CN117465741B - Quantitative filling device is used in lubricating oil production and processing - Google Patents
Quantitative filling device is used in lubricating oil production and processing Download PDFInfo
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- CN117465741B CN117465741B CN202311832438.1A CN202311832438A CN117465741B CN 117465741 B CN117465741 B CN 117465741B CN 202311832438 A CN202311832438 A CN 202311832438A CN 117465741 B CN117465741 B CN 117465741B
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- lubricating oil
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- 239000010687 lubricating oil Substances 0.000 title claims abstract description 67
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000012545 processing Methods 0.000 title claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 80
- 238000004806 packaging method and process Methods 0.000 claims abstract description 57
- 238000012544 monitoring process Methods 0.000 claims abstract description 13
- 238000004140 cleaning Methods 0.000 claims abstract description 11
- 238000005086 pumping Methods 0.000 claims abstract description 9
- 239000003921 oil Substances 0.000 claims description 103
- 239000007788 liquid Substances 0.000 claims description 37
- 238000007599 discharging Methods 0.000 claims description 26
- 238000003860 storage Methods 0.000 claims description 24
- 238000005507 spraying Methods 0.000 claims description 19
- 239000007921 spray Substances 0.000 claims description 15
- 230000005484 gravity Effects 0.000 claims description 13
- 239000012459 cleaning agent Substances 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 8
- 238000005303 weighing Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 2
- 230000000712 assembly Effects 0.000 claims 1
- 238000000429 assembly Methods 0.000 claims 1
- 230000008961 swelling Effects 0.000 abstract description 3
- 230000009471 action Effects 0.000 description 10
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 7
- 238000005429 filling process Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000013024 troubleshooting Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B3/10—Methods of, or means for, filling the material into the containers or receptacles by application of pressure to material
- B65B3/12—Methods of, or means for, filling the material into the containers or receptacles by application of pressure to material mechanically, e.g. by pistons or pumps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/26—Methods or devices for controlling the quantity of the material fed or filled
- B65B3/30—Methods or devices for controlling the quantity of the material fed or filled by volumetric measurement
- B65B3/32—Methods or devices for controlling the quantity of the material fed or filled by volumetric measurement by pistons co-operating with measuring chambers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B39/00—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B39/00—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
- B65B39/12—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers movable towards or away from container or wrapper during filling or depositing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/08—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for heating or cooling articles or materials to facilitate packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B39/00—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
- B65B2039/009—Multiple outlets
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention relates to the technical field of lubricating oil production, in particular to a quantitative filling device for lubricating oil production and processing, which comprises a filling platform, wherein a packaging container is placed at the upper end of the filling platform, a container conveying mechanism for conveying the packaging container is movably installed on the filling platform, a quantitative filling mechanism and a filling auxiliary mechanism are arranged above the container conveying mechanism, an automatic cleaning mechanism is arranged below the filling platform, and a fault monitoring mechanism is arranged inside the container conveying mechanism. According to the quantitative filling mechanism, the filling cylinder and the pumping assembly are matched, lubricating oil enters the filling cylinder for a period of time during filling operation, and then enters the packaging container under the pushing of the circular piston, so that bubbles in the lubricating oil can be effectively eliminated, the accuracy of quantitative filling operation can be improved, the swelling phenomenon after packaging can be avoided, and the quality of filling operation can be effectively ensured.
Description
Technical Field
The invention relates to the technical field of lubricating oil production, in particular to a quantitative filling device for lubricating oil production and processing.
Background
Lubricating oil is used in various automobiles and mechanical equipment to reduce friction and protect machinery and workpieces, and mainly has the functions of lubrication, auxiliary cooling, rust prevention, cleaning, sealing, buffering and the like.
