CN117507129B - Breaking-off mechanism for steamed aerated concrete blank - Google Patents
Breaking-off mechanism for steamed aerated concrete blank Download PDFInfo
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- CN117507129B CN117507129B CN202410009008.8A CN202410009008A CN117507129B CN 117507129 B CN117507129 B CN 117507129B CN 202410009008 A CN202410009008 A CN 202410009008A CN 117507129 B CN117507129 B CN 117507129B
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- 230000007246 mechanism Effects 0.000 title claims abstract description 26
- 230000008878 coupling Effects 0.000 claims description 9
- 238000010168 coupling process Methods 0.000 claims description 9
- 238000005859 coupling reaction Methods 0.000 claims description 9
- 210000003811 finger Anatomy 0.000 claims description 6
- 210000003813 thumb Anatomy 0.000 claims description 6
- 238000001704 evaporation Methods 0.000 claims description 2
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims 2
- 238000005452 bending Methods 0.000 claims 1
- 238000000034 method Methods 0.000 description 12
- 238000000926 separation method Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 11
- 238000010025 steaming Methods 0.000 description 8
- 230000009471 action Effects 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0018—Separating articles from each other
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention relates to the technical field of autoclaved aerated concrete product processing, in particular to a breaking-off mechanism for steamed aerated concrete blanks, which comprises a fixed base, wherein the end face of the fixed base is connected with a fixed support, the end face of the fixed support is connected with a lifting structure, the lifting structure is connected with a breaking-off adjusting structure, the breaking-off adjusting structure is connected with a fixed breaking-off structure, the end face of the fixed base is connected with a conveyor, and the end face of the conveyor is provided with a concrete blank.
Description
Technical Field
The invention relates to the technical field of autoclaved aerated concrete product processing, in particular to a breaking mechanism for steamed aerated concrete blanks.
Background
The device for separating the steamed aerated concrete body is equipment for separating the steamed aerated concrete body in the production process, the existing separating equipment has no good automatic separating function, so that the separating efficiency is affected, meanwhile, in the separating process, the device cannot be adjusted according to the thickness of the steamed aerated concrete body, so that the separating requirement is met, meanwhile, the integrity of the aerated concrete body in the separating process cannot be ensured, meanwhile, the separating resistance in the separating process is high, the separating work cannot be easily carried out, as in the prior art represented by a separating mechanism (publication No. CN 113681693A) for the steamed aerated concrete body in the prior art, the patent technology comprises a frame rod connected with a lifting device platform, two sides of the frame rod are provided with frame supporting legs, the lifting device platform is provided with a lifting device, and the lifting device is connected with a clamping frame body which is positioned in a door frame and moves relatively to the lifting device under the action of the lifting device; the clamping frame body comprises an upper clamping frame body and a lower clamping frame body which are driven by separate hydraulic cylinders and move relatively, wherein the upper clamping frame body and the lower clamping frame body are respectively provided with a plurality of layered controllable clamping feet, and the layered controllable clamping feet are driven by a hydraulic control system and respectively contact with the side faces of the green body at two sides of the cutting seam. In view of the above technical scheme, the adhesion problem of the product in the high-pressure steam curing process can be solved by a mechanical separation means, the product percent of pass and the appearance quality are improved, and the production cost of enterprises is reduced, so that the prior art problem is effectively solved, but the structure still needs to be perfected, and the method is as follows:
in this scheme, break the equipment off with fingers and thumb the time-sharing to steaming back aerated concrete body, the interact between layering controllable clamp foot, frame locking device, the separation pneumatic cylinder to carry out single steaming back aerated concrete body and break off with fingers and thumb, in order to promote that it is able to be better break off with fingers and thumb the equipment and break off with fingers and thumb the efficiency of time-sharing to steaming back aerated concrete body, consequently need one kind and break off with fingers and thumb mechanism to steaming back aerated concrete body and make improvement to above-mentioned problem.
