 is provided with a control keyboard 13, the control keyboard 13 is fixedly connected with the milling machine frame 1, scraps of a motor shaft slide along a scraps plate 17 in the processing process, and the scraps fall into the material containing basket 32 through the blanking groove 3 to be subjected to uniform recycling treatment.
The working principle of this embodiment is as follows, one end of a motor shaft to be processed is propped against the limit seat 25 and placed in the protective sleeve 21, the first motor 28 is started, the first motor 28 drives the screw rod 27 to rotate, because the screw rod 27 is in threaded connection with the screw cylinder 26, the screw cylinder 26 drives the symmetrical two first clamping shafts 22 and the second clamping shafts 23 to move towards the middle at the same time, when the second clamping shafts 23 are contacted with one end of the motor shaft and driven by the screw rod 27, the clamping positioning columns 24 generate clamping force, meanwhile, according to different shapes and volumes of the end surfaces of the clamped motor shaft, the first clamping shafts 22 and the second clamping shafts 23 can be matched with the end surfaces of the motor shaft, the clamping positioning columns 24 are adjusted to fix the clamped position of one end of the motor shaft through rotation, so that no matter what shape of the motor shaft to be processed can be firmly clamped and fixed, the driving motor 20 drives the protective sleeve 21 to rotate, and the motor shaft can rotate for milling processing operation;
after the position of the motor shaft is fixed, starting a second hydraulic cylinder 41, the second hydraulic cylinder 41 pushes a limiting jack post 42 to abut against the other end of the motor shaft to be processed, starting a second motor 6, simultaneously driving synchronous wheels in two first synchronous belt modules 50 to rotate through a connecting shaft 62 between two couplings 61, driving synchronous wheels in the first synchronous belt modules 50 to drive synchronous belts to move, enabling the synchronous belts in the first synchronous belt modules 50 to drive a fixed plate 53 on a first sliding block 52 to slide forwards and backwards along the direction of the first synchronous belt modules 50, starting a fourth motor 64, enabling the fourth motor 64 to drive the synchronous belts in the second synchronous belt modules 54 to move, enabling the second synchronous belt modules 54 to drive a second sliding block 55 to slide, driving a milling plate 56 to slide leftwards and rightwards for position change, starting a third motor 63, driving a threaded rod 59 to rotate, driving a threaded rod 59 to be in threaded connection with a milling seat 7, driving the milling seat 7 to slide upwards and downwards along a sliding guide rail 57 through the third sliding block 58, and enabling a milling cutter 72 to drive the synchronous belt in the second synchronous belt module 54 to slide along the direction of the sliding guide rail 57 to slide along the direction of the first sliding guide rail 57, so as to enable the milling seat 56 to slide to drive the second sliding blocks to slide along the threaded shafts to be driven by the threaded shafts to different;
starting the first hydraulic cylinder 15, and pushing the chip-blocking sliding plate 16 to slide upwards by the first hydraulic cylinder 15, so that the chip-blocking sliding plate 16 can block outwards splashed machining chips when a motor shaft performs milling, and the machining chips slide along the chip-falling plate 17 and are collected to the material basket 32 in a concentrated manner through the material chute 3 for uniform recovery treatment when the machining chips fall to the chip-falling plate 17;
starting the electric telescopic rod 84, the electric telescopic rod 84 drives the cleaning seat 82 on one side to rotate, and simultaneously the first fixing seat 85 on the cleaning seat 82 on one side drives the connecting rod 87 to move, and the connecting rod 87 drives the cleaning seat 82 on the other side to synchronously rotate through the second fixing seat 86, so that when the cleaning seats 82 on two sides are rotationally adjusted to be in a size matched with the size of a motor shaft, the electric telescopic rod 84 is powered off, and when the milling cutter 72 mills different parts on the motor shaft, the cleaning mechanism 8 can synchronously move along with the milling plate 56 through the connecting arm 88, so that the cleaning of chips on the processing parts on the motor shaft is realized.