The filling equipment among the prior art is when carrying out quantitative filling to lubricating oil, is directly utilized the oil pump to carry out the container with the lubricating oil pump in the oil tank in general to set up electromagnetic flowmeter in the inside of oil pump pipeline and monitor the discharge amount of lubricating oil, accomplish quantitative filling operation with this, but lubricating oil is at the in-process inside unavoidable of passing through oil pump transport can produce a certain amount of bubble, if utilize above-mentioned mode to carry out the filling, this part bubble can follow lubricating oil and get into the inside of container together, not only can influence quantitative filling operation's accuracy to a certain extent, can sometimes even lead to the container after the plastic envelope to appear the swell phenomenon.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a quantitative filling device for lubricating oil production and processing, which solves the technical problem that a part of bubbles enter into a container when filling equipment in the prior art performs filling operation, and the accuracy of the quantitative filling operation is reduced.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a lubricating oil production and processing is with ration filling device, including the filling platform, the front and back both sides of filling platform all are provided with the fixed leg, and packaging container has been placed to the upper end of filling platform, movable mounting has the container conveying mechanism who is used for carrying packaging container on the filling platform, container conveying mechanism's top is provided with ration filling mechanism and filling auxiliary mechanism, the below of filling platform is provided with self-cleaning mechanism, container conveying mechanism's inside is provided with trouble monitoring mechanism, during the lubricating oil filling, container conveying mechanism can carry packaging container to the below of ration filling mechanism, next, ration filling mechanism and filling auxiliary mechanism can carry out real-time measurement to packaging container's weight, ration filling mechanism includes movable mounting at the filling drum of filling platform top, the left side of filling drum is provided with first oil storage tank, the right side of filling drum is provided with the second oil storage tank, the lower extreme of first oil storage tank and second oil storage tank all is provided with the trouble monitoring mechanism, during the lubricating oil filling, container conveying mechanism can carry the below of ration filling mechanism, next, quantitative filling mechanism and filling auxiliary mechanism can carry out the inside of a certain amount of lubricating oil to the inside of filling container with the fixed piston, the cylinder pump can carry out real-time measurement to the weight of packaging container, the inside mounting is to the cylinder, the piston can be connected to the inside piston, the cylinder is moved down, the piston is fixed in the cylinder, the cylinder is moved, the cylinder is filled down, the piston is fixed inside the piston, the piston is moved, the cylinder is fixed, the piston is moved, and the piston is moved down the piston is fixed, and the piston is moved.
Preferably, the pumping unit comprises an oil pump fixedly installed outside the filling cylinder, an oil inlet pipe of the oil pump is communicated with the interior of the first oil storage tank, an oil outlet pipe of the oil pump is communicated with the interior of the filling cylinder, a one-way valve is arranged in the oil storage pipe, and lubricating oil in the first oil storage tank is pumped into the filling cylinder when the oil pump works, so that automatic replenishment of lubricating oil is completed.
Preferably, the lower end of the hydraulic push rod extends to the inside of the filling cylinder and is fixedly connected with the round piston, the round piston is tightly attached to the inner wall of the filling cylinder, and when the hydraulic push rod extends downwards, lubricating oil in the filling cylinder can be discharged downwards through the oil discharge circular tube.
Preferably, the filling auxiliary mechanism comprises a vertical sliding rail fixedly mounted on the filling platform, a driving screw rod is movably mounted in the vertical sliding rail, a driving motor is fixedly mounted at the upper end of the vertical sliding rail, a movable sliding block is movably mounted outside the driving screw rod and fixedly connected with a filling cylinder, an oil distributing disc is fixedly mounted at the lower end of the oil discharging circular tube, a plurality of oil discharging round nozzles are arranged at the lower end of the oil distributing disc, a telescopic round rod is fixedly mounted in the middle of the lower end of the oil distributing disc, a movable support is fixedly connected with the lower end of the telescopic round rod, a reset spring is fixedly connected between the movable support and the oil distributing disc, and when the movable support is located below the oil discharging round nozzle and the filling cylinder moves downwards, the movable support is contacted with the upper end of the packaging container, and then the oil discharging round nozzles penetrate out of the movable support.
Preferably, the movable support is provided with a circular through groove, the circular through groove is matched with the oil discharge round nozzle, a shielding film is arranged in the circular through groove, a crack is formed in the middle of the shielding film, the shielding film is in a horizontal state in the initial stage, the crack is closed at the moment, and the oil discharge round nozzle can penetrate out of the crack when moving downwards, and the crack is opened at the moment.
Preferably, a screw nut is arranged in the movable sliding block, the screw nut is in threaded fit with the driving screw, and when the driving screw axially rotates around the driving screw, the movable sliding block can move in the vertical direction.
Preferably, the container conveying mechanism comprises a driving cylinder movably mounted on the left side of the filling platform, a driven cylinder is movably mounted on the right side of the filling platform, a conveying belt is arranged between the driving cylinder and the driven cylinder, a conveying motor for enabling the driving cylinder to rotate is fixedly mounted on the back of the filling platform, a plurality of limiting lugs are arranged on the conveying belt at equal intervals, limiting clamping grooves are formed in each side face of each limiting lug, when the driving cylinder rotates, the conveying belt can rotate clockwise in a circulating mode, and when the conveying belt rotates, the limiting lugs can move horizontally to the right.