Disclosure of Invention
The invention provides a breaking mechanism for steaming aerated concrete blanks, which aims to solve the problem that when the breaking mechanism breaks steamed aerated concrete blanks, normal breaking work of the breaking mechanism is not affected.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the breaking mechanism for the steamed aerated concrete body comprises a fixed base, wherein the end surface of the fixed base is connected with a fixed bracket, the end surface of the fixed bracket is connected with a lifting structure, the lifting structure is connected with a breaking adjusting structure, the breaking adjusting structure is connected with a fixed breaking structure, the end face of the fixed base is connected with a conveyor, a concrete blank is arranged on the end face of the conveyor, electric positioners are symmetrically arranged on the side wall of the conveyor and at one end of the concrete blank, and a controller is connected on the side wall of the fixed support;
the lifting structure comprises two groups of driving motors, the two groups of driving motors are symmetrically connected to the end face of the fixed support, driving ends of the two groups of driving motors are connected with driving rods through couplings, the side walls of the driving rods are symmetrically connected with first driven bevel gears through first driving bevel gears in a meshed mode, the center of each first driven bevel gear is connected with a rotary screw rod, and the side walls of the rotary screw rods are connected with movable sliding blocks;
the breaking-off adjusting structure comprises two groups of connecting brackets and fixed frame bodies, wherein the two groups of connecting brackets are respectively connected to the side walls of the movable slide block, the fixed frame bodies are connected to the side walls of the movable slide block, four corners on the side walls of the fixed frame bodies are respectively connected with a limiting guide post, two groups of movable frame bodies are respectively connected to the side walls of the limiting guide posts and above and below the fixed frame bodies, four corners on the side walls of the movable frame bodies are respectively connected with an adjusting guide post, the end faces of the two groups of connecting brackets are respectively connected with a rotating motor, the driving ends of the rotating motors are connected with driving connecting rods through couplings, the side walls of the driving connecting rods are connected with two groups of second driving bevel gears, the side walls of the two groups of second driving bevel gears are connected with second driven bevel gears in a meshed manner, the center of the second driven bevel gears is connected with a rotating connecting rod, the side walls of the rotating connecting rods are connected with adjusting rollers, and the side walls of the adjusting rollers are correspondingly provided with guide sliding grooves;
the fixed breaking-off structure comprises five groups of servo motors, the five groups of servo motors are respectively connected to the side walls of the fixed frame body and the movable frame body through connecting seats, the five groups of servo motors are connected with a driving screw rod through a coupling, a third driven bevel gear is connected to the side wall of the driving screw rod through a third driving bevel gear in a meshed mode, a driving rotating rod is connected to the center of the third driven bevel gear, a fourth driven bevel gear is connected to the other end of the driving rotating rod through a fourth driving bevel gear in a meshed mode, a driven screw rod is connected to the center of the fourth driven bevel gear, connecting sliding blocks are symmetrically connected to the side walls of the driving screw rod and the driven screw rod, fixed sliding rods are connected to the connecting sliding blocks and located between the driving screw rod and the driven screw rod, two ends of the fixed sliding rods are connected to the side walls of the fixed frame body and the movable frame body, an L-shaped connecting plate is connected to the side wall of the connecting sliding blocks, a plurality of groups of breaking-off blades are connected to the side walls of the L-shaped connecting plates through bolts, a plurality of groups of fixing springs are connected to the side walls of the L-shaped connecting plates, and the other ends of the fixing springs are connected to the wedge-shaped plates.
In a preferred scheme of the invention, the conveyor is connected with the controller through a wire and is electrically connected in a connection mode, and the electric positioner is connected with the controller through a wire and is electrically connected in a connection mode.
As a preferable scheme of the invention, the driving motor is connected with the controller through a wire and is electrically connected in a connection mode, and the driving rod is connected to the side wall of the fixed support through a bearing seat, wherein the connection mode of the driving rod and the bearing seat is rotary connection.
As a preferable scheme of the invention, two ends of the rotating screw rod are respectively connected to the bottom of the fixed base and the end face of the fixed support through the bearing seat, wherein the rotating screw rod is in rotating connection with the bearing seat, and the rotating screw rod is in threaded connection with the movable sliding block.
As a preferable scheme of the invention, the movable frame body is provided with the connecting holes corresponding to the limit guide posts, wherein the limit guide posts are connected with the connecting holes in a sliding way, the fixed frame body has the same structure as the four groups of movable frame bodies, and the two groups of movable frame bodies above and below the fixed frame body are arranged in a one-to-one symmetrical way.
As a preferable scheme of the invention, the rotating motor is connected with the controller through a wire and is electrically connected in a connection mode, the driving connecting rod is connected to the side wall of the connecting bracket through a bearing seat, the driving connecting rod is connected with the bearing seat in a rotation mode, the rotating connecting rod is connected to the upper end face and the lower end face of the connecting bracket through the bearing seat, and the rotating connecting rod is connected with the bearing seat in a rotation mode.
As a preferable scheme of the invention, four groups of guide sliding grooves are correspondingly arranged on the side wall of the regulating roller from top to bottom and correspond to the regulating guide columns, wherein the first group of guide sliding grooves and the fourth group of guide sliding grooves have the same structure, the second group of guide sliding grooves and the third group of guide sliding grooves have the same structure, the four groups of guide sliding grooves are of a spiral structure, the pitch of the first group of guide sliding grooves is twice that of the second group of guide sliding grooves, and the regulating guide columns and the guide sliding grooves are in clearance fit.
As a preferable scheme of the invention, the servo motor is connected with the controller through a wire and is electrically connected in a connection mode, the driving screw rod is respectively connected to the side walls of the fixed frame body and the movable frame body through bearing seats, the driving screw rod is rotationally connected with the bearing seats, the driving rotating rod is respectively connected to the side walls of the fixed frame body and the movable frame body through the bearing seats, and the driving rotating rod is rotationally connected with the bearing seats.
As a preferable scheme of the invention, the driven screw rod is respectively connected to the side walls of the fixed frame body and the movable frame body through the bearing seat, wherein the driven screw rod is in rotary connection with the bearing seat, the driving screw rod and the driven screw rod have the same structure and are formed by splicing a section of left-handed screw rod and a section of right-handed screw rod, and the driving screw rod and the driven screw rod are in threaded connection with the connecting sliding block.