The foregoing description is only of the preferred embodiments of the present invention, and is not intended to limit the scope of the present invention.
Claims (10)
1. Motor shaft milling equipment, including milling frame (1), its characterized in that: the milling machine comprises a milling machine frame (1), wherein the upper end of the milling machine frame (1) is fixedly connected with a connecting plate (18), a driving mechanism (5) is arranged on the upper surface of the connecting plate (18), a limiting mechanism (4) is arranged on one side of the milling machine frame (1), a clamping mechanism (2) is arranged on one side, away from the limiting mechanism (4), of the milling machine frame (1), and the clamping mechanism (2) comprises a protection seat (29) fixedly connected with the milling machine frame (1);
the milling machine is characterized in that a protection sleeve (21) is rotationally connected to one side, far away from the milling machine frame (1), of each protection seat (29), a first clamping shaft (22) is symmetrically arranged in each protection sleeve (21), two second clamping shafts (23) are symmetrically arranged at two ends of each first clamping shaft (22), one end of each second clamping shaft (23) is rotationally connected with each first clamping shaft (22), the other ends of each second clamping shaft (23) are fixedly connected with clamping positioning columns (24), and the center positions of the two first clamping shafts (22) are rotationally connected with wire cylinders (26) respectively.
2. The motor shaft milling equipment according to claim 1, wherein: two perpendicularly run through on silk jar (26) be provided with lead screw (27), pass through threaded connection between lead screw (27) and silk jar (26), lead screw (27) one end and first motor (28) output fixed connection, first motor (28) and lag (21) fixed connection, fixedly connected with spacing seat (25) in lag (21), fixedly connected with driving motor (20) in lag (29), lag (21) are close to lag (29) one end and driving motor (20) output fixed connection.
3. The motor shaft milling equipment according to claim 1, wherein: the novel milling machine is characterized in that a milling plate (56) is arranged on one side of the driving mechanism (5), a milling seat (7) is arranged on one side, away from the driving mechanism (5), of the milling plate (56), a milling cutter (72) is arranged on one side of the milling seat (7), a milling connecting seat (71) is fixedly sleeved on the milling cutter (72), the milling connecting seat (71) is fixedly connected with the milling seat (7), and a cleaning mechanism (8) is arranged at the lower end of the milling plate (56).
4. A motor shaft milling apparatus as claimed in claim 3, wherein: the cleaning mechanism (8) comprises a connecting arm (88) fixedly connected with the lower surface of the milling plate (56), the lower end of the connecting arm (88) is fixedly connected with a triangular base (81), cleaning bases (82) are symmetrically arranged on the triangular base (81), first fixing bases (85) are symmetrically and fixedly connected on the cleaning bases (82) on one side, second fixing bases (86) are symmetrically and fixedly connected on the cleaning bases (82) on the other side, connecting rods (87) are arranged between the first fixing bases (85) and the second fixing bases (86), and two ends of each connecting rod (87) are respectively connected with the first fixing bases (85) and the second fixing bases (86) in a rotating mode.
5. The motor shaft milling apparatus of claim 4, wherein: two clean seat (82) all rotate with triangle seat (81) to be connected, two clean brush hair (83) of seat (82) one side fixedly connected with, one side clean seat (82) rotate with electric telescopic handle (84) to be connected, electric telescopic handle (84) keep away from clean seat (82) one end and triangle seat (81) to rotate to be connected.
6. The motor shaft milling equipment according to claim 1, wherein: the driving mechanism (5) comprises a plurality of supporting seats (51) fixedly connected with a connecting plate (18), wherein the supporting seats (51) are symmetrically arranged, first synchronous belt modules (50) are symmetrically arranged on the connecting plate (18), the lower ends of the first synchronous belt modules (50) are fixedly connected with the supporting seats (51), connecting shafts (62) are arranged between the first synchronous belt modules (50), two ends of each connecting shaft (62) are fixedly connected with couplings (61), one ends of each coupling (61) are far away from each connecting shaft (62) and are fixedly connected with two first synchronous belt modules (50), one side of each coupling is fixedly connected with a second motor (6) on each first synchronous belt module (50), synchronous wheels are symmetrically arranged in each first synchronous belt module (50), and output ends of the second motors (6) are fixedly connected with the synchronous wheels.