Preferably, the automatic cleaning mechanism comprises a liquid spraying component fixedly mounted on the right fixed supporting leg, the lower end of the liquid spraying component is fixedly connected with a liquid discharging straight pipe, the end part of the liquid discharging straight pipe is fixedly provided with a liquid spraying round head, the left fixed supporting leg is fixedly provided with a mounting transverse plate, the mounting transverse plate is provided with a drying fan, and when the liquid spraying component works, a cleaning agent can be sprayed upwards through the liquid discharging straight pipe and the liquid spraying round head, so that the limiting convex block and the limiting clamping groove are cleaned.
Preferably, the liquid spraying assembly comprises a rectangular spray can detachably arranged on the right fixed supporting leg, a cleaning agent is arranged in the rectangular spray can, the liquid outlet end of the rectangular spray can is communicated with the liquid discharge straight pipe, and when the rectangular spray can works, the cleaning agent can enter the liquid discharge straight pipe.
Preferably, the fault monitoring mechanism comprises a weighing flat plate fixedly mounted at the upper end of the filling platform, a gravity sensor is arranged at the upper end of the weighing flat plate, a display screen assembly is arranged on the front face of the filling platform, the number of the gravity sensors is matched with the number of the limiting clamping grooves, and after the limiting convex blocks move to the lower side of the filling cylinder along with the conveying belt, the gravity sensor can be just located under the limiting clamping grooves.
By means of the technical scheme, the invention provides a quantitative filling device for lubricating oil production and processing, which has at least the following beneficial effects:
1. according to the quantitative filling mechanism, the filling cylinder and the pumping assembly are matched, lubricating oil enters the filling cylinder for a period of time during filling operation, and then enters the packaging container under the pushing of the circular piston, so that bubbles in the lubricating oil can be effectively eliminated, the accuracy of quantitative filling operation can be improved, the swelling phenomenon after packaging can be avoided, and the quality of filling operation can be effectively ensured.
2. According to the invention, by arranging the quantitative filling mechanism, the heating inner container and the oil discharging circular tube are matched with each other, so that uniform heating can be automatically performed in the process of standing lubricating oil, and the fluidity of the lubricating oil can be improved to a certain extent, thereby ensuring that the filling operation can be smoothly performed even in a low-temperature environment.
3. According to the invention, the filling auxiliary mechanism is arranged, and the lower end of the oil discharge round nozzle can be automatically blocked and plugged after the filling operation is finished by utilizing the mutual matching between the round through groove and the blocking film, so that the phenomenon that the residual lubricating oil drops in the oil discharge round nozzle fall onto the surface of the packaging container is avoided, the waste is avoided to a certain extent, and the pollution to the working environment caused by the dropping of the lubricating oil is prevented.
4. According to the invention, the filling auxiliary mechanism is arranged, and the quantitative filling operation can be simultaneously carried out on a plurality of packaging containers by utilizing the mutual matching between the oil distributing disc and the oil discharging round nozzle, so that the efficiency of the lubricating oil filling operation can be effectively improved.
5. According to the invention, the container conveying mechanism is arranged, and the limit clamping grooves and the limit protruding blocks are matched with each other, so that a plurality of packaging containers are circularly arranged on the conveying belt, and compared with the traditional straight-shaped arrangement mode, the stability of the packaging containers in horizontal conveying and quantitative filling can be effectively improved, the packaging containers are prevented from toppling on the conveying belt, and meanwhile, the occupied area of the packaging containers in filling operation can be reduced.
6. According to the invention, by arranging the automatic cleaning mechanism, the limit lug and the limit clamping groove can be automatically sprayed and cleaned after the discharging is completed by utilizing the mutual matching between the liquid spraying component and the drying fan, so that oil drops which possibly drop on the surface of the limit lug in the discharging process are removed, the limit lug and the conveying belt are always in a clean state, and the pollution to the outside of the next group of packaging containers is avoided.