As a preferable scheme of the invention, the connecting sliding block is provided with the connecting hole correspondingly on the fixed sliding rod, wherein the connecting mode of the fixed sliding rod and the connecting hole is sliding connection, the breaking-off blade is of a wedge-shaped structure, the wedge-shaped fixing plates are of an inverted wedge-shaped structure, the L-shaped connecting plates and the wedge-shaped fixing plates are arranged in two groups, and the two groups of L-shaped connecting plates and the two groups of wedge-shaped fixing plates are symmetrically arranged.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the separation adjusting structure is arranged in the separation mechanism for the steamed aerated concrete body, and the rotation motor in the separation adjusting structure is utilized to pass through the transmission structure, so that the design of the distance between the fixed frame body and the movable frame body is adjusted, and the position of the separation structure can be adjusted according to the thickness of each group of the concrete bodies in the use process of the separation mechanism for the steamed aerated concrete body, so that the device can simultaneously separate multiple groups of the separation structures when separating the concrete bodies, the separation efficiency of the steamed aerated concrete body is improved, and the problem that the separation structure can not be fixed by the adjusting device according to the thickness of each group of the concrete bodies and then simultaneously separate multiple groups of the concrete bodies is solved.
According to the invention, the fixed breaking structure is arranged in the breaking mechanism for the aerated concrete body after steaming, and the servo motor in the fixed breaking structure is utilized to perform the design of breaking while fixing the concrete body through the transmission structure, so that the integrity of the concrete body in the breaking process can be ensured in the using process of the breaking mechanism for the aerated concrete body after steaming, and meanwhile, the wedge-shaped fixing plate is arranged into the inverted wedge-shaped structure, so that the concrete body can generate an oblique upward thrust under the fixation of the spring, the concrete body is prevented from being subjected to the action of the horizontal thrust in the breaking process, and the resistance of the breaking blade is improved, and the problem that the breaking of the concrete body can not be performed while the concrete body is fixed is solved.
According to the invention, the lifting structure, the breaking-off adjusting structure, the fixed breaking-off structure, the conveyor and the electric positioner are arranged in the breaking-off mechanism for the steamed aerated concrete body, and the lifting structure, the breaking-off adjusting structure, the fixed breaking-off structure, the conveyor and the electric positioner are utilized to interact with each other, so that the steamed aerated concrete body can be automatically broken off, a great amount of labor force output can be reduced in the using process of the breaking-off mechanism for the steamed aerated concrete body, and meanwhile, the working efficiency is improved, and the problem that the steamed aerated concrete body cannot be automatically broken off is solved.
Drawings
Fig. 1 is a schematic structural view of a breaking mechanism of the present invention;
FIG. 2 is a schematic diagram of a conveyor according to the present invention;
FIG. 3 is a schematic view of a lifting structure according to the present invention;
FIG. 4 is a schematic view of the structure of the rotating screw and the moving slide block of the present invention;
fig. 5 is a schematic structural view of the break-off adjusting structure of the present invention;
FIG. 6 is a schematic view of a dancer roll of the present invention;
FIG. 7 is a schematic view of the structure of the adjusting guide post of the present invention;
fig. 8 is a schematic structural view of the fixed breaking structure of the present invention;
fig. 9 is a schematic view of a structure of a breaking blade according to the present invention;
fig. 10 is an enlarged schematic view of the structure of fig. 8 a according to the present invention.
In the figure: 1. a fixed base; 2. a fixed bracket; 3. a lifting structure; 4. a breaking-off adjusting structure; 5. fixing the breaking structure; 6. a conveyor; 7. a concrete body; 8. an electric positioner; 9. a controller; 301. a driving motor; 302. a driving rod; 303. a first drive bevel gear; 304. a first driven bevel gear; 305. rotating the screw rod; 306. moving the slide block; 401. a connecting bracket; 402. fixing the frame; 403. limiting guide posts; 404. moving the frame; 405. adjusting the guide post; 406. a rotating motor; 407. a drive link; 408. a second drive bevel gear; 409. a second driven bevel gear; 410. rotating the connecting rod; 411. an adjusting roller; 412. a guide chute; 501. a servo motor; 502. a driving screw rod; 503. a third drive bevel gear; 504. a third driven bevel gear; 505. driving the rotating rod; 506. a fourth drive bevel gear; 507. a fourth driven bevel gear; 508. a driven screw rod; 509. the connecting slide block; 510. fixing the slide bar; 511. an L-shaped connecting plate; 512. breaking off the blade; 513. a fixed spring; 514. wedge-shaped fixing plate.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments, and all other embodiments obtained by those skilled in the art without making any inventive effort based on the embodiments of the present invention are within the scope of protection of the present invention.