7. The motor shaft milling apparatus of claim 6, wherein: two on the first hold-in range module (50) sliding connection have first slider (52) respectively, first slider (52) upper end fixedly connected with fixed plate (53), fixed plate (53) keep away from second motor (6) one side fixedly connected with second hold-in range module (54), sliding connection has second slider (55) on second hold-in range module (54), fixed plate (53) one side and milling plate (56) fixed connection are kept away from to second slider (55), second hold-in range module (54) one end is provided with fourth motor (64), symmetrically fixedly connected with sliding guide (57) on milling plate (56), two on sliding guide (57) sliding connection have third slider (58) respectively, milling plate (56) one side and milling seat (7) fixed connection are kept away from to third slider (58), milling seat (7) one side is provided with threaded rod (59), threaded rod (59) and milling seat (7) threaded connection, motor (59) and third fixed connection (63) are gone up with third fixed connection with third output (63).
8. The motor shaft milling equipment according to claim 1, wherein: the limiting mechanism (4) comprises a second hydraulic cylinder (41) fixedly connected with the milling frame (1), a limiting jacking column (42) is fixedly connected to one side, away from the milling frame (1), of the second hydraulic cylinder (41), a fixing disc (43) is fixedly sleeved on the limiting jacking column (42), guide rods (44) are symmetrically and vertically arranged on the fixing disc (43) in a penetrating mode, one end, away from the limiting jacking column (42), of the guide rods (44) is fixedly connected with the milling frame (1), and the guide rods (44) are in sliding connection with the fixing disc (43).
9. The motor shaft milling equipment according to claim 1, wherein: the milling machine frame (1) is close to one side of the clamping mechanism (2) and is provided with a first cavity (14), a chip blocking sliding plate (16) is arranged in the first cavity (14), the chip blocking sliding plate (16) is in sliding connection with the milling machine frame (1) through a sliding rail, first hydraulic cylinders (15) are symmetrically arranged on the lower surface of the chip blocking sliding plate (16), the output ends of the first hydraulic cylinders (15) are fixedly connected with the chip blocking sliding plate (16), one end of the first hydraulic cylinders (15) away from the chip blocking sliding plate (16) is fixedly connected with the first cavity (14), chip falling plates (17) are arranged below the clamping mechanism (2), and two ends of each chip falling plate (17) are fixedly connected with the milling machine frame (1).
10. The motor shaft milling equipment according to claim 1, wherein: the milling machine frame (1) is far away from one side of the first cavity (14) and is provided with a second cavity (31), one end of the milling machine frame (1) close to the second cavity (31) is provided with a blanking groove (3), the blanking groove (3) is communicated with the second cavity (31), a material containing basket (32) is arranged in the second cavity (31), the material containing basket (32) is in sliding connection with the second cavity (31), the upper end of one side of the milling machine frame (1) close to the connecting plate (18) is fixedly connected with a display screen (11), a plurality of control buttons (12) are arranged below the display screen (11), one side of the display screen (11) is provided with a control keyboard (13), and the control keyboard (13) is fixedly connected with the milling machine frame (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410041128.6A CN117548723A (en) | 2024-01-11 | 2024-01-11 | Motor shaft milling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410041128.6A CN117548723A (en) | 2024-01-11 | 2024-01-11 | Motor shaft milling equipment |
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| CN117548723A true CN117548723A (en) | 2024-02-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202410041128.6A Pending CN117548723A (en) | 2024-01-11 | 2024-01-11 | Motor shaft milling equipment |
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| CN (1) | CN117548723A (en) |
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