7. According to the invention, by arranging the fault monitoring mechanism and utilizing the mutual coordination between the gravity sensor and the display screen assembly, the packaging container can be automatically weighed in real time in the quantitative filling process, so that a worker can be helped to quickly find out the blocked oil discharge round nozzle, the accuracy of quantitative filling operation can be effectively ensured, and meanwhile, the fault removal efficiency can be improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiments of the application and together with the description serve to explain the application and do not constitute an undue limitation to the application. In the drawings:
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the overall structure of the present invention;
FIG. 3 is a schematic diagram III of the overall structure of the present invention;
FIG. 4 is an internal schematic view of the dosing mechanism of the present invention;
FIG. 5 is an internal schematic view of the filling assist mechanism of the present invention;
FIG. 6 is a schematic view of the oil separating disc structure of the present invention;
FIG. 7 is a schematic view of a movable support structure according to the present invention;
FIG. 8 is an internal schematic view of the fault monitoring mechanism of the present invention;
fig. 9 is an enlarged view of the structure of fig. 2 a in accordance with the present invention.
In the figure: 1. a filling platform; 2. a fixed support leg; 3. packaging containers; 4. a quantitative filling mechanism; 401. filling a cylinder; 402. a first oil storage tank; 403. a second oil storage tank; 404. a pumping assembly; 405. a hydraulic push rod; 406. a circular piston; 407. an oil discharging round tube; 408. heating the inner container; 5. filling auxiliary mechanism; 501. a vertical slide rail; 502. driving a screw rod; 503. a drive motor; 504. a movable slide block; 505. an oil separating disc; 506. a round mouth for discharging oil; 507. a telescopic round rod; 508. a movable bracket; 509. a return spring; 510. shielding films; 6. a container conveying mechanism; 601. a drive cylinder; 602. a driven cylinder; 603. a conveyor belt; 604. a material conveying motor; 605. a limit bump; 606. a limit clamping groove; 7. an automatic cleaning mechanism; 701. a spray assembly; 702. a liquid discharge straight pipe; 703. a liquid spraying round head; 704. mounting a transverse plate; 705. a drying fan; 8. a fault monitoring mechanism; 801. weighing a flat plate; 802. a gravity sensor; 803. a display screen assembly.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
According to the figures 1-4, a quantitative filling device for lubricating oil production and processing comprises a filling platform 1, fixed supporting legs 2 are arranged on the front side and the rear side of the filling platform 1, a packaging container 3 is placed at the upper end of the filling platform 1, a container conveying mechanism 6 for conveying the packaging container 3 is movably mounted on the filling platform 1, a quantitative filling mechanism 4 and a filling auxiliary mechanism 5 are arranged above the container conveying mechanism 6, an automatic cleaning mechanism 7 is arranged below the filling platform 1, a fault monitoring mechanism 8 is arranged inside the container conveying mechanism 6, when lubricating oil is filled, the container conveying mechanism 6 can convey the packaging container 3 to the lower side of the quantitative filling mechanism 4, then the quantitative filling mechanism 4 and the filling auxiliary mechanism 5 can inject a certain amount of lubricating oil into the packaging container 3, and in the filling process, the fault monitoring mechanism 8 can measure the weight of the packaging container 3 in real time.
Specifically, the quantitative filling mechanism 4 includes a filling cylinder 401 movably mounted above the filling platform 1, a first oil storage tank 402 is disposed on the left side of the filling cylinder 401, a second oil storage tank 403 is disposed on the right side of the filling cylinder 401, a pumping assembly 404 is disposed at the lower ends of the first oil storage tank 402 and the second oil storage tank 403, a hydraulic push rod 405 is fixedly mounted at the upper end of an inner cavity of the filling cylinder 401, the lower end of the hydraulic push rod 405 extends to the inside of the filling cylinder 401 and is fixedly connected with a circular piston 406, the circular piston 406 is tightly attached to the inner wall of the filling cylinder 401, when the hydraulic push rod 405 extends downwards, lubricating oil in the inside of the filling cylinder 401 is discharged downwards through an oil discharge circular pipe 407, a circular piston 406 is movably mounted in the inside of the filling cylinder 401, an oil discharge circular pipe 407 is fixedly connected to the lower end of the filling cylinder 401, a heating inner container 408 is disposed in the inside of the side wall of the filling cylinder 401, and when in a filling operation, the lubricating oil in the first oil storage tank 402 and the second oil tank 403 enters the inside of the filling cylinder 401 through the circular assembly 404, and then the piston 405 moves downwards under the action of the circular piston 406, so that the lubricating oil in the filling cylinder is discharged downwards through the oil discharge circular piston 407.
More specifically, the pumping unit 404 includes an oil pump fixedly installed at the outside of the filling cylinder 401, an oil inlet pipe of the oil pump is connected to the inside of the first oil storage tank 402, an oil outlet pipe of the oil pump is connected to the inside of the filling cylinder 401, a check valve is disposed in the inside of the oil storage pipe, and when the oil pump works, lubricating oil in the first oil storage tank 402 is pumped into the inside of the filling cylinder 401, thereby completing automatic replenishment of the lubricating oil.