Referring to fig. 1-10, the present invention provides a technical solution:
the utility model provides a break off mechanism for evaporating back aerated concrete body, including unable adjustment base 1, be connected with fixed bolster 2 on unable adjustment base 1's the terminal surface, be connected with elevation structure 3 on the terminal surface of fixed bolster 2, be connected with on elevation structure 3 and break off the branch adjustment structure 4, be connected with on breaking off the branch adjustment structure 4 and fixed break off the branch structure 5, be connected with conveyer 6 on unable adjustment base 1's the terminal surface, be provided with concrete body 7 on conveyer 6's the terminal surface, on conveyer 6's the lateral wall and be located concrete body 7's one end symmetry and be provided with electric locator 8, be connected with controller 9 on fixed bolster 2's the lateral wall;
further, the conveyor 6 is connected with the controller 9 through a wire and is electrically connected in a connection mode, the electric positioner 8 is connected with the controller 9 through a wire and is electrically connected in a connection mode, and the operation of the conveyor 6 and the electric positioner 8 is controlled by the controller 9;
in this embodiment, referring to fig. 1, 2, 3 and 4, the lifting structure 3 includes two sets of driving motors 301, the two sets of driving motors 301 are symmetrically connected to the end surface of the fixed support 2, driving ends of the two sets of driving motors 301 are connected to a driving rod 302 through a coupling, side walls of the driving rod 302 are symmetrically connected to a first driven bevel gear 304 through a first driving bevel gear 303 in a meshing manner, a rotating screw rod 305 is connected to the center of the first driven bevel gear 304, and a moving slide block 306 is connected to the side walls of the rotating screw rod 305;
based on the above structure and the connection relation of the above structure, the controller 9 starts the driving motor 301 to rotate, and the driving motor 301 drives the driving rod 302, the first driving bevel gear 303, the first driven bevel gear 304 and the rotating screw rod 305 to rotate in sequence, so that the moving slide block 306 moves downwards on the side wall of the rotating screw rod 305;
further, the driving motor 301 is connected with the controller 9 through a wire and is electrically connected in a connection manner, and the function of the driving motor 301 is to control the operation of the driving motor 301 through the controller 9;
further, the driving rod 302 is connected to the side wall of the fixed bracket 2 through a bearing seat, wherein the connection mode of the driving rod 302 and the bearing seat is rotation connection, two ends of the rotating screw rod 305 are respectively connected to the bottom of the fixed base 1 and the end face of the fixed bracket 2 through the bearing seat, the connection mode of the rotating screw rod 305 and the bearing seat is rotation connection, and the connection mode of the rotating screw rod 305 and the movable sliding block 306 is thread connection, so that the device can run more smoothly when in use;
in this embodiment, referring to fig. 1, 2, 5, 6 and 7, the breaking-off adjusting structure 4 includes two groups of connecting brackets 401 and a fixed frame 402, the two groups of connecting brackets 401 are respectively connected to the side walls of the moving slide block 306, the fixed frame 402 is connected to the side walls of the moving slide block 306, four corners on the side walls of the fixed frame 402 are respectively connected with a limit guide post 403, two groups of moving frames 404 are respectively connected to the side walls of the limit guide post 403 and above and below the fixed frame 402, four corners on the side walls of the moving frames 404 are respectively connected with an adjusting guide post 405, the end surfaces of the two groups of connecting brackets 401 are respectively connected with a rotating motor 406, the driving end of the rotating motor 406 is connected with a driving connecting rod 407 through a coupling, the side walls of the driving connecting rod 407 are connected with two groups of second driving bevel gears 408, the side walls of the two groups of second driving bevel gears 408 are connected with a second driven bevel gears 409 in a meshed manner, the center of the second driven bevel gears 409 are connected with a rotating connecting rod 410, the side walls of the rotating connecting rod 410 are connected with an adjusting roller 411, the side walls of the adjusting roller 411 are respectively provided with a guide chute 412 corresponding to the adjusting guide posts 405;
based on the above structure and the connection relation of the above structure, the controller 9 starts the rotation motor 406 to rotate, and the rotation motor 406 sequentially drives the driving link 407, the second driving bevel gear 408, the second driven bevel gear 409, the rotation link 410, and the adjustment roller 411 to rotate, thereby adjusting the distances between the fixed frame 402 and the four sets of moving frames 404;
further, a connection hole is formed on the movable frame 404 and corresponds to the limit guide post 403, wherein the connection mode of the limit guide post 403 and the connection hole is sliding connection, so that the movable frame 404 has stability when in use;
further, the fixed frame body 402 has the same structure as the four groups of movable frame bodies 404, and the two groups of movable frame bodies 404 above and below the fixed frame body 402 are arranged in a one-to-one symmetry manner, so that the movable frame bodies 404 can better adjust the distance between each group of movable frame bodies 404 in the subsequent work;
further, the rotating motor 406 is connected with the controller 9 through a wire and is electrically connected, and the operation of the rotating motor 406 is controlled by the controller 9;
further, the driving connecting rod 407 is connected to the side wall of the connecting bracket 401 through a bearing seat, wherein the connection mode of the driving connecting rod 407 and the bearing seat is rotation connection, the rotating connecting rod 410 is connected to the upper end face and the lower end face of the connecting bracket 401 through the bearing seat, the connection mode of the rotating connecting rod 410 and the bearing seat is rotation connection, and the matching mode of the adjusting guide post 405 and the guiding chute 412 is clearance fit, so that the device can run more smoothly when in use;