In this embodiment, when in use, the circular piston 406 will move vertically downward under the action of the hydraulic push rod 405, and when the circular piston 406 moves downward, the lubricating oil in the filling cylinder 401 will be discharged downward through the oil discharging circular tube 407 and enter the packaging container 3, so as to finish the quantitative filling process.
After one-time filling is completed, the circular piston 406 vertically moves upwards under the action of the hydraulic push rod 405, and when the circular piston 406 moves upwards, the pressure inside the filling cylinder 401 is reduced, so that the lubricating oil remained inside the oil discharging circular tube 407 is sucked back into the inside of the filling cylinder 401, and the lubricating oil is prevented from dripping downwards.
Moreover, when the circular piston 406 moves upwards, the oil pump can automatically pump the lubricating oil in the first oil storage tank 402 and the second oil storage tank 403 to the inside of the filling cylinder 401, so that the automatic replenishment of the lubricating oil is realized, and preparation is made for the next quantitative filling operation.
In addition, the inside of filling drum 401 lateral wall is provided with heating inner bag 408, and after the lubricating oil got into the inside of filling drum 401, heating inner bag 408 can preheat lubricating oil voluntarily, can effectively improve the mobility of lubricating oil, guarantees that it can discharge smoothly through oil extraction pipe 407.
According to the embodiment, by arranging the quantitative filling mechanism 4, by utilizing the mutual matching between the filling cylinder 401 and the pumping assembly 404, during filling operation, lubricating oil firstly enters the inside of the filling cylinder 401 and stands for a period of time, and then enters the inside of the packaging container 3 under the pushing of the circular piston 406, so that bubbles in the lubricating oil can be effectively eliminated, the accuracy of quantitative filling operation can be improved, the swelling phenomenon after packaging can be avoided, and the quality of filling operation can be effectively ensured; moreover, by arranging the quantitative filling mechanism 4, the heating inner container 408 and the oil discharging circular tube 407 are matched with each other, so that the lubricating oil can be automatically and uniformly heated in the standing process of the lubricating oil, the fluidity of the lubricating oil can be improved to a certain extent, and the filling operation can be smoothly performed even in a low-temperature environment.
Example two
According to the embodiments shown in fig. 1, fig. 2 and fig. 5-fig. 7, on the basis of the first embodiment, the filling auxiliary mechanism 5 comprises a vertical slide rail 501 fixedly installed on the filling platform 1, a driving screw rod 502 is movably installed in the vertical slide rail 501, a driving motor 503 is fixedly installed at the upper end of the vertical slide rail 501, a movable slide block 504 is movably installed outside the driving screw rod 502, a screw nut is arranged in the movable slide block 504, a screw thread is matched between the screw nut and the driving screw rod 502, when the driving screw rod 502 rotates around the axial direction, the movable slide block 504 moves in the vertical direction, the movable slide block 504 is fixedly connected with the filling cylinder 401, an oil distributing circular disc 505 is fixedly installed at the lower end of the oil distributing circular tube 407, a plurality of oil distributing circular mouthpieces 506 are arranged at the lower end of the oil distributing circular disc 505, a telescopic circular rod 507 is fixedly installed in the middle of the lower end of the oil distributing circular disc 505, a movable support 508 is fixedly connected with the lower end of the telescopic circular rod 507, a circular through groove is formed in the movable support 508, the circular through groove is matched with the circular through hole 506, a shielding slit 510 is formed in the inside the circular through groove, when the middle of the shielding 510 is opened, the shielding slit, when the shielding slit 510 rotates around the self-axis, the movable slide block 508 rotates around the self, the self-body, the movable support 506 moves downwards, the circular opening 506 is in contact with the circular opening slit, and then the circular opening the circular rod 506 is opened, and the circular opening the circular rod 506 is in contact with the circular opening, and then the sealing mouth 506 is opened, and the sealing film.
In this embodiment, during the filling operation, the driving screw 502 rotates under the action of the driving motor 503, the movable slide block 504 moves downward when the driving screw 502 rotates, and the filling cylinder 401 moves downward synchronously when the movable slide block 504 moves downward.
As shown in fig. 2, when the filling cylinder 401 moves downward, the movable bracket 508 is first brought into contact with the upper end of the packaging container 3, then, as the filling cylinder 401 continues to move downward, the oil discharge round nozzle 506 passes through the circular through groove and protrudes into the packaging container 3, and then, the lubricating oil in the filling cylinder 401 enters the packaging container 3 through the oil discharge round nozzle 506.