further, four sets of guide sliding grooves 412 are correspondingly arranged on the side wall of the adjusting roller 411 and correspond to the adjusting guide post 405 from top to bottom, wherein the first set of guide sliding grooves 412 and the fourth set of guide sliding grooves 412 have the same structure, the second set of guide sliding grooves 412 and the third set of guide sliding grooves 412 have the same structure, the four sets of guide sliding grooves 412 have the spiral structure, and the pitch of the first set of guide sliding grooves 412 is twice that of the second set of guide sliding grooves 412, so that the distance between the fixed frame 402 and the four sets of moving frame 404 can be adjusted by rotating the adjusting roller 411;
in this embodiment, referring to fig. 1, 2, 8, 9 and 10, the fixed breaking structure 5 includes five groups of servo motors 501, the five groups of servo motors 501 are respectively connected to the side walls of the fixed frame 402 and the movable frame 404 through connection seats, driving ends of the five groups of servo motors 501 are connected to a driving screw rod 502 through a coupling, a third driven bevel gear 504 is connected to the side wall of the driving screw rod 502 through a third driving bevel gear 503 in a meshed manner, a driving rotating rod 505 is connected to the center of the third driven bevel gear 504, the other end of the driving rotating rod 505 is connected to a fourth driven bevel gear 507 through a fourth driving bevel gear 506 in a meshed manner, a driven screw rod 508 is connected to the center of the fourth driven bevel gear 507, connecting slide blocks 509 are symmetrically connected to the side walls of the driving screw rod 502 and the driven screw rod 508, two ends of the fixing slide rods 510 are connected to the side walls of the fixed frame 402 and the movable frame 404, an L-shaped connecting plate 511 is connected to the side walls of the connecting slide blocks 509, a plurality of groups of blades 512 are connected to the L-shaped connecting plates 511 through bolts, and the other ends of the L-shaped connecting plates 511 are fixedly connected to the side walls of the blades 513;
based on the above structure and the connection relation of the above structure, the controller 9 starts the servo motor 501 to rotate, the servo motor 501 drives the driving screw rod 502, the third driving bevel gear 503, the third driven bevel gear 504, the driving rotating rod 505, the fourth driving bevel gear 506, the fourth driven bevel gear 507 and the driven screw rod 508 to rotate in sequence, when the driving screw rod 502 and the driven screw rod 508 rotate, the connecting sliding block 509 moves on the side walls of the driving screw rod 502 and the driven screw rod 508 along opposite directions, and further drives the side walls of the two groups of L-shaped connecting plates 511 to move along opposite directions, when the L-shaped connecting plates 511 move, the wedge-shaped fixing plates 514 on the side walls of the L-shaped connecting plates 511 prop against two sides of the concrete blank 7, and simultaneously fix the concrete blank 7 under the action of the fixing springs 513, and when the wedge-shaped fixing plates 514 continuously perform extrusion fixing, the wedge-shaped faces of the wedge-shaped fixing plates 514 are contacted with the concrete blank 7, and further the fixing springs deform, so that upward thrust is generated, and when the L-shaped connecting plates 511 continuously move, the blades 512 are inserted into each group of the concrete blank 7, and each group of the concrete blank 513 is broken off;
further, the servo motor 501 is connected with the controller 9 through a wire and is electrically connected, and the rotation motor 406 is controlled to operate through the controller 9;
further, the driving screw rod 502 is respectively connected to the side walls of the fixed frame 402 and the movable frame 404 through bearing seats, wherein the connection mode of the driving screw rod 502 and the bearing seats is rotation connection, the driving rotating rod 505 is respectively connected to the side walls of the fixed frame 402 and the movable frame 404 through the bearing seats, the connection mode of the driving rotating rod 505 and the bearing seats is rotation connection, the driven screw rod 508 is respectively connected to the side walls of the fixed frame 402 and the movable frame 404 through the bearing seats, the connection mode of the driven screw rod 508 and the bearing seats is rotation connection, the driving screw rod 502 and the driven screw rod 508 are identical in structure and are formed by splicing a section of left-handed screw rod and a section of right-handed screw rod, the connection mode of the driving screw rod 502 and the driven screw rod 508 and the connecting sliding blocks 509 is thread connection, the connecting sliding blocks 509 are correspondingly provided with connecting holes, and the connecting mode of the fixed sliding rods 510 and the connecting holes is sliding connection, so that the device is smoother when in use.
Further, the breaking blade 512 is in a wedge structure, the wedge-shaped fixing plate 514 is in an inverted wedge structure, the L-shaped connecting plates 511 and the wedge-shaped fixing plates 514 are arranged in two groups, and the two groups of L-shaped connecting plates 511 and the two groups of wedge-shaped fixing plates 514 are symmetrically arranged, so that the breaking process of the concrete blank 7 is easier, the breaking efficiency of the concrete blank 7 is improved, and the integrity of the concrete blank 7 is ensured in the breaking process.
The working flow of the invention is as follows: when the breaking mechanism for steaming the aerated concrete body is used, the device is firstly powered on to enable the device to be in a working state, then the concrete body 7 is placed on the conveyor 6 under the condition that the conveyor 6 is connected with the controller 9 through a wire and the connection mode is electric connection, then the concrete body 7 is conveyed to the lower part of the fixed breaking structure 5 through the conveying of the conveyor 6, and the electric positioner 8 is started under the condition that the electric positioner 8 is connected with the controller 9 through the wire and the connection mode is electric connection, so that a rotating rod at the driving end of the electric positioner 8 rotates to enable the concrete body 7 to stay at a preset position, and then the operation of the conveyor 6 is controlled by the controller 9;
then, under the condition that the driving motor 301 is connected with the controller 9 through a wire and the connection mode is electrically connected, the driving end of the driving motor 301 is started to rotate, when the driving end of the driving motor 301 rotates, the driving rod 302 is connected to the side wall of the fixed support 2 through a bearing seat, wherein the driving rod 302 is driven to rotate under the condition that the connection mode of the driving rod 302 and the bearing seat is rotationally connected, when the driving rod 302 rotates, the first driven bevel gear 304 is driven to rotate under the condition that the first driven bevel gear 304 is symmetrically connected to the side wall of the driving rod 302 through a first driving bevel gear 303 in a meshing way, when the first driven bevel gear 304 rotates, two ends of the rotating screw rod 305 are respectively connected to the bottom of the fixed base 1 and the end face of the fixed support 2 through bearing seats, the connection mode of the rotating screw rod 305 and the bearing seat is a rotary connection mode, the rotating screw rod 305 is driven to rotate, when the rotating screw rod 305 rotates, the moving slide block 306 moves downwards on the side wall of the rotating screw rod 305 under the condition that the connection mode of the rotating screw rod 305 and the moving slide block 306 is a threaded connection mode, when the moving slide block 306 moves downwards on the side wall of the rotating screw rod 305, the fixed frame body 402 and the four groups of moving frame bodies 404 and the fixed breaking-off structures 5 on the fixed frame body 402 and the four groups of moving frame bodies 404 are driven to move downwards, and the blade of the breaking-off blade 512 in the fixed frame body 402 is positioned at the gap of the third and fourth concrete blanks 7 from top to bottom;
then according to the thickness of each concrete blank 7, the rotating motor 406 is started under the condition that the rotating motor 406 is connected with the controller 9 through a wire and the connection mode is electrically connected, so that the driving end of the rotating motor 406 rotates, when the driving end of the rotating motor 406 rotates, the driving connecting rod 407 is connected to the side wall of the connecting support 401 through a bearing seat, wherein the driving connecting rod 407 is driven to rotate under the condition that the connection mode of the driving connecting rod 407 and the bearing seat is rotationally connected, when the driving connecting rod 407 rotates, two groups of second driving bevel gears 408 are connected to the side wall of the driving connecting rod 407, the second driven bevel gears 409 are driven to rotate under the condition that the second driven bevel gears 409 are engaged and connected to the side wall of the second driving bevel gears 408, when the second driven bevel gears 409 rotate, the driving connecting rod 410 is connected to the upper end face and the lower end face of the connecting support 401 through the bearing seat, wherein the connection mode of the rotating connecting rod 410 and the bearing seat is that the rotating connecting rod 410 is driven to rotate under the condition of rotating connection, when the rotating connecting rod 410 rotates, the adjusting roller 411 is driven to rotate, when the adjusting roller 411 rotates, four groups of guide sliding grooves 412 are correspondingly arranged on the side wall of the adjusting roller 411 from top to bottom and correspond to the adjusting guide posts 405, wherein the first group of guide sliding grooves 412 and the fourth group of guide sliding grooves 412 have the same structure, the second group of guide sliding grooves 412 and the third group of guide sliding grooves 412 have the same structure, the four groups of guide sliding grooves 412 are both spiral structures, the pitch of the first group of guide sliding grooves 412 is twice that of the second group of guide sliding grooves 412, the distance between each group of adjusting guide posts 405 is adjusted under the condition that the matching mode of the adjusting guide posts 405 and the guide sliding grooves 412 is clearance fit, meanwhile, connecting holes are formed on the moving frame 404 and correspond to the limiting guide posts 403, the connection mode of the limit guide post 403 and the connection hole is that the distance between the fixed frame 402 and the four groups of movable frames 404 is adjusted under the condition of sliding connection, so that the knife edge of the breaking blade 512 in the breaking structure 5 is fixed on the four groups of movable frames 404 and is positioned at the gap of each group of concrete blanks 7;
then, the servo motor 501 is started under the condition that the servo motor 501 is connected with the controller 9 through a wire and the connection mode is electrically connected, so that the driving end of the servo motor 501 rotates, when the driving end of the servo motor 501 rotates, the driving screw 502 is respectively connected to the side walls of the fixed frame 402 and the movable frame 404 through bearing seats, wherein the driving screw 502 is driven to rotate under the condition that the driving screw 502 is connected with the bearing seats in a rotating way, when the driving screw 502 rotates, the driving screw 502 is driven to rotate under the condition that the side wall of the driving screw 502 is connected with a third driven bevel gear 504 in a meshing way through a third driving bevel gear 503, when the third driven bevel gear 504 rotates, the driving screw 505 is respectively connected to the side walls of the fixed frame 402 and the movable frame 404 through the bearing seats, wherein the driving screw 505 is driven to rotate under the condition that the driving screw 505 is connected with the bearing seats in a rotating way, when the driving rotating rod 505 rotates, the fourth driven bevel gear 507 is driven to rotate under the condition that the other end of the driving rotating rod 505 is connected with the fourth driven bevel gear 507 in a meshed manner through the fourth driving bevel gear 506, when the fourth driven bevel gear 507 rotates, the driven screw 508 is respectively connected to the side walls of the fixed frame 402 and the movable frame 404 through bearing seats, the driven screw 508 is driven to rotate under the condition that the driven screw 508 is connected with the bearing seats in a rotating manner, when the driving screw 502 and the driven screw 508 rotate together, the driving screw 502 and the driven screw 508 are formed by splicing a section of left-handed screw and a section of right-handed screw, the driving screw 502 and the driven screw 508 are connected with the connecting slide block 509 in a threaded manner, the connecting slide block 509 is correspondingly provided with connecting holes, the connection mode of the fixed sliding rod 510 and the connection hole is that the symmetrically arranged connection sliding blocks 509 move along opposite directions on the side walls of the driving screw rod 502 and the driven screw rod 508, when the connection sliding blocks 509 move, the L-shaped connection plates 511 oppositely arranged on the connection sliding blocks 509 are driven to move along opposite directions, when the L-shaped connection plates 511 move, the wedge-shaped fixing plates 514 on the side walls of the L-shaped connection plates 511 are propped against two sides of the concrete blank 7, and simultaneously the concrete blank 7 is fixed under the action of the fixing springs 513, so that the integrity of the concrete blank 7 in the subsequent separation process is ensured, and meanwhile, when the wedge-shaped fixing plates 514 are continuously extruded and fixed, the wedge-shaped surfaces of the wedge-shaped fixing plates 514 are contacted with the concrete blank 7 under the condition that the wedge-shaped fixing plates 514 are of an inverted wedge-shaped structure, and meanwhile, the fixing springs 513 are deformed, so that the inclined upward thrust is generated, and when the L-shaped connection plates 511 continuously move, the wedge-shaped fixing plates 514 are easier in the subsequent separation process, and the concrete blank 511 are inserted into each gap 7 of the concrete blank body;