After filling, the filling cylinder 401 moves upwards synchronously along with the movable slide block 504, so that the oil discharge round nozzle 506 moves out of the packaging container 3, and in the moving-out process, the movable bracket 508 always contacts with the upper end of the packaging container 3 under the action of the reset spring 509 until the oil discharge round nozzle 506 moves to the upper side of the circular through groove, and then the movable bracket 508 is separated from the packaging container 3.
After the oil drain round nozzle 506 is moved out of the round through groove, the shielding film 510 can immediately restore to the horizontal state under the action of self elasticity, so that the round through groove is blocked, and lubricating oil which remains in the oil drain round nozzle 506 can be effectively prevented from falling to the outside of the packaging container 3.
According to the embodiment, the filling auxiliary mechanism 5 is arranged, and the circular through groove is matched with the shielding film 510, so that the lower end of the round oil nozzle 506 can be automatically shielded and plugged after the filling operation is finished, the phenomenon that residual lubricating oil in the round oil nozzle 506 drops onto the surface of the packaging container 3 is avoided, the waste is avoided to a certain extent, and the pollution to the working environment caused by the dropping of the lubricating oil is prevented; in addition, in this embodiment, by setting the filling auxiliary mechanism 5, the oil separation disc 505 and the oil discharge circular nozzle 506 are matched with each other, so that the quantitative filling operation can be performed on the plurality of packaging containers 3 at the same time, and the efficiency of the lubricating oil filling operation can be effectively improved.
Example III
According to the embodiment shown in fig. 1, 2, 3 and 8, the container conveying mechanism 6 comprises a driving cylinder 601 movably mounted on the left side of the filling platform 1, a driven cylinder 602 movably mounted on the right side of the filling platform 1, a conveying belt 603 arranged between the driving cylinder 601 and the driven cylinder 602, a conveying motor 604 fixedly mounted on the back of the filling platform 1 and rotating the driving cylinder 601, a plurality of limiting lugs 605 arranged on the conveying belt 603 at equal intervals, and limiting clamping grooves 606 arranged on each side surface of the limiting lugs 605, wherein when the driving cylinder 601 rotates, the conveying belt 603 rotates clockwise circularly, and when the conveying belt 603 rotates, the limiting lugs 605 move horizontally to the right.
In this embodiment, during the filling process, the worker will place the plurality of packaging containers 3 into the corresponding limiting slots 606, and then the limiting protrusions 605 and the packaging containers 3 will move horizontally to the right under the action of the conveyor 603.
After moving to the lower side of the oil separating disc 505, the lubricating oil filling operation is automatically performed, and after moving to the right side of the filling platform 1, the worker takes out the packaging container 3 from the inside of the limit clamping groove 606.
Through setting up container conveying mechanism 6, utilize the cooperation between spacing draw-in groove 606 and the spacing lug 605, make a plurality of packaging containers 3 be circular put on conveyer belt 603, compare with traditional "in line" mode of putting, can effectively improve packaging container 3 stability when horizontal transportation and ration filling, avoid packaging container 3 to take place to empty on conveyer belt 603, also can reduce packaging container 3 area occupied when the filling operation simultaneously.
Example IV
According to the embodiments shown in fig. 1, 2, 8 and 9, the automatic cleaning mechanism 7 includes a liquid spraying assembly 701 fixedly mounted on the right fixed leg 2, a liquid discharging straight pipe 702 fixedly connected to the lower end of the liquid spraying assembly 701, a liquid spraying round head 703 fixedly mounted on the end of the liquid discharging straight pipe 702, a mounting cross plate 704 fixedly mounted on the left fixed leg 2, and a drying fan 705 arranged on the mounting cross plate 704, wherein when the liquid spraying assembly 701 works, a cleaning agent is sprayed upwards through the liquid discharging straight pipe 702 and the liquid spraying round head 703, so as to clean the limiting bump 605 and the limiting clamping groove 606.
Specifically, the spray assembly 701 includes a rectangular spray can detachably mounted on the right fixed leg 2, a cleaning agent is mounted in the rectangular spray can, a liquid outlet end of the rectangular spray can is communicated with the liquid discharge straight pipe 702, and when the rectangular spray can works, the cleaning agent can enter the liquid discharge straight pipe 702.
In this embodiment, when the packaging container 3 filled with the lubricant moves to the right side of the filling platform 1, the worker takes the packaging container 3 out of the limit slot 606, and then the limit bump 605 moves to the lower side of the filling platform 1 along with the conveyor 603.
Meanwhile, the rectangular watering can upwards spray the cleaning agent in the rectangular watering can through the liquid discharge straight pipe 702 and the liquid spraying round head 703, and after the cleaning agent is sprayed, the inside of the limiting convex block 605 and the limiting clamping groove 606 is washed, so that lubricating oil which is dripped on the limiting convex block 605 is removed (the lubricating oil is dripped carelessly when a worker takes the packaging container 3 out of the limiting clamping groove 606), and pollution to the following packaging container 3 is avoided.
Next, the washed limit bump 605 will continue to move leftwards and pass over the drying fan 705, at this time, the drying fan 705 will blow hot air vertically upwards, so as to dry the limit bump 605 and the limit slot 606 quickly.
The embodiment utilizes the mutual cooperation between the liquid spraying component 701 and the drying fan 705 to automatically spray and clean the limiting convex blocks 605 and the limiting clamping grooves 606 after the discharging is completed by arranging the automatic cleaning mechanism 7, so that oil drops which possibly drop on the surfaces of the limiting convex blocks 605 in the discharging process are removed, the limiting convex blocks 605 and the conveying belt 603 are always in a clean state, and pollution to the outside of the next group of packaging containers 3 is avoided.
Example five
According to fig. 1 and 8, on the basis of the above embodiment, the fault monitoring mechanism 8 includes a weighing plate 801 fixedly mounted on the upper end of the filling platform 1, a gravity sensor 802 is disposed on the upper end of the weighing plate 801, a display screen assembly 803 is disposed on the front surface of the filling platform 1, the number of the gravity sensors 802 is matched with that of the limit clamping grooves 606, and after the limit protruding blocks 605 move to the lower side of the filling cylinder 401 along with the conveying belt 603, the gravity sensors 802 are located right below the limit clamping grooves 606.
In this embodiment, as can be seen from the above description, during the filling operation, the limiting bump 605 and the packaging container 3 will move under the conveying belt 603 to the position just below the filling cylinder 401, and at this time, the gravity sensor 802 will be located just below the limiting slot 606.
Next, as the filling operation is continuously performed, the weight of the packaging container 3 is continuously increased, and at this time, the plurality of gravity sensors 802 respectively monitor the weights of the plurality of packaging containers 3 in real time, and transmit the monitored weight data to the display screen assembly 803.
If the weight of one of the packaging containers 3 increases slowly, which means that one of the round-mouths 506 is blocked, the worker can immediately replace the round-mouths 506, which can greatly increase the trouble-shooting rate.
According to the embodiment, through the arrangement of the fault monitoring mechanism 8, the packaging container 3 can be automatically weighed in real time in the quantitative filling process by utilizing the mutual cooperation between the gravity sensor 802 and the display screen component 803, the worker can be helped to quickly find out the blocked oil drain round nozzle 506, the accuracy of quantitative filling operation can be effectively ensured, and meanwhile, the efficiency of fault elimination can be improved.
The control mode of the invention is automatically controlled by the controller, the control circuit of the controller can be realized by simple programming of a person skilled in the art, the supply of power also belongs to common knowledge in the art, and the invention is mainly used for protecting a mechanical device, so the invention does not explain the control mode and circuit connection in detail.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a lubricating oil production and processing is with ration filling device, includes filling platform (1), and both sides all are provided with fixed leg (2) around filling platform (1), and packaging container (3), its characterized in that have been placed to the upper end of filling platform (1): a container conveying mechanism (6) for conveying the packaging containers (3) is movably mounted on the filling platform (1), a quantitative filling mechanism (4) and a filling auxiliary mechanism (5) are arranged above the container conveying mechanism (6), an automatic cleaning mechanism (7) is arranged below the filling platform (1), and a fault monitoring mechanism (8) is arranged inside the container conveying mechanism (6);
the quantitative filling mechanism (4) comprises a filling cylinder (401) movably mounted above a filling platform (1), a first oil storage tank (402) is arranged on the left side of the filling cylinder (401), a second oil storage tank (403) is arranged on the right side of the filling cylinder (401), pumping assemblies (404) are arranged at the lower ends of the first oil storage tank (402) and the second oil storage tank (403), a hydraulic push rod (405) is fixedly mounted at the upper end of an inner cavity of the filling cylinder (401), a round piston (406) is movably mounted in the filling cylinder (401), an oil discharge circular pipe (407) is connected to the lower end of the filling cylinder (401), and a heating liner (408) is arranged in the side wall of the filling cylinder (401);