after the breaking-off is completed, the electric positioner 8 is started under the condition that the electric positioner 8 is connected with the controller 9 through a wire and the connection mode is electric connection, so that a rotating rod at the driving end of the electric positioner 8 rotates, the rotating rod at the driving end of the electric positioner 8 is further opened, the conveyor 6 is started under the condition that the conveyor 6 is connected with the controller 9 through a wire and the connection mode is electric connection, and the broken-off concrete blank 7 is conveyed out of the device.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a break off mechanism off with fingers and thumb for evaporating back aerated concrete body, includes unable adjustment base (1), its characterized in that: the automatic bending machine is characterized in that a fixing support (2) is connected to the end face of the fixing base (1), a lifting structure (3) is connected to the end face of the fixing support (2), a breaking-off adjusting structure (4) is connected to the lifting structure (3), a fixing breaking-off structure (5) is connected to the breaking-off adjusting structure (4), a conveyor (6) is connected to the end face of the fixing base (1), a concrete blank (7) is arranged on the end face of the conveyor (6), electric positioners (8) are symmetrically arranged on the side wall of the conveyor (6) and located at one end of the concrete blank (7), and a controller (9) is connected to the side wall of the fixing support (2);
the lifting structure (3) comprises two groups of driving motors (301), the two groups of driving motors (301) are symmetrically connected to the end face of the fixed support (2), driving ends of the two groups of driving motors (301) are connected with driving rods (302) through couplings, first driven bevel gears (304) are symmetrically connected to the side walls of the driving rods (302) in a meshed mode through first driving bevel gears (303), a rotating screw rod (305) is connected to the center of each first driven bevel gear (304), and movable sliding blocks (306) are connected to the side walls of the rotating screw rods (305);
the breaking-off adjusting structure (4) comprises two groups of connecting brackets (401) and a fixed frame body (402), the two groups of connecting brackets (401) are respectively connected to the side wall of the movable sliding block (306), the fixed frame body (402) is connected to the side wall of the movable sliding block (306), four corners on the side wall of the fixed frame body (402) are respectively connected with limit guide posts (403), two groups of movable frame bodies (404) are respectively connected to the side wall of the limit guide posts (403) and above and below the fixed frame body (402), four corners on the side wall of the movable frame body (404) are respectively connected with an adjusting guide post (405), the end faces of the two groups of connecting brackets (401) are respectively connected with a rotating motor (406), the driving ends of the rotating motors (406) are connected with driving connecting rods (407) through couplings, two groups of second driving bevel gears (408) are respectively connected to the side wall of the driving connecting rods (407), two groups of second driving bevel gears (408) are respectively connected with two groups of movable frame bodies (404), two groups of movable bevel gears (409) are respectively connected to the side walls of the second driving bevel gears (409), four driving bevel gears (411) are respectively connected to the side walls of the corresponding guide rollers (410), and the corresponding adjusting rollers (410) are connected to the side walls (410).
The fixed breaking-off structure (5) comprises five groups of servo motors (501), the five groups of servo motors (501) are respectively connected to the side walls of a fixed frame body (402) and a movable frame body (404) through connecting seats, driving screws (502) are symmetrically connected to the driving ends of the five groups of servo motors (501) through couplings, third driven bevel gears (504) are connected to the side walls of the driving screws (502) through third driving bevel gears (503) in a meshed mode, a driving rotating rod (505) is connected to the center of the third driven bevel gears (504), the other ends of the driving rotating rod (505) are connected to fourth driven bevel gears (507) through fourth driving bevel gears (506) in a meshed mode, driven screws (508) are connected to the center of the fourth driven bevel gears (507), connecting blocks (509) are symmetrically connected to the side walls of the driving screws (502) and the driven screws (508), fixing rods (510) are connected to the side walls of the driving screws (502) through third driving bevel gears (503), two ends of the fixing rotating rods (510) are connected to the fixed frame body (511) and the side walls of the movable frame body (404) are connected to the connecting plates (511), a plurality of groups of fixing springs (513) are connected to the side wall of the L-shaped connecting plate (511) and located above the breaking-off blades (512), and a wedge-shaped fixing plate (514) is connected to the other end of each fixing spring (513).
2. The breaking mechanism for steamed aerated concrete blanks according to claim 1, wherein: the conveyer (6) is connected with the controller (9) through a wire and is electrically connected with the controller (9) in a connection mode, the electric positioner (8) is connected with the controller (9) through a wire and is electrically connected with the controller (9) in a connection mode, the driving motor (301) is connected with the controller (9) through a wire and is electrically connected with the controller in a connection mode, the driving rod (302) is connected to the side wall of the fixed support (2) through a bearing seat, the driving rod (302) is rotationally connected with the bearing seat in a connection mode, two ends of the rotating screw rod (305) are respectively connected to the bottom of the fixed base (1) and the end face of the fixed support (2) through bearing seats, the rotating screw rod (305) is rotationally connected with the bearing seat in a connection mode of the rotating screw rod (305) and the movable sliding block (306) through threads.