the filling auxiliary mechanism (5) comprises a vertical sliding rail (501) fixedly mounted on the filling platform (1), a driving screw rod (502) is movably mounted in the vertical sliding rail (501), a driving motor (503) is fixedly mounted at the upper end of the vertical sliding rail (501), a movable sliding block (504) is movably mounted outside the driving screw rod (502), the movable sliding block (504) is fixedly connected with the filling cylinder (401), an oil separating circular disc (505) is fixedly mounted at the lower end of the oil discharging circular disc (407), a plurality of oil discharging circular mouths (506) are arranged at the lower end of the oil separating circular disc (505), a telescopic circular rod (507) is fixedly mounted in the middle of the lower end of the oil separating circular disc (505), a movable bracket (508) is fixedly connected at the lower end of the telescopic circular rod (507), and a reset spring (509) is fixedly connected between the movable bracket (508) and the oil separating circular disc (505);
the container conveying mechanism (6) comprises a conveying belt (603) movably mounted on the filling platform (1), a plurality of limit lugs (605) are arranged on the conveying belt (603) at equal intervals, and limit clamping grooves (606) are formed in each side face of the limit lugs (605);
the automatic cleaning mechanism (7) comprises a liquid spraying assembly (701) fixedly arranged on the right fixed supporting leg (2), the lower end of the liquid spraying assembly (701) is fixedly connected with a liquid discharging straight pipe (702), and the end part of the liquid discharging straight pipe (702) is fixedly provided with a liquid spraying round head (703);
the fault monitoring mechanism (8) comprises a weighing flat plate (801) fixedly mounted at the upper end of the filling platform (1), a gravity sensor (802) is arranged at the upper end of the weighing flat plate (801), a display screen assembly (803) is arranged on the front surface of the filling platform (1), and the number of the gravity sensors (802) is matched with the number of the limiting clamping grooves (606).
2. The quantitative filling device for lubricating oil production and processing according to claim 1, wherein: the pumping unit (404) comprises an oil pump fixedly mounted outside the filling cylinder (401), an oil inlet pipe of the oil pump is communicated with the interior of the first oil storage tank (402), an oil outlet pipe of the oil pump is communicated with the interior of the filling cylinder (401), and a one-way valve is arranged in the oil outlet pipe.
3. The quantitative filling device for lubricating oil production and processing according to claim 1, wherein: the lower end of the hydraulic push rod (405) extends to the inside of the filling cylinder (401) and is fixedly connected with the round piston (406), and the round piston (406) is tightly attached to the inner wall of the filling cylinder (401).
4. The quantitative filling device for lubricating oil production and processing according to claim 1, wherein: the movable support (508) is provided with a circular through groove, the circular through groove is matched with the oil discharge circular nozzle (506), a shielding film (510) is arranged in the circular through groove, and a crack is formed in the middle of the shielding film (510).
5. The quantitative filling device for lubricating oil production and processing according to claim 1, wherein: the movable sliding block (504) is internally provided with a screw nut, and the screw nut is in threaded fit with the driving screw (502).
6. The quantitative filling device for lubricating oil production and processing according to claim 1, wherein: the left side movable mounting of filling platform (1) has drive drum (601), and the right side movable mounting of filling platform (1) has driven drum (602), is provided with conveyer belt (603) between drive drum (601) and driven drum (602), and the back fixed mounting of filling platform (1) has material conveying motor (604) that makes drive drum (601) rotatory.
7. The quantitative filling device for lubricating oil production and processing according to claim 1, wherein: the left fixed supporting leg (2) is fixedly provided with a mounting transverse plate (704), and the mounting transverse plate (704) is provided with a drying fan (705).
8. The quantitative filling device for lubricating oil production and processing according to claim 1, wherein: the liquid spraying assembly (701) comprises a rectangular spray can detachably arranged on the right fixed supporting leg (2), a cleaning agent is arranged in the rectangular spray can, and the liquid outlet end of the rectangular spray can is communicated with the liquid discharging straight pipe (702).
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| CN202311832438.1A CN117465741B (en) | 2023-12-28 | 2023-12-28 | Quantitative filling device is used in lubricating oil production and processing |
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| CN202311832438.1A CN117465741B (en) | 2023-12-28 | 2023-12-28 | Quantitative filling device is used in lubricating oil production and processing |
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| CN117465741A (en) | 2024-01-30 |
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