3. The breaking mechanism for steamed aerated concrete blanks according to claim 1, wherein: the movable frame body (404) is provided with a connecting hole corresponding to the limit guide post (403), wherein the connection mode of the limit guide post (403) and the connecting hole is sliding connection, the fixed frame body (402) and the four groups of movable frame bodies (404) are identical in structure, the two groups of movable frame bodies (404) above and below the fixed frame body (402) are arranged in a one-to-one symmetry mode, the rotary motor (406) is connected with the controller (9) through a lead wire and is electrically connected in a connection mode, the driving connecting rod (407) is connected on the side wall of the connecting bracket (401) through a bearing seat, the driving connecting rod (407) is connected with the bearing seat in a rotating mode, and the rotating connecting rod (410) is connected on the upper end face and the lower end face of the connecting bracket (401) through a bearing seat, wherein the connecting mode of the rotating connecting rod (410) and the bearing seat is connected in a rotating mode.
4. The breaking mechanism for steamed aerated concrete blanks according to claim 1, wherein: four groups of guide sliding grooves (412) are correspondingly arranged on the side wall of the adjusting roller (411) and correspond to the adjusting guide columns (405) from top to bottom, wherein the first group of guide sliding grooves (412) and the fourth group of guide sliding grooves (412) are identical in structure, the second group of guide sliding grooves (412) and the third group of guide sliding grooves (412) are identical in structure, meanwhile, the four groups of guide sliding grooves (412) are of spiral structures, the screw pitch of the first group of guide sliding grooves (412) is twice that of the second group of guide sliding grooves (412), and the adjusting guide columns (405) and the guide sliding grooves (412) are in clearance fit.
5. The breaking mechanism for steamed aerated concrete blanks according to claim 1, wherein: the servo motor (501) is connected with the controller (9) through a lead wire and is electrically connected in a connection mode, the driving screw rod (502) is respectively connected to the side walls of the fixed frame body (402) and the movable frame body (404) through bearing seats, the driving screw rod (502) is rotationally connected with the bearing seats in a connection mode, the driving rotating rod (505) is respectively connected to the side walls of the fixed frame body (402) and the movable frame body (404) through the bearing seats, and the driving rotating rod (505) is rotationally connected with the bearing seats in a connection mode.
6. The breaking mechanism for steamed aerated concrete blanks according to claim 1, wherein: the driven screw rod (508) is respectively connected to the side walls of the fixed frame body (402) and the movable frame body (404) through bearing blocks, wherein the driven screw rod (508) is rotationally connected with the bearing blocks, the driving screw rod (502) and the driven screw rod (508) are identical in structure and are formed by splicing a section of left-handed screw rod and a section of right-handed screw rod, and the driving screw rod (502) and the driven screw rod (508) are in threaded connection with a connecting sliding block (509).
7. The breaking mechanism for steamed aerated concrete blanks according to claim 1, wherein: the connecting slide block (509) is provided with a connecting hole corresponding to the fixed slide bar (510), the connecting mode of the fixed slide bar (510) and the connecting hole is sliding connection, the breaking-off blade (512) is of a wedge-shaped structure, the wedge-shaped fixing plates (514) are of an inverted wedge-shaped structure, the L-shaped connecting plates (511) and the wedge-shaped fixing plates (514) are arranged in two groups, and the two groups of L-shaped connecting plates (511) and the two groups of wedge-shaped fixing plates (514) are symmetrically arranged.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410009008.8A CN117507129B (en) | 2024-01-04 | 2024-01-04 | Breaking-off mechanism for steamed aerated concrete blank |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410009008.8A CN117507129B (en) | 2024-01-04 | 2024-01-04 | Breaking-off mechanism for steamed aerated concrete blank |
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| CN117507129A CN117507129A (en) | 2024-02-06 |
| CN117507129B true CN117507129B (en) | 2024-03-26 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19730980C1 (en) * | 1997-07-18 | 1998-10-01 | Reiner Welz | Device for manufacture of green bricks, especially for roof tiles |
| CN102862222A (en) * | 2012-09-20 | 2013-01-09 | 怀远县祥源新型建材有限公司 | Brick dislocation separation device |
| CN210116017U (en) * | 2019-05-16 | 2020-02-28 | 江苏宏盛环保科技有限公司 | Sand aerated concrete block production mechanism |
| CN219882826U (en) * | 2023-05-29 | 2023-10-24 | 新疆恒泰朝阳新材料科技有限公司 | Aerated concrete production is with breaking board device off with fingers and thumb |
-
2024
- 2024-01-04 CN CN202410009008.8A patent/CN117507129B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19730980C1 (en) * | 1997-07-18 | 1998-10-01 | Reiner Welz | Device for manufacture of green bricks, especially for roof tiles |
| CN102862222A (en) * | 2012-09-20 | 2013-01-09 | 怀远县祥源新型建材有限公司 | Brick dislocation separation device |
| CN210116017U (en) * | 2019-05-16 | 2020-02-28 | 江苏宏盛环保科技有限公司 | Sand aerated concrete block production mechanism |
| CN219882826U (en) * | 2023-05-29 | 2023-10-24 | 新疆恒泰朝阳新材料科技有限公司 | Aerated concrete production is with breaking board device off with fingers and thumb |
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| CN117507129A (en) | 2024-02-06 |
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